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Evoqua WALLACE & TIERNAN GMS PLUS, Original Instruction Manual, Page: 40 / 116

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Evoqua WALLACE & TIERNAN GMS PLUS Original Instruction Manual Download Page 40

40

 WT.050.455.000.DE.IM.0319

Installation

GMS 

plus

5.

5.2

Installing the gas monitoring system GMS

plus

 

Attention!

All electrical work on the unit may only be performed by qualified 
electricians. 
Modifications to the unit which go beyond those described in this 
manual are not permissible.
Carry out the work in the described sequence!

Requirements on

the environment

The unit must be protected against rain, frost and direct sunlight 
and may therefore not be installed outdoors.

It must be mounted horizontally on a flat wall in a frost-free room 
with an ambient temperature of 0 to 50 °C.

The air in the room should be non-condensing.

Unpacking

Pay attention to small parts during unpacking!

Checking the mains voltage

The mains voltage of the gas monitoring system GMS

plus

 is 

configured to customer specifications in the factory (230 V, 115 V 
or 24 V).

Please note

Check the mains voltage after unpacking the unit.

The mains voltage is indicated on the type plate (upper left side of 
the unit).

Summary of Contents for WALLACE & TIERNAN GMS PLUS

Page 1: ...WALLACE TIERNAN GAS MONITORING SYSTEM GMS PLUS INSTRUCTION MANUAL...

Page 2: ...2 WT 050 455 000 DE IM 0319 GMS plus Please note Original instruction manual...

Page 3: ...Warranty conditions 10 2 5 AGW Values Occupational exposure limit 10 3 Description 11 3 1 Technical data 11 3 2 Scope of supply 15 3 3 Description 15 4 Functions 21 4 1 Application 21 4 2 General 22 4...

Page 4: ...battery supply option 67 6 Operation 69 6 1 Display and operating elements 69 6 2 Notes on operation 71 6 3 Errors and remedies 90 7 Maintenance 95 7 1 Routine maintenance 95 7 2 Electrolyte supply f...

Page 5: ...ion of the unit Observation of this information helps to prevent danger lowers repair costs reduces down times and also increases the reliability and service life of the unit The chapter Installation...

Page 6: ...ult Warning Danger to life and limb If the situationis not handled properly death or serious injury may be the result Attention If this warning is not observed medium or slight injury or damage to the...

Page 7: ...nit is only guaranteed if it is used in accordance with its intended application The unit may only be used in accordance with its intended application as defined in the order and under the operational...

Page 8: ...tor of the overall system must ensure that only authorized and qualified specialists are permitted to work with and on the unit within their defined scope of authority Authorised and specialised perso...

Page 9: ...n original spare parts are purchased Always observe the intervals for regular maintenance or inspection work which are either prescribed or stated in the instruction manual Never use corrosive cleanin...

Page 10: ...cted companies Intended use Observing the operational parameters and settings The unit may only be operated by trained personnel The unit must not be exposed to frost while running Maintenance work mu...

Page 11: ...thout alarm Power supply 200 240 V AC 10 50 60 Hz 15 VA Fuse 0 63 A T 100 120 V AC 10 50 60 Hz Fuse 0 63 A T 24 V DC in accordance with EN 61131 18 30 2 V 15 W Fuse 1 6 A T Relay outputs Switching val...

Page 12: ...to Process Monitoring System ChemWeb server OPC Server Data Access V2 0 CMS software 3 0 Optional RS232 to connect a printer Dimensions 320 x 270 x 175 mm W x H x D Weight 5 kg incl packaging Enclosur...

Page 13: ...1 ppm Sensor cable Length 2 m standard Optional extension max 100 m Dimensions 35 x 110 mm Enclosure IP 20 Operating position Vertical 15 Measurement uncertainty 5 under laboratory conditions 15 witho...

Page 14: ...10 h The operating duration is less with additionally connected consumer units Battery life Approx 2 3 years Storage temperature 0 50 C Operating temperature 0 C to 45 C Output voltage 19 8 26 4 V DC...

Page 15: ...on the individual order Gas monitoring system GMS plus 3 2 2 Options Chloratect sensors for chlorine chlorine dioxide and ozone Passive 4 20 mA sensors Sensor connection cable Pt1000 temperature senso...

Page 16: ...cted The following are integrated into the cover A A green LED B to indicate the power supply Display 2 x alarm message sensor I C Display 2 x alarm message sensor II D Display 3 x common alarm E Disp...

Page 17: ...ion switch C Fuses D Terminal strips for outputs E Cable terminal screws F RS232 interface G Connections for sensors digital inputs interface and mA outputs H Display connection I A Program memory B B...

Page 18: ...onitoring system GMS plus 2x Chloratect sensors for chlorine chlorine dioxide and ozone or 2x 4 20 mA sensors 2x Pt1000 temperature sensors Please note Either a Chloratect sensor or mA sensor can be c...

Page 19: ...t1000 temperature sensors Battery supply for 24 V gas monitoring system GMS plus As an option a battery supply Part No W3T158770 can be connected to the 24 V gas monitoring system GMS plus Lead batter...

Page 20: ...20 WT 050 455 000 DE IM 0319 Description GMS plus 3...

Page 21: ...nitor these gases Third party sensors with passive 4 20 mA output can be used for other applications Pt1000 temperature sensors measure the room temperature The appropriate safety measures must be put...

Page 22: ...easurements are not used for gas sensor temperature compensation Inputs are integrated for alarm acknowledgement as well as for door contact switches to switch off alarms An internal buzzer signals ac...

Page 23: ...channel has two isolated alarm outputs with adjustable switching threshold delay and alarm mode latched unlatched etc For example alarm 1 can be used as the preliminary alarm and alarm 2 as the main...

Page 24: ...t A door contact input is integrated for each sensor channel For example to switch off the sprinkler system when the gas room doors are opened see 4 5 Door contact switch on page 32 When a door contac...

Page 25: ...act normal status opened N C contact normal status closed unlatched latched with confirmation latched with reset See 4 3 1 Alarm modes on page 26 The common alarm activates as soon as one of the selec...

Page 26: ...ize a relay function for the temperature alarms with common alarm 1 3 As follows Set common alarm 1 3 assignment to Temp 1 Min Max or Temp II Min Max 4 3 1 Alarm modes The alarms can be configured as...

Page 27: ...acknowledged The LED goes out upon acknowledgement and the associated relay is released even if the set alarm conditions are still present when the alarm is acknowledged The relay is released upon ac...

Page 28: ...alarm is acknowledged If the alarm condition is no longer present when the alarm is acknowledged the LED goes out If the alarm condition is still present when the alarm is acknowledged the LED resets...

Page 29: ...m Sensor alarm Alarm I 1 2 and or Alarm II 1 2 Multiple assignment possible The internal beeper alerts as soon as the selected alarm is activated The beeper switches off when the cause of the alarm ha...

Page 30: ...er trend graphs and the output of the daily min and max values The supplied measurements and the corresponding parameters such as the alarm value alarm delay and common alarm configuration are printed...

Page 31: ...n ChemWeb server Higher level visualization systems through OPC Server Data Access V2 0 Visualization systems under Windows TM via Wallace Tiernan CMS software Windows is a registered trademark of the...

Page 32: ...alarm contacts switch back on once the doors are closed and the alarm is still active The alarm LED switches the current alarm status flashing or continuous If the cause of the alarm has been elimina...

Page 33: ...calibration menu if deviations from a comparative measurement are present in menu Calibration I Each temperature sensor can be assigned the following separately min and max limit value alarm delay The...

Page 34: ...open mA loops and excessive loads max 600 Ohm The range 4 20 mA is a fixed range It corresponds for example to a measuring range of 0 ppm Cl2 4 mA 5 ppm Cl2 20 mA 4 8 Power fail output A power fail o...

Page 35: ...The measuring range now displays the range end value Please note The set alarms must be active after the set delay period The GMS plus switches the test signal back off after the signal test has run f...

Page 36: ...ade separately on the GMS plus The battery supply switches from the mains to the battery without interruption Please note A charged battery will bridge a power failure of at least 10 hours The operati...

Page 37: ...ery life may be reduced Battery life To achieve satisfactory battery life the battery temperature should not exceed 20 C for sustained periods of time Higher temperatures shorten battery life Please n...

Page 38: ...38 WT 050 455 000 DE IM 0319 Functions GMS plus 4...

Page 39: ...ackaging is undamaged In the event of damage please inform the transport company immediately as your rights to compensation will otherwise be lost If the device is damaged please contact the respectiv...

Page 40: ...against rain frost and direct sunlight and may therefore not be installed outdoors It must be mounted horizontally on a flat wall in a frost free room with an ambient temperature of 0 to 50 C The air...

Page 41: ...ing rail 1 Fasten the mounting rail to the wall with two screws diameter 5 mm and two dowels diameter 8 mm 2 Hook the GMS plus onto the mounting rail so that it is flush at the right and fasten to the...

Page 42: ...42 WT 050 455 000 DE IM 0319 Installation GMS plus 5 GMS plus installation without mounting rail 1 Hook the GMS plus unit onto suitable tallow drop screws with the top holding fixtures...

Page 43: ...ntilator etc Pay attention to the ambient conditions The temperature humidity etc must remain constant Please note Avoid sudden changes in temperature 5 C h Sensor holder Chloratect 1 Fasten the senso...

Page 44: ...room with an ambient temperature of 0 45 C Cable terminal screws down The air in the room should be non condensing Please note The battery supply voltage is designed for 98 265 V AC 47 63 Hz The outp...

Page 45: ...on of the mains cable must be at least 0 75 mm AWG 18 When connecting system components e g devices motors pumps as well as when entering operating data the system components must be switched off in o...

Page 46: ...protection through which only the GMS plus will be supplied Connect system components to the GMS plus according to the wiring diagrams 1 Connect sensor cable switch valves and printer line to the term...

Page 47: ...idental contact with the connection wires when connecting in the GMS plus Please note First disconnect the plug connectors from the battery before repairing or replacing the gas monitoring system PCB...

Page 48: ...ransparent sensor reservoir from the upper grey sensor housing 2 Fill with electrolyte to the upper mark MAX approx 2 5 cm high 3 Lightly moisten the sensor housing s o ring with electrolyte solution...

Page 49: ...1 set the following cell current upper left corner of the GMS plus PCB Please note Setting sensor channel II Follow the same procedure as with sensor channel I but select the menu DIAGNOSIS Input 2 a...

Page 50: ...sting the span with comparative measurement and function test Please note If the accuracy must be greater than 15 the span must also be set using a comparative measurement See Setting the span to fact...

Page 51: ...as follows 1 Press the F key in the basic display until the menu CALIBRATION is shown Setting the span to factory setting 2 Press the key until the menu Test Sensor I or Test Sensor II appears 3 Use t...

Page 52: ...the generator to run in Please note Read operating instructions for the gas generator 2 Place the sensor into the chlorine gas generator Once the display on the gas monitoring system GMS plus has stab...

Page 53: ...ters are located on the upper left part of the GMS plus PCB Setting the span Proceed as follows 1 Press the F key in the basic display until the menu CALIBRATION is shown Setting the span to factory s...

Page 54: ...d as follows 1 Start the chlorine gas generator Part No W3T159905 Wait 30 minutes for the generator to run in Please note Read operating instructions for the gas generator 2 Place the 1 ppm chlorine d...

Page 55: ...eters are located on the upper left part of the GMS plus PCB Setting the span Proceed as follows 1 Press the F key in the basic display until the menu CALIBRATION is shown Setting the span to factory...

Page 56: ...on test with ozone gas generator Proceed as follows 1 Start the ozone gas generator Part No W3T171363 Wait 5 minutes for the generator to run in Please note Read operating instructions for the gas gen...

Page 57: ...the BNC plug into the mA sensor Please note During the run in time the sensor adapts to the environmental conditions 4 In the menu SENSOR I parameter Sensor input I set the mA Sensor 5 In the menu Sen...

Page 58: ...ivated The operator must be informed that the alarms will only trigger for the test The unit must be run for at least 24 hours so that the sensors and the electronics deliver stable measuring signals...

Page 59: ...the unit that go beyond those described in this manual are not permissible Commissioning procedure The unit can be taken into operation after it has been installed The following table contains the ind...

Page 60: ...language page 87 6 Set the time page 87 7 Set the date page 87 8 For battery supply Set battery backup in the menu page 87 9 Set the internal signal transmitter beeper to the desired alarms page 87 10...

Page 61: ...II range page 86 27 Possibly set factor II for mA sensor page 86 28 Set temperature input II page 86 29 Commission sensor page 48 30 Calibrate if necessary page 84 31 Set sensor alarm page 83 32 Set...

Page 62: ...value 2 l 5 0ppm Alarm delay 2 l 1 0min Alarm mode 2 I N O n sp Door contact OFF ALARM SENSOR II Alarm value 1 lI 2 5ppm Alarm delay 1 lI 1 0min Alarm mode 1 II N O n sp Alarm value 2 lI 5 0ppm Alarm...

Page 63: ...al assign Sensor al delay 1 0min Sensor al mode N O n sp CALIBRATION Test Sensor I Off Span Sensor I Test Sensor II Off Span Sensor II Offs Temp Sens I Offs Temp Sens II SENSOR I Sensor input I Chlora...

Page 64: ...atect Sensor type II Cl2 Type def II Sensor unit II ppm Unit def II Range Start II 0 0 Measuring range Range end II 5 0 Factor II 1 0 Temperature II OFF SETUP Language German Battery supply OFF Beeper...

Page 65: ...ur The set mains voltage must be checked before installation and before connecting the connection cables Set mains voltage Please note Units with a 24 V connection cannot be adapted The switch to set...

Page 66: ...serted and that the plug connecting them to the display is firmly seated 2 Carefully put the cover in place ensuring that no wires are pinched or caught between the cover and the housing 3 Attach the...

Page 67: ...emove the upper four plugs on the battery A See Picture 1 Connection diagram with two batteries or Picture 2 Connection diagram with four batteries 5 Remove and dispose of the batteries Attention Envi...

Page 68: ...diagram with four batteries 8 Plug the battery circuit fuse C back in 9 Screw cover back on Please note The new batteries are not fully charged after installation The batteries can only bridge a powe...

Page 69: ...ion 6 1 Display and operating elements Gas monitoring system GMS plus A Cover B Green LED power C Alarm message sensor I D Alarm message sensor II E Common alarms F Sensor error G Operator controls ke...

Page 70: ...Display the next option Decrease value Star Clear latched alarms clear internal signal transmitter beeper Function Display next menu jump from main menu to main menu ESCAPE cancel Cancel input withou...

Page 71: ...code is not defined Defining access codes Proceed as follows 1 In the SETUP menu under Code def enter the new access code number between 1 and 999 2 Press the key to confirm Please note The access cod...

Page 72: ...deleted Sensor calibrations will be deleted We recommend viewing all settings and making a note of them in a settings overview See Settings overview using the example of a Chloratect sensor on page 6...

Page 73: ...on From the basic display you can access the other menus with the F key Use the and keys to access the individual sub menus Press the key once or twice to return to the main menu Press it once more to...

Page 74: ...o be set Use the and keys to increase or decrease the value or to skip to the next option Store the correct value by pressing Correcting the setting You have changed a value with and but have not yet...

Page 75: ...GMS plus Operation 6 75 6 2 1 Menu structure The GMS plus has 11 menus Main menu Alarm sensor I Alarm sensor II Temperature Common alarm Sensor alarm Calibration Sensor I Sensor II Setup Diagnosis...

Page 76: ...76 WT 050 455 000 DE IM 0319 Operation GMS plus 6 General overview...

Page 77: ...during the last 8 hours I Cl2 MAX 8h 2 9ppm 2 9ppm Maximum gas concentration value of sensor I during the last 8 hours II Cl2 AVG 8h 2 3ppm 2 3ppm Average gas concentration value of sensor II during...

Page 78: ...nlatched N O latched ack N C latched ack Alarm mode for alarm 1 of sensor 1 N O unlatched N C unlatched N O latched with confirmation N C latched with confirmation Alarmvalue 2 l Measuring range start...

Page 79: ...latched ack N C latched ack Alarm mode for alarm 1 of sensor II N O unlatched N C unlatched N O latched with confirmation N C latched with confirmation Alarmvalue 2 lI Measuring range start End value...

Page 80: ...and II Alarmvalue Min l 0 50 C 15 C Min alarm value for temperature sensor I Alarmvalue Max I 0 50 C 35 C Max alarm value for temperature sensor I Alarmdelay l 0 30 min 10min Alarm delay for min or m...

Page 81: ...alarm mode N O unlatched N C unlatched N O latched with reset N C latched with reset N O latched with confirmation N C latched with confirmation Commonalarm 2 Al1 Sensor I Al2 Sensor I Al1 Sensor II A...

Page 82: ...e No selection Battery supply only Assignment of common alarm 3 Commonal mode 3 N O unlatched N C unlatched N O latched res N C latched res N O latched ack N C latched ack Common alarm 3 alarm mode N...

Page 83: ...signment Assignment of sensors to the sensor alarm Sensoral delay 0 0 5 0min 1 0 min Sensor alarm delay time Sensoral mode N O unlatched N C unlatched N O latched res N C latched res N O latched ack N...

Page 84: ...l test Span Sensor I 0 1 5 20 ppm No selection Span calibration of sensor I Chloratect sensors only Test Sensor II OFF TEST Activating the sensor signal test Span Sensor II 0 1 5 20 ppm No selection S...

Page 85: ...able Sensor unit I ppm ml m3 unit freely selectable max 4 positions for mA sensors Sensor I display unit Unit def I XXXX Entering the sensor unit for mA sensor I for variable definition A Z a z 0 9 4...

Page 86: ...ly selectable Sensor unit II ppm ml m3 unit freely selectable max 4 positions for mA sensors Sensor II display unit Unit def II XXXX Entering the sensor unit for mA sensor II for variable definition A...

Page 87: ...Alarm II 1 2 Multiple assignment possible No selection Select which alarms activate the internal signal transmitter beeper Interface OFF Printer Bus operation Select the interface mode RS232 protocol...

Page 88: ...or sensor error 0 1 A Ozone for 0ppm approx 0 3 A for 5ppm 1 6 A for sensor error 0 1 A The current sensor signal is displayed for Chloratect sensors in A for mA sensors in mA Input II See Input I See...

Page 89: ...21 2 at 4 22 AM C2 18 01 06 30 Common alarm on 18 1 at 6 30 AM Press the key to view errors SF 22 03 08 32 Displays the last five alarms with date and time RS485 RS232 TxD Transmit Data RxD Receive Da...

Page 90: ...tractual partner Display Color Meaning Measures POWER BAT green constant Mains voltage and or 24 V supply present does not light up No power supply Switch on check external fuse Device fuse defective...

Page 91: ...hed relay triggered ALARM 2 I red constant Sensor I main alarm alarm relay triggered flashing fast Sensor I main alarm door open alarm relay not triggered flashing slowly Sensor I preliminary alarm la...

Page 92: ...values COMMON 1 COMMON 2 COMMON 3 red flashing or constant Common alarm 1 active common relay 1 triggered Follow alarm plan For latched mode After removing the cause clear with the key or external ac...

Page 93: ...Range I Alarm values of sensor I outside the measurement range Change the alarm values in the menu Range II Alarm value of sensor II outside the measurement range mA out Load on mA output 1 2 or 3 gre...

Page 94: ...94 WT 050 455 000 DE IM 0319 Operation GMS plus 6...

Page 95: ...Evoqua Water Technologies GmbH Maintenance will include inspection of the sensor s function the electrolyte level in the measuring cell and electrical operational safety Please note The electrolyte su...

Page 96: ...electrolyte solution has a slight yellowish color Refilling the sensor 1 Remove the electrolyte reservoir Please note Do not separate the sensor being refilled with electrolyte from the sensor cable 2...

Page 97: ...GMS plus and unplug the connection cable to the motherboard 3 Check the fuses replace if necessary F1 F2 plug in fuse 0 63 AT for motherboard 230 115 V or for 24 V units 1 6 AT 2 Spare fuses are prov...

Page 98: ...or burn the batteries The batteries must be disposed of in accordance with environmental protection regulations 1 To this purpose public or private waste disposal companies should be employed 2 If suc...

Page 99: ...ronic PCB 24 V W3T164807 Chloratect sensor cable 2 m W3T164808 Chloratect sensor cable 10 m W3T291559 Sensor cable 4 20 mA sensor 3 m W3T291560 Sensor cable 4 20 mA sensor 10 m W3T172029 Temperature s...

Page 100: ...are ribbon for type Tally T2024 9 W3T172554 Spare ribbon for type OKI ML1120 W3T166182 RS232 Printer cable 3 m W3T166183 RS232Printer cable 15 m W3T172625 CR2032 battery W2T504551 Sensor cable extensi...

Page 101: ...g system GMS plus 115 V W3T158773 Gas monitoring system GMS plus 24 V W3T158770 GMS plus battery supply 98 264 V Part No Chloratect Sensors Symbol Sensor range ppm W3T163650 Chlor Cl2 0 5 0 20 W3T1636...

Page 102: ...499 Chlorine Cl2 0 20 Part No Description W3T302953 Sensor kit GMS plus sulfur dioxide 0 10 ppm 3 m W3T302955 Sensor kit GMS plus chlorine 0 10 ppm 3 m W3T302956 Sensor kit GMS plus chlorine 0 20 ppm...

Page 103: ...GMS plus Wiring diagrams 9 103 9 Wiring diagrams...

Page 104: ...104 WT 050 455 000 DE IM 0319 Wiring diagrams GMS plus 9...

Page 105: ...GMS plus Wiring diagrams 9 105...

Page 106: ...106 WT 050 455 000 DE IM 0319 Wiring diagrams GMS plus 9...

Page 107: ...GMS plus Wiring diagrams 9 107...

Page 108: ...108 WT 050 455 000 DE IM 0319 Wiring diagrams GMS plus 9...

Page 109: ...GMS plus Declaration of conformity 10 109 10 Declaration of conformity...

Page 110: ...110 WT 050 455 000 DE IM 0319 Declaration of conformity GMS plus 10...

Page 111: ...ing Battery supply 37 Beeper Internal 29 C Changing the battery 67 Chloratect sensor Connecting 50 Refilling 96 Chloratect sensors Commissioning 48 Electrolyte supply 96 Error diagnostics 92 Setting i...

Page 112: ...s without rails 42 Sensor 43 Sensor cover 43 Sensor holder 43 Terminal box 44 Interface RS232 30 RS485 31 K Keys Asterisk 70 Down 70 ENTER 70 ESCAPE 70 Function 70 Operating panel 70 Up 70 M mA output...

Page 113: ...lder Installation 43 Sensors Installation 43 Set mains voltage 65 Setting the span Chlorine dioxide sensor 53 Chlorine sensor 51 Ozone sensor 55 Setting the zero point current 49 Settings overview 60...

Page 114: ...114 WT 050 455 000 DE IM 0319 Index GMS plus 11...

Page 115: ...a com Canada 1 905 944 2800 canadainfo evoqua com China 86 10 57076305 sales cn evoqua com France 33 1 41 15 92 20 wtfra evoqua com Germany 49 8221 9040 wtger evoqua com Singapore 65 6830 7165 sales s...

Page 116: ...ss prior written consent of Evoqua Water Technologies GmbH All information in this document is considered reliable and corresponds to the generally applicable technical standards Evoqua assumes no res...

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