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Product-manual Model: 637+/D6R KD6R

07-02-09-01-E-V0402.doc

55

Wiring instructions

Electromagnetic compatibility (EMC)

6.7.1 Hints for mounting

A

All components are mounted inside of
a steel control cubicle on a mounting plate
(thickness min. 3mm).
Recommended: Galvanizing

3mm

B

The connection between drive housing filter-
housing and mountig-plate must be blank and
not reduced by varnish. All screws must be well
fixed !

C

Use only Eurotherm-filters and cables for motor
and resolver

D

Place all wires and cables as close as possible to
any grounded metal planes

E

Separate power- and control cables. Minimum
distance: 0,3m
Crosspoints: 90°

0,3 m

90°

F

Avoid cable-loops. Especially the line between
line-filter and drive has to be as close and short
as possible (drilled)

G

Maintain screen as close as possible to the cable-
end (max distance 8 cm)

8 cm max

H

Connect screen-connections according to
general view of connetions, see chapter 2.1.
Ground screens on both sides, shortest way.
For long cables: Connect additional screen-area
along the way

I

Connect screens area-contacted to good
grounded points

K

Connect unused wires in cables to ground

L

Install control cables directly close to grounded
metal-parts or screend when leaving the control-
cubicle

M

Take care for good grounding of control-
transformer (DC 24V). Use transformer with
metal-socket and take care for conductive
contact to mounting-plate

N

Take care for good general grounding of the
complete system. Interconnect several
mounting-plates with copper-rails or
copperband. Take care for ground connection
between conrol-cubicle and machine !

Wiring instructions

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Summary of Contents for 637+/D6R KD6R

Page 1: ...Product manual Model 637 D6R KD6R 07 02 09 01 E V0402 doc 637 _komp_S_B_01 jpg Digital Servodrive the 4 th Generation EUROTHERM DRIVES PRODUCT MANUAL ...

Page 2: ... NE B UL 07 02 09 02 Feedbacksystem HIPERFACE UL 07 05 02 03 Product manual SUCOnet K UL 07 05 03 02 Product manual Bus interface CAN for 635 637 637 UL 07 05 04 02 Product manual Bus interface DP for 635 637 637 UL 07 05 05 02 Product manual Bus interface Interbus S for 635 637 637 UL 07 05 07 02 Product manual I O Interface for 635 637 637 UL 07 05 08 02 Product manual Bus interface DeviceNet fo...

Page 3: ...Product manual Accessories Plugs UL 12 02 Product manual Accessories Cable UL 12 03 Product manual Accessories Brake resistances EUROTHERM Drives Limited All rights reserved No portion of this description may be produced or processed in any form without the consent of the company Changes are subject to change without notice EUROTHERM has registered in part trademark protection and legal protection...

Page 4: ...nal 20 1 4 3 Layout 21 2 Connector assignment and functions 22 2 1 General view of connections of the compact device 637 K D6R 02 10 Width 14HP22 2 1 2 General view of connections of the compact device 637 K D6R 16 30 Width 20 HP 23 2 2 Connector pin assignments and contact functions 24 2 2 1 Power connections for plug in module 637 D6R 24 2 3 1 Signal connections 25 2 3 2 Control signal plug X10 ...

Page 5: ...lity and discharge currents 48 5 6 Fuses contactors filters 49 5 7 Correction of supply current 50 5 8 Brake resistor 51 5 8 1 Selection of the brake resistor 51 5 8 2 Configuration of the brake resistor 52 5 8 3 Additional informations 53 6 Wiring instructions 54 6 1 General Information 54 6 2 Control cabling 54 6 3 Power cabling 54 6 4 Installation of the rack 54 6 5 Analog setpoint 54 6 6 Safet...

Page 6: ...ol circuit 68 11 3 Signal inputs and outputs connection X10 68 11 4 Digital control 69 11 5 Digital communication 69 11 6 Resolverauswertung Transmitterprinzip 69 11 7 Controllersystem 70 11 8 Analog Outps 70 11 9 Thermal data 70 11 10 Mechanical data 70 12 Disposal 71 13 Software 72 13 1 EASYRIDER Windows Software 72 13 2 Eurotherm programming language BIAS 73 13 3 BIAS commands 75 13 4 Extended ...

Page 7: ... damage can also occur to motors or other products Therefore please observe strictly our safety precautions Topic Safety precautions We assume that as an expert you are familiar with the relevant safety regulations especially in accordance with VDE 0100 VDE 0113 VDE 0160 EN 50178 the accident prevention regulations of the employers liability insurance company and the DIN regulations and that you c...

Page 8: ...nic separation and insulation Galvanically separation and insulation correspond to EN 50178 VDE 0160 amplified insulation In addition all digital signal inputs and outputs are galvanically separated either as a relay or via opto coupler In this way an increased interference security and the limitation of damages in case of external incorrect connections is given The voltage level must not exceed t...

Page 9: ... deenergized state When working on the drive do not only block the Aktiv input but separate the complete drive from the mains CAUTION risk of electrical shock wait 3 minutes after switching off for discharging the capacitors Screws sealed with varnish fulfill an important protection function and may not be moved or removed It is prohibited to penetrate the inside of the unit with objects of any ki...

Page 10: ...tage 1 or 3 230VAC 50 60Hz 3 400 460VAC 50 60Hz 637 K D6R AC DC Us 24VDC R Supply voltage 1 or 3 230VAC 50 60Hz 3 400 460VAC 50 60Hz M Explanations to rack and power supply modules are documented in separate description If required the returned braking energy can be drawn off into additional external ballast resistors The AC supply voltage is fed directly or via transformer to the associated power...

Page 11: ...arameters 1 1 2 Operation configurations There are opportunities ranging from simple current and speed control to programmable position control processes PLC supported by the 1500 BIAS command blocks BIAS User shell for intelligent drive controls see chapter 3 Operating modes chapter 13 2 BIAS commands chapter 13 3 Extended BIAS commands EASYRIDER custom made software PLC Software PLC binary selec...

Page 12: ... Connection Cable see chapter 2 6 2 3 SUBD 9 to LEMO Connector COM1 SUBD 9 to 4 pol Module Connector COM1 Powerpart Powerdata and Powerconnectors Unchanged Control Singals Connector X10 see chapter 2 3 2 unchanged pinning and function Analog Setpoint X10 5 18 Resolution 12 bit 14 bit Resolversignals Connector X30 see chapter 2 4 2 pin compatible 12 14 bit resolution extended functionality 16 bit F...

Page 13: ... the drive for communication via COM2 232 RS 232 interface 422 RS 422 interface 485 RS 485 interface CAN CAN bus DEV CAN bus DeviceNet SUC SUCOnet K PDP Profibus DP IBS Interbus S Attention changed front plate EA5 I O interface 5E 2A COM2 g EAE I O Interface 14E 10A X200 Attention changed front plate XXE Combination of communication interface and I O interface EAE the first two places of com inter...

Page 14: ...1 3 2 General data Enclosure Rating for mounting in cubicle IP20 operating temperature range EN 50178 VDE 0160 class 3K3 storage temperature range 25 55 C air pressure 86 kPa 106 kPa Humidity 5 85 40 C Opertating Temp 0 40 C reduced operation derating of the output current 1 40 50 C 2 C Altitude h h 1000m reduced operation Derating of the output current 1 h 1000 4000m 1 100m Safety Overvoltage cat...

Page 15: ...ee chapter 1 3 5 rated current RMS Inr A 2 4 6 10 16 22 30 3 max current RMS time for Imax 4 Imaxr min A Sec 4 5 8 5 12 5 20 5 32 5 44 5 60 5 min motor inductance terminal terminal Lph ph mH 6 0 12 0 3 0 6 0 2 0 4 0 1 2 2 4 2 0 1 1 0 8 Brake circuit Setpoint DC Ub V 375 730 375 730 375 730 375 730 730 730 730 max power Pbmax kW 4 5 8 7 4 5 8 7 6 7 13 0 11 2 21 7 29 0 34 8 34 8 continuous power Pbn...

Page 16: ...er 1 3 5 rated current RMS Inr A 2 4 6 10 16 22 30 3 max current RMS time for Imax Imaxr A min 4 5 Sec 8 5 Sec 12 5 Sec 20 5 Sec 32 5 Sec 44 5 Sec 60 5 Sec min motor inductance terminal terminal Lph ph mH 6 0 12 0 3 0 6 0 2 0 4 0 1 2 2 4 1 0 2 0 0 55 1 1 0 4 0 8 Brake Circuit setpoint DC Ub V 375 730 375 730 375 730 375 730 375 730 375 730 375 730 max power Pbmax kW 4 5 8 7 4 5 8 7 6 7 13 0 11 2 2...

Page 17: ...o 06 see following diagram Hints for setup To avoid unexpected tripping of undervoltage threshold EASYRIDER Windows Software this value should be set to default Required motor terminal voltage forspecified speed Approximation up to 3000RPM Ukl 1 2 EMF n 1000 I Rph RL V Ukl required motorvoltage V RMS EMF Back EMF of motor V RMS 1000 RPM Rph resistance of motor between terminals Ω RL line resistanc...

Page 18: ...the limits like shown in the diagram have to be respected Typical servo applications are not effected by this restriction S3 operation Start Stop 0 2 0 4 0 6 0 8 1 0 20 40 60 80 100 0 0 1 2 1 4 1 6 1 8 2 0 5 sec 18 sec 36 sec Imaxr Inr 11 25 sec Duration of pulse until supervising reaction Cont operation Derating ONLY for xD6R30 S4 x Output voltage ...

Page 19: ...30 width A 65 0 mm 14 HP 104 6 mm 20 HP B 60 0 mm 100 0 mm C 30 0 mm 71 0 mm 1 HP 5 08mm D 14 5 mm 14 5 mm a 40 2 mm 8 HP 80 4 mm 16 HP Important Make sure you need an additional space of approx 70 mm on the front side for the signal mating plugs A B C D D 400 386 262 a 280 233 304 243 220 plug in module space for fan 18 Ø 5 2 Ø 10 Ø 5 2 5 2 9 detail detail E E 1 6 front side ...

Page 20: ... E V0402 doc Dimensions and layout 1 4 2 EMC Clip optional 1 4 2 1 for 8 HP drive side view front view 1 4 2 2 for 16 HP drive side view front view EMC Clip for Feedback cable e g Resolver 1 net cable 2 Motor cable 3 meaning 1 2 3 cage clamp terminal ...

Page 21: ...component variant see chapter 2 6 2 possible component variant see chapter 2 4 1 slot for option module slot for option module slot for option module Note The option modules for the slots A B C can only be reached after removing the cooling plate 1 4 3 2 Layout of power board X30 X40 H15 power plug solder jumper jpxxx functionen chapter 7 1 see JP100 JP102 1 3 JP101 solder side diagnostics COM1 CO...

Page 22: ...gnment see chapterl 2 6 2 connections see chapter 2 3 2 connections see chapter 2 4 2 connections see chapter 2 5 Kn PC 637 631 Eurotherm cable or N L1 L1 N PE PE LNF E X50 Remote IN only with Interbus S connection see chapter 2 6 2 8 connections see chapter 2 2 1 optional X200 14 inputs 10 outputs SUB D 26 high density connector assignment see motor description M6 for ground connection optional e...

Page 23: ...onal external ballast resistor R PE ground bar switsching cable Remote IN only with Interbus S connection see chapter 2 6 2 8 connections see chapter 2 2 1 connector assignment see motor description KK MB AC Servomotor Eurotherm feed back syst 3 Eurotherm motor cable X30 optional X200 14 inputs 10 outputs SUB D 26 high density see chapter 2 6 2 10 Shielding and assignment see chapterl 2 6 2 connec...

Page 24: ...nclosure line side PELV side 2 2 2 2 2 4 1 X50 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 UCC M1 M2 M3 Rbext 0VP 0VS US external resitor parallel pin 6 for currents 15Aeff Power feed in DC bus motor connection parallel pin 10 parallel pin 14 reference potential Ucc parallel pin 22 parallel pin 18 not used feed in control voltage 24V DC Reference potential to US pin 28 ground 0VS 1 Faston flat conne...

Page 25: ...tpoint 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 OUT IN OUT IN Aktive OK GND Aktive IN 0V PLC ready warning optionally IN IN IN IN shield OUT 12V 80mA OUT 12V 80mA reference potential 0 10V can be normed JP102 1 2 3 0V PLC 3 12V JP101 monitor MP2 analog monitor MP1 IN analog JP1 JP2 JP3 JP4 0V PLC external customer side IN 24V PLC 637 internal OUT IN 0 10V can be normed 0 1...

Page 26: ...herm AC Servomotor 3 V1 K1 24V br 0V br AC Servomotor 3 X10 23 X10 9 Brake Connection Type A when Isolation Type of Break Installation is Basic not PELV The PELC Isolation of Control Cirquits is uneffected Brake Connection Type B when isolation type of break installation is PELV PELV isolation 2 V1 Varistor e g Siemens Q69X3431 38V DC K1 Couple relais min 2A 60VDC PELV Isolation Supply may be used...

Page 27: ...eference point for digital inputs 10 Reference potential for analog signals Ground 11 configurable chapter 3 OPTO Input 12 configurable chapter 3 OPTO Output 13 configurable chapter 3 OPTO Output 14 configurable chapter 3 OPTO Input 15 configurable chapter 3 OPTO Input 16 stabilized auxiliary voltage 12V DC max 80 mA output auxiliary voltage 17 actual speed value monitor scalable MP1 analog output...

Page 28: ...le Feedback System The 637 Drive System receives flexibility and is adaptable to future requirements feedback syste m X30 X300 µC syste m function code intern external µP S yste m X30 code X40 code X40 driver intern external Servodrive 637 Typen X300 X300_RD2 standard Resolver X300_HF2 option HIPERFACE Further models on request Plug and Play The 637 identify the model of the module s X300 The EASY...

Page 29: ...white sin 4 2 brown sin 8 3 green cos 3 4 yellow cos 7 5 red PTC optional 1 2 6 blue PTC optional 1 6 7 pink carrier 9 8 gray carrier 5 case screen 1 and case Blue resolver cable for Eurotherm standard motors and servo drives Z RK 6300 xxxx 1 09 05 01 10 05 01 DL EH Bear Gep Norm Zust Änderung Datum Name Ursprung motor side regulator side Resolver connector Eurotherm motor size 0 4 Model AC AC AC ...

Page 30: ...ble length connected to galvanical insulated terminals Encoder controls maximum cable length connected to ground related terminals other drives controls maximum number of signal inputs to one as incremental output configured device 25 m for extended distances please contact our engineer 2 m take care for good common grounding 8 output signals driver model MC34C87 or compatible RS422 differential l...

Page 31: ...96 ab Firmware 6 15 Pin Function Designation 1 Channel B B 2 Channel B inverted B 3 Shield connector Shield 4 Channel A A 5 Channel A inverted A 6 Reference GND 7 Channel Z inverted zero impulse Z 8 Channel Z zero impulse Z 9 Supply voltage output max 150 mA 5 VDC Design rule The capability of input frequency of any connected device must meet at least the value of pulse outputs on X40 n max speed ...

Page 32: ... Pin Function Designation 1 Channel B B 2 Channel B inverted B 3 Shield connector Shield 4 Channel A A 5 Channel A inverted A 6 Reference potential GND 7 Channel Z inverted zero impulse Z 8 Channel Z zero impulse Z 9 Supply voltage output max 150 mA 5 VDC Note The operation of incremental encoders via long cables may cause a voltage drop of the encoder power supply We suggest the use of external s...

Page 33: ...or input pulse direction EASYRIDER Windows Software X40 Modus 2 Pin Function Designation 1 output drive active inverted READY 2 output drive active READY 3 Shield connector Shield 4 Pulse inverted P 5 Pulse P 6 Reference potential GND 7 Direction inverted R 8 Direction R 9 Supply voltage output max 150 mA 5 VDC stepper motor control ...

Page 34: ...YRIDER Windows Software X40 Modus 3 Pin Function Designation 1 output drive active inverted READY 2 output drive active READY 3 Shield connector Shield 4 Pulse direction inverted P 5 Pulse direction P 6 Reference potential GND 7 Pulse direction inverted P 8 Pulse direction P 9 Supply voltage output max 150 mA 5 VDC pulse direction stepper motor control pulse direction ...

Page 35: ...nnector Shield 4 Clock Output inverted Standard Frequenzy 208 kHz TAKT 5 Clock Output Standard Frequenzy 208 kHz TAKT 6 Reference potential GND 7 do not connect 8 Output to Encoder Countigdirection Low Clockwise CCW 9 Supply voltage output max 150 mA If other Data required a Use of X300 Module b External Supply 5 VDC TAKT and TAKT twisted pair DATA and DATA twisted pair Cable screened Screen conne...

Page 36: ...on drive side PIN RS232 PC Side 4 pole Modular Jack RXD TXD GND 1 4 SUB D 09 socket View to solder side RXD 1 Receive Serial Data 3 TXD TXD 2 Transmit Serial Data 2 RXD 3 Do not connect GND 4 GND 5 GND Cable Ready for Use RS232 Service Connector model Order Number Drive PC Kn PC 637 631 03 0 KK 5004 0003 RJ Plug 3 0m Sub miniature D 9 way female Notice The service interface RS232 is not galvanical...

Page 37: ... 485 X A RP CAN CAN X A RP PDP Profibus DP X B RP SUC SUCOnet K X B RP IBS 1 Interbus S X B RP DEV DeviceNet X B 1 additional plug Interbus Rem IN SUB D 2 6 2 1 additional In Outputs modul designation Inputs Outputs connection via design RP EA5 2 5 2 COM2 B RP EAE 14 10 X200 C 2 no Fieldbus possibility Interface Caution The connections COM2 and X30 are implemented via SUB D09 socket The customer h...

Page 38: ...ent as RS232 1 2 RXD 3 TXD 4 5 GND 6 7 8 9 2 6 2 4 Pin assignment for RS422 485 with option modul RP 422 without galvanic seperation with option modul RP 485 with galvanic seperation pin assignment as RS422 485 1 2 3 4 Data In 5 GND 6 Data In inverted 7 Data Out inverted 8 Data Out 9 Daisy chain wiring up to 16 devices Connector assignment and functions design A design B design C coding design A d...

Page 39: ...D 7 CAN_H bus line dominant high CAN_H 8 9 2 6 2 6 Pin assignment for Profibus DP with option modul RP PDP with galvanic seperation pin description designation 1 2 3 Line B B 4 Request to send RTS 5 Ground GND 6 Potential 5V 5V 7 8 Line A A 9 2 6 2 7 Pin assignment for SUCOnet K with optionsmodul RP SUC with galvanic seperation pin description designation 1 2 3 Data line TA RA 4 5 Signal ground SG...

Page 40: ...ltage A DI2 3 Reference potential GND I 4 5 VCCI 5V 6 Data line OUT forward error voltage B DO2 7 Data line IN backward error voltage B DI2 8 9 Reporting input RBST to forward Interbus S interface Remote IN Remote IN SUB D09 plug additional plug remote IN description designation 1 Data line IN forward error voltage A DO1 2 Data line OUT backward error voltage A DI1 3 Reference potential GND I 4 5 ...

Page 41: ...ent status 1 BIAS input 101 standard E 2 BIAS input 102 standard E 3 BIAS input 107 standard E 4 BIAS input 108 standard E 5 0VSPS ground reference 0VSPS B 6 BIAS input 106 standard E 7 BIAS output 109 standard A 8 BIAS output 110 standard A 9 24VSPS ext 24V feed in UB Notice The input s with the internal number 107 and 108 must be connected to the pin s with number 3 and 4 The output s with the i...

Page 42: ...dard E 6 Bias input 206 standard E 7 Bias input 207 standard E 8 Bias input 208 standard E 9 Bias output 209 standard A 10 Bias output 210 standard A 11 Bias input 211 standard E 12 Bias input 212 standard E 13 Bias input 213 standard E 14 Bias input 214 standard E 15 Bias input 215 standard E 16 Bias input 216 standard E 17 Bias output 217 standard A 18 Bias output 218 standard A 19 Bias output 2...

Page 43: ...digital simple applications with requirement of switching between position and speed control position controller input X10 24 handling like operating mode 4 4 digital or analog in acc to parameter set general position controlled systems Up to 10 positions can be stored under identifier numbers and activated like shown pos selection Nr 0 9 function F2datd 2 2 input start t1 2 ms minimum t2 2 ms min...

Page 44: ...F0 F1 F2 input X10 4 F2 F0 F2 F3 input X10 25 F2 F0 F2 F3 input X10 11 F1 F1 F1 F1 F1 F2 F0 F1 F2 F3 input X10 24 F0 L torque H speed control F0 L torque H speed control F1 F2 F1 F2 F3 input X10 2 F0 F2 F3 output X10 12 F0 F2 F5 F0 F2 F5 F0 F2 F5 F0 F1 F3 F5 F0 F1 F3 F5 F0 F1 F2 F3 F4 F5 output X10 13 F0 F2 F5 F0 F2 F5 F0 F2 F5 F0 F1 F3 F5 F0 F1 F3 F5 F0 F1 F2 F3 F4 F5 output X10 20 F0 F2 F5 F0 F2...

Page 45: ... set selection data 2max input X10 2 start slope 0 1 with position set selection in position control 4 strobe slope 0 1 for BIAS set selection output X10 12 position reached reference output tracking window exceded synchron format trigger non regulator trouble output X10 13 temperature monitoring reference output tracking window exceded start offset trigger non regulator trouble output X10 20 warn...

Page 46: ... motor protection outp ut Warning F0 X10 20 outp ut Ready X10 8 Warnin g disp lay fault signal disp lay NTC output stage protection Warnin g time app rox 3 sec max current rated current of motor Warnin g time ap p rox 3 sec Warnin g time ap p rox 6 sec current lim itin g assume motor temperature curve NTC motor protection outp ut Temp F0 X10 13 outp ut Ready X10 8 Warnin g disp lay fault signal di...

Page 47: ... in are as which have been classified as dangerous if they have not been installed in an approved enclosure an accordance with regulations and checked Make sure there is enough cooling and space see sketch only horizontal on the side no distance is required rack 100 mm space 100 mm space Servo drives 637 above below General rule It is better to place heat producing devices low in an enclosure to s...

Page 48: ...ass of explosion protected motors Inspection and certification for the complete installation of servo motors and electronic components must be obtained 5 4 Grounding safety grounding The grounding impedance must meet the requirements of local industrial safety regulations and should be inspected and checked at appropriate and regular intervals 5 4 1 Ground connections It is recommended to attach a...

Page 49: ...e versorgt durch einen gemeinsamen Filter industrial env max motor cable 20m EN55011 A model LNF B 3 480 018 LNF B 480 033 ferrite core FR other models upon request according to ref measurements with 3 units supplied by common line residential env max motor cable 20m EN55011 B 3 model LNF B 3 480 018 LNF B 3 480 033 ferrite core FR other models upon request according to ref measurements with 3 uni...

Page 50: ...ses the value has to be corrected using the following diagram 1 0 1 2 1 4 1 6 1 8 2 0 2 2 Correction Factor Iac sinus calculated A 5 10 15 10 20 30 13 26 637 KD6R02 10 S4 7 637 KD6R16 30 S3 7 637 KD6R02 10 S3 3 2 5 7 5 12 5 5 15 25 6 5 19 5 2 4 1 Phase Supply 637 KD6R02 06 S4 3 Example 3 Phase Supply Example Drive type 637 KD6R16 S4 3 is supplied by AC 230V 3 ph Output data to the motor AC 200V 16...

Page 51: ...aking Current Values for Example n1 3000 RPM tb1 0 1 sec T 2 0 sec J 0 0005 kgm Total Inertia Definition of Data RL 0 3 Ohm Speed at Brake Start Braking Time Cycle Time Cable Resistance Braking Current Ib 3 2 A Motor Resistance Rph 3 6 Ohm Calculation Step 1 Calculation of brake power Approximation Capacitor load friction and drive losses neglected example Power of motion Pkin 0 0055 J n1 tb1 W Pk...

Page 52: ...sistor incl fuse for the ballast circuit Except KD6R 16 30 7 external resistor only b Rack design While the plug in modules are used in a rack the NEB power supply module takes dissipation of the braking energy adjustment of ballast monitoring please see NEB manual In this case the ballast electronics of the plug in module will be deactivated with the configuration parameter Ballast aktiviert N Al...

Page 53: ...ata adjustment acc to X X X X R intern R extern R extern EASYRIDER used Paralleling of resistors possible in respect of the limits in accordance to chapter 1 3 3 1 3 4 Genral rule for resistor data Pmax Pd 59 Caution Placing of external brake resistors Brake resistor are dissipating heat Make sure that there will be no fire danger in case of operating the resistor in nominal or fail conditions ...

Page 54: ...at the parts sensitive to voltage such as the Ucc bus mains supply lines etc are protected against electric shock 6 5 Analog setpoint The setpoint input is a differential input Therefore the poling can be done depending on the requirements Important the setpoint voltage must be galvanically connected to the reference potential of the control connections plug X10 It is possible to connect one pole ...

Page 55: ...drive has to be as close and short as possible drilled G Maintain screen as close as possible to the cable end max distance 8 cm 8 cm max H Connect screen connections according to general view of connetions see chapter 2 1 Ground screens on both sides shortest way For long cables Connect additional screen area along the way I Connect screens area contacted to good grounded points K Connect unused ...

Page 56: ...d separate them from power lines COM2 X10 X30 X40 AC power input Eurotherm motor cable Type KM Line Fiter Eurotherm resol ver cable model KIR Line feed in conductive area remove vanish ground connection Conductive area to screen or EMC Clamp accessories Conductive area to screen Toroidal Ferrite Eurotherm model FR if required see chapter 5 6 Control voltage DC 24V expanded view put wires into insu...

Page 57: ...tor cable length Eurotherm line filters mounting in additional Emissions transmitted by cable or by air Industrial A EN50081 2 EN55011Klasse A see chapter 5 6 LNF S E LNF B closed cabinet with 15 dB attenuation toroidal ferrite cores see Residential B EN50081 1 EN55011 Klasse B see chapter 5 6 LNF S E LNF B chapter 5 6 Interference immunity radiation transmitted by cable or by air Industrial A EN5...

Page 58: ... 19 without internal Pull up 1 and 3 Analog input X10 19 with internal Pull up to 12 V FRR compatible JP102 bridged pad 2 and 3 standard X10 23 active ok output 1 and 3 X10 23 GND internal FRR compatible JP1 JP2 bridged pad adjust identically 2 and 3 standard X10 15 high active 1 and 3 X10 15 low active JP3 JP4 bridged pad adjust identically 2 and 3 standard X10 14 high active 1 and 3 X10 14 low a...

Page 59: ...EASYRIDER Suggestions Use testequipment to train yourself EASYRIDER Windows Software contains interactive HELP functions For security reasons the access to several functions is blocked by password Commissioning has to be executed by trained stuff only Users may have their application adapted commissioning methode when familiar with the product on their own resposibility The system must be in accor...

Page 60: ...osis F9 7 Segment display 5 Set up state NOT ACTIVE X10 22 against X10 9 Power ON 7 Segment display 6 Are parameters already evaluated yes load parameter file WDD Store parameters in the drive If existent load BIAS file WBD and store it in the drive proceed with 10 or 15 experts no continue with 7 7 Menue Comissioning Select the used motor from the EASYRIDER Library Adjust max current to nominal m...

Page 61: ...ication Move application to a free area between mecanical limits Power ON Menue Tuning position loop Pos 1 Pos 2 mecanical limits M 16 Adjust testgenerator Select Pos 1 and Pos 2 to uncritical values Select slow speed and slow acceleration first rise up later mind reaction time to Emergency Stop 17 ACTIVE switched Every activation of START Motor exites a motion from Pos 1 to Pos 2 and with the nex...

Page 62: ...ation t I P Gain too high or I time constant Motor noise Motor current too small U1 2 Too weak adjustment causes slow loop reactions that may cause problems for the tuning of position loops n t Speed P Gain too smal l or I time constant too high U1 3 Is the result ok yes continue with 9 no continue with U2 1 U2 1 Menue Tuning Current Loop Stable parameters are calculated bases on the system data a...

Page 63: ...with switching on off off switch enable X10 22 low and then high undervoltage of control voltage off off control voltage 17 V undervoltage in DC bus Ua low threshold off off power supply switched on power supply unit ok internal fuses ok Error signal disappears if DC bus voltage over the threshold EASYRIDER Windows Software fault in feedback system e g resolver off off wiring to encoder system ok ...

Page 64: ...vertemperature motor NTC PTC off check overload of the motor cooling etc motor temperature too high on 1 check overload of the motor cooling etc ballast active Brake energy is removed warning I t ballast too high on 1 ballast resistance usage 90 switch off ballast on 1 ballast resistance overloaded X 300 Modul not inserted or wrong inserted or defect off off X 300 testing Chapter1 4 3 1 Layout X 3...

Page 65: ...ieldbus command Drive Reset with constant repetition of the fieldbus command 0x16 will be works off only once For further processing it is necessary meanwhile to send another control word e g 0 status order 4 a 0 1 flank on input X10 11 Precondition The input X10 11 is with function 1 Reset drive fault configured EASYRIDER Windows Software There is no host login The input Active X10 22 is inactive...

Page 66: ...te activating the regulator correctly motor cables interrupted Is input I extern X10 19 activated config menu and not notched up limit switch input activated and not notched up Interference symptoms with power frequency Ground loops in setpoint or actual value wiring Shieldings laid on both sides Signal cables near high voltage cables Motor takes up preferred positions after activation Position en...

Page 67: ...Product manual Model 637 D6R KD6R 07 02 09 01 E V0402 doc 67 10 Block circuit diagram Funktions Modul X10 X10 X10 Feedback X10 X10 Positionen GND 10 M ...

Page 68: ...8 VDE 0160 further informations see concept of insulation chapter 1 3 1 see data compact units chapter 1 3 3 see data plug in modules chapter 1 3 4 11 3 Signal inputs and outputs connection X10 additional galvanic separation from power and control circuit nominal voltage of the in and outputs 24 V DC number of outputs signal outputs via OPTO coupler 5 Umax 45V DC I 0 60 mA short circuit proof resi...

Page 69: ...igital communication RS232 service interface COM1 19200 baud 8 databits 1 startbit 1 stopbit parity even Optional RS232 RS 422 RS 485 on SUB D socket COM2 CAN Profibus DP SUCOnet K on SUB D socket Interbus S on SUB D socket OUT Interbus S Remote IN additional SUB D plug 11 6 Resolverauswertung Transmitterprinzip General The specified data refer to the combination of the standard resolver interface...

Page 70: ...ing pin X10 17 signal range 10V 0 10V magnifier function can be normed resolution 8 bit independend of norming internal resistance 1 8 kOhm measuring pin X10 6 signal range 10V 0 10V magnifier function can be normed resolution 10 bit independend of norming internal resistance 1 8 kOhm 11 9 Thermal data thermal data see chapter 1 3 11 10 Mechanical data dimensions see chapter 1 4 weight see chapter...

Page 71: ...fferent materials The following table shows which materials can be recycled and which have to be disposed of in a special way material recycle disposal Metal yes no plastics material yes no printed board assembly no yes Dispose of the appropriate materials in accordance with the valid environmental control laws ...

Page 72: ...ditor Oszilloscope function start up and comissioning tools Setting of parameters Setting of configurations Servo diagnostics Interface diagnostics Fieldbus diagnostics Motor library save system data in file load system data from file send system data to servodrive save system data in servodrive load system data from servodrive Important Edited data in EASYRIDER are transmitted to the RAM of the s...

Page 73: ...e 637 controller approx twenty times While the BIAS program will be executed from the start block directly after activation of operating mode 5 the PLC program will be first started by BIAS command PLC program and the Mathematics program by command Mathematics program At reaching the command End of program Mode 0 the respective execution pointer re jumps to his start label Within the command set t...

Page 74: ... of commands Available program area Set number 0000 can be selected via data inputs X10 xx max to block no 63 and and Strobe X10 2 0063 1499 last block The BIAS operation set is listed on the next page You can read the exact function of the individual commands in the help function of the EASYRIDER Windows Software in the BIAS editor or in the BIAS command description UL 10 06 05 ...

Page 75: ...Y flag Z variable X flag Y number Z 7 synchronous settings 1 move speed integrator ramp filter maximal current variable X variable X analogue input Y BIAS execution pointer flag X flag Y flag Z 8 synchronous settings 2 actual position X actual position X variable Y variable X latchposition Y wait for position reached flag X flag Y IBT masknumber variable X variable Y 9 move PID speed If actual pos...

Page 76: ... X D_variable Y D_variable Z 3 variable X profil value w_variable X y_variable Z D_variable X D_variable Y D_variable Z 4 profil value variable X x_ variable Y const Wenn D_variable X D_Variable Y 5 variable X const D_variable X SIN D_variable Y 6 variable X variable Y D_variable X COS D_variable Y 7 save table variable X variable Y D_variable X SQRT D_variable Y 8 9 A B C D E F mathematics progra...

Page 77: ...d Certification The 637 Servodrive is based on the construction of Type 637 Essential changes are only effecting the control cirquits of the device Following our technical point of view this fact enables to apply all certificates related to Type 637 see next pages to the type 637 as well ...

Page 78: ...78 Product manual Model 637 D6R KD6R 07 02 09 01 E V0402 doc Certificates ...

Page 79: ...Product manual Model 637 D6R KD6R 07 02 09 01 E V0402 doc 79 Certificates ...

Page 80: ...80 Product manual Model 637 D6R KD6R 07 02 09 01 E V0402 doc Certificates ...

Page 81: ...Product manual Model 637 D6R KD6R 07 02 09 01 E V0402 doc 81 Certificates ...

Page 82: ...82 Product manual Model 637 D6R KD6R 07 02 09 01 E V0402 doc Certificates ...

Page 83: ...Product manual Model 637 D6R KD6R 07 02 09 01 E V0402 doc 83 Certificates ...

Page 84: ...on X30 28 Fieldbus interface COM2 37 G General technical data 68 69 70 Ground connections 48 Grounding safety grounding 48 H Hints for mounting 55 I Incremental input 32 Incremental output 31 Installation of the rack 54 M measuring pin X10 17 70 measuring pin X10 6 70 Mechanical data 70 Mechanical installation 47 Modification Record 85 Modul design 38 Mounting 47 O Operating modes 44 45 46 option ...

Page 85: ...Product manual Model 637 D6R KD6R 07 02 09 01 E V0402 doc 85 16 Notes ...

Page 86: ...7 Modification Record Version Modification Chapter Date Name Comment Initial PL Based on Manual V01 41PL00 V02 49DL00 corrections 12 12 2000 N Dreilich V0301 corrections 26 04 2001 N Dreilich V0402 compl modification 28 05 2002 separation german english N Dreilich ...

Page 87: ...ives SPA Via Gran Sasso 9 20030 Lentate Sul Seveso Milano Tel 39 0362 557308 Fax 39 0362 557312 http www eurothermdrives it info eurothermdrives it JAPAN Nemic Lambda KK Eurotherm Division Denpa Building 1 11 15 Higahi Gotanda Shinagawa Ku Tokyo 141 0022 Tel 81 3 3447 6441 Fax 81 3 3447 6442 http www eurotherm com japan htm II9K IWM asahi net or jp KOREA Eurotherm Korea Ltd 3F J Building 402 3 Poo...

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