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Emotron FDU Series Instruction Manual Download Page 247

CG Drives & Automation 01-7491-01r0

Menu List

243

644

Logic 4

31096

121/240

2448

1096

UInt, 1=1

UInt

6441

L4 Expr

((1.2).3).4

43483

170/132

4D9B

19867

UInt

UInt

6442

L4 Input 1

CA1

43484

170/133

4D9C

19868

UInt

UInt

6443

L4 Op 1

&

43485

170/134

4D9D

19869

UInt

UInt

6444

L4 Input 2

NOT1

43486

170/135

4D9E

19870

UInt

UInt

6445

L4 Op 2

&

43487

170/136

4D9F

19871

UInt

UInt

6446

L4 Input 3

Run

43488

170/137

4DA0

19872

UInt

UInt

6447

L4 Op 3

.

43489

170/138

4DA1

19873

UInt

UInt

6448

L4 Input 4

Off

43490

170/139

4DA2

19874

UInt

UInt

6449

L4 Set Dly

0s

43491

170/140

4DA3

19875

Long, 1=1s

EInt

644A

L4 Res Dly

0s

43492

170/141

4DA4

19876

Long, 1=1s

EInt

644B

L4 Tmr Val

0s

43493

170/142

4DA5

19877

Long, 1=1s

EInt

650

Timers [650]

651

Timer 1

6511

Timer1 Trig

Off

43600

170/249

4E10

19984

UInt

UInt

6512

Timer1 Mode

Off

43601

170/250

4E11

19985

UInt

UInt

6513

Timer1Delay

0s

43602

170/251

4E12

19986

Long, 1=1s

EInt

6514

Timer1 T1

0s

43603

170/252

4E13

19987

Long, 1=1s

EInt

6515

Timer1 T2

0s

43604

170/253

4E14

19988

Long, 1=1s

EInt

6516

Timer1Value

0s

43605

170/254

4E15

19989

Long, 1=1s

EInt

652

Timer2

6521

Timer2 Trig

Off

43606

171/0

4E16

19990

UInt

UInt

6522

Timer2 Mode

Off

43607

171/1

4E17

19991

UInt

UInt

6523

Timer2Delay

0s

43608

171/2

4E18

19992

Long, 1=1s

EInt

6524

Timer2 T1

0s

43609

171/3

4E19

19993

Long, 1=1s

EInt

6525

Timer2 T2

0s

43610

171/4

4E1A

19994

Long, 1=1s

EInt

6526

Timer2Value

0s

43611

171/5

4E1B

19995

Long, 1=1s

EInt

653

Timer3

6531

Timer3 Trig

Off

43612

171/6

4E1C

19996

UInt

UInt

6532

Timer3 Mode

Off

43613

171/7

4E1D

19997

UInt

UInt

6533

Timer3Delay

0s

43614

171/8

4E1E

19998

Long, 1=1s

EInt

6534

Timer3 T1

0s

43615

171/9

4E1F

19999

Long, 1=1s

EInt

6535

Timer3 T2

0s

43616

171/10

4E20

20000

Long, 1=1s

EInt

6536

Timer3Value

0s

43617

171/11

4E21

20001

Long, 1=1s

EInt

654

Timer4

6541

Timer4 Trig

Off

43618

171/12

4E22

20002

UInt

UInt

6542

Timer4 Mode

Off

43619

171/13

4E23

20003

UInt

UInt

6543

Timer4Delay

0s

43620

171/14

4E24

20004

Long, 1=1s

EInt

6544

Timer4 T1

0s

43621

171/15

4E25

20005

Long, 1=1s

EInt

Menu Parameters

Default 

settings

Modbus 

Instance/ 

Device Net 

No. 

Profibus 

slot/index

EtherCAT 

index 
(HEX)

Profinet 

index

Fieldbus 

format

Modbus 

format

Notes

Summary of Contents for FDU Series

Page 1: ...Emotron FDU 2 1 AC drive Instruction manual English Valid from software version 5 00...

Page 2: ......

Page 3: ...of release 05 06 2020 Copyright CG Drives Automation Sweden AB 2005 2020 CG Drives Automation Sweden AB retains the right to change specifications and illustrations in the text without prior notifica...

Page 4: ......

Page 5: ...tective conductor Where a residual current device RCD is used for protection in case of direct or indirect contact only a Type B RCD is allowed on the supply side of this product Use RCD of 300 mA min...

Page 6: ...motor will restart automatically provided that the cause of the trip has been removed If necessary take the appropriate precautions Transport To avoid damage keep the AC drive in its original packagin...

Page 7: ...al connections 48 4 2 1 Stand by supply interface SBS 49 4 3 Configuration with jumpers and switches 49 4 3 1 Analogue input configuration S1 S4 49 4 3 2 RS 485 termination S5 50 4 4 Connection exampl...

Page 8: ...al brake control 128 11 3 5 Speed 340 132 11 3 6 Torques 350 134 11 3 7 Preset References 360 136 11 3 8 PID Process Control 380 138 11 3 9 Pump Fan Control 390 141 11 4 Load Monitor and Process Prote...

Page 9: ...ions 206 13 18 AFE Active Front End 206 14 Technical Data 207 14 1 Electrical specifications related to model 207 14 2 General electrical specifications 214 14 3 Operation at higher temperatures 216 1...

Page 10: ...6 CG Drives Automation 01 7491 01r0...

Page 11: ...to access in case of an emergency 1 2 1 Instruction manuals for optional equipment In the following table we have listed available options and the name of the Instruction manual or data sheet Instruc...

Page 12: ...ty The warranty applies when the equipment is installed operated and maintained according to instructions in this instruction manual Duration of warranty as per contract Faults that arise due to fault...

Page 13: ...for mounting inside a cabinet 21 IP21 Intended for wall mounting 54 IP54 Intended for wall mounting 5 5 Control panel Blank panel D 4 line Control panel standard IP2X 54 E 4 line Control panel with B...

Page 14: ...for use in complex systems in the second environment The AC drive complies with the product standard EN IEC 61800 3 2004 Any kind of metal screened cable may be used The standard AC drive is designed...

Page 15: ...Market Standard Description European EMC Directive 2014 30 EU Low Voltage Directive 2014 35 EU WEEE Directive 2012 19 EU All EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 Gen...

Page 16: ...panel option EInt Communication format UInt Communication format Unsigned integer Int Communication format Integer Long Communication format SELV Safety Extra Low Voltage The function cannot be chang...

Page 17: ...fting AC drive model 090 to 365 Recommended for AC drive models 300 to 3K0 Fig 3 Remove the roof unit and use the lifting eyes to lift single unit 600 mm 23 6 in and 900 mm 35 4 in Single cabinet driv...

Page 18: ...a non dissipating wall must be maintained Valid if free space on opposite side Table 5 Mounting and cooling Frame size B FA C2 FA2 C69 F69 C2 69 D2 69 mm in Frame size C2 D2 E2 F2 with IP21 top cover...

Page 19: ...Frame size B Fig 7 Emotron FDU Model 48 52 003 to 018 Frame size B example with optional CRIO interface and D sub connectors 12 5 kg 26 5 lb C D F G 13 mm x2 0 51 in 7 mm x4 0 27 in E B A Glands M20...

Page 20: ...erface for mains motor DC DC brake resistor and control 24 kg 53 lb C D F G 13 mm x2 E B A 7 mm x4 0 27 in 0 51 in Gland M25 026 031 Glands M20 Glands M32 026 031 M32 037 046 M40 037 046 IP21 top cove...

Page 21: ...tion Emotron FDU Model 69 002 to 025 Frame size C69 C F G A B E D 17 kg 37 4 lb 0 27 in 13 mm x2 0 51 in 7mm x4 Glands Gland M25 Glands M20 M32 Table 8 Dimensions connected to fig 12 Frame size Emotro...

Page 22: ...ize D2 69 with cable interface for mains motor DC DC brake resistor and control NOTE Glands for size B C D C69 and D69 are available as option kit 32 kg 71 lb F G B A 7 mm x4 0 27 in C D 13 mm x2 E 0...

Page 23: ...69 C D F H A B E G 16 mm x3 0 63 in 9 mm x6 0 35 in 56 60 kg 124 132 lb Cable glands M20 Cable flexible leadthrough 17 42 M50 11 32 M40 0 67 1 65in 0 43 1 2 in Cable flexible leadthrough C D F H A B E...

Page 24: ...e size F2 and 48 365 20 Frame size FA2 C H D A B E G F 16 mm x3 0 63 in 9 mm x6 0 35 in 53 kg 117 lb D E 16 mm x3 0 63 in 9 mm x6 0 35 in A B C H F G F2 68 kg 150 lb FA2 84 kg 185 lb Table 11 Dimensio...

Page 25: ...54 Frame size FA Fig 27 Side view Emotron FDU Model 48 365 54 Frame size FA C H B F G A E D 16 mm x3 0 63 in 9 mm x6 0 35 in 95 kg 209 lb Cable glands M20 x5 0 91 2 1 in 23 55 M63 Cable flexible leadt...

Page 26: ...003 018 75 144 C C2 025 031 120 171 C C2 036 058 170 100 C69 002 025 170 100 C2 69 002 025 170 100 D D2 060 105 170 100 D69 033 058 170 100 D2 69 033 058 170 100 E E2 090 175 510 300 F F2 205 295 800...

Page 27: ...otron FDU48 Model 1K15 to 1K25 Frame size KA Emotron FDU69 Model 905 to 995 Frame size KA69 RITTAL RITTAL RITTAL 2250 mm 88 6 in 2000 mm 78 7 in 150 mm 5 9 in 100 mm 3 9 in 600 mm 23 6 in 600 mm 23 6...

Page 28: ...rame size N Emotron FDU69 Model 1K8 Frame size N69 RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L 1800 mm 71 in 2250 mm 88 6 in 2000 mm 78 7 in 150 mm 5 9 in 3 9 in 10...

Page 29: ...the AC drive to become fully acclimatised and wait until any visible condensation has evaporated before connecting the mains voltage 3 1 1 Remove open front cover Frame sizes B FA IP54 Remove open the...

Page 30: ...67 F or higher Dimension the cables and fuses in accordance with local regulations and the nominal input current of the drive See table 65 page 221 PE conductor cross sectional area shall for phase ca...

Page 31: ...9 Fig 35 Mains and motor connection model 061 074 frame size D and model 69 033 to 69 058 frame size D69 L1 L2 L3 DC DC R U V W EMC gland Screen connection of motor cables PE L1 L2 L3 DC DC R U V W PE...

Page 32: ...Fig 39 Mains and motor connections model 48 365 20 frame size FA2 with the optional terminals for DC DC and Brake principle drawing L1 L2 L3 DC DC R U V W PE M a i n s M o t o r for brake resistor cab...

Page 33: ...to establish this Use heat resistant cables 75 C 167 F or higher Dimension the cables in accordance with the rated cur rent of the motor Keep the motor cable between AC drive and motor as short as po...

Page 34: ...area which is as large as possible For this purpose the removal of paint is necessary An alternative method is to connect the AC drive housing to the mounting plate with as short a length of litz wire...

Page 35: ...the power cables as possible If power cables and control cables must be laid close to each other try to ensure that they do not run parallel at least for a distance of no more than 300 mm 12 in If ne...

Page 36: ...d cables to the respective mains motor terminal 5 Fix the clamps on appropriate place and tighten the cable in the clamp with good electrical contact to the cable screen 6 Put the cable interface plat...

Page 37: ...lugs to respective mains motor terminal bolts 6 Fix the clamps on appropriate place and tighten the cable in the clamp with good electrical contact to the cable screen 7 Put the cable interface plate...

Page 38: ...s are delivered complete with factory mounted cables for mains and motor The length of the cables are app 1100 mm 43 in The cables are marked L1 L2 L3 for mains connection and U V W for motor connecti...

Page 39: ...Drives Automation 01 7491 01r0 Installation 35 Fig 52 IP20 module sizes I I69 with qty 3 x 3 Mains cables and qty 3 x 3 motor cables PEBB 1 Master PEBB 2 PEBB 3 Mains cables Motor cables L1 L2 L3 U V...

Page 40: ...ins motor brake and earth cables for frame sizes B to F Model FDU Frame size Mains cable Motor cable Brake cable Earth cable a mm in b mm in a mm in b mm in c mm in a mm in b mm in c mm in a mm in b m...

Page 41: ...ugs DC DC R C A B Recommended screen length for Motor and brake cables is approximate 35 mm 1 4 in Table 16 Distances from the cable clamp to the connection bolts for mains motor brake and earth cable...

Page 42: ...les is approximate 35 mm 1 4 in E A B D C Table 17 Distances from the cable clamp to the connection bolts for mains motor brake and earth cables for frame size FA Model FDU Frame size Mains cable 1 Mo...

Page 43: ...Tightening torque Nm 003 54 B 0 5 10 1 2 1 4 0 5 10 1 2 1 4 1 5 16 2 6 Copper Cu Aluminum Al 75 C 004 54 006 54 008 54 010 54 013 54 018 54 48 025 20 C2 4 25 2 4 25 2 4 25 4 3 48 030 20 48 036 20 48...

Page 44: ...42 for 35 152 mm2 56 for 153 240 mm2 2x 25 240 31 for 25 34 mm2 42 for 35 152 mm2 56 for 153 240 mm2 PE Earth via mounting screws mounting frame In order to secure proper earthing always use all mount...

Page 45: ...5 16 stranded 2 5 25 solid 1 2 1 4 2 5 16 stranded 2 5 25 solid 1 2 1 4 6 16 stranded 6 25 solid 1 2 1 4 Copper Cu Aluminum Al 75 C 69 003 XX 69 004 XX 69 006 XX 69 008 XX 69 010 XX 69 013 XX 69 018...

Page 46: ...ghly Copper Cu Aluminu m Al 75 C 69 300 69 375 69 400 69 430 I69 3x 25 240 3x 25 240 69 500 69 595 69 650 J69 4x 25 240 4x 25 240 69 720 69 800 69 905 KA69 5x 25 240 5x 25 240 69 995 69 1k2 K69 6x 25...

Page 47: ...torque Lb In Cable range AWG Tightening torque Lb In Cable range AWG Tightening torque Lb In 003 54 B 20 8 11 5 20 8 11 5 16 6 23 Copper Cu 75 C 004 54 006 54 008 54 010 54 013 54 018 54 48 025 20 C2...

Page 48: ...275 for AWG 4 2 375 for AWG 1 300 kcmil 500 for AWG 350 500 kcmil PE Earth via mounting screws mounting frame In order to secure proper earthing always use all mounting screws and tighten them thorou...

Page 49: ...functions Motor I2 t type 331 and Motor I2 t current 332 3 6 Motors in parallel It is possible to have motors in parallel as long as the total current does not exceed the nominal value of the AC drive...

Page 50: ...46 Installation CG Drives Automation 01 7491 01r0...

Page 51: ...t least 7 minutes to allow the DC capacitors to discharge before connecting the control signals or changing position of any switches If the option External supply is used switch of the mains to the op...

Page 52: ...10 V 10 VDC supply voltage 7 Common Signal ground 11 24 V 24 VDC supply voltage 12 Common Signal ground 15 Common Dig signal ground Digital inputs 8 DigIn 1 RunL reverse 9 DigIn 2 RunR forward 10 Dig...

Page 53: ...et the input configuration for the 4 analogue inputs AnIn1 AnIn2 AnIn3 and AnIn4 as described in table 23 See fig 56 for the location of the jumpers Table 22 X11 terminal Terminal Name Function 1 24 V...

Page 54: ...ortant to have termination and fail safe activated on at least one node on the network to secure proper function The termination shall ONLY be enabled in the cable ends of a RS 485 network The termina...

Page 55: ...In 8 Reset Common AnOut 1 AnOut 2 DigOut 2 DigOut 1 Motor Fieldbus option Option board Other options 0 10 V 4 20 mA 1 2 3 6 7 5 4 Alternative for potentiometer Optional Default setting Relay 1 Relay 2...

Page 56: ...48 025 to 48 058 frame size C2 and model 69 002 to 69 025 frame size C2 69 NOTE The screening of control signal cables must comply with the immunity levels given in the EMC Directive reduction of noi...

Page 57: ...del 48 090 to 295 and FDU model 69 82 to 200 frame size E F and F69 principle drawing Fig 64 Connecting the control signals FDU model 48 142 to 48 365 frame size E2 F2 and FA2 principle drawing DC DC...

Page 58: ...itching form a source of interference emission for a measurement signal from for example a pressure sensor Therefore it is advised to separate wiring and screening to reduce disturbances 4 5 3 Screeni...

Page 59: ...ted This is certainly to be recommended if screening cannot be used By twisting the wires the exposed areas are minimised This means that in the current circuit for any possible High Frequency HF inte...

Page 60: ...56 Control Connections CG Drives Automation 01 7491 01r0...

Page 61: ...ons The cable must be able to carry the AC drive load current 5 1 1 Mains cables 1 Connect the mains cables as in Fig 66 The AC drive has as standard a built in RFI mains filter that complies with cat...

Page 62: ...AWG15 or solid wire up to 2 5 mm2 AWG13 2 Connect a reference value between terminals 7 Com mon and 2 AnIn 1 as in Fig 68 3 Connect an external start button between terminal 11 24 VDC and 9 DigIn2 RU...

Page 63: ...he external start button to start the motor When the motor is running the main connections are OK 5 4 Local control Manual control via the control panel can be used to carry out a test run Use a 400 V...

Page 64: ...60 Getting Started CG Drives Automation 01 7491 01r0...

Page 65: ...ed or a worn impeller Pump Curve Protection detects deviation Warning is sent or safety stop activated 411 419 41C1 41C9 Water hammer damages the pump when stopped Mechanical stress on pipes valves ga...

Page 66: ...unction activated when none is needed 320 380 342 354 Process inefficiency and energy wasted due to e g the compressor idling Load Curve Protection quickly detects deviation Warning is sent or safety...

Page 67: ...menu 520 Fig 69 shows the way the parameter sets are activated via any digital input configured to Set Ctrl 1 or Set Ctrl 2 Fig 69 Selecting the parameter sets 7 1 2 Select and copy parameter set The...

Page 68: ...2 Enter motor data in menu 220 3 Enter the settings for other parameters e g inputs and outputs 4 If there are only minor differences between the settings in the parameter sets you can copy parameter...

Page 69: ...6 is low 300 rpm when DigIn 5 is low and DigIn 6 is high 800 rpm when both DigIn 5 and DigIn 6 are high 7 2 Remote control functions Operation of the Run Stop Enable Reset functions As default all the...

Page 70: ...are programmed in menu Autoreset 250 Run Inputs Level controlled The inputs are set as default for level control This means that an input is activated by making the input continuously High This method...

Page 71: ...inuously in order to accept any run right or run left command The last edge RunR or RunL is valid fig 74 gives an example of a possible sequence Fig 74 Input and output status for edge control NOTE Ed...

Page 72: ...to the control panel select Copy to CP 234 Copy to CP To copy data from the control panel to the AC drive enter the menu 245 Load from CP and select what you want to copy The memory in the control pan...

Page 73: ...over the whole speed range This function can be used in constant load applications where the torque is not dependent on the speed e g conveyor belt displacement pump screw pump etc For applications wi...

Page 74: ...ff 413 Ramp Alarm On Must be t or t otherwise no pre alarm 4192 MinAlarmDel 0 1s 4172 MaxPreAlDel 0 1s 414 Start Delay 0 2s Must be t or t otherwise no pre alarm 4161 MaxAlarmMar 15 4171 MaxPreAlMar 1...

Page 75: ...elays are named R Function e g R SlavePump1 which means a relay on the control board or on a option board set to function SlavePump1 Fig 77 Flow control with pump control option All additional pumps c...

Page 76: ...us input In this example the additional pumps are controlled by an different kind of drive e g soft starter frequency inverter etc The digital inputs on the I O Board can be programmed as a Error inpu...

Page 77: ...ntacts of the pump control relays These can be programmed for each individual additional pump In this example pumps P5 and P6 will run at maximum power if the inverter fails or is powered down Example...

Page 78: ...nction Analogue inputs AnIn1 to AnIn4 can be set as functions for PID set values and or feedback values Fig 84 PID control P1 P2 P3 P4 P5 P6 PM FDU MASTER R SlavePump6 R SlavePump5 R SlavePump4 R Slav...

Page 79: ...imes Fig 85 Power connections for Alternating MASTER circuit with 3 pumps Fig 86 Control connections for Alternating MASTER circuit with 3 pumps CAUTION The wiring for the Alternating Master control n...

Page 80: ...he master pump FDU must always have the greatest power 4 Programming the Digital inputs If the digital inputs are used the digital input function must be set to Drive feedback 5 Programming the Relay...

Page 81: ...nd pump is controlled by one of the relay outputs The relay in this example starts the pump directly on line Of course other start stop equipment like a soft starter could be controlled by the relay o...

Page 82: ...elay outputs The relay in this example stops the pump directly on line Of course other start stop equipment like a soft starter could like a softstarter be controlled by the relay output Fig 88 Time s...

Page 83: ...must be activated This STOP may not be implemented with the help of a AC drive or its input output signals Category 1 Controlled STOP Stopping until the motor has come to rest after which the mains s...

Page 84: ...80 EMC and standards CG Drives Automation 01 7491 01r0...

Page 85: ...mple the software EmoSoftCom programming and monitoring software to the RS 232 connector on the control panel This can be useful when copying parameters between AC drives etc For permanent connection...

Page 86: ...662 FB Signal 2 to 42905 and menu 2663 FB Signal 3 to 42906 Motor Modbus DeviceNet Instance number Profibus Slot Index Profinet IO index EtherCAT and CANopen index hex M1 43041 43048 168 200 to 168 20...

Page 87: ...n of Emotron floating point format A signed number should be represented as a two complement binary number like below Value Binary The value represented by the Emotron floating point format is m 10e T...

Page 88: ...etmp short int value else if value 1000 value 0 dec 0 etmp e 0 etmp f 1 etmp m short int value else etmp m 0 etmp f 1 etmp e dec if value 0 etmp m 1 Set sign else etmp m 1 Set sign value fabs value w...

Page 89: ...There is also an optional Control panel with Bluetooth communication available See chapter 13 Options on page 201 for more information Fig 90 Control panel with 4 line display LEDs and Keys 10 2 1 The...

Page 90: ...ea H Signal values shown in menu 100 12 characters field Area I Preferred read out value chosen in menu 110 Area J Shows if the menu is in the toggle loop and or the AC drive is set for Local operatio...

Page 91: ...menu 100 without explaining text at second and third line 10 2 3 Editing mode All other menus read and read write menus are used in following way During editing preferred view will not be displayed an...

Page 92: ...7 Control keys The control keys are used to give the Run Stop or Reset commands directly As default these keys are disabled set for remote control Activate the control keys by selecting Keyboard in th...

Page 93: ...ault toggle loop This loop contains the necessary menus that need to be set before starting Press Toggle to enter menu 211 then use the Next key to enter the sub menus 212 to 21A and enter the paramet...

Page 94: ...l For instance a menu can have one selectable menu Set View Reference Value 310 or it can have 17 selectable menus menu Speeds 340 Fig 94 Menu structure Table 31 Function keys ENTER key step to a lowe...

Page 95: ...10 5 Editing values in a menu Most values in the third row in a menu can be changed in two different ways Enumerated values like the baud rate can only be changed with alternative 1 Alternative 1 When...

Page 96: ...e change will not be saved Use the ESC Prev Next or the Toggle keys to proceed and to go to other menus Fig 95 Programming example Menu 100 appears after power up Press Next key for menu 200 Press Nex...

Page 97: ...nload area you could find a Communication information list and a list to note Parameter set information 11 1 1 Description of menu table layout Following two kinds of tables are used in this chapter 1...

Page 98: ...menu 100 Start Window Same selection as in menu 110 6th Line 160 Sets the content of the sixth line in the menu 100 Start Window Same selection as in menu 110 View mode 170 Select how menu 100 shall...

Page 99: ...g Motor sets M1 M4 see chapter 11 2 4 Parameter Set Handling 240 page 107 Drive Mode 213 This menu is used to set the control mode for the motor Settings for the reference signals and read outs is mad...

Page 100: ...ault value for the control panel NOTE Drive should be stopped in case configured source of reference or run stop control is lost e g due to communication errors Hence it is highly recommended to use t...

Page 101: ...trolled from the keyboard Rotation 219 Overall limitation of motor rotation direction This function limits the overall rotation either to left or right or both directions This limit is prior to all ot...

Page 102: ...inuous high or low signal Is commonly used if for example a PLC is used to operate the AC drive Edge 1 The inputs are activated by a transition for Run and Reset from low to high and for Stop from hig...

Page 103: ...value as sum of motors current NOTE 1 The parameters for motor data cannot be changed during run mode NOTE 2 The default settings are for a standard 4 pole motor according to the nominal power of the...

Page 104: ...an external cooling fan Forced is selected and the overload current allowed starts at 90 from rated motor current at zero speed up to nominal motor current at 70 of synchronous speed Fig 98 shows the...

Page 105: ...rameter enables or disables the encoder feedback from the motor to the AC drive Encoder Pulses 22C Only visible if the Encoder option board is installed This parameter describes the number of pulses p...

Page 106: ...drive less responsive to fast Udc changes This can be useful to improve system stability when connected to a weak power grid but may reduce the dynamics of motor control 22D Enc Speed Unit 0rpm Resol...

Page 107: ...he maximum time that the speed deviation has exceeded the allowed speed deviation band level set in 22G2 The parameter is intended to be used during commissioning for setting up 22G1 and 22G2 to avoid...

Page 108: ...e of fig 99 is valid The value on the x axis is the multiple of the current chosen in 232 The time 233 is the time that an overloaded motor is switched off or is reduced in power at 1 2 times the curr...

Page 109: ...mit so that the limit cannot be exceeded Example In fig 99 the thick grey line shows the following example Menu 232 Mot I2 t Curr is set to 100 1 2 x 100 120 Menu 233 Mot I2t Time is set to 1000 s Thi...

Page 110: ...ion are disabled 1xPTC 1 Activates one PTC sensor PT100 2 Activates PT100 protection 1xPTC PT100 3 Activate one PTC sensor and PT100 protection 2xPTC 4 Activates two PTC sensors 2xPTC PT100 5 Activate...

Page 111: ...ttings etc A parameter set consists of all parameters with the exception of the Global parameters The Global parameters are only able to have one value for all parameter sets Following parameters are...

Page 112: ...0 Copy set A to set B A C 1 Copy set A to set C A D 2 Copy set A to set D B A 3 Copy set B to set A B C 4 Copy set B to set C B D 5 Copy set B to set D C A 6 Copy set C to set A C B 7 Copy set C to s...

Page 113: ...ntrol panel memory set 245 Load from CP Default No Copy No Copy 0 Nothing will be loaded A 1 Data from parameter set A is loaded B 2 Data from parameter set B is loaded C 3 Data from parameter set C i...

Page 114: ...number of attempts the Autoreset cycle will be interrupted No Autoreset will then take place If there are no trips for more than 10 minutes the Autoreset counter decreases by one If the maximum numbe...

Page 115: ...time delay has elapsed the alarm will be reset if the function is active Motor I2t Trip Type 25B Select the preferred way to react to a Motor I2 t trip PT100 25C Delay time starts counting when the fa...

Page 116: ...ing when the fault is gone When the time delay has elapsed the alarm will be reset if the function is active Min Alarm Trip Type 25L Select the preferred way to react to a min alarm trip Max Alarm 25M...

Page 117: ...time delay has elapsed the alarm will be reset if the function is active Liquid Cooling Low level Trip Type 25U Select the preferred way to react to an alarm trip Brake Fault 25V Delay time starts cou...

Page 118: ...n Address 2622 Enter the unit address for the AC drive Fieldbus 263 Press Enter to set up the parameters for fieldbus communication Address 2631 Enter view the unit node address of the AC drive Read a...

Page 119: ...Nopen module this menu is forced to 8 2632 PrData Mode Default Basic None 0 Control status information is not used Basic 4 4 byte process data control status information is used Extended 8 4 byte proc...

Page 120: ...ef Control or 215 Run Stp Ctrl is set to Com A device connected to the CP port has written to any of the communication command registers Run 2 or 42902 RunR 3 or 42903 RunL 4 or 42904 Reference 42905...

Page 121: ...status of Fieldbus parameters Please see the Fieldbus manual for detailed information 2647 CPportFMode Default Trip Off 0 No supervision of the control panel Trip 1 The drive will trip after time set...

Page 122: ...plies that DHCP server on network assign an IP address In case 2721 WiFi Mode is AccessPoint DHCP is automatically selected SSID 2725 First 16 chars of network name to connect to if 2721 WiFi Mode Sta...

Page 123: ...3 This menu is hidden if BLE not selected in menu 271 WirelessMode BluetoothID 2731 Shows bluetooth device ID if connected control panel have bluetooth capability Paring key 2732 Six digit numeric for...

Page 124: ...to Password 1 11 3 Process and Application Parameters 300 These parameters are mainly adjusted to obtain optimum process or machine performance The read out references and actual values depends on se...

Page 125: ...r of the process If the selection Speed or Frequency is set the AC drive will use speed torque or frequency as reference value Example An axial fan is speed controlled and there is no feedback signal...

Page 126: ...logue Inputs 510 on page 152 322 Proc Unit Default Off Off 0 No unit selection 1 Percent C 2 Degrees Centigrade F 3 Degrees Fahrenheit bar 4 bar Pa 5 Pascal Nm 6 Torque Hz 7 Frequency rpm 8 Revolution...

Page 127: ...uency or torque is selected The function sets the ratio between the actual process value and the motor speed so that it has an accurate process value when no feedback signal is used See fig 100 Fig 10...

Page 128: ...belt is used to transport bottles The required bottle speed needs to be within 10 to 100 bottles s Process characteristics 10 bottles s 150 rpm 100 bottles s 1500 rpm The amount of bottles is linearly...

Page 129: ...parate ramps settings which can be set in Acc MotPot 333 and Dec MotPot 334 If the MotPot function is selected this is the acceleration time for the MotPot up command The acceleration time is defined...

Page 130: ...8 s This means that the total acceleration time from 0 3000 rpm will take 8 8 16 seconds Deceleration Time from Minimum Speed 336 If a minimum speed is programmed this parameter will be used to set t...

Page 131: ...otor is caught Stop Mode 33B When the AC drive is stopped different methods to come to a standstill can be selected in order to optimize the stop and prevent unnecessary wear like water hammer Stop Mo...

Page 132: ...the Brake Engage time 33E then a Brake warning is generated and the torque is kept i e prolonging normal brake engage mode until brake closes or an emergency action is needed by the operator such as s...

Page 133: ...igned to operate a mechanical brake via the digital outputs or relays set to brake function controlling a mechanical brake Release Speed 33D Mechanical Brake Brake Relay Output Action must take place...

Page 134: ...final speed reference value is selected to allow the brake to be fully opened During this time a holding torque to prevent roll back of the load can be activated The parameter Release Torque 33I is u...

Page 135: ...rent IGBTs In particular if DC start is used The start vector may also be selected based on the encoder position when applicable Brake warning Brake Trip Brake acknowledge Brake relay Speed 0 Torque R...

Page 136: ...In1 VaMin 5135 set to a value less than Min Speed 341 to make it possible that the analogue input reference can go below the Min Speed level to activate the Sleep mode This applies when PID Process co...

Page 137: ...e of the digital inputs The digital input must be set to the Jog function 520 The Jog command function will automatically generate a run command as long as the Jog command function is active This is v...

Page 138: ...tor stator by increasing the output voltage at a constant frequency IxR Compensation is most important at low frequencies and is used to obtain a higher starting torque The maximum voltage increase is...

Page 139: ...he current or by predicting a suitable level based on the torque and speed Note that IxR compensation is needed for synchronous motors to get a good start also when flux optimization is activated Fig...

Page 140: ...ction of the motor potentiometer function Fig 114 MotPot function 355 Max Power Default Off Off 0 Off No power limit 1 400 1 400 1 400 of motor nominal power NOTE The maximum possible setting for para...

Page 141: ...ax according to menu 325 Table 34 Preset Ctrl3 Preset Ctrl2 Preset Ctrl1 Output Speed 0 0 0 Analogue reference 0 0 11 Preset Ref 1 0 11 0 Preset Ref 2 0 1 1 Preset Ref 3 11 0 0 Preset Ref 4 1 0 1 Pres...

Page 142: ...set point and the motor is running at minimum speed for the length of the time set in 386 By going into sleep mode the by the application consumed energy is reduced to a minimum When the process feedb...

Page 143: ...lue goes above the PID Activation Margin which is related to the process reference i e goes above 7 1 m See fig 117 Fig 117 PID Stop sleep with inverted PID PID Steady State Test 388 In application si...

Page 144: ...and Steady State Test Wait Delay has expired The PID output will decrease speed with a step value which corresponds to the margin as long as the Process value 711 stays within steady state margin When...

Page 145: ...f drives if I O Board is not used 1 6 Number of drives if Alternating MASTER is used see Select Drive 393 I O Board is used 1 7 Number of drives if Fixed MASTER is used see Select Drive 393 I O Board...

Page 146: ...um value will be 4 This function is only active if Select Drive 393 All 394 Change Cond Default Both Stop 0 The Runtime of the master drive determines when a master drive has to be changed The change...

Page 147: ...m Min Speed 300 rpm Lower Band 10 Stop delay will be activated Range Max Speed Min Speed 1500 300 1200 rpm 10 of 1200 rpm 120 rpm Start level 300 120 420 rpm Fig 120 Lower band Start Delay 399 This de...

Page 148: ...ss to settle after a pump is switched on before the pump control continues If an additional pump is started D O L Direct On Line or Y the flow or pressure can still fluctuate due to the rough start st...

Page 149: ...eed is reached the additional pump with the lowest run time hours will be switched on Fig 123 Transition speed start Fig 124 Effect of transition speed Settle Time Stop 39F The settle stop allows the...

Page 150: ...to 39M Reset Run Times 1 6 39H1 to 39M1 Pump Status 39N Number backup reserve 39P Sets the number of pumps used for backup reserve which in normal conditions can not be selected This function can be u...

Page 151: ...characteristic When the application has a constant load over the whole speed range i e extruder or screw compressor the load type can be set to basic This type uses a single value as a reference for...

Page 152: ...not generate a pre alarm With load type Load Curve 415 used the Max Pre Alarm Margin sets the band above the Load Curve 41C that does not generate a pre alarm The Max Pre Alarm Margin is a percentage...

Page 153: ...lay 4192 When the load level without interruption is below the alarm level longer than set Min Alarm delay time an alarm is activated Autoset Alarm 41A The Autoset Alarm function can measure the nomin...

Page 154: ...n be adapted manually The value of the 1st sampled value on the load curve is displayed Fig 128 Minimum Absolute Margin 41D This menu is displayed when using Load Curve R Set absolute minimum margin o...

Page 155: ...ssing motor phase is detected during a period of 500 ms The detection time during start is 10 ms Overvolt control 424 Used to switch off the overvoltage control function when only braking by brake cho...

Page 156: ...ital Input set to AnIn Select AnIn1 is 4 20 mA AnIn2 is 0 10 V DigIn3 is controlling the AnIn selection HIGH is 4 20 mA LOW is 0 10 V 511 AnIn1 Fc Process Ref set AnIn1 as reference signal input 512 A...

Page 157: ...1 Normal full current scale configuration of the input that controls the full range for the input signal See Fig 80 User mA 2 The scale of the current controlled input that controls the full range for...

Page 158: ...With AnIn1 Function Min the physical minimum value is scaled to selected process unit The default scaling is dependent of the selected function of AnIn1 511 Table 35 shows corresponding values for th...

Page 159: ...ignal will reach 63 on AnIn1 within the set AnIn1 Filter time After 5 times the set time AnIn1 will have reached 100 of the input change See fig 134 Fig 134 AnIn1 Enable 513A Parameter for enable disa...

Page 160: ...dvan 513 AnIn4 Function 51A Parameter for setting the function of Analogue Input 4 Same function as AnIn1 Fc 511 AnIn4 Set up 51B Same functions as AnIn1 Setup 512 AnIn4 Advanced 51C Same functions an...

Page 161: ...3 Has the same function as a real motor potentiometer see fig 114 MotPot Down 14 Decreases the internal reference value according to the set Dec MotPot time 334 See MotPot Up Pump 1 Feedb 15 Feedback...

Page 162: ...f this signal NOTE For bipol function input RunR and RunL needs to be active and Rotation 219 must be set to R L Table 36 Parameter Set Set Ctrl 1 Set Ctrl 2 A 0 0 B 1 0 C 0 1 D 1 1 NOTE To activate t...

Page 163: ...The current output has a fixed threshold Live Zero of 4 mA and controls the full range for the output signal See fig 132 0 20mA 1 Normal full current scale configuration of the output that controls t...

Page 164: ...AnOut1 Function VaMax you define a user defined value for the signal Only visible when user defined is selected in menu 5334 AnOut2 Function 534 Sets the function for the Analogue Output 2 5334 AnOut...

Page 165: ...e 0Hz 4 The output frequency 0 0 1Hz when in Run condition Acc Dec 5 The speed is increasing or decreasing along the acc ramp dec ramp At Process 6 The output Reference At Max spd 7 The frequency is l...

Page 166: ...l Rem mode indication Local 1 Remote 0 Standby 58 Standby supply option is active PTC Trip 59 Trip when function is active PT100 Trip 60 Trip when function is active Overvolt 61 Overvoltage due to hig...

Page 167: ...elated to the position of the I O option board on the option mounting plate See menu DigOut 1 541 NOT7 97 NOT gate 7 output NOT8 98 NOT gate 8 output CTR1 99 Counter 1 output CTR2 100 Counter 2 output...

Page 168: ...s function the destination of the virtual connection is established When a function can be controlled by several sources e g VC destination or Digital Input the function will be controlled in conformi...

Page 169: ...ut getting a nervous comparator output signal Another feature is the possibility to get a fixed indication that a certain level has been passed The comparator can latch by setting Level LO to a higher...

Page 170: ...connection destination RUN 6111 CA1 Value Default Speed Process Val 0 Set by Process settings 321 and 322 Speed 1 rpm Torque 2 Shaft Power 3 kW El Power 4 kW Current 5 A Output volt 6 V Frequency 7 Hz...

Page 171: ...from above negative edge the comparator CA1 output stays high mode RUN 6 The reference signal passes the Level LO value from above negative edge the comparator CA1 output STOP 1 2 3 4 5 6 20 mA 4 mA 3...

Page 172: ...CA1 does not change output stays low 2 The reference signal passes the Level HI value from below positive edge the comparator CA1 output is set high 3 The reference signal passes the Level HI value fr...

Page 173: ...l passes the Level HI value from above signal inside Window band the comparator CA1 output is set high 4 The reference signal passes the Level LO value from above signal outside Window band the compar...

Page 174: ...nalogue comparator 1 is viewed in this menu Setup Analogue Comparators 2 4 612 614 Refer to the descriptions for Analogue Comparator 1 See Chapter 15 page 227 regarding defaults NOTE When Unipolar is...

Page 175: ...he following AnMux2 622 The same function as in Analog Mux1 621 AnMux InA 6221 The function is the same as in Analogue Mux InA value 6211 AnMux InB 6222 The function is the same as in Analogue Mux InB...

Page 176: ...available digital output signals can be used as input to the logic block The following logical operators are available OR operator AND operator EXOR operator This close the expression Expressions acc...

Page 177: ...2 OR menu 6415 Operator 3 AND menu 6417 The following expression is created using the menus above CA1 F1 T1Q NOT1 With the default setting for L1 Expression this is representing CA1 F1 T1Q NOT1 Let s...

Page 178: ...ter Fig 142 page 170 Logic 1 Reset Delay 641A The reset of the output signal for the Logic 1 function is delayed with the set value in this menu Compare to fchapter Fig 142 page 170 Logic 1 Timer Valu...

Page 179: ...Output stays high for configured time If new positive edge is detected during configured on time the elapsed time is reset In case the in signal stays high longer than configured time output is kept...

Page 180: ...s inactive the SET command is given to the output signal OUT This will result in a signal change from inactive to active 1 if not already in an active state Conversely if SET is inactive and RESET bec...

Page 181: ...g they are at a positive edge The most recent registered activity decides the output See table 40 Should both inputs become activated simultaneously there will not be any change the output signal will...

Page 182: ...ger signal Counter 1 Reset 6712 Selection of the digital signal used as reset signal for counter 1 Counter 1 is cleared to 0 and held to 0 as long as reset input is active high Counter 1 High value 67...

Page 183: ...ter 2 Low value 6724 Function is identical to Counter 1 Low value 6714 Counter 2 Decrement timer 6725 Function is identical to Counter 1 Decrement timer 6715 Counter 2 Value 6729 Parameter shows the a...

Page 184: ...ressing ENTER Exit the editing mode and the activated weekdays will be viewed in the menu display The deactivated weekdays are replaced by a dash mark e g MTWTF Example 1 The output CLK1 shall be acti...

Page 185: ...Displays the actual output current Output Voltage 717 Displays the actual output voltage Frequency 718 Displays the actual output frequency DC Link Voltage 719 Displays the actual DC link voltage IBGT...

Page 186: ...1 C 71C PT100 4 5 6 Unit C Resolution 1 C 721 0rpm VSD Status 1 222 333 44 Sby Rem Rem Display position Function Status value 1 Parameter Set A B C D 222 Source of reference value Rem remote Key keybo...

Page 187: ...Error is displayed The following warnings are possible See also chapter 12 page 193 Bit Interpretation Integer representation 0 LSB 0 A 0 Parameter set 1 0 2 1 Key 1 Source of control 3 0 4 0 5 0 Rem...

Page 188: ...atus of the analogue inputs 1 and 2 Fig 151 Analogue input status The first row indicates the analogue inputs 1 AnIn 1 2 AnIn 2 Reading downwards from the first row to the second row the status of the...

Page 189: ...wer up Run Time 731 Displays the total time that the AC drive has been in the Run Mode Reset Run Time 7311 Reset the run time counter The stored information will be erased and a new registration perio...

Page 190: ...me Clock RTC is mounted in 4 line control panel are shown with actual time and date 11 8 2 Trip Message log without RTC 8x0 Trip recorded with no present RTC are shown with the time of the Run Time 73...

Page 191: ...ssage value Bits 6 15 for internal use Trip menu Copied from Description 811 711 Process Value 812 712 Speed 813 712 Torque 814 714 Shaft Power 815 715 Electrical Power 816 716 Current 817 717 Output...

Page 192: ...156 Example of AC drive type Examples FDU48 046 5XAC drive series suited for 380 480 volt mains supply and a rated output current of 46 A IP Class IP54 and IP55 2X IP20 21 Software 922 Shows the soft...

Page 193: ...Panel 925 This menu and sub menus will be hidden if an older control panel is connected Control panel software version 9251 Shows the software version number of the control panel Fig 157 gives an exam...

Page 194: ...me clock function is at least 60 days Actual date and time will be set from factory Date and time is shown and can be set in following menus Clock 930 This menu group displays actual time and date rea...

Page 195: ...CG Drives Automation 01 7491 01r0 191...

Page 196: ...192 CG Drives Automation 01 7491 01r0...

Page 197: ...isplayed The TRP status indication is displayed area D of the display After reset command the trip message will disappear and menu 100 will be indicated Soft Trip the AC drive stops by decelerating to...

Page 198: ...and error method is a quicker way to determine the cause of the failure This can be done at any level from changing settings and functions to disconnecting single control cables or replacing entire d...

Page 199: ...age must always first be disconnected from the AC drive Wait at least 7 minutes before continuing 12 2 4 Autoreset Trip If the maximum number of Trips during Autoreset has been reached the trip messag...

Page 200: ...ck on mechanical overload on the motor or the machinery bearings gearboxes chains belts etc Check the motor cooling system Self cooled motor at low speed too high load Set PT100 to OFF menu 234 Motor...

Page 201: ...eleration time settings and make them longer if necessary Check the motor load Check on bad motor cable connections Check on bad earth cable connection Check on water or moisture in the motor housing...

Page 202: ...Error in fan module Check for clogged air inlet filters in panel door and blocking material in fan module 090 Up PF HCB Err Error in controlled rectifier module HCB Check mains supply voltage 060 Up...

Page 203: ...heck and clean the dust filters of the cabinets regularly Check external wiring connections and control signals Check tightening of all terminal screws regularly espe cially important are power and mo...

Page 204: ...200 Troubleshooting Diagnoses and Maintenance CG Drives Automation 01 7491 01r0...

Page 205: ...cluding blank panel External control panel IP54 suitable for mounting on a cabinet door This option is to be used in combination with an AC drive module ordered with a built in control panel 13 2 2 Co...

Page 206: ...HCP and then load this data to other AC drives 13 4 Gland kits Gland kits are available for frame sizes B C and D Optional gland kits are available for IP54 frame sizes B C D C69 and D69 Metal EMC gl...

Page 207: ...AC drive can trip or even be damaged due to high braking currents Table 45 Supply voltage VAC set in menu 21B Brake level VDC 220 240 380 380 415 660 440 480 780 500 525 860 550 600 1000 660 690 1150...

Page 208: ...ohm if supply 660 690 VAC FDU69 002 30 4 34 8 40 0 003 30 4 34 8 40 0 004 30 4 34 8 40 0 005 30 4 34 8 40 0 008 30 4 34 8 40 0 010 30 4 34 8 40 0 013 30 4 34 8 40 0 018 30 4 34 8 40 0 021 30 4 34 8 40...

Page 209: ...the external 24 V standby power supply if used to this board terminals X1 instead of connecting it to the control board connector X11 Supply 24 VDC 10 protected by a 2 A slow acting fuse from a double...

Page 210: ...e sizes E O and F69 T69 are available in a liquid cooled version These units are designed for connection to a liquid cooling system normally a heat exchanger of liquid liquid or liquid air type Heat e...

Page 211: ...18 5 25 70 48 105 20 126 30 40 105 22 30 84 48 142 20 170 37 50 142 30 40 114 E2 48 171 20 205 45 60 171 37 50 137 48 205 20 246 55 75 205 45 60 164 F2 48 244 20 293 75 100 244 55 75 195 48 293 20 35...

Page 212: ...5V hp Power 690V kW Rated current A Power 575V hp Power 690V kW Rated current A 69 002 20 3 2 1 5 1 5 2 1 0 75 1 6 C2 69 69 003 20 4 8 2 2 2 3 1 5 1 5 2 4 69 004 20 6 4 3 3 4 2 2 2 3 2 69 006 20 9 6 4...

Page 213: ...10 37 48 061 54 73 15 20 61 11 15 49 D 48 074 54 89 18 5 25 74 15 20 59 48 090 54 108 22 30 90 18 5 25 72 E 48 109 54 131 30 40 109 22 30 87 48 146 54 175 37 50 146 30 40 117 48 175 54 210 45 60 175 3...

Page 214: ...4 55 22 46 18 5 37 48 061 54 73 30 61 22 49 D 48 074 54 89 37 74 30 59 48 090 54 108 45 90 37 72 E 48 109 54 131 55 109 45 87 48 146 54 175 75 146 55 117 48 175 54 210 90 175 75 140 48 210 54 252 110...

Page 215: ...37 48 061 54 73 40 61 30 49 D 48 074 54 89 50 74 40 59 48 090 54 108 60 90 50 72 E 48 109 54 131 75 109 60 87 48 146 54 175 100 146 75 117 48 175 54 210 125 175 100 140 48 210 54 252 150 210 125 168 F...

Page 216: ...44 22 37 18 5 29 6 52 046 54 55 30 46 22 37 52 061 54 73 37 61 30 49 D 52 074 54 89 45 74 37 59 69 082 54 98 55 82 45 66 F69 69 090 54 108 55 90 45 72 69 109 54 131 75 109 55 87 69 146 54 175 90 146...

Page 217: ...9 69 090 54 108 75 90 90 60 75 72 69 109 54 131 100 110 109 75 90 87 69 146 54 175 125 132 146 100 110 117 69 175 54 210 150 160 175 125 132 140 69 200 54 240 200 200 200 150 160 160 69 250 IP 300 250...

Page 218: ...tal Input voltage Max input voltage Input impedance Signal delay High 9 VDC Low 4 VDC 30 VDC 3 3 VDC 4 7 kohm 3 3 VDC 3 6 kohm 8 ms Control signal outputs Analogue Output voltage current Max output vo...

Page 219: ...CG Drives Automation 01 7491 01r0 Technical Data 215...

Page 220: ...C drive The ambient temperature is 5 C 9 F higher than the maximum ambient temperature The following calculation is made to select the correct AC drive model Derating is possible with loss in performa...

Page 221: ...to 295 F 950 x 345 x 314 37 4 x 13 6 x 12 4 75 165 4 365 FA 1395 x 345 x 365 54 9 x 13 6 x 14 4 95 209 300 to 375 G 2xE 1036 x 500 x 390 40 8 x 19 7x 15 4 2250 x 600 x 600 88 6 x 23 6 x 23 6 140 308...

Page 222: ...K2 K69 2xI69 1176 x 1630 x 450 46 3 x 64 2 x 17 7 2250 x 1800 x 600 88 6 x 70 9 x 23 6 514 1133 1100 2425 1K4 L69 2xH69 I69 1176 x 2000 x 450 46 3 x 78 7 x 17 7 2250 x 2100 x 600 88 6 x 82 7 x 23 6 60...

Page 223: ...er Table 61 Mechanical specifications FDU48 IP20 and IP21 version Models Frame size IP20 Dim H1 H2 x W x D mm in IP21 Dim H1 H2 x W x D mm in IP20 21 Weight kg lb 025 to 058 C2 438 536 x 176 x 267 17...

Page 224: ...Vibrations According to IEC 60068 2 6 Sinusodial vibrations 10 f 57 Hz 0 075 mm 0 00295 ft 57 f 150 Hz 1g 0 035 oz Altitude 0 1000 m 0 3280 ft 480V AC drives with derating 1 100 m 328 ft of rated cur...

Page 225: ...54 15 6 20 025 20 22 25 12 16 mm 0 55 0 63 in 026 54 22 25 M32 15 21 mm 0 59 0 83 in M25 030 20 26 35 16 20 mm 0 63 0 79 in 031 54 26 35 M32 15 21 mm 0 59 0 83 in M25 036 20 31 35 20 24 mm 0 79 0 94 0...

Page 226: ...9 2 16 in cable flexible leadthrough or M63 opening 295 54 256 300 293 20 254 300 48 52 mm 1 89 2 05 in 52 56 mm 2 05 2 2 in 44 48 mm 1 73 1 89 in 365 54 324 355 23 55 mm 0 9 2 16 in cable flexible l...

Page 227: ...11 21 mm M25 9 17 mm 69 013 20 10 4 16 12 16 mm 0 47 0 63 in 16 22 mm 0 63 0 87 in 69 018 54 15 3 20 M32 9 21 11 21 mm M25 9 17 mm 69 018 20 15 3 20 12 16 mm 0 47 0 63 in 16 22 mm 0 63 0 87 in 69 021...

Page 228: ...9 430 IP 372 400 69 500 IP 432 500 69 595 IP 516 630 69 650 IP 562 630 69 720 IP 648 710 69 800 IP 692 800 69 905 IP 795 900 69 995 IP 864 1000 69 1K2 IP 1037 1250 69 1K4 IP 1213 1500 69 1K6 IP 1382 1...

Page 229: ...42 126 125 AJT150 48 146 126 150 AJT150 48 171 152 175 AJT175 48 175 152 175 AJT175 48 205 178 200 AJT200 48 210 182 200 AJT200 48 228 197 250 AJT250 48 244 211 250 AJT250 48 250 216 250 AJT250 48 293...

Page 230: ...nput 17 DigIn 5 Off 0 8 24 VDC digital input 18 DigIn 6 Off 0 8 24 VDC digital input 19 DigIn 7 Off 0 8 24 VDC digital input 20 DigOut 1 Ready 24 VDC 100 mA digital output 21 DigOut 2 No trip 24 VDC 1...

Page 231: ...396 UInt UInt 213 Drive Mode V Hz 43013 168 172 4BC5 19397 UInt UInt 214 Ref control Remote 43014 168 173 4BC6 19398 UInt UInt 215 Run Stp Ctrl Remote 43015 168 174 4BC7 19399 UInt UInt 216 Reset Ctrl...

Page 232: ...ax EncFCtr 0 000s 42913 168 72 4B61 19297 Long 1 0 001s EInt 22H Phase order Normal 43058 168 217 4BF2 19442 UInt UInt 22I Motor Type Async 43059 168 218 4BF3 19443 UInt UInt 22J Extend data 22J 22J1...

Page 233: ...PT100 TT Trip 43079 168 238 4C07 19463 UInt UInt 25E PTC Off 43084 168 243 4C0C 19468 Long 1 1s EInt 25F PTC TT Trip 43085 168 244 4C0D 19469 UInt UInt 25G Ext Trip Off 43080 168 239 4C08 19464 Long...

Page 234: ...dComFMode Trip 42981 168 140 4BA5 19365 UInt UInt 2646 KbdComFTime 2s 42982 168 141 4BA6 19366 UInt 1 0 1s UInt 2647 CPportFMode Trip 42983 168 142 4BA7 19367 UInt UInt 2648 CPportFTime 10 0s 42984 16...

Page 235: ...19195 UInt 1 1 UInt 266C FB S12 Rd4 0 42812 167 226 4AFC 19196 UInt 1 1 UInt 266D FB S13 Rd5 0 42813 167 227 4AFD 19197 UInt 1 1 UInt 266E FB S14 Rd6 0 42814 167 228 4AFE 19198 UInt 1 1 UInt 266F FB S...

Page 236: ...19375 Long 1 0 001 EInt 320 Process Settings 320 321 Proc Source Speed 43302 169 206 4CE6 19686 UInt UInt 322 Proc Unit Off 43303 169 207 4CE7 19687 UInt UInt 323 User Unit 0 43304 169 208 4CE8 19688...

Page 237: ...Off 43122 169 26 4C32 19506 Long 1 0 01s EInt 343 Max Speed Sync speed 43123 169 27 4C33 19507 Int 1 1rpm Int 344 SkipSpd 1 Lo 0rpm 43124 169 28 4C34 19508 Int 1 1rpm Int 345 SkipSpd 1 Hi 0rpm 43125 1...

Page 238: ...169 68 4C5C 19548 UInt UInt 395 Change Timer 50h 43165 169 69 4C5D 19549 UInt 1 1h UInt 396 Drives on Ch 0 43166 169 70 4C5E 19550 UInt 1 1 UInt 397 Upper Band 10 43167 169 71 4C5F 19551 Long 1 1 EIn...

Page 239: ...UInt 39P No of Backup 0 43177 169 81 4C69 19561 UInt 1 1 UInt 400 Load Monitor and Process Protection 400 410 Load Monitor 410 411 Alarm Select Off 43321 169 225 4CF9 19705 UInt UInt 412 Alarm trip O...

Page 240: ...3 19731 Int 1 1rpm Int 41C7 Load Curve 7 100 43348 169 252 4D14 19732 Long 1 1 EInt 43349 169 253 4D15 19733 Int 1 1rpm Int 41C8 Load Curve 8 100 43350 169 254 4D16 19734 Long 1 1 EInt 43351 170 0 4D1...

Page 241: ...ong 1 0 001 EInt 5168 AnIn2 Oper Add 43218 169 122 4C92 19602 UInt UInt 5169 AnIn2 Filt 0 1s 43219 169 123 4C93 19603 Long 1 0 001s EInt 516A AnIn2 Enabl On 43220 169 124 4C94 19604 UInt UInt 517 AnIn...

Page 242: ...29 B1 DigIn 1 Off 43501 170 150 4DAD 19885 UInt UInt 52A B1 DigIn 2 Off 43502 170 151 4DAE 19886 UInt UInt 52B B1 DigIn 3 Off 43503 170 152 4DAF 19887 UInt UInt 52C B2 DigIn 1 Off 43504 170 153 4DB0 1...

Page 243: ...t UInt 556 B1 Relay 3 Off 43513 170 162 4DB9 19897 UInt UInt 557 B2 Relay 1 Off 43514 170 163 4DBA 19898 UInt UInt 558 B2 Relay 2 Off 43515 170 164 4DBB 19899 UInt UInt 559 B2 Relay 3 Off 43516 170 16...

Page 244: ...69 200 4CE0 19680 UInt UInt 600 Logical Functionsand Timers 600 610 Comparators 610 611 Setup Analogue Comparator 1 611 6111 CA1 Value Speed 43400 170 49 4D48 19784 UInt UInt 6112 CA1 LevelHI 300rpm 4...

Page 245: ...3428 170 77 4D64 19812 UInt UInt 6146 CA4 Set Dly 0s 43429 170 78 4D65 19813 Long 1 1s EInt 6147 CA4 Res Dly 0s 43430 170 79 4D66 19814 Long 1 1s EInt 6148 CA4 Tmr Val 0s 43431 170 80 4D67 19815 Long...

Page 246: ...4 170 113 4D88 19848 UInt UInt 6425 L2 Op 2 43465 170 114 4D89 19849 UInt UInt 6426 L2 Input 3 Run 43466 170 115 4D8A 19850 UInt UInt 6427 L2 Op 3 43467 170 116 4D8B 19851 UInt UInt 6428 L2 Input 4 Of...

Page 247: ...70 253 4E14 19988 Long 1 1s EInt 6516 Timer1Value 0s 43605 170 254 4E15 19989 Long 1 1s EInt 652 Timer2 6521 Timer2 Trig Off 43606 171 0 4E16 19990 UInt UInt 6522 Timer2 Mode Off 43607 171 1 4E17 1999...

Page 248: ...42 171 36 4E3A 20026 UInt UInt 6632 F3 set Off 43643 171 37 4E3B 20027 UInt UInt 6633 F3 reset Off 43645 171 39 4E3D 20029 Long EInt 6634 F3 Set Dly 0s 43645 171 39 4E3D 20029 Long 1 1s EInt 6635 F3 R...

Page 249: ...171 72 4E5E 20062 Long 1 1d EInt 6814 Clk1DateOff 2000 00 00 43679 171 73 4E5F 20063 Long 1 1y EInt 43680 171 74 4E60 20064 Long 1 1m EInt 43681 171 75 4E61 20065 Long 1 1d EInt 6815 Clk1Weekday MTWWT...

Page 250: ...1098 Long 1 1 C EInt 31099 121 243 244B 1099 Long 1 1 C EInt 720 Status 720 721 VSD Status 31015 121 159 23F7 1015 UInt UInt 722 Warning 31016 121 160 23F8 1016 UInt UInt 723 DigIn Status 31017 121 16...

Page 251: ...1 0 1A EInt 817 Output volt 31109 121 253 2455 1109 Long 1 0 1V EInt 818 Frequency 31110 121 254 2456 1110 Long 1 0 1Hz EInt 819 DC Voltage 31111 122 0 2457 1111 Long 1 0 1V EInt 81A IGBT Temp 31112 1...

Page 252: ...31239 122 90 to 122 128 24B1 to 24D7 1201 to 1239 840 Trip Message Log 4 31251 to 31289 122 140 to 122 178 24E3 to 2509 1251 to 1289 850 Trip Message Log 5 31301 to 31339 122 190 to 122 228 2515 to 2...

Page 253: ...3 UInt UInt 42310 165 234 4906 18694 UInt UInt 42311 165 235 4907 18695 UInt UInt 42312 165 236 4908 18696 UInt UInt 924 Hardware 9241 CB Key 39900 156 119 20D2 210 UInt UInt 925 CtrlPanel 9251 CP SW...

Page 254: ...250 Menu List CG Drives Automation 01 7491 01r0...

Page 255: ...on of Conformity 11 Default 108 Definitions 12 Digital inputs Board Relay 163 DigIn 1 157 DigIn 2 158 DigIn 3 158 Dismantling and scrapping 11 Display 85 Double ended connection 54 Drive mode 95 Frequ...

Page 256: ...260 114 261 114 118 119 120 262 114 2621 114 2622 114 263 114 2631 114 2632 115 2633 115 2634 115 264 116 265 117 269 117 310 121 320 121 321 121 322 122 323 122 324 123 325 123 326 123 327 124 328 1...

Page 257: ...rs 7 Motors in parallel 45 MotPot 125 Multi motor application 95 N Nominal motor frequency 132 Number of drives 141 O Operation 95 Options 55 201 I O Board 204 Output chokes 206 Output Voltage 181 Ove...

Page 258: ...ables 31 T Technical Data 207 Terminal connections 48 Test Run 101 Time 88 190 Timer 142 Top cover 206 Torque 134 Transition Frequency 145 Trip 88 Trip causes and remedial action 194 Trip Message log...

Page 259: ......

Page 260: ...Automation CG Power and Industrial Solutions Ltd M rsaregatan 12 CG Drives Automation Polakkers 5 Drive Automation Division Box 222 25 Gie erweg 3 5531 NX BLADEL Plot No 09 Phase II New Industrial Are...

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