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Emerson Rosemount 2460, Reference Manual

The Emerson Rosemount 2460 is a versatile and high-performance product designed for efficient monitoring and measurement. For a seamless setup, refer to the Quick Start Manual available for free download at manualshive.com. This comprehensive manual ensures a smooth installation process, providing all the necessary instructions and information.

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Reference Manual 

00809-0100-2460, Rev DE

Contents

October 2018

Contents

 5

Section 5: Operation

5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.3 Light emitting diodes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

5.3.1 Start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.3.2 Runtime operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.3.3 Error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.3.4 Status LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

5.4 Redundancy operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

5.4.1 Redundancy state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

5.4.2 Errors and warnings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

5.4.3 Manual switch over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

 6

Section 6: Service and Troubleshooting

6.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

6.2 Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

6.3 Troubleshooting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

6.4 Exchanging a modem card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

6.5 Exchanging the terminal board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

6.6 Replacing the power supply unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

6.7 Using the web interface  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

6.8 Ports statistics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

6.9 Logging  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

6.9.1 To stop logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

6.9.2 Downloading log files to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

6.10Modbus TCP configuration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

6.11User defined Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

6.12Modbus TCP statistics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

6.13Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

6.13.1 Protocol options  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

6.13.2 Type options  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

6.13.3 I-Reg mapping options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

6.14Network  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

6.14.1 Recommendations for Modbus TCP IP addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

6.15Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

6.16Restore to factory defaults  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

6.17Configuration backup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

6.17.1 Configuration backup using WinSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Summary of Contents for Rosemount 2460

Page 1: ...Reference Manual 00809 0100 2460 Rev DE October 2018 Rosemount 2460 System Hub for tank gauging systems ...

Page 2: ......

Page 3: ...bstitution of non recognized spare parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed Rosemount Tank Radar AB will not take any responsibility for faults accidents etc caused by non recognized spare parts or any repair which is not made by Rosemount Tank Radar AB The products described in this document are NOT desi...

Page 4: ...ii Reference Manual 00809 0100 2460 Rev DE Title Page October 2018 Title Page ...

Page 5: ...on overview 3 1 4 Technical documentation 4 1 5 Service support 5 1 6 Product recycling disposal 5 1 7 Packing material 5 1 7 1 Reuse and recycling 5 1 7 2 Energy recovery 5 2Section 2 Overview 2 1 Introduction 7 2 2 Communication 8 2 3 Components 9 2 3 1 Enclosure 12 2 3 2 Write protection switch 12 2 4 System overview 13 2 5 Installation procedure 20 ...

Page 6: ...nt 2460 System Hub 30 3 5 7 Wiring 32 3 5 8 Terminal board and ports 33 3 5 9 Ground lug 39 3 5 10 Power supply connection 40 3 5 11 Wiring diagrams 42 4Section 4 Configuration 4 1 Overview 49 4 2 Safety messages 49 4 3 Setting up a Rosemount 2460 System Hub 50 4 3 1 Introduction 50 4 3 2 Installation procedure 50 4 3 3 Preconditions for redundancy setup 53 4 3 4 Installation wizard 55 4 3 5 Tank ...

Page 7: ...eshooting 105 6 4 Exchanging a modem card 108 6 5 Exchanging the terminal board 110 6 6 Replacing the power supply unit 112 6 7 Using the web interface 114 6 8 Ports statistics 117 6 9 Logging 118 6 9 1 To stop logging 120 6 9 2 Downloading log files to a PC 121 6 10Modbus TCP configuration 123 6 11User defined Modbus 124 6 12Modbus TCP statistics 125 6 13Ports 126 6 13 1 Protocol options 126 6 13...

Page 8: ...bs 136 6 20License upgrade 137 6 20 1 Upgrade procedure 137 6 21Redundancy 140 6 21 1 Pairing two system hubs 140 6 21 2 To unpair redundant system hubs 141 6 22Fuses 142 6 23Write protection 143 6 23 1 Hardware write protection switch 143 6 23 2 Software write protection 144 6 24Replacing the backup battery 145 6 25Setting the real time clock 146 6 26Maintenance 147 6 27Modem cards 148 6 27 1 RS2...

Page 9: ...unt 2160 2165 emulation 156 A 1 12 Digital communication protocols 157 A 2 Electrical specifications 160 A 2 1 Power supply 160 A 2 2 Power consumption 160 A 2 3 Cable entries 160 A 2 4 Electrical interface 160 A 2 5 Cable size 160 A 2 6 Built in mains fuses 160 A 2 7 Backup battery 160 A 3 Mechanical specifications 160 A 3 1 Housing material 160 A 3 2 Installation 160 A 3 3 Weight 160 A 4 Environ...

Page 10: ...ding a servo command 175 D 2 Servo states 179 D 3 Type of request TOR 180 EAppendix E Whessoe Device Configuration E 1 Tank Database configuration 181 E 2 Advanced Whessoe configuration 184 E 2 1 Fast polling 184 E 2 2 Configure range values for Whessoe WM550 184 E 2 3 Configure Vapor Temperature for Whessoe WM660 186 FAppendix F Modbus Standard Question F 1 Introduction 187 F 1 1 Priority 187 F 2...

Page 11: ...Configuration H 1 Tank Database configuration 209 H 2 Advanced L J configuration 212 H 2 1 Fast polling 212 H 2 2 Advanced L J configuration 212 IAppendix I Varec Device Configuration I 1 Tank Database configuration 213 I 2 Advanced Varec configuration 216 I 2 1 Fast polling 216 I 2 2 Advanced Varec configuration 216 JAppendix J Enraf 858 CIU Configuration J 1 Introduction 219 J 2 Getting started ...

Page 12: ...x Reference Manual 00809 0100 2460 Rev DE Contents October 2018 Contents ...

Page 13: ...safety messages listed at the beginning of each section before performing an operation preceded by this symbol Failure to follow these installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Ensure that the lid o...

Page 14: ...0100 2460 Rev DE Introduction October 2018 Introduction 1 2 Symbols The CE marking symbolises the conformity of the product with the applicable European Community Directives Protective Earth Ground Caution see reference manual ...

Page 15: ...ntains specifications dimensional drawings and ordering table Appendix B Product Certifications contains information on approvals and certifications Appendix C Enraf Device Configuration describes how to configure the Rosemount 2460 tank database using the TankMaster WinSetup configuration program It also covers how to configure fast polling and how to enable Vapor Temperature Appendix D Servo Com...

Page 16: ...nkMaster WinOpi Reference Manual 303028EN Product data sheets Rosemount Tank Gauging System Data Sheet 00813 0100 5100 Rosemount 2460 Product Data Sheet 00813 0100 2460 Rosemount 2410 Product Data Sheet 00813 0100 2410 Rosemount 5900S Product Data Sheet 00813 0100 5900 Rosemount 5900C Product Data Sheet 00813 0100 5901 Rosemount 2240S Product Data Sheet 00813 0100 2240 Rosemount 2230 Product Data ...

Page 17: ...or wooden boxes used for shipping our products you can contribute to take care of the environment 1 7 1 Reuse and recycling Experience has shown that wooden boxes can be used several times for various purposes After careful disassembly the wooden parts may be reused Metal waste may be converted 1 7 2 Energy recovery Products which have served their time may be divided into wood and metal component...

Page 18: ...6 Reference Manual 00809 0100 2460 Rev DE Introduction October 2018 Introduction ...

Page 19: ... number of Rosemount 2410 Tank Hubs which collect measurement data and status information from the field devices A Rosemount 2460 buffers measurement data and status information from one or more tanks and sends the information to a TankMaster PC or other host system whenever the Rosemount 2460 receives a request for data Figure 2 1 System integration Rosemount TankMaster Rosemount 2410 Tank Hub Mo...

Page 20: ...ication also as well as other standards such as Enraf and Digital Current Loop Whessoe The Rosemount 2410 Tank Hub has a Primary bus and a Secondary bus that can be used for TRL2 Modbus standard or RS485 Modbus communication 1 The Secondary bus supports other communication protocols as well such as Enraf Varec etc Figure 2 2 Typical configuration of a Rosemount 2460 System Hub connected to a Rosem...

Page 21: ... top view A Main label B Locking ring for securing lid C External ground terminal M5 screw flat lug dimension max 10 x 4 mm page 28 page 39 D Light Emitting Diodes LED for status and error messages page 90 E Cable entries Nine 9 M20 x 1 5 Two 2 M25 x 1 5 page 28 F Lid can be removed by removing the locking ring G Terminal compartment with communication boards and ports 2460 TAG S N MFG yymmdd DEVI...

Page 22: ...ber 2018 Overview Figure 2 4 Cable entries A Cable entry M25 B Cable entries 6 x M20 x 1 5 C Cable entry M25 power D Membrane E Cable entries 3 x M20 x 1 5 F Cable entry for Ethernet connection ETH 1 G Cable entry for Ethernet connection ETH 2 D C A B E F G ...

Page 23: ...mmunication boards B Write protection switch C Terminal board ports 1 to 8 D Ethernet ports E USB port F SD memory card reader G LEDs power green status yellow error red H Power input connector IEC C16 I Fuses J Ground bar See Grounding on page 28 for more information Note For signal shield wire ground only A H G I J C D B E F ...

Page 24: ... 6 Enclosure 2 3 2 Write protection switch The Rosemount 2460 System Hub is equipped with a write protection switch for preventing unauthorized changes of the 2460 configuration database Figure 2 7 Write protection In addition to the switch the Rosemount 2460 supports software write protection as described in Software write protection on page 144 A Write protection switch A ON OFF ...

Page 25: ... transmitters for complete inventory control Such systems are easily expanded thanks to the modular design The Rosemount Tank Gauging system is a versatile system that is compatible with and can emulate all major tank gauging systems Moreover the well proven emulation capability enables step by step modernization of a tank farm from level gauges to control room solutions It is possible to replace ...

Page 26: ...1S Pressure Transmitter TRL2 Modbus Rosemount 2180 Field Bus Modem Rosemount 2460 System Hub Rosemount TankMaster PC Plant Host Computer Rosemount 644 644 Plant Host Computer NON HAZARDOUS AREA HAZARDOUS AREA Rosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Tankbus Segment coupler CUSTODY TRANSFER INVENTORY TANK GAUGING OPERATIONAL CONTROL Rosemount 644 Temperature Transmitter Rosemount 2...

Page 27: ...OUS AREA Tankbus Segment coupler Emerson Wireless 775 THUM Adapter Rosemount 5900S Radar Level Gauge Rosemount 2240S Temperature Transmitter Rosemount 2230 Display Rosemount 3051S Pressure Transmitter Rosemount 2410 Tank Hub Rosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Rosemount TankMaster PC Rosemount 644 Temperature Transmitter Rosemount 644 Rosemount 644 Emerson Wireless 775 THUM A...

Page 28: ...egment coupler Segment coupler FOUNDATION Fieldbus Power Supply CUSTODY TRANSFER INVENTORY TANK GAUGING OPERATIONAL CONTROL Rosemount 644 PC Rosemount 5900S Radar Level Gauge Rosemount 2240S Temperature Transmitter Rosemount 3051S Pressure Transmitte Rosemount 5900S Radar Level Gauge Rosemount 644 Temperature Transmitter Rosemount 5300 Level Transmitter Rosemount 5400 Rosemount 2240S Rosemount 223...

Page 29: ...perature transmitters in a buffer memory Whenever a request for data is received the system hub can immediately send data from the updated buffer memory for a group of tanks Measured and calculated data from one or more tanks is communicated via the Rosemount 2410 Tank Hub to the system hub buffer memory Whenever a request is received the system hub can immediately send data from a group of tanks ...

Page 30: ...level inside a tank Different antennas can be used in order to meet the requirements of different applications The Rosemount 5900S can measure the level of almost any product including bitumen crude oil refined products aggressive chemicals LPG and LNG The Rosemount 5900S sends microwaves towards the surface of the product in the tank The level is calculated based on the echo from the surface No p...

Page 31: ...mount 3051S Pressure Transmitter near the bottom of the tank as a complement to a Rosemount 5900S Radar Level Gauge the density of the product can be calculated and presented One or more pressure transmitters with different scalings can be used on the same tank to measure vapor and liquid pressure Rosemount 2180 Field Bus Modem The Rosemount 2180 Field Bus Modem FBM is used for connecting a TankMa...

Page 32: ...tion on page 25 Wire the Rosemount 2460 See Electrical installation on page 28 Make sure covers and cable gland conduit connections are tight Power up the Rosemount 2460 Configure the Rosemount 2460 See Section 4 Configuration Enable communication with host system Configure ports Configure Tank Database Verify operation Enable the Write Protection switch if required If needed install modem cards t...

Page 33: ...mbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified High voltage that ma...

Page 34: ... the lid in very low temperatures High humidity and temperatures far below the freezing point may cause the gasket to get stuck to the lid In that case you may use a heating fan to warm the housing in order to release the gasket Be careful not to use excess heat which may damage the housing and electronics ...

Page 35: ...sily accessible and appropriately labeled In case devices from other vendors will be connected to the system hub ensure that correct modem cards are installed for the field ports that will be used Ensure that the correct firmware version is used Table 3 1 shows which firmware versions that support various communication options and features Table 3 1 Firmware Versions and Features Ensure that TankM...

Page 36: ...ion of cable glands for the various devices location of terminators on the Tankbus Rosemount 2410 Tank Hub identification codes such as Unit ID Device ID of each device assigned communication addresses for level gauges and other field devices to be stored in the Tank Databases 1 of the Rosemount 2460 System Hub and Rosemount 2410 Tank Hub See Electrical installation on page 28 for more information...

Page 37: ...nstalled in a way that minimizes vibration and mechanical shock 1 Mark the positions of the four screws to be used for attaching the 2460 to the wall A mounting template see Figure 3 1 on page 27 is shipped with the 2460 which may be used for this purpose 2 Drill four holes with appropriate size to fit screw diameter 6 mm 3 Loosen the two screws M6 x 2 on the Rosemount 2460 housing that keep the l...

Page 38: ...igure 3 2 on page 27 5 Ensure that the Lock ring C on the cover to the communication board compartment is folded so that it does not prevent the lid from being properly closed Close the lid and ensure that it is fully engaged to prevent water from entering the terminal compartment Torque the two screws to 4Nm 35 in lb A Holes x4 for attaching the system hub to a wall B Communication board compartm...

Page 39: ...position of the holes see Figure 3 1 Figure 3 1 Mounting template with hole pattern for the Rosemount 2460 System Hub Make sure that the four screws meet the specifications given in Figure 3 2 Figure 3 2 Rosemount 2460 System Hub Dimensions 292 mm 214 mm 213 mm Ø 6 mm 4x 39 mm Dimensions are in mm 87 36 4x Maximum dimension of screw head Ø 12 5 4x Four holes Ø 6 5 mm ...

Page 40: ...ctrical codes Failure to do so may impair the protection provided by the equipment The most effective grounding method is direct connection to earth ground with minimal impedance There is a grounding screw on the housing which is identified by ground symbol Inside the Rosemount 2460 s terminal compartment there is a ground bar with screw connections identified by ground symbols The ground bar see ...

Page 41: ...2 bus Note Wherever two or more TRL2 buses run alongside each other sharing the same cable or conduit tube use twisted and shielded wire and ensure that each pair of bus wires is individually shielded in order to avoid crosstalk Figure 3 3 Individually shielded pair cables minimizes crosstalk Table 3 3 shows typical cable types that can be used for connecting the TRL2 bus Other cables of similar t...

Page 42: ...m2 AWG 20 to 14 A Rosemount 2180 Field Bus Modem FBM is used to connect the system hub to TankMaster or other host computer A service PC can be connected to the Ethernet Eth3 port for configuration and maintenance For RS232 communication wiring cross sectional area must be at least 0 25 mm2 AWG 24 or similar The maximum length of the RS232 connection is 30 m at baud rate 4800 See Figure 3 5 on pag...

Page 43: ...ing information Port 1 to Port 4 are used for field device communication Ports 5 and 6 can be used for host or field device communication as specified in the ordering information This allows you to vary the number of field and host ports depending on the specific requirements See Communication Configuration specifications on page 155 for more information Table 3 5 below shows various configuration...

Page 44: ...See Wiring diagrams on page 42 for examples on how to connect the Rosemount 2460 to various host systems and field devices For wiring of redundant system hubs see Figure 3 16 on page 45 5 Use the enclosed metal plugs to seal any unused cable entries 6 Tighten the conduits cable glands 7 Make sure that the Lock ring on the cover to the communication board compartment is folded so that it does not p...

Page 45: ...otection Switch ON OFF D Ethernet 3 Service B Ethernet 1 E USB A 2 0 C Ethernet 2 F SD card RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX POWER LED BOARD TX Port 1 ETH 1 Port 2 Port 3 Port 4 Port 5 Port 6 Port 7a Port 7b Port 8b Port 8a ETH 3 ETH 2 WRITE PROT ON OFF SD CARD SERVICE E B C D A Ground bar for cable shield OTHER INTERFACES TRL2 RS485 ENRAF F ...

Page 46: ...signated a and b are connected in parallel This port supports electrical interface TRL2 RS485 RS422 and RS232 Port 8b ETH 1 Standard Ethernet port Ethernet communication bus ETH1 is used for DCS host communication via Modbus TCP In case the Rosemount 2460 is connected to a Local Area Network LAN via Modbus TCP please make sure the connection is secure and no unauthorized personnel can grant access...

Page 47: ...in Mapping for 4 Pole and 5 Pole Connectors See Table 3 7 and Table 3 9 on page 36 for more information on bus connections for field and host ports Port 1 6 Port 7 8 For daisy chain Pins internally connected in parallel Ohter interfaces TRL2 RS485 Enraf Pins internally connected in parallel a b ...

Page 48: ... External power supply for powering the bus is required Mark Space Power 2 2 Input voltage maximum 50 Vdc Signal ground 2 L J Tankway 1 Computer Encoder Power 2 Signal ground 2 Digital Current Loop DCL 0 20 mA Whessoe 550 660 GPE Power 3 3 External power input C COM Only used for external loop power Do not use if Rosemount 2460 System Hub provides loop power Signal ground 3 Sakura V1 MDP BBB Loop ...

Page 49: ...ount 2460 System Hub Table 3 10 Cables Suitable for Terminal Blocks Supplied by Emerson Figure 3 7 Conductor Stripping Length and Cross sectional Area Figure 3 8 Stripping Length for Connection to Ground Bar Conductor connection Maximum mm2 AWG Solid 4 11 Flexible 2 5 13 Flexible Ferrule with plastic collar 1 5 16 Stripping length 7 mm Cross sectional area see Table 3 10 Stripping length 15 mm ...

Page 50: ... external ground Table 3 11 Tightening Torque for Glands Supplied by Emerson Table 3 12 Cable Diameter for Glands Tightening Torque Nm Thread M20 M25 Body 7 10 Top Nut 4 7 Cable Diameter mm Thread M20 M25 Cable Ø 6 13 9 17 2460 TAG S N MFG yymmdd DEVICE ID MAINS 100 250VAC 50 60Hz 24 48VDC 20W External Ground Cable entries with glands ...

Page 51: ... DE Installation October 2018 Installation 3 5 9 Ground lug Figure 3 10 Ground Lug Dimensions A Ground lug Cable lug thickness maximum 4 mm Cable lug height maximum 10 mm B Cable size minimum 4 mm2 or AWG 11 C External ground screw M5 B A C ...

Page 52: ...mount 2460 System Hub supports the following power supply 24 48 Vdc 100 250 Vac 50 60 Hz Note Connector is of type IEC C16 Note The Rosemount 2460 is polarity insensitive for DC voltage input Figure 3 11 Power supply connection Note Connector is supplied by factory 24 48 Vdc 100 250 Vac 50 60 Hz Max 20 W Protective ground ...

Page 53: ...tor supplied by Emerson Note Use connector type IEC C16 only Table 3 13 Torque values for power connector assembly Table 3 14 Cable and wire size for power cord Item Max torque Terminals 0 8 Nm Cable clamp 1 2 Nm Cover 1 2 Nm Power cord connector supplied by manufacturer Wire x3 Max 2 1 mm2 Cable Max 10 mm ...

Page 54: ...Hub Connected to Field Devices and TankMaster PC Note that the actual Port configuration may differ from the example above See Connecting to a Rosemount 2460 System Hub on page 30 for more information on configuration options for the Field and Host ports See also installation drawings for more information Drawings on page 4 Rosemount TankMaster PC Rosemount 2410 Tank Hub Rosemount 2230 Field Displ...

Page 55: ...ng a wiring diagram with a TankMaster host and a Rosemount 2460 connected to field devices from other vendor via ports 1 4 Figure 3 14 Rosemount 2460 with Gauges from Other Vendor A Rosemount TankMaster PC B Gauges from other vendor B Rosemount 2460 terminal board Rosemount 2180 Field Bus Modem A ...

Page 56: ...October 2018 Installation Example showing a wiring diagram with a Rosemount 2460 connected to a host system via Modbus TCP Figure 3 15 Rosemount 2460 Connected to Host System Via Eth 1 Port and Modbus TCP HOST SYSTEM MODBUS TCP Rosemount 2460 terminal board ...

Page 57: ...ubs in a redundant system The Primary and Backup system hubs are connected to each other via Ethernet port ETH2 Figure 3 16 Example of Wiring Diagram with Redundant Rosemount 2460 System Hubs A TRL2 bus to host B Ethernet cable for redundancy connection A Rosemount 2460 backup unit B A Rosemount 2460 primary unit ...

Page 58: ...igure 3 17 Rosemount 2460 System Hub connected to Varec L J and DCL devices A Rosemount TankMaster PC B Power maximum 50 Vdc C Varec L J and DCL devices with external power supply do not use system hub internal power supply for DCL in this case D DCL devices using system hub internal power supply do not use external supply in this case A Rosemount 2180 Field Bus Modem B Rosemount 2460 terminal boa...

Page 59: ...iring diagram with Rosemount 2460 emulating an Enraf CIU 858 Host port 7 is connected to the Enraf host system Field ports 1 4 are connected to field devices Figure 3 18 Rosemount 2460 System Hub connected to Enraf host system A Enraf host system B Enraf field devices A B Rosemount 2460 terminal board ...

Page 60: ...48 Reference Manual 00809 0100 2460 Rev DE Installation October 2018 Installation ...

Page 61: ...and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious in...

Page 62: ... the Status LED indicates normal operation see Table 5 3 on page 94 4 Redundancy Make sure that the two system hubs are properly wired as described in Wiring on page 32 See also Figure 3 16 on page 45 Note that configuration of redundant Rosemount 2460 is supported by TankMaster 6 D0 and higher versions 5 Ensure that the TankMaster WinSetup configuration program is up and running 6 In WinSetup set...

Page 63: ... 76 for more information 8 In case the Rosemount 2460 communicates with a host system via the Ethernet 1 port and Modbus TCP protocol open the Web based Graphical User Interface for configuration as described in Section 6 Service and Troubleshooting See the Rosemount Tank Gauging System Configuration Manual Document no 00809 0300 5100 for more information on using the TankMaster WinSetup software ...

Page 64: ...re Host DCS Field Ports Rosemount 2230 Display Modem Gauges and transmitters from other vendors Host Ports Rosemount TankMaster Ethernet ETH1 TRL2 RS232 RS485 Modbus TCP TRL2 Enraf BPM DCL RS485 TRL2 RS485 Tankbus Rosemount 5900S Radar Level Gauge Rosemount 2410 Tank Hub Rosemount 2240S Temperature Transmitter Rosemount 2460 System Hub ...

Page 65: ...kMaster version 6 D0 or higher No warnings or errors License the same maximum number of tanks redundancy option enabled on both system hubs the same number of Modbus TCP clients The same modem board setup 1 number of boards modem type and modem locations Hardware write protection disabled Software write protection disabled Basically all model codes except Housing Cable Conduit Connections and Opti...

Page 66: ...Gauging System Architecture with Redundant System Hubs Rosemount 5900S Radar Level Gauge Host System Field Ports Rosemount 2410 Tank Hub Rosemount 2240S Temperature Transmitter Rosemount 2230 Display Modem Host Ports Rosemount 2460 System Hub Backup Redundancy cable Host Ports Rosemount 2460 System Hub Primary ...

Page 67: ...on on the Devices folder 2 Choose the Install new option 3 Select device type a Choose device type 2460 System Hub b Specify a name for the System Hub in the 2460 System Hub Tag input field This tag will be used as an identifier of the Rosemount 2460 in various windows and dialogs The TankMaster program automatically suggests the first part of the name as specified in the Tag Prefixes window Servi...

Page 68: ...lick the Verify Communication button The Device ID will appear if the correct Modbus Address was entered the 2460 is shipped with the default Modbus address 245 b In case you would like to change the current Modbus address or the address is unknown click the Change Address on Device button and follow the procedure as described in How to change the Modbus address of the Rosemount 2460 System Hub on...

Page 69: ...hannels do not appear in the protocol folder To check which communication port that is associated with a certain channel a Right click the desired protocol channel icon and choose Properties b Open the Communication tab and check which communication port that is selected This example shows that port COM1 is used for Protocol Channel 1 See the Rosemount Tank Gauging System Configuration Manual Docu...

Page 70: ... The Device ID can be found on a label mounted on the device Tip If there is no other device connected that uses the same address as the current device you can find the Device ID by typing the current address into the Address field in the Rosemount 2460 System Hub Communication window and clicking the Verify Communication button c Click the OK button to confirm the settings and close the Change Ad...

Page 71: ...emount 2460 has eight communication ports They are normally configured as six Field ports and two Host ports Host ports can be connected to TankMaster work stations as well as other hosts The Field ports are connected to Rosemount 2410 Tank Hubs and other supported field devices See also Connecting to a Rosemount 2460 System Hub on page 30 c Protocol The Modbus protocol is the standard option in R...

Page 72: ...ication parameters for Rosemount 2460 Field Ports Parameters Interface Baud rate Data bits per character Stop bits Parity TRL2 4800 8 1 None RS485 9600 8 1 None RS232 19200 8 1 None Parameters Interface Baud rate Data bits per character Stop bits Parity TRL2 4800 8 1 None RS485 9600 8 1 None Enraf BPM 1200 7 1 Odd Digital Current Loop 2400 8 1 Even Varec Mark Space 250 8 1 None L J Tankway 1200 8 ...

Page 73: ...rd settings may also be required in case the system hub is located far away from the host since maximum communication speed for RS232 and RS485 depends on the cable length Some emulation protocols use the same type of modem card Therefore you may need to specify communication protocol and configure parameters for the particular protocol to be used For Field Ports the Reply timeout and Number of re...

Page 74: ...iguration for information on how to configure the Rosemount 2460 s tank database for devices from other vendors Note Once all devices and tanks are installed and configured the position of a device in the Tank Database may not be changed since this will result in corrupt mapping of tank to Tank Database position To configure 1 the Rosemount 2460 tank database 1 Find a free tank position 2460 Tank ...

Page 75: ...in the tank database of the Rosemount 2460 System Hub corresponds to a tank position in the database of the Rosemount 2410 Tank Hub See Multiple tanks connected to a single Rosemount 2410 Tank Hub on page 73 for an example Important The Tank Database of the Rosemount 2460 System Hub must be properly configured to match the tank databases of all Rosemount 2410 Tank Hubs connected to the system hub ...

Page 76: ...s field in the tank database of the Rosemount 2460 System Hub is used for level gauges such as the Rosemount 5900S This address also needs to be stored in the tank database of the Rosemount 2410 Tank Hub Normally address configuration is done as part of the installation procedure of the Rosemount 2410 as described in the Rosemount Tank Gauging System Configuration Manual Document No 00809 0300 510...

Page 77: ...igure the Rosemount 2460 tank database for L J devices 7 See Appendix I Varec Device Configuration for information on how to configure the Rosemount 2460 tank database for Varec devices Field port The field bus port that the selected device is connected to Up to six field ports may be used See Connecting to a Rosemount 2460 System Hub on page 30 for more information 2410 Device Address Modbus addr...

Page 78: ...sure Liquid Pressure Free Water Level Observed Density UIn1 Dens 1 Enraf option is supported for Rosemount 2460 firmware version 1 B0 and higher 2 See Appendix C Enraf Device Configuration for information on how to configure the Rosemount 2460 tank database for Enraf devices 3 Whessoe option is supported for Rosemount 2460 firmware version 1 D0 and higher 4 See Appendix E Whessoe Device Configurat...

Page 79: ...he Rosemount 2460 tank database for Enraf devices 2 Enraf option is supported for Rosemount 2460 firmware version 1 B0 and higher 3 Whessoe option is supported for Rosemount 2460 firmware version 1 D0 and higher 4 See Appendix E Whessoe Device Configuration for information on how to configure the Rosemount 2460 tank database for Whessoe devices 5 L J and Varec options are supported for Rosemount 2...

Page 80: ...ration Step 5 Redundancy This step lets you setup a redundant pair of system hubs For standalone system hubs click Next to skip this step and proceed to next See section Redundancy configuration on page 76 for instructions on how to configure redundant Rosemount 2460 System Hubs ...

Page 81: ...k button until the desired window appears 3 Click the Finish button to confirm the installation 4 Verify that the Rosemount 2460 System Hub appears in the TankMaster workspace window Now the system hub will be able to communicate with the host system and collect data from the field devices 5 Proceed with installation and configuration of Rosemount 2410 Tank Hubs and field devices See the Rosemount...

Page 82: ... Rosemount 2230 Graphical Field Display and other non level devices are handled as a single Auxiliary Tank Device ATD Two Modbus addresses are used for each tank one for the level gauge and one for the ATD The ATD includes any supported non level device such as the Rosemount 2240S Multi Input Temperature Transmitter and the Rosemount 2230 Graphical Field Display Other devices such as the Rosemount...

Page 83: ...uging system with a Rosemount 2460 System Hub connected to two tanks each of which has a Rosemount 2410 Tank Hub For each tank the Level Device address in the Tank Database of the Rosemount 2460 System Hub must be equal to the Level Modbus address in the Rosemount 2410 tank database The Temperature Device address in the tank database of the Rosemount 2460 System Hub must be equal to the ATD Modbus...

Page 84: ... October 2018 Configuration Figure 4 4 The Tank Database of the Rosemount 2460 System Hub must match the Tank Databases of connected Rosemount 2410 Tank Hubs Rosemount 2410 Tank Hub on tank TK 2 Rosemount 2410 Tank Hub on tank TK 1 Rosemount 2460 System Hub ...

Page 85: ...vel Transmitter a Rosemount 2240S Temperature Transmitter and a Rosemount 2230 Graphical Display The Modbus address configuration is summarized in Table 4 7 below Table 4 7 Example of Modbus address configuration for a Rosemount 2410 Tank Hub and connected devices on three tanks Note that each ATD has its own Modbus address Only the first one has the same address as the Rosemount 2410 Tank Hub Fig...

Page 86: ...d in both the 2410 and the 2460 tank databases Figure 4 6 The Tank Database of the Rosemount 2460 System Hub must match the tank databases of connected Rosemount 2410 Tank Hubs Note that in this example a single Rosemount 2410 Tank Hub serves three tanks The tanks are mapped to tank position 1 2 and 3 in the Rosemount 2410 Tank Hub s tank database In the tank database of the Rosemount 2460 System ...

Page 87: ... for ambient air temperature and pressure and type the desired values into the input fields Reference temperature The Rosemount 2460 System Hub performs inventory calculations according to the API Manual of Petroleum Measurement Standards Chapter 12 Section 1 at the standard reference temperature 15 C 60 F This is the default reference temperature Other reference temperatures can be specified in t...

Page 88: ...ount 2460 includes the option to setup a redundant pair of Rosemount 2460 System Hubs as long as certain conditions are fulfilled See Preconditions for redundancy setup on page 53 for more information Redundancy configuration is part of the TankMaster WinSetup installation wizard for the Rosemount 2460 System Hub In case all requirements for pairing are fulfilled see Preconditions for redundancy s...

Page 89: ...l Modbus address The redundant system hubs can be given individual Modbus addresses in case you need to be able to communicate separately with each system hub Recent events Number of times that the Primary and Backup devices have changed to active state as well various error messages and warnings Switch to standalone mode It is possible to un pair the two devices in the redundancy system by using ...

Page 90: ...ation file error default Configuration database CDB is corrupt Host port modem error default A Host port modem has failed or been removed Field port modem error default A Field port modem has failed or been removed Field port communication failure No response from any field device on a Field port This option is most useful for redundant field bus wiring where each Rosemount 2460 has separate field...

Page 91: ... using the RS232 communication interface Passive device communication In case the Primary and Backup system hubs are connected to different ports on the host system the same Modbus address can be used for communication with the two system hubs Then there is no need to use individual Modbus addresses for the Primary and Backup devices When communicating with a host system via RS232 interface separa...

Page 92: ...er criteria are configured Pairing 1 Log in to the Web interface as described in Using the web interface on page 114 2 Select the Redundancy tab 3 Expand the Pair option 4 Verify that the other system hub is pairable i e all requirements for pairing are marked with a green button For the system hubs to be able to pair ensure that the preconditions are fulfilled See Preconditions for redundancy set...

Page 93: ...ber 2018 Configuration Redundancy configuration Once the synchronization is finished you may configure the system hubs for redundancy operation 1 In the Web interface select the Redundancy tab 2 Expand the Configuration option 3 Perform the desired configuration ...

Page 94: ... the default Modbus address 245 to make sure it will not disturb communication on Host and Field ports after unpairing the system hubs Item Description Common Modbus Address Common Modbus address is the standard setting Primary and Backup system hubs use the same Modbus address You may use this option in case Primary and Backup system hubs are connected to different host ports Then the same Modbus...

Page 95: ... based on appropriate API tables Ensure that system parameters and units are configured prior to configuring inventory calculations see System setup on page 75 Figure 4 8 Inventory Calculation Configuration A Load current configuration B Tank Capacity C Tank Shell D Floating roof correction E LPG F Net calculation G Download upload Excel CSV template file for strapping table TCT A B C D E F G ...

Page 96: ...olume above the Max Volume limit This is used for LPG tanks only Maximum volume The maximum volume that can be stored in the tank Minimum volume This is the volume between the tank outlet and the bottom of the tank Sump volume This is the volume that is left when the tank is emptied down to Zero level As an alternative the Sump volume can be included in the Tank Capacity Table In this case the bas...

Page 97: ...density base density and volume adjustment Base density This is the density at which the tank capacity table was specified This value can be found in the tank capacity table tank certificate Volume adjustment Volume adjustment from the tank capacity table tank certificate LPG Calculate LPG mass in air Check this option to calculate as mass in air In the default setting LPG vapor mass and product m...

Page 98: ... check box in case you want to use observed density from field device as input for calculating reference density In the default setting a manual value is used for the reference density Reference density Enter a manual Reference density value to be used for CTPL 1 calculation according to API standard in case observed density is not used Thermal expansion coefficient The Thermal Expansion Coefficie...

Page 99: ...he desired tank number 2 Configure manual values 3 Deselect Load current configuration 4 Select a new tank number in the Tank No drop down list 5 Select the Load current configuration check box 6 Click Apply Item Description Load current configuration Select this option in case you want to load the current inventory configuration to the tank selected in the drop down list Tank no You may also use ...

Page 100: ...88 Reference Manual 00809 0100 2460 Rev DE Configuration October 2018 Configuration ...

Page 101: ...ns to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installati...

Page 102: ...ble 5 1 LED color codes LED Type Color Description Power On Green The green LED indicates that the system hub is powered on Status Yellow The yellow Status LED blinks at a constant rate in normal operation to indicate that the software is running See also Table 5 3 on page 94 Error Red The red Error LED is turned off in runtime operation If an error occurs the Error LED will start to blink as desc...

Page 103: ...s finished the red error LED is turned off In case an error is detected during the start up procedure the error LED will start blinking according to the appropriate error code as described in Error LED on page 92 4 The green power LED remains lit when the system hub is powered on 5 3 2 Runtime operation After the start up procedure is finished the system hub enters runtime mode The red Error LED w...

Page 104: ... 5 2 LED error codes in start up procedure Code Error type Description 1 Firmware Upload new firmware If problem remains contact Emerson Automation Solutions Rosemount Tank Gauging service department 2 CDB checksum error The system hub attempts to restore the Configuration Database CDB from the redundant flash memory If the redundant CDB is corrupt as well the default CDB is used You will need to ...

Page 105: ...r example in case of a RAM checksum error code 4 the LED will show a sequence of 4 flashes followed by a 750 millisecond pause After the pause the flashing starts over again in the same manner This flash pause sequence will be continuously repeated RAM checksum error code 4 appears with the following Error LED red flash sequence as illustrated in Figure 5 3 Figure 5 3 Example of an error code flas...

Page 106: ... runtime operation the Status LED yellow blinks at a constant rate as shown in Table 5 3 Figure 5 4 Status information is presented by the yellow status LED Table 5 3 LED sequence in runtime operation Status LED Yellow Description On 50 ms Off 9000 ms Full mode On 50 ms Off 200 ms On 50 ms Off 8700 ms Redundant system passive secondary Rosemount 2460 On 1000 ms Off 500 ms Reduced mode warning Stat...

Page 107: ... that corresponds to the particular type of status information to be displayed For example in Full mode the LED shows a sequence of 1 flash followed by a 9 seconds pause This flash pause sequence will be continuously repeated as illustrated in Figure 5 5 Figure 5 5 Status message flash sequence in normal operation Milliseconds ...

Page 108: ...ght click the system hub icon for the redundant Rosemount 2460 3 Choose Properties 4 Select the Redundancy tab To check redundancy status using the Web interface 1 Connect the PC to the Ethernet port ETH 3 2 Open the Web browser 3 Open the system hub page a type web address 192 168 3 10 b log in user name administrator password admin 4 Select the Redundancy tab 5 View current redundancy status ...

Page 109: ...cy state You may check the current redundancy state by using the Rosemount TankMaster WinSetup program or by using the Web interface Using TankMaster WinSetup 1 In the WinSetup workspace right click the Rosemount 2460 icon 2 Choose the Properties option 3 Select the Redundancy tab Redundancy ...

Page 110: ...n October 2018 Operation Using the web interface 1 Log in to the Web interface as described in Using the web interface on page 114 2 Select the Redundancy tab 3 Open the Status drop down list to view the current status of the Primary and Backup devices ...

Page 111: ...ation 5 4 2 Errors and warnings You may check the current status of the redundant Rosemount 2460 System Hubs by using the Properties option in TankMaster WinSetup The Communication tab will show a warning in case of an error Select the Redundancy tab for more information ...

Page 112: ...atus Modem errors Device warnings What will trigger a redundancy warning Typical failures that will trigger redundancy warning network cable to backup device disconnected backup device powered off synchronization of configuration database CDB failed primary and backup do not have the same type of modem in port n communication failure due to tank database configured with devices that are not physic...

Page 113: ...ver button may be used to test that both the Primary and Backup Rosemount 2460 System Hubs function properly as Active or Passive device It may also be used to reset the devices in case a Fail over has occurred 1 In the WinSetup workspace right click the Rosemount 2460 icon 2 Choose the Properties option and select the Redundancy tab 3 Click the Manual Switch Over button 4 Verify that the Active d...

Page 114: ...e Web interface 1 Log in to the Web interface as described in Using the web interface on page 114 2 Select the Redundancy tab 3 Expand the Manual Switch Over option 4 Click the Switch Over button 5 Verify that the passive device has changed to active mode and the active to passive mode Manual Switch Over ...

Page 115: ...web interface page 114 Ports statistics page 117 Logging page 118 Modbus TCP configuration page 123 User defined Modbus page 124 Modbus TCP statistics page 125 Ports page 126 Network page 127 Diagnostics page 129 Restore to factory defaults page 130 Configuration backup page 131 Configuration recovery page 133 Firmware upgrade page 135 License upgrade page 137 Redundancy page 140 Fuses page 142 Wr...

Page 116: ...mpair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the Rosemount 2460 System Hub is off and the lines to any other external power source are disconnected or not powered whi...

Page 117: ...ght communication port on the control room PC RS485 wiring Check for proper polarity at the terminals Field Bus Modem FBM 2180 Check that the Tx and Rx LEDs on the FBM are blinking to verify proper communication with the FBM Check that the FBM is connected to the right port on the control room PC Check that the FBM is connected to the right port on the Rosemount 2460 System Hub Connection to Rosem...

Page 118: ...ection switch see Write protection on page 143 Check software write protection in TankMaster WinSetup Configuration locked by other host system Retry after a couple of minutes Process value is invalid Process value is not valid Check status in Input Registers for the failing field device All process values are invalid Check device status error Input Registers for the failing field device Connected...

Page 119: ...etween redundant pair have been removed A redundant backup device will start up as a passive device and it will not be possible to restore CDB to factory default Use Modbus Host Port and send Modbus requests using the common Modbus address At first the Backup device will not reply After a while the backup device will notice that the missing Active device is not responding since it is not connected...

Page 120: ...w modem card 1 Loosen the captive locking screws and open the lid 2 Turn the locking screw 90 degrees and open the modem card cover 3 Carefully pull the modem card out 4 Insert the new card into the card holder Gently push the modem card until it is properly plugged in to the Main board contact 5 Close the modem card cover 6 Turn the Locking screw to secure the cover RX TX RX TX RX TX RX TX RX TX ...

Page 121: ...0809 0100 2460 Rev DE Service and Troubleshooting October 2018 Service and Troubleshooting 7 Ensure that the ring on the Locking screw is folded down to ensure that the lid on the housing can be properly closed Locking screw ...

Page 122: ... cover 5 Unscrew the terminal board eight screws and carefully remove it from the Main board RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX LED BOARD TX Port 1 ETH 1 Port 2 Port 3 Port 4 Port 5 Port 6 Port 7a Port 7b Port 8b Port 8a ETH 3 ETH 2 WRITE PROT ON OFF SD CARD SERVICE RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX LED BOARD TX Port 1 ETH 1 Port 2 Port 3 Port 4 Port 5 Port 6 Port 7a Port 7b P...

Page 123: ... of the terminal board standard and emulation modem The emulation board has the same mechanical layout as the standard version but supports 4 wire modems such as L J and Varec on Field Ports 1 to 6 It can be identified by its gray terminals unlike the orange terminals on the standard board 8 Tighten the screws 9 Replace the Terminal board cover and the cable connectors 10 Close the lid on the Rose...

Page 124: ...nt 2460 housing Note The lid can be removed from the housing if the lock ring is removed Be careful not to drop the lid on the floor 3 Unplug the power connection 4 Remove the two screws that keep the Power Supply Unit attached to the Main board 5 Gently pull out the Power Supply Unit until the Main Board connector is accessible RX POWER LED BOARD TX Port 8b Port 8a Power connection Lock ring RX P...

Page 125: ...ctor 7 Remove the Power Supply Unit and replace it with a new one 8 Tighten the screws attach the Main Board connector and plug in the power connection 9 If removed replace the lid on the Rosemount 2460 housing and ensure that the lid is secured with the ring 10 Ensure that the lid is properly closed and sealed Main Board connector LED board ...

Page 126: ...ad to PC Redundancy setup Inventory configuration User defined Modbus mapping Most of these functions may be accessed via either of the Rosemount TankMaster configuration software or the Web Graphical User Interface GUI However some functions such as the Network and Modbus TCP configuration can only be accessed via the Web GUI To access the Web Interface the service computer must be connected to t...

Page 127: ...roubleshooting The default User login is User name administrator Password admin Figure 6 1 User Login to Rosemount 2460 Web Interface Once you are logged in the web interface appears with a number of menus that represent various service functions Figure 6 2 Web User Interface for the Rosemount 2460 ...

Page 128: ... Modbus TCP statistics lets you view status of communication counters and errors Configuration Ports lets you configure communication parameters for field and host ports Network lets you configure network communication parameters Modbus TCP lets you configure Modbus TCP communication parameters User Defined Modbus lets you edit and create a Modbus map file in order to emulate a user defined Modbus...

Page 129: ... field ports and host ports Figure 6 3 Communication tab in the Rosemount 2460 web interface For each port this window shows what type of protocol that is used and the various communication addresses and parameters as well as Rx and Tx communication counters Parentheses around a port number shows that it is in Single Port Mode Hovering the cursor over a port number shows whether it is licensed or ...

Page 130: ... the Communication Logging menu option 4 Enable ports to be logged by checking the corresponding box For Modbus TCP select the desired client You can log one client at a time 5 Specify Max file size and Max number of log files It is recommended to set Max number of log files to two or more Then you can combine these two parameters to avoid that a file is overwritten 6 Specify log destination USB o...

Page 131: ...e overwritten If no log filtering is applied to a port communication events for approximately 18 20 hours equal to 100 MB of data maximum 10 files and 10 MB of data per file will be available before being overwritten by newer communication events It is recommended to turn off logging when it is not needed Debug Information In case a status message such as Warning Debug Info Exists appears you will...

Page 132: ...bled i e all check boxes are unchecked Also make sure that Modbus TCP logging is set to None 2 Click the Apply button Note Modbus TCP does only appear in case the current license includes Modbus TCP Host Communication See Ordering information on page 163 Note Logging will stop temporarily in case a USB stick or SD card is umounted Logging will be resumed when the USB stick SD card is replaced agai...

Page 133: ... Web interface as described in Downloading via the Web interface below Copy from USB stick or SD card 1 Unmount the USB stick SD card a In the Web Interface select the Overview menu option b Click the Unmount button 2 Remove the USB stick SD card and insert it into a PC 3 Copy the log files from the Comlogs folder to the desired destination folder on the PC Note Logging will be resumed when the US...

Page 134: ...n Logging menu option 3 Click the Communication logs Download button 4 Depending on the particular web browser that is used the database file will be downloaded to the default folder for file download on the PC or you may choose the desired destination folder Once the database is downloaded the file can be moved to the preferred location Note that logging will halt during download Note Downloading...

Page 135: ...pecified in the range 50000 to 65535 502 is the default port Max response time Maximum response time No response within this time interval is regarded as communication failure Max response time FC17 Maximum response time for FC17 device identification Idle time Time until TCP keep alive starts in case there is no active communication between the Rosemount 2460 and the host TCP keep alive sends tra...

Page 136: ...124 Reference Manual 00809 0100 2460 Rev DE Service and Troubleshooting October 2018 Service and Troubleshooting 6 11 User defined Modbus See Section F Modbus Standard Question ...

Page 137: ...oubleshooting 6 12 Modbus TCP statistics The Modbus TCP statistics option lets you view the current status of communication counters and errors It shows the total number of connections number of active connections as well as the Modbus TCP register map that is used Figure 6 5 Modbus TCP configuration ...

Page 138: ...tocol other than the default protocol based on installed modem type This is useful in case an electrical interface supports several protocol types 6 13 2 Type options You may choose Field Port or Host Port for ports 5 and 6 in case this is supported by the current license 6 13 3 I Reg mapping options I reg map 2460 is the default option Other options are available depending on license 2460 2160 21...

Page 139: ...Netmask in static mode Gateway Enter the gateway s IP address in case the Rosemount 2460 is connected to the host system via a gateway MAC address MAC address of the network adapter Specific IP Address for Primary Device In a system with redundant system hubs static IP address is recommended This field allows you to set a static IP address for the Primary device in a redundant system Can be change...

Page 140: ...address 192 168 X Y with a netmask of 255 255 0 0 since the ETH3 IP address 192 168 3 10 is located within this Netmask range Using a tighter Netmask e g 255 255 255 0 will enable the use of IP address starting with 192 168 X where X can be any number other than 3 IP address starting with 9 is not allowed since this IP range is reserved for Eth2 and the redundancy connection Always avoid using the...

Page 141: ...are of read only type They are loaded from the device as the window is opened A table cell with a grey background color is of either Bitfield or ENUM type By double clicking the cell an Expanded Bitfield ENUM window can be opened for more information If needed the table cell values can be presented as hexadecimal numbers This applies to registers of the Bitfield and ENUM types Select the Show in H...

Page 142: ...ration Data Base CDB option 3 Click the Restore button 4 A dialog appears which prompts you to confirm the restore command 5 Click Cancel in case you want to interrupt or Yes to proceed with resetting the current configuration to the factory default configuration Note Restoring the system hub to factory default can not be reversed It is recommended to save the configuration database CDB in case yo...

Page 143: ... 1 Open the Web interface for the Rosemount 2460 System Hub See Using the web interface on page 114 2 Select the Configuration Configuration Data Base CDB option 3 Click the Download button to store a backup of the current configuration database 4 Depending on the particular web browser that is used the database file will be downloaded to the default folder for file download on the PC or you may c...

Page 144: ...0 System Hub configuration To save the current configuration to file do the following 1 Start the TankMaster WinSetup program 2 In the TankMaster WinSetup workspace window click the right mouse button on the device icon 3 Choose the Devices Save Database to File option or from the Service menu choose Devices Save Database to File 4 In the Save Database to File window choose Holding registers and t...

Page 145: ...ing the web interface on page 114 2 Ensure that Write Protection is disabled The current status can be viewed in the Overview tab of the Web Interface See Write protection on page 143 for further information 3 Select the Configuration Configuration Data Base CDB option 4 Click the Browse button and select a configuration database file 5 Click the Upload button Note CDB files from system hubs with ...

Page 146: ...ication with the device ensure that communication parameters in the stored backup database match the current communication settings To load a backup database do the following 1 In the TankMaster WinSetup workspace select the Rosemount 2460 System Hub icon that represents the device for which you want to load a new database 2 Click the right mouse button and choose the Devices Upload Database optio...

Page 147: ...e After pressing the Apply button a progress bar will be visible to indicate remaining time When the upgrade is done the system will switch to the logon window 5 Verify that the presented firmware version is updated by opening the Overview tab once the firmware upgrade is completed Note Upgrading the firmware may take several minutes The system may seem unresponsive during the upgrade but will eve...

Page 148: ...Primary will continue to poll field data e The Backup will start using default configuration database CDB and default Modbus address 2 Update firmware on both devices according to normal procedure for a Standalone system as described in Firmware upgrade on page 135 a Connect to the service port ETH3 b Use WebGUI to upgrade the firmware Note The Host will lose field data when the device that is pol...

Page 149: ...To upgrade the license of a Rosemount 2460 1 Open the Web Graphical User Interface GUI See section Using the web interface on page 114 for more information on how to use the Web GUI 2 Verify that the system hub is in standalone mode otherwise unpair the devices as described in To unpair redundant system hubs on page 141 Once the two system hubs are upgraded you can pair them again to reset the red...

Page 150: ...8 Emerson Automation Solutions will reply with an e mail including a new license key 9 Expand Apply new license key 10 Apply the new license key by one of the following methods copy the new license key and paste it into the text input field type it in manually in case the license key is stored on disk browse to the folder where it is stored select the license key file and click OK 11 Click the Ver...

Page 151: ...to the system hub It is recommended that the system hub is restarted after the license key has been downloaded the Rosemount 2460 will automatically restart the firmware in any case 13 In case of a redundant system repeat the upgrade procedure for the second system hub 14 Once both system hubs are upgraded select the Redundancy menu option and pair the Primary and Backup system hubs See Pairing tw...

Page 152: ...I on page 80 for more information on how to setup redundant system hubs 6 21 1 Pairing two system hubs 1 Open the Web Graphical User Interface GUI See section Using the web interface on page 114 for more information on how to use the Web GUI 2 Select the Redundancy menu option 3 Expand the Pair option and verify that a green symbol indicates that the two devices can be paired 4 Click the Pair butt...

Page 153: ...terface GUI See section Using the web interface on page 114 for more information on how to use the Web GUI 2 Select the Redundancy menu option 3 Expand the Unpair option and verify that a green symbol indicates that the Primary and Backup devices can be unpaired 4 Click the Unpair button 5 Verify that the redundant system hubs are successfully unpaired and changed to standalone mode ...

Page 154: ...oubleshooting October 2018 Service and Troubleshooting 6 22 Fuses Two T1 6A fuses are located on the Power Board inside the Rosemount 2460 housing See Figure 6 8 Figure 6 8 Two T1 6A 250V fuses inside the Rosemount 2460 housing Fuses 2xT1 6A 250 V Power Board ...

Page 155: ...ite protecting the Rosemount 2460 hardware write protection switch software write protection Note In a redundant system both the Primary and Backup system hubs should be write protected 6 23 1 Hardware write protection switch To enable or disable the hardware write protection 1 Remove the locking screws and open the lid on the Rosemount 2460 housing 2 Locate the Write Protection switch 3 Set the w...

Page 156: ...can be viewed in the Rosemount 2460 Web Interface 1 Open and log in to the Web Interface as described in Using the web interface on page 114 2 Select the Overview tab 3 Enable or disable software write protection by choosing the desired option from the drop down list Note that in case the Rosemount 2460 is hardware write protected the current SW write protection can not be changed ...

Page 157: ...at a button battery of type 3V CR 1632 lithium is used To replace the Backup Battery 1 Turn off power supply by disconnecting external switch 2 Remove the Terminal Board as described in Exchanging the terminal board on page 110 3 Locate the Backup battery on the Main Board 4 Replace the battery with a button battery of type 3V CR 1632 lithium Ensure that the battery is placed with the side facing ...

Page 158: ...vice and Troubleshooting 6 25 Setting the real time clock To set the Real Time Clock 1 In the TankMaster WinSetup workspace click the right mouse button on the Rosemount 2410 Tank Hub Tank Hub icon 2 Click the Properties option 3 Select the Advanced tab and click the Real Time Clock button ...

Page 159: ...for the Real Time Clock Enter new time lets you specify the time manually Use same system time lets you synchronize the Rosemount 2460 clock with the TankMaster PC 5 Click OK to save the configuration and close the window 6 26 Maintenance Use a soft cloth lightly dampened in water to clean the Rosemount 2460 housing Do not use chemical solvents ...

Page 160: ...ation switches when using RS 485 communication Switch Description S1 RS 485 and RS 232 1 selection 1 When using the RS 232 interface the RS 485 termination switches S3 and S4 must be in OFF state S2 RS 485 operation mode Half Full Duplex S3 2 2 Both S3 and S4 must be in ON or OFF state for proper termination or no termination RS 485 termination ON OFF High side S4 2 RS 485 termination ON OFF Low s...

Page 161: ...149 Reference Manual 00809 0100 2460 Rev DE Service and Troubleshooting October 2018 Service and Troubleshooting Figure 6 9 Modem Card for RS232 and RS485 ...

Page 162: ...em has a switch S3 that allows you to set the Baud Rate to 1200 2400 or 4800 The proper setting depends on what is supported by the connected field devices 1200 is the standard setting Figure 6 10 Enraf Modem Card Table 6 9 Configuration of switch S3 for Enraf modem Baud Rate 1 2 1200 1 1 Standard setting OFF ON 2400 OFF OFF 4800 ON OFF S3 ...

Page 163: ...bleshooting 6 27 3 L J Figure 6 11 L J Modem Card Table 6 10 Configuration switches Table 6 11 Configuration of switch S1 for L J modem Ensure that switch S1 is set in Master position for Rosemount 2460 field ports Switch Description S1 L J Master Slave operation Mode 1 2 Master ON ON Slave OFF OFF S1 ...

Page 164: ...Modem Card Table 6 12 Configuration switches Table 6 13 Standard configuration for internal baud rate control via DIP switch S1 Switch Description S1 1 Varec baud rate selection externally via local host or internally via DIP switch S1 2 Varec baud rate selection 250 70 baud Active only if S1 1 is OFF INT Baud rate 1 2 70 OFF INT ON 250 OFF S1 ...

Page 165: ...ing October 2018 Service and Troubleshooting 6 27 5 Modem Multi Loop The Modem Multi Loop MML card has five jumpers JP100 JP104 and two switches S1 and S2 which are configured for the respective electrical interface See Table 6 14 on page 154 Figure 6 13 MML Modem Card ...

Page 166: ...ting Table 6 14 Switch and Jumper Settings Electrical Interface S1 S2 JP100 JP101 JP102 JP103 JP104 Digital Current Loop Whessoe GPE external power supply Digital Current Loop Whessoe GPE internal power supply Tokyo Keiso TIC Sakura 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON ...

Page 167: ...unt 2410 Rosemount TankRadar Pro and legacy devices such as Rosemount TankRadar Rex and Rosemount TankRadar TRL2 Table A 1 Number of devices A 1 3 Number of ports Table A 2 Ports Modem ports can be configured for either field or host communication according to model code For more information see and Table 3 5 on page 31 A 1 4 Hosts See Table A 3 on page 157 and Table 3 5 on page 31 Interface Maxim...

Page 168: ...7 Whessoe emulation Support for data polling of Whessoe field devices Protocol WM 550 WM 660 Electrical interface 20 mA Digital Current Loop RS485 A 1 8 L J emulation Support for data polling of L J field devices Protocol L J Tankway Electrical interface L J Tankway A 1 9 Varec emulation Support for data polling of Varec field devices Protocol Varec Mark Space Electrical interface Varec Mark Space...

Page 169: ...U RS485 2 wire 150 38400 5 7 RS485 4 wire 7 RS232 7 1 Termination is configurable for RS485 by a hardware switch Supported devices Protocol Electrical interface Baud rate Port Rosemount 2410 TankRadar Rex gauges with SDAU IDAU Pro and TRL2 gauges Modbus RTU TRL2 4800 1 6 Rosemount 2410 RS485 2 wire 150 38400 Enraf 811 813 854 873 877 894 970 971 TOI B GPU Enraf Bi phase Mark 1200 2400 GPE 31422 31...

Page 170: ...on to host system Ethernet 2 ETH2 2 Connected to redundant system hub Ethernet 3 ETH3 Used for service purposes only USB 2 0 3 USB memory stick for logging of diagnostic data service purposes only SD 3 SD card for logging of diagnostic data service purposes only 1 When connecting the system hub to a local LAN network make sure the connection is secure to prevent unauthorized access 2 CAT 5 or 6 ca...

Page 171: ...RS232 Rosemount 2460 System Hub TRL2 RS485 Rosemount 2410 Tank Hub Tankbus Secondary bus Enraf Whessoe and others HART 4 20 mA analog output input DCS Host TRL2 RS485 RS232 Primary bus TRL2 RS485 Field devices RS232 TRL2 RS485 other vendors TankMaster Modbus RTU TCP Host Field devices Tankbus Field devices Rosemount 2410 Tank Hub Rosemount 2460 System Hub primary Rosemount 2460 System Hub secondar...

Page 172: ...on communication interface A 2 6 Built in mains fuses T1 6 A A 2 7 Backup battery 3V CR 1632 lithium A 3 Mechanical specifications A 3 1 Housing material Polyurethane covered die cast aluminum A 3 2 Installation Wall mounted by four screws For further information see Dimensional drawings on page 161 A 3 3 Weight 7 kg 15 lbs A 4 Environmental specifications A 4 1 Temperature limits Ambient temperat...

Page 173: ...18 Reference Manual 00809 0100 2460 Rev DE A 6 Dimensional drawings Figure A 3 Rosemount 2460 System Hub dimensions 2460 TAG S N MFG yymmdd DEVICE ID MAINS 100 250VAC 50 60Hz 24 48VDC 20W MADE IN GOTHENBURG SWEDEN 265 10 4 246 9 7 348 13 7 Dimensions are in millimeters inches 158 6 2 ...

Page 174: ...rence Data Specifications and Reference Data October 2018 Reference Manual 00809 0100 2460 Rev DE Figure A 4 Top view 374 14 7 12 5 4 9 x4 87 3 4 36 1 4 6 5 0 3 x4 474 18 7 with lid maximum open 465 18 3 Dimensions are in mm inch ...

Page 175: ...nventory calculation 1 64 tanks Redundancy Remote access Ethernet 0 None R Redundancy 3 Modbus Mapping S Standard G User Defined Modbus Mapping Port 1 Field Communication serial port 4 R TRL2 Modbus E Enraf Bi phase Mark GPU G GPE Field Bus Digital Current Loop P GPE Field Bus RS485 H Whessoe WM 550 660 Digital Current Loop Y Whessoe WM 660 RS485 L 5 6 L J Tankway V 5 6 Varec Mark Space 4 RS485 Mo...

Page 176: ...rt 4 Field Communication serial port 4 0 None 7 R TRL2 Modbus E Enraf Bi phase Mark G GPE Field Bus Digital Current Loop P GPE Field Bus RS485 H Whessoe WM 550 660 Digital Current Loop Y Whessoe WM 660 RS485 L 5 6 L J Tankway V 5 6 Varec Mark Space 4 RS485 Modbus Port 5 Field or Host Communication serial port 4 00 None 7 FR TRL2 Modbus field communication FE Enraf Bi phase Mark field communication...

Page 177: ...munication FV 5 6 Varec Mark Space field communication F4 RS485 Modbus field communication H8 8 Enraf CIU 858 Emulation RS485 HR TRL2 Modbus host communication H4 RS485 Modbus host communication Port 7 Host Communication serial port 00 None 7 TR TRL2 Modbus communication to TankMaster T2 RS232 Modbus communication to TankMaster T4 RS485 Modbus communication to TankMaster HE 8 Enraf CIU 858 Emulati...

Page 178: ...Type Approval 9 R OIML R85 E edition 2008 A CMI Czech Republic C PTB Eich Germany L LNE France N NMi The Netherlands T ANM Tunisia 0 None Housing A Aluminum Polyurethane covered IP 65 Cable Conduit Connections G Metal cable glands M20x1 5 and M25 x1 5 Includes 2 pcs M25 plugs 7 pcs M20 plugs 2 pcs M25 glands 9 pcs M20 glands 1 NPT adapters 14 NPT and 14 NPT Includes 2 pcs M25 plugs 7 pcs M20 plugs...

Page 179: ... 2460 System Hub redundancy requires two system hubs with identical model codes For redundant systems with emulation consult factory for technical guidance 4 See Table A 1 on page 155 for maximum number of devices connected to each field port 5 External power supply required for powering the bus 6 Not supported for redundant system hubs Redundancy option code R 7 Empty ports will not be enabled fo...

Page 180: ...168 Specifications and Reference Data Specifications and Reference Data October 2018 Reference Manual 00809 0100 2460 Rev DE ...

Page 181: ...andard the transmitter has been examined and tested to determine that the design meets the basic electrical mechanical and fire protection requirements by a nationally recognized test laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA Certificate 2735155 Standards CAN CSA C22 2 No 61010 1 12 UL Std No 61010 1 3rd Edition Markings Rated 24 48V dc 100 250...

Page 182: ...170 Product Certifications Product Certifications October 2018 Reference Manual 00809 0100 2460 Rev DE ...

Page 183: ... configuration for Enraf devices This section describes how to configure the Tank Database of the Rosemount 2460 System Hub for supported Enraf devices See also Enraf on page 150 for information on hardware 1 In TankMaster WinSetup right click the Rosemount 2460 System Hub that the device is connected to and choose Properties 2 Select the Tank Database tab 3 Find a free tank position 2460 Tank 1 2...

Page 184: ...se the temperature elements are connected to the servo gauge If the temperature elements are connected to an external temperature transmitter enter the address of this device Entering a temperature device address will ensure that the 2460 includes Average Temperature when sending requests for measurement data 8 In the Number of Temp Elements field enter 0 elements in case only Average Temperature ...

Page 185: ...evice Address Enraf level device address Each field device has its own unique address in the range 00 99 Temp Device Address Use the same address as the Enraf level device Number of Temp Elements 0 in case only average temperature is required Otherwise the total number of connected temperature elements In case you don t need to monitor values for individual temperature elements you should set this...

Page 186: ...sible to configure threshold values for individual servo tanks C 2 1 Fast polling See Appendix G Fast Polling for information on how to setup fast polling for Enraf devices C 2 2 Configure Vapor Temperature 1 Open TankMaster WinSetup 2 In the WinSetup workspace click the right mouse button on the 2460 icon and choose Properties 3 Select the Tank Database tab 4 Click the Advanced button for the des...

Page 187: ...eries 854 using the Servo Command window D 1 Sending a servo command To send a servo command a tank must first be configured as a servo tank See the Rosemount Tank Gauging System Configuration Manual Document No 00809 0300 5100 manual for more information on tank installation and configuration To send a servo command 1 Right click on a servo tank in the Workspace window and select Send Servo Comma...

Page 188: ...splacer to the top of the tank Measure Unlock Unstow Unlocks the gauge after Freeze or Park and the displacer moves to the surface of the product Test Raises the displacer and then returns it to the surface of the product Search for water level Initiates a search for the product water interface Quit Water Measurement Quit measuring the water interface and return to measure the product level Measur...

Page 189: ...ervo state is displayed to the left of the Level Displacer position value as an abbreviation 3 Before you close the Servo Command window verify that the servo command indicator next to Level Displacer pos field is cleared e g the T for Test is not visible 4 Click Close Servo Command Abbreviation Freeze Block F Park Lock Stow P Test T Search for water level D Water level found W Density scan active...

Page 190: ...he Level position field in all View Tank windows turns orange All Inventory volume calculations are disabled as long as the servo command is active only Level and Temperature values are displayed Note When a servo command is active the Level value does not show the current product level The level shown is the current displacer position ...

Page 191: ... and servo state displayed by the 2460 Note When a servo command is active and the displacer is moving the active device communication is prioritized OPC and Modbus The current servo command is viewable via OPC or Modbus from a host computer To view the servo command status via OPC use the TK xx LL SS tag Servo Command Displayed servo state in Windows Rosemount 2460 System Hub Up Freeze Down Park ...

Page 192: ...em message TOR Description B Data Request Alarm Status Level Status and Level Value C Data Request Alarm Status Temp Status and signed Temp Value D Data Request Alarm Status Level Status Level Value Temp Status and signed Temp Value M Data Request Alarm Status Water Level Status and signed Water Level Value 1 10mm X Identification Request Identification Z Item message Two extra characters are sent...

Page 193: ...e configuration page 184 E 1 Tank Database configuration This section describes how to configure the Tank Database of the Rosemount 2460 System Hub for supported Whessoe devices See also Modem Multi Loop on page 153 for information on hardware 1 In TankMaster WinSetup right click the Rosemount 2460 System Hub that the device is connected to and choose Properties 2 Select the Tank Database tab Tank...

Page 194: ...que address in the range 00 99 7 The Temp Device Address field can not be edited The address is automatically set to the address of the level device 8 In the Number of Temp Elements field enter 0 elements in case only Average Temperature is required If you would like to retrieve individual temperature values for each spot element you have to enter the total number of connected elements In case you...

Page 195: ... has its own unique address in the range 0 99 Temp Device Address Use the same address as the level device Number of Temp Elements 0 in case only average temperature is required Otherwise the total number of connected temperature elements In case you don t need to monitor values for individual temperature elements you should set this parameter to 0 in order to avoid unnecessary load on the field b...

Page 196: ...Whessoe WM550 and how to enable Vapor Temperature for the Whessoe WM660 E 2 1 Fast polling See Appendix G Fast Polling for information on how to setup fast polling for the Whessoe WM550 E 2 2 Configure range values for Whessoe WM550 To configure range values for vapor and liquid pressure 1 Open TankMaster WinSetup 2 Click the right mouse button on the 2460 icon and choose Properties Rosemount 2460...

Page 197: ... to set the Low Range and High Range values for Vapor and Product pressure These values allow the Rosemount 2460 to perform scaling of collected pressure data to the correct values in bar The Use High Resolution Pressure option allows the system hub to increase resolution from the standard 8 bit floating point value to a 13 bit resolution However this is not Whessoe standard and may not be support...

Page 198: ...ce click the right mouse button on the Rosemount 2460 icon and choose Properties 3 Select the Tank Database tab 4 Click the Advanced button for the desired Whessoe 660 device to open the Whessoe 660 Configuration window 5 The Whessoe 660 Configuration window lets you configure Vapor Temperature for the selected tank 6 Click OK to save the current configuration and close the window Advanced button ...

Page 199: ...s Rosemount TankMaster and other host systems to read measurement data and status information for a large number of tanks This appendix lists the input registers which can be scanned in queries from a Modbus master F 1 1 Priority Polling will occur at certain intervals as specified in the table below Table F 1 Read interval Priority Register Area Read interval in master 1 Level 1 per second 2 Aver...

Page 200: ...mperature Status 576 639 Temperature Element 1 Status 640 703 Temperature Element 2 Status 704 767 Temperature Element 3 Status 768 831 Temperature Element 4 Status 832 895 Temperature Element 5 Status 896 959 Temperature Element 6 Status 960 1023 Temperature Element 7 Status 1024 1087 Temperature Element 8 Status 1088 1151 Temperature Element 9 Status 1152 1215 Temperature Element 10 Status 1216 ...

Page 201: ...1983 User Defined 3 Value Status 1984 2047 User Defined 4 Value Status 2048 2111 User Defined 5 Value Status 2496 2559 Relay 1 Status 2560 2623 Relay 2 Status 2624 2687 Relay 3 Status 2688 2751 Relay 4 Status 2752 2815 Relay 5 Status 2816 2879 Relay 6 Status 2880 2943 Relay 7 Status 2944 3007 Relay 8 Status 3008 3071 Relay 9 Status 3072 3135 Relay 10 Status Register Number Register Name ...

Page 202: ...egister Area Priority 5 question Defines the unit for values in the FC04 area 100 Level Unit WORD Enum m 44 ft 45 m default 101 Level Rate Unit WORD Enum m h 120 m h default 247 ft h 102 Temperature Element Unit WORD Enum 1 10 1 1 10 default 2 1 100 Resolution for the value the Temperature Unit below will be used 103 Temperature Unit WORD Enum C 32 C default 33 F 104 Pressure Unit WORD Enum barG 1...

Page 203: ...or 1 100 F with 2 decimals and with range between 320 00 and 320 00 1280 1343 Temperature Element Value 3 SWORD 1 10 1 100 1344 1407 Temperature Element Value 4 SWORD 1 10 1 100 1408 1471 Temperature Element Value 5 SWORD 1 10 1 100 1472 1535 Temperature Element Value 6 SWORD 1 10 1 100 1536 1599 Temperature Element Value 7 SWORD 1 10 1 100 1600 1663 Temperature Element Value 8 SWORD 1 10 1 100 16...

Page 204: ...imulated Level Bit 1 Manual Level Bit 2 Invalid Level Bit 3 CFail Level Bit 4 MI Approved Level Bit 5 MI Legal Level Bit 6 Backup Level used Bit 7 Spare Bit 8 Simulated FWL Bit 9 Manual FWL Bit 10 Invalid FWL Bit 11 CFail FWL Bit 12 Reserved Bit 13 Reserved Bit 14 Backup FWL used Bit 15 Spare Bit 16 Simulated Product Temp Bit 17 Manual Product Temp Bit 18 Invalid Product Temp Bit 19 CFail Product ...

Page 205: ...rved Bit 6 Backup Vapor Pressure used Bit 7 Spare Bit 8 Simulated Middle Pressure Bit 9 Manual Middle Pressure Bit 10 Invalid Middle Pressure Bit 11 CFail Middle Pressure Bit 12 Reserved Bit 13 Reserved Bit 14 Backup Middle Pressure used Bit 15 Spare Bit 16 Simulated Product Pressure Bit 17 Manual Product Pressure Bit 18 Invalid Product Pressure Bit 19 CFail Product Pressure Bit 20 Reserved Bit 21...

Page 206: ... User Def 4 Bit 19 Manual User Def 4 Bit 20 Invalid User Def 4 Bit 21 CFail User Def 4 Bit 22 Backup User Def 4 used Bit 23 Spare Bit 24 Simulated User Def 5 Bit 25 Manual User Def 5 Bit 26 Invalid User Def 5 Bit 27 CFail User Def 5 Bit 28 Backup User Def 5 used Bit 29 Spare 4352 4479 Temperature Element Status DWORD Bitfield Priority 3 question Bit 0 Invalid value E1 Bit 15 Invalid value E16 Bit ...

Page 207: ...Bit 0 Relay1 0 Not energized 1 Energized Bit 10 Relay1 0 OK or Disabled 1 Error Bit 20 Relay1 0 Used 1 Disabled Bit 30 Invalid Status 2460 set to 1 if old status or cfail Bit 31 Cfail 2460 set to 1 if sub device does not answer bit 10 will also be set to 1 Unit Register Area 9344 9407 User Defined 1 Unit WORD Priority 5 question This register will define the unit for the User Defined 1 value above...

Page 208: ..._bit3 Servo command bits bit16 to 19 0000 None 0001 Freeze bit 16 1 0010 Motor limit bit 17 1 0011 Water search bits 16 17 1 0100 Lock test bit 18 1 1001 Density scan 16 19 1 1010 Test bits 17 19 1 1110 Water bits 17 18 19 1 1111 Unknown bits 16 17 18 19 1 10112 10239 Diagnostic Temp Device Status DWORD Bitfield Bit 7 Device Error Bit11 Unknown Unit Bit 15 Invalid Temperature 10240 10303 Level Sig...

Page 209: ...Error Bit 3 SW Write Protection Active Bit 4 HW Write Protection Active Bit 10 Redundant System Bit 11 Redundant Primary Device Bit 12 Redundant Active Device 24002 Device Error DWORD Bitfield Bit 0 Firmware Error Bit 1 CDB Error Bit 7 IPC Error Bit 14 SW Error Bit 17 Internal System Error Bit 18 License Error 24004 Device Warning DWORD Bitfield Bit 0 Firmware Warning Bit 1 CDB Warning Bit 4 Redun...

Page 210: ...Rate DOUBLE m3 h bbl h Priority 1 question 36992 Free Water Volume DOUBLE m3 bbl 37248 Total Observed Volume DOUBLE m3 bbl 37504 Available Volume Room DOUBLE m3 bbl 37760 Pumpable Volume DOUBLE m3 bbl 38016 Tank Shell Temperature Correction DOUBLE 38272 Floating Roof Adjustment DOUBLE m3 bbl 38528 Gross Observed Volume DOUBLE m3 bbl 38784 Gross Standard Volume DOUBLE m3 bbl 39040 Net Standard Volu...

Page 211: ...emplate file edit the desired registers or add new registers 3 Save the file 4 From the template file create a new register map file by clicking the Export to map file userdefined_regmap ini button 5 In the Web interface upload the userdefined_regmap ini file to the system hub by clicking the Upload button Upload and download register map file The Download button lets you download the current Modb...

Page 212: ...ploaded vi the system hub s web graphical interface see Upload and download register map file on page 199 Make sure that there are at least five empty rows after Section End Register number section One of the register sections is based on a list of separate register numbers as illustrated in Figure F 2 This will be suitable in case the host system requests data for one tank at a time The page lets...

Page 213: ... Number Section for the Edited File Register range section The other section is organized in register ranges as illustrated in Figure F 4 This is suitable for host systems that queries one parameter at a time for a range of tanks Figure F 4 illustrates an example of register range for 64 tanks Figure F 4 Register Range Section ...

Page 214: ...202 Modbus Standard Question Modbus Standard Question October 2018 Reference Manual 00809 0100 2460 Rev DE ...

Page 215: ...at support this function Fast polling can be used to increase the sampling rate for tanks with level rates above a certain threshold value Two fast polling options are supported Table G 1 Fast Polling options Option Description Common Settings A general threshold setting that applies for all servo tanks See Configure fast polling with common threshold on page 204 Individual Settings Individual thr...

Page 216: ...eshold A general threshold setting can be configured which applies for all servo tanks 1 Open TankMaster WinSetup 2 In the WinSetup workspace click the right mouse button on the Rosemount 2460 icon and choose Properties 3 Select the Advanced tab and click the Fast Polling button Rosemount 2460 Properties Fast polling Advanced ...

Page 217: ...one of the servo tank options available in the tank installation wizard 5 Enter the desired Hysteresis and Threshold values The Hysteresis variable lets you specify a zone in which Fast Polling is not changed from its current state This prevents switching Fast Polling on and off when the level rate is changed only small amounts around a certain Threshold value 6 Click Apply to save the current con...

Page 218: ...e it can be configured for individual thresholds Enable individual settings It is possible to configure individual fast polling threshold values for different servo tanks 1 Open TankMaster WinSetup 2 Click the right mouse button on the Rosemount 2460 icon and choose Properties 3 Select the Advanced tab and click the Fast Polling button Rosemount 2460 Properties Fast Polling Advanced ...

Page 219: ...ach servo tank servo tank means that one of the servo tank options is used as Tank Type in the tank installation wizard 5 Click Apply to save the current configuration Click OK to close the window 6 Open the Tank Database window to configure fast polling with individual level rate thresholds for the desired tanks as described in Configure fast polling with individual settings on page 208 ...

Page 220: ...atabase tab 4 Click the Advanced button for the desired tank to open a configuration window It may differ for various devices as shown below 5 The configuration window lets you specify Fast Polling parameters for the selected tank 6 Set the desired Hysteresis and Threshold values These values will apply to the tank that was selected in the Rosemount 2460 s tank database Individual threshold settin...

Page 221: ...J configuration page 212 H 1 Tank Database configuration This section describes how to configure the Tank Database of the Rosemount 2460 System Hub for supported L J devices See also L J on page 151 for information on hardware 1 In TankMaster WinSetup right click the Rosemount 2460 System Hub that the device is connected to and choose Properties 2 Select the Tank Database tab Tank Database ...

Page 222: ...m Hub on page 30 for more information 6 Enter the address of the gauge into the Level Device Address field Each field device has its own unique address in the range 0 127 7 The Temp Device Address field can not be edited The address is automatically set to the address of the level device 8 Select the Auxiliary Inputs that are used for the device Vapor Pressure VP Liquid Pressure LP Free Water Leve...

Page 223: ...onnected to Up to six field ports may be used Level Device Address Level device address Each field device has its own unique address in the range 0 127 Temp Device Address Automatically set to the same address as the level device Number of Temp Elements Not applicable Auxiliary Inputs L J Tankway Vapor Pressure Liquid Pressure Free Water Level Observed Density UIn1 Dens Advanced 2 2 See Advanced L...

Page 224: ...se tab 4 For the desired tank position with L J device press the Advanced button to open the L J Configuration window 5 The L J Configuration window lets you configure advanced options for the selected device 6 Press OK to save the current configuration and close the configuration window Option Description Inverse Temperature Sign This option shifts sign for Average Liquid Temperature values Use t...

Page 225: ...rec configuration page 216 I 1 Tank Database configuration This section describes how to configure the Tank Database of the Rosemount 2460 System Hub for supported Varec devices See also Varec on page 152 for information on hardware 1 In TankMaster WinSetup right click the Rosemount 2460 System Hub that the device is connected to and choose Properties 2 Select the Tank Database tab Tank Database ...

Page 226: ...with the appropriate modem In the standard configuration there are six field bus ports available for the Rosemount 2460 System Hub See Connecting to a Rosemount 2460 System Hub on page 30 for more information 6 Enter the address of the gauge into the Level Device Address field Each field device has its own unique address in the range 0 999 7 The Temp Device Address field can not be edited The addr...

Page 227: ...he field bus port that the selected device is connected to Up to six field ports may be used Level Device Address Level device address Each field device has its own unique address in the range 0 999 Temp Device Address Use the same address as the level device Number of Temp Elements Not applicable Auxiliary Inputs Varec Mark Space None Advanced 2 2 See Advanced Varec configuration on page 216 for ...

Page 228: ...I 2 1 Fast polling See Appendix G Fast Polling for information on how to setup fast polling I 2 2 Advanced Varec configuration 1 Open the TankMaster WinSetup program 2 In the WinSetup workspace click the right mouse button on the 2460 icon and choose Properties 3 Select the Tank Database tab 4 Click the Advanced button for the desired Varec device to open the Varec 1800 1900 Configuration window A...

Page 229: ...nge for the selected tank Choosing the most appropriate range will optimize level measurement resolution You may also configure temperature offset measurement units as well as fast polling see Appendix G Fast Polling Temperature Global Offset may be used to calibrate temperature output to a host system 6 Click OK to save the current configuration and close the configuration window ...

Page 230: ...218 Varec Device Configuration Varec Device Configuration October 2018 Reference Manual 00809 0100 2460 Rev DE ...

Page 231: ...ng to the field devices so the user will not even notice that the old CIU has been replaced This section describes how to configure the Enraf server functionality in Rosemount TankMaster The Enraf server ports can use RS 232 or RS 485 communication interface However note that the RS 232 interface can only be used on Port 7 See also Modem cards on page 148 for information on hardware Figure J 1 Ros...

Page 232: ...nt TankMaster WinSetup configuration program 2 Ensure that the Rosemount 2460 is properly installed 1 and appear in the WinSetup workspace as illustrated below 3 Click the right mouse button and select Properties 4 Select the Configuration tab and configure the appropriate Host Port see Host port configuration on page 221 1 See Section 4 Configuration for more information on how to setup the Rosem...

Page 233: ... Identify the port that is used for the Enraf CIU 858 emulation 4 In case port 5 or 6 is used for Enraf CIU 858 communication verify that protocol type is HostPort If not select Host Port from the drop down list 5 Verify correct Protocol and communication settings Click the Advanced button if you need to change any communication settings Note that Ports 5 and 6 can be used as either field or host ...

Page 234: ...to the same as the Enraf host 8 In the Address Mask field click the button and select the desired Enraf CIU addresses The system hub only replies on selected addresses A Rosemount 2460 may replace two Enraf CIU 858 with 30 devices each 9 Click the Units button to set the appropriate Enraf measurement units Auto is the default setting In Auto mode Enraf units will be the same as the system hub unit...

Page 235: ...arking 2 Circuit breaker 23 CIU 858 219 Client whitelisting 123 Clock 146 Common Modbus address 82 Common threshold 204 Communication interface 8 Communication log 118 Communication parameters Enraf 60 RS232 60 RS485 60 Conductor stripping length 37 Configuration 49 Tank Database 62 Configuration backup 131 132 Configuration recovery 133 Configure Diagnostic Registers 129 Create New Pair button 76...

Page 236: ... Address 71 Log files download 121 Log Setup button 129 Loggin filtering options 118 Logging 118 120 to stop 120 M Manual switch over 82 101 102 Max Fail Overs 82 Max response time 61 Maximum number of Fail overs per hour 78 Measure Unlock Unstow 176 Membrane 10 Min response time 61 MML 153 Modbus Address ATD Device 63 64 74 Modbus address 56 58 63 Modbus TCP 30 34 44 51 116 123 128 Modbus TCP sta...

Page 237: ...Stripping length 37 Sunshade 23 Support 5 Switch over 101 Symbols 2 System parameters 75 System units 75 System value configuration 75 System values 116 T Take over criteria 79 82 Tank Database 50 62 64 Rosemount 2460 62 TankMaster 17 TankMaster version 23 Temp Device Address 172 182 210 214 Temperature Device Address 63 Terminal Board 110 Test 176 Tightening torque for glands 38 TRL2 60 TRL2 Bus ...

Page 238: ...226 Reference Manual 00809 0100 2460 Rev DE Index October 2018 Index ...

Page 239: ......

Page 240: ...Pacific Regional Office Emerson Automation Solutions 1 Pandan Crescent Singapore 128461 65 6777 8211 65 6777 0947 Enquiries AP Emerson com Middle East and Africa Regional Office Emerson Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTMEA Emerson com Linkedin com company Emerson Automation Solutions Twitter com...

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