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Emerson PACSystems RSTi-EP, User Manual

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User Manual 

 

Section 12 

GFK-2958L 

May 2021 

 

LED Indicators and Troubleshooting 

499 

Module 

LED 

Status 

Recommended action 

Analog output modules 
EP-4164 
EP-4264 

Status LED 

Red: 

—

 

Error in supply voltage  

—

 

Communication error  

—

 

Channel error

 

—

 

Check that the module has been 
snapped into place properly  

—

 

Check the supply voltage 

—

 

Check the channel error 

Status LED off and all other LEDs red: Error in 
the bus network adapter power supply  

—

 

–

 Check the bus network adapter 

supply voltage 

Channel LED  
1.1-4.1 

Red: 

—

 

Overload in voltage mode 

—

 

Broken line in current mode 

—

 

System bus cannot be accessed (for 
example, caused by interruption of the 
bus network adapter power supply)

 

—

 

Check the connected load, check 
the cabling, 

—

 

Check the bus network adapter 
supply voltage 

Power modules 
EP-7631 

Status LED 

Red: 

–

 Channel error or communication error on 

the system bus, or there is an error in the 
supply voltage 

—

 

Check that the module has been 
snapped into place properly 

—

 

Check the channel error, check the 
supply voltage 

3.2 

Red: 
Supply voltage of the feed in plug < 18Vdc 

—

 

Check supply voltage of feed in 
plug 

3.4 

Red: 
Damage of internal fuse 

—

 

Replace module 

EP-7641 

Status LED 

Red: 
Channel error or communication error on the 
system bus, or there is an error in the supply 
voltage 

—

 

Check that the module has been 
snapped into place properly 

—

 

Check the channel error, check the 
supply voltage 

3.2 

Red: 
Supply voltage of the feed in plug < 18Vdc 

—

 

Check supply voltage of feed in 
plug 

3.4 

Red: 
Damage of internal fuse 

—

 

Replace module 

Potential distribution modules 
EP-711F 
EP-710F 

Status LED 

Red: 
Error in supply voltage of the input path 

—

 

Check that the module has been 
snapped into place properly  

—

 

Check the supply voltage 

EP-751F 
EP-750F 

Status LED 

Red: 
Error in supply voltage of the input path 

—

 

Check that the module has been 
snapped into place properly  

—

 

Check the supply voltage 

EP-700F 

Status LED 

Off:  
No supply voltage 

—

 

Check that the module has been 
snapped into place properly  

Safety modules 
EP-1901 

Status LED 

Red: 

—

 

Module has not been snapped properly 

—

 

Check that the module has been 
snapped into place properly  

Summary of Contents for PACSystems RSTi-EP

Page 1: ...User Manual GFK 2958L May 2021 PACSystemsTM RSTi EP USER MANUAL ...

Page 2: ...Protection 13 1 7 General Technical Data for I O Modules 14 1 8 Mechanical Fixing Elements 16 1 9 Type Plate 16 1 10 Markers 17 1 10 1Swivel Marker 17 Section 2 Safety 18 2 1 General Safety Notice 18 2 1 1 Electrostatic Discharge 18 2 1 2 Open Equipment 19 2 1 3 Fusing 19 2 1 4 Earthing functional earth FE 19 2 1 5 Shielding 20 2 1 6 Overcurrent 20 2 2 Intended Use 20 2 3 Use in a Potentially Expl...

Page 3: ...S001 50 3 10 2EPXPNS001 EPXPNS101 52 3 10 3EPXETC001 54 3 10 4EPXEIP001 55 Section 4 Detailed Descriptions of the Fieldbus Network Adapters 58 4 1 Profibus DP Network Adapter EPXPBS001 58 4 1 1 LEDs 59 4 1 2 Addressing 60 4 1 3 Connection Diagrams 62 4 1 4 Specifications EPXPBS001 63 4 1 5 Modifiable Parameters EPXPBS001 64 4 1 6 Supported Modules and Power Supplies 65 4 2 PROFINET IRT RT Network ...

Page 4: ...atchdog Reset Register 110 4 4 190x1122 Lock Force Mode on Web Server 110 4 4 200x1031 MODBUS CONNECTION Mode Register 110 4 4 210x1131 MODBUS CONNECTION Timeout in Sec 110 4 4 220x1132 Check Reference List prior to Data Exchange 111 4 4 230x1133 Process Alarm 111 4 4 240x1134 Diagnostic Alarm 111 4 4 250x1135 Field Bus or Reference List Error Behavior 111 4 4 260x1136 Module Removal Behavior 111 ...

Page 5: ...pecifications EP 1318 149 5 3 3 Modifiable Parameters for EP 1318 149 5 3 4 Diagnostic Data EP 1318 150 5 3 5 Process Data Inputs EP 1318 151 5 4 Digital Input Module EP 1804 151 5 4 1 LED Indicators EP 1804 152 5 4 2 Specifications EP 1804 153 5 4 3 Diagnostic Data EP 1804 153 5 4 4 Process Data Inputs EP 1804 155 5 5 Digital Input Module EP 125F 155 5 5 1 LED Indicators EP 125F 156 5 5 2 Specifi...

Page 6: ...rameters for EP 2218 185 5 11 4Diagnostic Data EP 2218 185 5 11 5Process Data Outputs EP 2218 187 5 12 Digital Output Module EP 225F 187 5 12 1LED Indicators EP 225F 188 5 12 2Specifications EP 225F 189 5 12 3Diagnostic Data EP 225F 190 5 12 4Process Data Outputs EP 225F 191 5 13 Digital Output Module EP 2814 192 5 13 1LED Indicators EP 2814 193 5 13 2Specifications EP 2814 194 5 13 3Modifiable Pa...

Page 7: ...ecifications EP 5212 250 5 18 3Modifiable Parameters for EP 5212 251 5 18 4Diagnostic Data EP 5212 252 5 18 5Process Data Inputs EP 5212 253 5 18 6Process Data Outputs EP 5212 254 5 18 7Function Frequency Counting 254 5 19 Serial Communication Module EP 5261 257 5 19 1LED Indicators EP 5261 260 5 19 2Specifications EP 5261 261 5 19 3Modifiable Parameters for EP 5261 262 5 19 4Diagnostic Data EP 52...

Page 8: ... EP 3164 302 5 24 5Process Data Inputs EP 3164 303 5 24 6Measurement Range EP 3164 303 5 25 Analog Input Module EP 3264 305 5 25 1LED Indicators EP 3264 306 5 25 2Specifications EP 3264 307 5 25 3Modifiable Parameters for EP 3164 308 5 25 4Diagnostic Data EP 3264 308 5 25 5Diagnostic Data EP 3264 309 5 25 6Process Data Inputs EP 3264 310 5 25 7Measurement Range EP 3264 310 5 26 Analog Input Module...

Page 9: ...1 3Modifiable Parameters for EP 4264 345 5 31 4Diagnostic Data EP 4264 345 5 31 5Process Data Outputs EP 4264 347 5 31 6Value Range EP 4264 347 5 32 Analog Input Module EP 3704 349 5 32 1LED Indicators EP 3704 350 5 32 2Specifications EP 3704 351 5 32 3Modifiable Parameters for EP 3704 352 5 32 4Diagnostic Data EP 3704 353 5 32 5Process Data Inputs EP 3704 354 5 32 6Resistance Measurement Range EP...

Page 10: ...nal Earth EP 700F 395 5 40 1Specifications EP 700F 396 5 41 0 V Potential Distribution Module for Input Current Path EP 710F 396 5 41 1Specifications EP 710F 397 5 42 0 V Potential Distribution Module for Output Current Path EP 750F 398 5 42 1Specifications EP 750F 399 5 43 Empty Slot Module EP 8310 399 5 43 1Specifications EP 8310 400 5 44 Termination Kit EP 8301 400 5 44 1Specifications EP 8301 ...

Page 11: ...ng 425 7 4 2 Inductance Wiring 425 Section 8 Commissioning 427 8 1 Requirements 427 8 2 Configuring EPXPNS001 EPXPNS101 428 8 2 1 Configuring EPXPNS001 EPXPNS101 Parameters 429 8 2 2 Adding EPXPNS001 EPXPNS101 Modules to a Remote Node 434 8 2 3 Configuring EPXPNS001 EPXPNS101 Module Parameters 435 8 3 Configuring EPXPBS001 435 8 3 1 Adding Slaves and Modules 435 8 3 2 Configuring Module Data Areas...

Page 12: ...ivating Forced Operations 470 9 8 Updating Firmware 470 9 8 1 Recovery Mechanism for RSTi EP Network adapter 473 9 9 Web Server About Help 474 9 9 1 Exporting Log Data Saving a Service File 474 Section 10 Replacing Components 475 10 1 Removing Replacing the Plug in Unit 475 10 2 Replacing the Electronic Unit 476 10 3 Replacing an I O Module 481 10 4 Removing Replacing Connectors 483 10 5 Removing ...

Page 13: ...6Finding rectifying parameter errors 511 13 5 Editing IO Link device configurations online 512 13 5 1Connecting to the Network adapter 512 13 5 2Activating an IO Link port 512 13 5 3Deactivating an IO Link Port 513 13 5 4Identifying a connected IO Link device 513 13 5 5Downloading IODDs for a connected IO Link device 514 13 5 6Reading out IO Link device parameters 514 13 5 7Writing IO Link device ...

Page 14: ...n operation and maintenance The information is supplied for informational purposes only and Emerson makes no warranty as to the accuracy of the information included herein Changes modifications and or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein It is understood that Emerson may make changes modifications or improvements to...

Page 15: ...s or components Introductory material may be found in this Section along with a system overview Section 2 provides information about Safety Section 3 provides Configuration instruction Section 4 provides Detailed Descriptions of the Fieldbus Network Adapters Section 5 provides Detailed Description of I O Modules Section 6 provides information on Installation and set up Section 7 provides important...

Page 16: ...process form fit or functionality Added two new modules Digital Input 16 Points Negative Logic 24Vdc Digital Output 16 Points Negative Logic 24Vdc H Oct 2018 Updates for MRP specification for EPXPNS101 G Sep 2018 Reformat to improve readability especially tables and page breaks Added new products EPXPNS101 and EP 3664 Updated the Marine Certification Appendix B added Appendix C F Apr 2018 Added Ap...

Page 17: ...y and Energy Pack Manual GFK 2741 PAC Machine Edition Logic Developer Getting Started GFK 1918 PACSystems Process Systems Getting Started Guide GFK 2487 PACSystems RX3i RSTi EP PROFINET I O Controller Manual GFK 2571 1 2 2 RX3i Manuals PACSystems RX3i System Manual GFK 2314 PACSystems RX3i PROFINET Scanner Manual GFK 2737 PACSystems RX3i CEP PROFINET Scanner User Manual GFK 2883 In addition to the...

Page 18: ...ng components belong to the RSTi EP product series Fieldbus network adapter gateway Head station for converting the respective fieldbus protocol on the RSTi EP system bus Active I O modules Modules with digital input DI or digital output DO with 2 4 8 or 16 channels Modules with analogue input AI or analogue output AO with 4 or 8 channels Pulse width modulation modules PWM Digital counter modules ...

Page 19: ... 0 mm 2 99 in End bracket 120 0 mm 4 72 in 8 0 mm 0 32 in mm 1 42 in 1 3 2 Double click Installation The RSTi EP station modules can be installed quickly and simply When attaching the module to the DIN rail a clear clicking noise can be heard which means that the module has clicked into place In the second step which involves pushing the module being installed together with the neighboring module ...

Page 20: ...s of the Fieldbus Network Adapters Figure 1 Features of the Fieldbus Network Adapters Fieldbus Network Adapter Example EPXPNS001 1 Catch lever for securing the DIN rail 2 Rotary switch only PROFIBUS 3 Data line connection e g SUB D socket 4 Seats for module markers 5 Type designation 6 Optional swivel marker for labelling modules and channels 7 Connector frame unlocking device 8 LED power supply n...

Page 21: ...00 m per IEC 61131 2 Storage transport 700 hPa altitude 3 000 m per IEC 61131 2 Vibration resistance 5 Hz f 8 4 Hz 3 5 mm amplitude per IEC 60068 2 6 8 4 Hz f 150 Hz 1 g acceleration per IEC 60068 2 6 Shock resistance 15 g over 11ms half sinewave per IEC 60068 2 27 Potential isolation Test voltage max 28 8 V within one channel 500Vdc field system Pollution severity level 2 Overvoltage category II ...

Page 22: ...uring the DIN rail 2 System bus 3 System current path 4 Input current path 5 Output current path 6 Seats for module markers 7 Type designation 8 Optional swivel marker for labelling modules and channels 9 Connector frame unlocking device 10 Module status LED collective message 11 Connector 12 Channel status LEDs 13 Latching hook for latching onto sides of modules 14 DIN rail foot 15 Type plate ...

Page 23: ...lectronic unit 4 Connector frame 5 Connector 6 Plug in unit Color Coding The removal levers for the electronic unit and the connectors are color coded as follows Blue standard White power supply Red 230 V Yellow SIL products A detailed description of the individual module types is available under Section 5 Detailed Description of I O Modules ...

Page 24: ...maximum cross section of 1 5 mm to be inserted easily through the opening in the clamping terminal without having to use tools To insert fine wired conductors without wire end ferrules the pusher must be pressed in with a screwdriver refer to Section Wiring Figure 4 Connector with four Conductor Connection Features and Specifications conductor cross section 0 14 to 1 5 mm AWG 16 26 maximum ampacit...

Page 25: ...3 HD Connector EP 8360 The connection frame can take up to four times two HD connectors EP 8360 and qualified SAI cables with a cross section from 0 14 to 0 35 mm2 can be connected to each connector via insulation displacement contact IDC Refer to Section Wiring ...

Page 26: ...8L May 2021 Introduction 12 Figure 5 Connector EP 8360 for HD Modules Features and Specifications conductor cross section 0 14 to 0 35 mm AWG 22 26 insulation diameter 1 0 to 1 6 mm 0 04 to 0 06 maximum current capacity 1 A 4 pole ...

Page 27: ...EP 2614 Digital Output 4 Points Positive Negative Logic 24Vdc 2 0A 2 3 or 4 Wire EP 2634 Analog input modules Analog Input 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire EP 3164 Analog Input 4 Channels Voltage Current 12 Bits 2 3 or 4 Wire EP 3124 Functional modules 2 Channels PWM Output Positive Logic 24Vdc 0 5 A EP 5422 2 Channels PWM Output Positive Logic 24Vdc 2 A EP 5442 1 Channel High Spee...

Page 28: ...ndensing per IEC 61131 2 Air pressure Operation 795 hPa altitude 2 000 m per IEC 61131 2 Storage transport 700 hPa altitude 3 000 m per IEC 61131 2 Vibration resistance 5 Hz f 8 4 Hz 3 5 mm amplitude as per IEC 60068 2 6 8 4 Hz f 150 Hz 1 g acceleration as per IEC 60068 2 6 Shock resistance 15 g over 11ms half sinewave as per IEC 60068 2 27 Potential isolation Test voltage max 28 8 V within one ch...

Page 29: ...0 14 0 35 mm2 AWG 22 26 EMC EN61000 6 2 2005 EN61000 6 4 2007 A1 2011 partial standards as per the requirements of EN61131 2 2007 FCC Compliance 47 CFR 15 2011 Class A PLC IEC 61131 2 Type of connection Spring style Single wired fine wired Unless otherwise noted within the product specific technical data All product specific technical data is available in the corresponding product description unde...

Page 30: ... side 2 Termination kit with end plate and end bracket right end For vertical installation a special end bracket must also be installed below the station 1 9 Type Plate Each network adapter and each module feature a type plate which includes identification information the key technical specifications and a block diagram In addition a QR code allows for direct online access to the associated docume...

Page 31: ...ment 1 10 1 Swivel Marker RSTi EP I O Label Markers EP 8100 allow for modules and all respective channels and lines to be labelled in detail They are attached to the connector frame The following labels are available for the labelling Paper labels for printing with laser printers Part No EP 8101 White Yellow Figure 8 Module with Swivel Marker ...

Page 32: ... intended for connection to the power terminal shall consist of copper conductors with the insulation locally removed Additional intermediate connecting parts other than ferrules shall not be used When working during continued operations the emergency stop mechanisms must not be made ineffective If you need technical help contact Technical Support For phone numbers and email addresses refer to the...

Page 33: ...nes to the connected sensors actuators must be fused corresponding to their conductor cross section as per DIN VDE 0298 Part 4 To meet UL specifications in accordance with UL 248 14 a UL certified automatic fuse or a 10 A fuse with a medium time lag must be used All connections of the RSTi EP components are protected against voltage pulses and overcurrent in accordance with IEC 61131 2 Zone B The ...

Page 34: ...ed applications and only in connection with certified third party devices or components 2 3 Use in a Potentially Explosive Atmosphere If RSTi EP products are used in potentially explosive atmospheres the following notes are also applicable Staff involved in assembly installation and operation must be qualified to perform safe work on electrical systems protected against potentially explosive atmos...

Page 35: ... the equipment A visual inspection of the RSTi EP station is to be performed once per year If mounted in other directions than horizontal reference mounting rail restrictions to the max operating temperature max output currents may apply While explosive atmosphere is present No electrical connection shall be separated in energized condition The USB interface shall not be used Dip switches binary s...

Page 36: ...54 The enclosure shall only be able to be opened with the use of a tool 2 5 Use of RSTi EP Stations 2 000m above Sea Level The RSTi EP remote I O system can operate in height 2 000 m 6 561 68 ft above sea level with the following limitations There is a derating for ambient temperatures while the RSTi EP Station is in operating mode Refer to the following derating table Altitude m ft Factor for Tem...

Page 37: ...dules including max 64 active modules can be aligned on a network adapter The RSTi EP station is usually installed on a horizontally positioned DIN rail Figure 9 Installation Position of the RSTi EP Station on the DIN Rail Horizontal Installation Installation on vertically positioned DIN rails is also possible In this case however the heat dissipation is reduced such that the derating values chang...

Page 38: ...ctive module must follow Attention 3 1 1 Arrangement of Safe Power Feed Modules A safe power feed module EP 19xx module can be positioned anywhere in the RSTi EP station All the following output modules except for the EP 2814 and EP 2714 relay modules up to the next EP 19xx module are safely disconnected safety segment Multiple EP 19xx modules safety segments can be arranged within a station Note ...

Page 39: ...oss Figure 11 RSTi EP Power Supply Overview 3 2 Clearances In order to be able to carry out the installation and subsequent maintenance work and to ensure enough ventilation the RSTi EP station must be installed while observing the following Clearances refer to the following figures Depending on how the station shielding is implemented the specified distances may have to be made larger where neces...

Page 40: ...ction 3 GFK 2958L May 2021 Configuration 26 Figure 12 Clearances for Horizontal Installation Figure 13 Clearances for Vertical Installation Figure 14 Clearances for Electrical Cabinet Door Without With Swivel Marker ...

Page 41: ...etwork adapter n modules end plate and end bracket distances to the sides For vertical installation interchange height and width When calculating the width 4 5 mm 0 18 in for the must be added for the end bracket 3 3 Use in a Potentially Explosive Atmosphere If the RSTi EP is used in a potentially explosive atmosphere rated as Zone 2 the housing must meet the requirements of explosion protection t...

Page 42: ...ent path supplies the communication part of the I O modules it is fed from the network adapter input supply and cannot be interrupted by any module The maximum current carrying capacity of ISYS allows a RSTi EP station to be expanded with a maximum of 64 active modules without having to refresh the power The IIN input current path supplies the input circuit of the input modules as well as the conn...

Page 43: ...Product ISYS IIN IOUT IS IL Network adapters EPXPBS001 100 mA EPXPNS001 116 mA EPXPNS101 116 mA EPXETC001 110 mA EPXMBE001 112 mA EPXMBE101 112 mA EPXEIP001 112 mA Digital input modules EP 1214 8 mA 18 mA x EP 1218 8 mA 30 mA x EP 1318 8 mA 30 mA x EP 125F 8 mA 52 mA EP 12F4 8 mA 18 mA x EP 1804 8 mA EP 153F 8 mA 52 mA x Digital output modules EP 2214 EP 2714 EP 2634 8 mA 20 mA x EP 2218 8 mA 35 m...

Page 44: ...modules The cumulative current demand for each module is now calculated to determine whether and at which point a EP 7631 power feed module must be positioned to refresh the current path A power feed module must always be used where the current demand exceeds 10 A Note The power refresh must be separately calculated for the input and output current paths The system voltage need not be considered d...

Page 45: ...es Cumulative current demand IOUT module current consumption from the output current path IL Current demand of the connected actuators Example The values in the following table are used to calculate the current demand of the example station cumulative for each module The input current is Module 1 I 0 116 A 0 008 A 0 012 A 0 06 A x 1 0 196 A Module 2 I 0 196 A 0 008 A 0 012 A 0 06 A x 1 0 276 A The...

Page 46: ...eity factor g Cumulative current demands of the input current path Cumulative current demand of the output power path network adapter Cumulative current demand of the EP 7641 output power path EPXPNS00 1 0 116 0 116 0 1 EP 1214 0 008 0 018 0 06 1 0 0 202 0 2 EP 1214 0 008 0 018 0 06 1 0 0 288 0 3 EP 1214 0 008 0 018 0 12 1 0 0 434 0 4 EP 1214 0 008 0 018 0 18 1 0 0 640 0 5 EP 2218 0 008 0 035 2 0 ...

Page 47: ... Power loss due to module supply from the system current path 0 02 W Pmodule Maximum power loss module Iin Current fed in through the input current path ΔVin Voltage drop across the contacts in the input current path 0 18 V Iout Current fed in through the output current path ΔVout Voltage drop across the contacts in the output current path 0 18 V The power loss of a RSTi EP station is calculated u...

Page 48: ...k energy can be prevented by installing external freewheeling protection With it the same switching rate can be achieved with an inductive load as with a resistive load 3 8 1 Calculation of Feedback Energy The feedback energy for a digital output module can be calculated as follows P Σall channels ni Li Ii where P Feedback energy of the module ni Switching cycles of Channel i in 1 seconds Ei Feedb...

Page 49: ...DP alarm mode V1 In mode V1 the alarm triggers are set in the engineering environment Diagnostic alarm enabled disabled disabled Process alarm enabled disabled disabled Hot plug alarm enabled disabled enabled These switches can be selected only in mode V1 in V0 they are inactive Diagnostic messages are generated which are acknowledged by the PLC Identifier related diagnosis enabled disabled enable...

Page 50: ...vior like fieldbus error Continue data exchange Data format Motorola Intel Motorola Webserver via Ethernet enabled disabled disabled Option Handling1 enabled disabled disabled Group Module Diagnostic Alarm1 enabled disabled disabled Reduce Return of Submodule Alarm1 enabled disabled disabled EtherCAT Network Adapter 2 Cu RJ45 Ports 1024 bytes Input Output EPXETC001 Process alarm enabled disabled d...

Page 51: ...e 02 00 00 or higher Modbus Dual LAN Mode EPXMBE101 only disabled enabled disabled Modbus DHCP Timeout Waiting time 1 to 1 000 s 30 s IP Address USB Port 192 168 1 202 192 168 2 202 192 168 3 202 192 168 4 202 192 168 5 202 192 168 1 202 Webserver via Ethernet disabled enabled enabled Save module parameters no yes Standard no see register 0x113C 0x113F Status Modbus watchdog Watchdog time in steps...

Page 52: ...ff 0 Enable substitute values 1 Hold last value 2 All outputs off Process alarm disabled 0 enabled 1 disabled Diagnostic alarm Disabled 0 enabled 1 disabled Behavior of outputs on fieldbus error All outputs off 0 Enable substitute values 1 Hold last value 2 All outputs off Module behavior on hot swap Continue data exchange 0 Behavior like fieldbus error 1 Continue data exchange Data format Motorol...

Page 53: ...oints Positive Logic 24Vdc 0 5A 2 3 or 4 Wire EP 2214 Ch 0 Ch 3 Substitute value Off 0 On 1 Off Digital Output 4 Points Positive Logic 24Vdc 2 0A 2 3 or 4 Wire EP 2614 Digital Output 4 Points Positive Negative Logic 24Vdc 2 0A 2 3 or 4 Wire EP 2634 Ch 0 Ch 3 Substitute value OP Mode Sinking 0 Sourcing 1 Sourcing Ch 0 Ch 3 Substitute value Off 0 On 1 Off Digital Output 8 Points Positive Logic 24Vdc...

Page 54: ... 0 01ms Ch 0 Filter time latch 0 01ms 0 0 017ms 1 0 033ms 2 0 1ms 3 0 2ms 4 0 5ms 5 1ms 6 0 01ms Ch 0 Filter time gate 0 01ms 0 0 017ms 1 0 033ms 2 0 1ms 3 0 2ms 4 0 5ms 5 1ms 6 0 01ms Ch 0 Filter time reset 0 01ms 0 0 017ms 1 0 033ms 2 0 1ms 3 0 2ms 4 0 5ms 5 1ms 6 0 01ms Ch 0 Process alarm HW gate open disabled 0 enabled 1 disabled Ch 0 Process alarm HW gate closed disabled 0 enabled 1 disabled ...

Page 55: ...Ch 0 Counter dir Signal B inv Disabled 0 enabled 1 disabled Ch 0 Reset disabled 0 high level 1 rising edge 0 1 2 rising edge once 0 1 3 disabled Ch 0 Signal mode Rotary transducer single 0 Rotary transducer double 1 Rotary transducer quadruple 2 Pulse and Direction 3 disabled 4 disabled Ch 0 HW gate disabled 0 enabled 1 disabled Ch 0 Counter behavior internal gate Interrupt counting 0 Cancel count...

Page 56: ...enabled 1 disabled Ch 0 Ch 1 Process alarm end value disabled 0 enabled 1 disabled Ch 0 Ch 1 Counting mode count endless 0 on e orward 1 on e ackwards 2 on e o main direction 3 periodic forward 4 periodic backwards 5 periodic no main direction 6 count endless Ch 0 Ch 1 Comparison function disabled 0 higher equal comparison value 1 lower equal comparison value 2 equal comp value 3 disabled Ch 0 Ch ...

Page 57: ...perating mode disabled DO DI IO Link disabled Port Cycle Free running Fixed cycle Message sync Free running Port Cycle time n x 0 1 ms 4 1326 4 IO Link device check disabled type compare identical disabled DS activation state disabled enabled Clear disabled Channel diagnostics disabled enabled disabled Process data length input 0 Byte 1 Byte 2 Byte 32 Byte auto auto Process data length output 0 By...

Page 58: ...abled Ch 0 Ch 3 Measurement range 0 to 20 mA 0 4 to 20 mA 1 0 V to 10 V 2 10 to 10 V 3 0 to 5 V 4 5 to 5 V 5 1 to 5 V 6 2 to 10 V 7 disabled 8 disabled Analog Input 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire Differential EP 3664 Frequency suppression disabled 0 50 Hz 1 60 Hz 2 Average over 16 values 3 disabled Ch 0 Ch 3 Channel diagnosis disabled 0 enabled 1 disabled Ch 0 Ch...

Page 59: ...Hz 1 60 Hz 2 Average over 16 values 3 disabled K 0 K 7 Channel diagnosis disabled 0 enabled 1 disabled K 0 K 7 Diag short circuit 24V disabled 0 enabled 1 disabled Ch 0 Ch 3 Measurement range 0 to 20 mA 0 4 to 20 mA 1 disabled 2 disabled Analog Input 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire EP 3164 Ch 0 Ch 3 Data format S5 Data format 0 S7 Data format 1 S7 Data format Ch 0 Ch 3 Output rang...

Page 60: ... 260 C 5 NI200 60 250 C 6 NI500 60 250 C 7 NI1000 60 250 Degree 8 Cu10 100 260 C 9 Resistance 40 Ω 10 Resistance 80 Ω 11 Resistance 150 Ω 12 Resistance 300 Ω 13 Resistance 500 Ω 14 Resistance 1 kΩ 15 Resistance 2 kΩ 16 Resistance 4 kΩ 17 disabled 18 disabled Ch 0 Ch 3 Connection type 2 wire 0 3 wire 1 4 wire 2 2 wire Ch 0 Ch 3 Conversion time 240ms 0 130ms 1 80ms 2 55ms 3 43ms 4 36ms 5 80ms Ch 0 C...

Page 61: ... 0 1 external Channel 1 2 external Channel 2 3 external Channel 3 4 internal Ch 0 Ch 3 Conversion time 240ms 0 130ms 1 80ms 2 55ms 3 43ms 4 36ms 5 80ms Ch 0 Ch 3 Channel diagnostics disabled 0 enabled 1 disabled Ch 0 Ch 3 Limit value monitoring disabled 0 enabled 1 disabled Ch 0 Ch 3 High limit value 32 768 32 767 0 Ch 0 Ch 3 Low limit value 32 768 32 767 0 Power Measurement Module 8 Channels EP 1...

Page 62: ...5 65 Hz 5760 8320 65 Hz Power factor alarm enable disabled 0 enabled 1 disabled Power factor alarm lower limit 0 1 0 16383 0 Diagnostic alarm disabled 0 enabled 1 disabled Channel 0 7 Measuring value RMS voltage L1 0 L2 1 L3 2 RMS voltage average 3 RMS current L1 4 L2 5 L3 6 RMS current average 7 Peak current L1 8 L2 9 L3 10 Line frequency 11 Harmonic power L1 12 L2 13 L3 14 Harmonic reactive powe...

Page 63: ... Part No Parameter Optional values Default value Received act energy counter L1 43 L2 44 L3 45 Delivered act energy counter L1 46 L2 47 L3 48 React energy leading counter L1 49 L2 50 L3 51 React energy lagging counter L1 52 L2 53 L3 54 Status 55 disabled 56 disabled ...

Page 64: ...put 16 Points Negative Logic 24Vdc 1 Wire 3 47 2 EP 1804 Digital Input 4 Points 110 230Vac 65 277Vac 2 Wire Isolated 3 47 1 EP 2214 Digital Output 4 Points Positive Logic 24Vdc 0 5A 2 3 or 4 Wire 3 4 47 1 EP 2614 Digital Output 4 Points Positive Logic 24Vdc 2 0A 2 3 or 4 Wire 3 4 47 1 EP 2634 Digital Output 4 Points Positive Negative Logic 24Vdc 2 0A 2 3 or 4 Wire 3 4 47 1 EP 2218 Digital Output 8...

Page 65: ...e 3 11 47 8 EP 3664 Analog Input 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire Differential 3 11 47 8 EP 3124 Analog Input 4 Channels Voltage Current 12 Bits 2 3 or 4 Wire 3 9 47 8 EP 3804 Analog Input 4 Channels TC 16 Bits with Diagnostics 2 3 or 4 Wire 3 31 47 8 EP 3368 Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire 3 13 47 16 EP 3468 Analog Input 8 Channels Current 16...

Page 66: ...EP 12F4 Digital Input 4 Points Positive Logic 24Vdc 2 3 or 4 Wire Time stamp 4 12 47 61 1 EP 153F Digital Input 16 Points Negative Logic 24Vdc 1 Wire 4 47 3 1 EP 1804 Digital Input 4 Points 110 230Vac 65 277Vac 2 Wire Isolated 4 47 2 1 EP 2214 Digital Output 4 Points Positive Logic 24Vdc 0 5A 2 3 or 4 Wire 4 5 47 1 2 EP 2614 Digital Output 4 Points Positive Logic 24Vdc 2 0A 2 3 or 4 Wire 4 5 47 1 ...

Page 67: ...r 4 Wire Differential 4 12 47 9 1 EP 3124 Analog Input 4 Channels Voltage Current 12 Bits 2 3 or 4 Wire 4 10 47 9 1 EP 3804 Analog Input 4 Channels TC 16 Bits with Diagnostics 2 3 or 4 Wire 4 32 47 9 1 EP 3368 Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire 4 14 47 17 1 EP 3468 Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire Channel Diagnostic 4 16 47 17 1 EP 4164 Analog Output 4 Chann...

Page 68: ...Points Positive Logic 24Vdc 0 5A 2 3 or 4 Wire 4 1 47 1 1 EP 2614 Digital Output 4 Points Positive Logic 24Vdc 2 0A 2 3 or 4 Wire 4 1 47 1 1 EP 2634 Digital Output 4 Points Positive Negative Logic 24Vdc 2 0A 2 3 or 4 Wire 4 62 47 1 1 EP 2218 Digital Output 8 Points Positive Logic 24Vdc 0 5A 2 Wire 4 1 47 1 1 EP 225F Digital Output 16 Points Positive Logic 24Vdc 0 5A 1 Wire 4 47 1 2 EP 2814 Digital...

Page 69: ...nput 8 Channels Current 16 Bits 2 3 or 4 Wire 4 17 20 17 EP 3468 Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire Channel Diagnostic 4 33 20 17 EP 4164 Analog Output 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire 4 12 47 1 8 EP 4264 Analog Output 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire 4 13 47 1 8 EP 3704 Analog Input 4 Channels RTD 16 Bits with Diagnostics 2 3 or ...

Page 70: ...Logic 24Vdc 2 0A 2 3 or 4 Wire 4 1 47 1 EP 2218 Digital Output 8 Points Positive Logic 24Vdc 0 5A 2 Wire 4 1 47 1 EP 225F Digital Output 16 Points Positive Logic 24Vdc 0 5A 1 Wire 4 47 2 EP 2814 Digital Output 4 Points Positive Logic 230Vac 1A 4 1 47 1 EP 291F Digital Output 16 Points Negative Logic 24Vdc 1 Wire 4 47 2 EP 2714 Digital Relay Output 4 Points Positive Logic 24 220 Vdc Vac 6A 2 Wire 4...

Page 71: ...Channel Diagnostic 4 12 47 16 EP 4164 Analog Output 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire 4 12 47 8 EP 4264 Analog Output 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire 4 13 47 8 EP 3704 Analog Input 4 Channels RTD 16 Bits with Diagnostics 2 3 or 4 Wire 4 28 47 8 EP 1813 Power Measurement Module 8 Channels 4 27 47 16 16 EP 1901 1 Safe Feed Input 24 Vdc 4 47 4 EP 1922 ...

Page 72: ...i EP modules can be connected The PROFIBUS DP network adapter has a Sub D socket and supports all services in accordance with the DP V1 specification The network adapter can be accessed with a system independent web server application via the USB service interface Thus all information such as diagnostics status values and parameters can be read and all connected modules can be simulated or forced ...

Page 73: ...tage connected SF System fault Red Configuration error or error in the network adapter or error in a module or there is a new diagnostic report Red flashing Station in Force mode BF Bus fault Red No connection to the fieldbus Red flashing Configuration error no connection to the control unit or error in the parameter set or slave address error or firmware update is running MT Maintenance Required ...

Page 74: ... error messages refer to Section 12 LED Indicators and Troubleshooting 4 1 2 Addressing The network adapter on the PROFIBUS DP is addressed via the two rotary switches Note A maximum of 125 addresses 1 to 125 can be assigned Each address may be assigned only once in the overall bus structure Addresses 1 and 2 are generally used by the control systems Bus addresses 000 plus 126 and higher may not b...

Page 75: ...iptions of the Fieldbus Network Adapters 61 Figure 19 Rotary Switch Default Setting EPXPBS001 Address 3 Addressing examples Figure 20 Examples for Addressing the EPXPBS001 PROFIBUS address 15 H 0 L F PROFIBUS address 112 H 7 L 0 PROFIBUS address 44 H 2 L C ...

Page 76: ...User Manual Section 4 GFK 2958L May 2021 Detailed Descriptions of the Fieldbus Network Adapters 62 4 1 3 Connection Diagrams Figure 21 Connection Diagram EPXPBS001 ...

Page 77: ...us protocol PROFIBUS DP V1 Process image Input data width max 244 bytes Output data width max 244 bytes Parameter data max 244 bytes Diagnostic data max 244 bytes Number of modules Max 64 active Configuration interface Micro USB 2 0 Transfer rate Fieldbus Max 12 Mbps RTSi EP system bus Max 48 Mbps Supply Supply voltage for system and inputs 20 4V 28 8V Supply voltage for outputs 20 4V 28 8V Max fe...

Page 78: ... 168 1 202 192 168 2 202 192 168 3 202 192 168 4 202 192 168 5 202 192 168 1 202 DP Alarm mode V0 V1 V1 DP alarm mode V0 For mode V0 the alarm triggers are set in the parameter data Diagnostic alarm These switches are always selectable but they only have a function in mode V0 Diagnostic messages are generated which are not acknowledged by the PLC enabled disabled disabled Process alarm enabled dis...

Page 79: ...ve Logic 24Vdc 2 0A 2 3 or 4 Wire EP 2634 Digital Output 4 Points Positive Negative Logic 24Vdc 2 0A 2 3 or 4 Wire EP 2218 Digital Output 8 Points Positive Logic 24Vdc 0 5A 2 Wire EP 225F Digital Output 16 Points Positive Logic 24Vdc 0 5A 1 Wire EP 291F Digital Output 16 Points Negative Logic 24Vdc 1 Wire Digital Relay Output Modules EP 2714 Digital Relay Output 4 Points Positive Logic 24 220 Vdc ...

Page 80: ...r Module 1 Channel 24Vdc Input Flow 10A Power Feed Modules for Output Current Path EP 7641 Power Module 1 Channel 24Vdc Output Flow 10A Safe Feed input Modules EP 1901 1 Safe Feed Input 24 Vdc EP 1902 2 Safe Feed Inputs 24 Vdc Programmable Delay EP 1922 2 Safe Feed Inputs 24 Vdc Potential Distribution Modules EP 711F Power Module 16 Channels 24Vdc Potential Distribution 24 Vdc from Input Current P...

Page 81: ...the RSTi EP system bus to which up to 64 active RSTi EP modules can be connected The PROFINET network adapter has two Ethernet ports and an integrated switch The PROFINET Scanner can be accessed with a system independent web server application via the USB service interface or the Ethernet Thus all information such as diagnostics status values and parameters can be read and all connected modules ca...

Page 82: ...ostic report Red flashing Station in Force mode BF Bus fault Red No connection to the fieldbus Red flashing Configuration error no connection to the control unit or error in the parameter set MT Maintenance Required Yellow Error on the system bus or the fieldbus LINK 1 Connection Green Connection established between port 1 of the PROFINET Scanner and another field device ACT 1 Active Yellow flashi...

Page 83: ... Red At least one current path 18 V 3 1 Green Input current path supply voltage 18Vdc 3 2 Red Input current path supply voltage 18Vdc 3 3 3 4 Red Internal fuse defective 4 1 Green Output current path supply voltage 18Vdc 4 2 Red Output current path supply voltage 18Vdc 4 3 4 4 Red Internal fuse defective For error messages refer to Section 12 LED Indicators and Troubleshooting ...

Page 84: ...apters 70 4 2 2 Connection Diagrams Figure 25 Connection Diagram EXPNS001 EXPNS101 CAUTION In case of a maximum power supply of 8 A and a maximum temperature of 55 C 131 F all four contacts must be connected with 1 5 mm wiring Figure 26 Block Diagram EPXPN Specifications EPXPNS001 EPXPNS101 ...

Page 85: ...16ms 32ms 64ms 128ms 256ms and 512ms Supports MRP Yes Minimum I O Update Rate for bumpless operation in an MRP ring topology is 32ms and slower for EPXPNS001 Supply Supply voltage for system and inputs 20 4V 28 8V Supply voltage for outputs 20 4V 28 8V Max feed in current for input modules 10 A Max feed in current for output modules 10 A Current consumption from system current path ISYS 116 mA Con...

Page 86: ...Configurable selections 1ms 2ms 4ms 8ms 16ms 32ms 64ms 128ms 256ms and 512ms Supports MRP Yes Minimum I O Update Rate for bumpless operation in an MRP ring topology is 16ms and slower for EPXPNS101 Supply Supply voltage for system and inputs 20 4V 28 8V Supply voltage for outputs 20 4V 28 8V Max feed in current for input modules 10 A Max feed in current for output modules 10 A Current consumption ...

Page 87: ...stic Extended channel diagnostic short diagnostic Manufacturer specific diagnostic complete diagnostic Extended channel diagnostic short diagnostic Behavior of outputs on fieldbus errors All outputs off Enable substitute value Hold last value All outputs off Module behavior on hot swap Continue data exchange Behavior like fieldbus error Continue data exchange Data format Motorola Intel Motorola Lo...

Page 88: ...m bus Communication with the connected modules is disrupted 4 Port1 Link Up 1 port is connected to another device and is operating correctly 0 port is not connected to another device or the port has some sort of error preventing communications 5 Port2 Link Up 6 I O Configuration error A value of 1 indicates that there is deviation in the configuration OR the module list has changed OR the list of ...

Page 89: ...dby CPU Redundancy User Manual GFK 2308G or later for detailed information on setting up a Hot Standby Redundancy system Transfer List All redundantly controlled I O must be included in the CPU I O transfer list Note that once the HSB CPU Redundancy Mode is set PAC Machine Edition automatically expands the Primary CPU input transfer list to include all redundantly controlled PROFINET inputs as ref...

Page 90: ...annel Specific Diagnostics represents the fault in readable text format Vendor specific Diagnostics faults provides only first 21 bytes of module diagnostic information as part of extra fault Data in IO fault table for PAC controllers this information should be decoded so that user can program the logic accordingly Vendor specific diagnostics may provide 47 bytes of Diagnostic information with oth...

Page 91: ...t on the Power supply of the channel Undervoltage error will be reported when there is a under voltage on the supply of the channel Overvoltage error will be reported when there is a Over voltage on the supply of the channel Overtemperature error will be reported when there is a over tempaerature caused on the internal component of the channel Power supply fault error will be reported when externa...

Page 92: ...gure 21 bytes of Fault Extra Data is provided in IO Fault table as a part of Extended Channel Diagnostic Data The data displayed for Alarm Specifier Channel Properties Channel Error type Extended Channel error type Extended Channel Address vaule Extra Data Maintenance Status are based on Standard PROFINET protocol specifications In this example the decoding of the Fault Extra Data is as follows a8...

Page 93: ...e IO Fault Table Figure 31 IO Fault table Line Break PROFINET Fault Disappears Vendor Specific Diagnostics Alarms In order to enable Vendor Specific Diagnostic Alarms Diagnostic Alarms must be enabled on the Network Adapter as well as for each channel from which the user wishes to receive Diagnostic Alarms To enable Vendor Specific Diagnostic Alarms in the Network Adapater settings under the Gener...

Page 94: ...Manufacturer Specific Diagnosis 17 bytes of Extra Fault Data is provided in IO fault table Note Settings for Individual channels needs to be enabled under General Parameters Tab for enabling the diagnostics reporting to the controller All the Channel specific diagnostic alarm fault entries in IO fault table can be read using SVC_REQ20 can be reported to HMI as well For Example RSTi EP node is conn...

Page 95: ...picture the extra Fault Data is a8 05 28 05 00 06 01 f4 08 15 00 00 00 00 00 00 00 00 00 00 00 Fault Extra Data Byte Value in HEX Field Name Description 0 B0 Alarm Specifier PROFNET Header bytes as per standard PROFINET specifications 1 0B 2 01 User structure identifier 3 FA 4 08 Error indicator Manufacturer Diagnostic data byte 0 For example IO Module EP 3264 byte1 represents error indicator bit ...

Page 96: ...anufacturer Diagnostic data byte 4 For example EP 3264 byte5 refers to Channel Type wherein EP 3264 channel Type is 0x74 9 08 Diagnostic bits per channel Manufacturer Diagnostic data byte 5 For example EP 3264 byte6 refers to number of Diagnostic bits per Channel which is 8 10 04 Number of channels Manufacturer Diagnostic data byte 6 For example EP 3264 byte7 refers to number of channels as per th...

Page 97: ...as per the above said example the value is reserved to 00 14 00 Channel error Manufacturer Diagnostic data byte 10 For example EP 3264 byte 10 refers to channel error as per the above said example the value is reserved to 00 15 10 Channel 0 error Manufacturer Diagnostic data byte 11 for example EP 3264 byte11 refers to channel 0 error as per the above said example the value is 10 i e Bit4 1 which ...

Page 98: ...tenance Diagnostic data byte 15 refer Module specific Diagnostic data 19 00 Channel 4 error Maintenance Diagnostic data byte 16 refer Module specific Diagnostic data 20 00 Channel 5 error Maintenance Diagnostic data byte 17 For EP 3264 BYTE17 refers to the Channel5 error Similar to this refer to respective Module specific diagonstics for other IO modules Now Now if Sensor supply AI 0 is re connect...

Page 99: ...work Adapters 85 Figure 34 IO Fault table Line Break PROFINET Fault Disappears Similarly other faults such as Parameter Error Overload Line break sensor supply External short circuit Line break signal Lower limit exceeded Upper limit exceeded etc can be obtained from fault extra data ...

Page 100: ...Output Modules EP 2714 Digital Relay Output 4 Points Positive Logic 24 220 Vdc Vac 6A 2 Wire EP 2814 Solid state Relay Output Module Analog Input Modules EP 3164 Analog Input 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire EP 3264 Analog Input 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire EP 3664 Analog Input 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire Di...

Page 101: ...els 24Vdc Potential Distribution 0Vdc from Input Current Path EP 750F Power Module 16 Channels 24Vdc Potential Distribution 0Vdc from Output Current Path 4 3 EtherCAT Network Adapter EPXETC001 Figure 35 EPXETC001 The EPXETC001 network adapter is an EtherCAT2 device certified by the EtherCAT Technology Group The network adapter is the head module for the RSTi EP system bus to which up to 64 active ...

Page 102: ...User Manual Section 4 GFK 2958L May 2021 Detailed Descriptions of the Fieldbus Network Adapters 88 Figure 36 Network Adapter EPXETC001 4 3 1 LEDs Figure 37 LED Status Indicators ...

Page 103: ...ellow Error on the system bus or fieldbus L A IN Connection Activity Green Connection established between port 1 of the network adapter and another field device Green flashing Data being exchanged on port 1 LA OUT Connection Activity Green Connection established between port 2 of the network adapter and another field device Green flashing Data being exchanged on port 2 RUN Network adapter state Of...

Page 104: ...1 Green Input current path supply voltage 18Vdc 3 2 Red Input current path supply voltage 18Vdc 3 3 3 4 Red Internal fuse defective 4 1 Green Output current path supply voltage 18Vdc 4 2 Red Output current path supply voltage 18Vdc 4 3 4 4 Red Internal fuse defective For error messages refer to Section 12 LED Indicators and Troubleshooting 4 3 2 Connection Diagrams Figure 38 Connection Diagram EPX...

Page 105: ...age Process data max 1024 bytes Parameter data max 64 64 4 KB Diagnostic data max 64 50 3200 bytes Number of modules max 64 active Configuration interface Micro USB 2 0 Transfer rate Fieldbus Max 100 Mbps RTSi EP system bus Max 48 Mbps Supply Supply voltage for system and inputs 20 4V 28 8V Supply voltage for outputs 20 4V 28 8V Max feed in current for input modules 10 A Max feed in current for ou...

Page 106: ...m disabled enabled disabled Diagnostic disabled enabled disabled Behavior of outputs on fieldbus error All outputs off Enable substitute value Hold last value All outputs off Module behavior on hot swap Continue data exchange Behavior like fieldbus error Continue data exchange Data format Motorola Intel Motorola Webserver via Ethernet disabled enabled enabled disabled enabled Adapter control Reser...

Page 107: ... not used 10 Force mode active Web server Force mode is active Force mode was activated through the web server Process data cannot be exchanged between the EtherCAT master and forced channels 11 Errorbit 11 Reserve bit 11 currently not used 12 Errorbit 12 Reserve bit 12 currently not used 13 Voltage UOUT error Error in the supply voltage of outputs 14 Voltage UIN error Error in the supply voltage ...

Page 108: ...10 230Vac 65 277Vac 2 Wire Isolated Digital Output Modules EP 2214 Digital Output 4 Points Positive Logic 24Vdc 0 5A 2 3 or 4 Wire EP 2614 Digital Output 4 Points Positive Logic 24Vdc 2 0A 2 3 or 4 Wire EP 2634 Digital Output 4 Points Positive Negative Logic 24Vdc 2 0A 2 3 or 4 Wire EP 2218 Digital Output 8 Points Positive Logic 24Vdc 0 5A 2 Wire EP 225F Digital Output 16 Points Positive Logic 24V...

Page 109: ...munications 232 422 485 EP 5311 1 Channel SSI Encoder BCD or Gray Code Format 5 24 Vdc EP 5422 2 Channels PWM Output Positive Logic 24Vdc 0 5 A EP 5442 2 Channels PWM Output Positive Logic 24Vdc 2 A EP 5324 IO Link Communication module 4 Channels Power Feed Modules for Input Current Path EP 7631 Power Module 1 Channel 24Vdc Input Flow 10A Power Feed Modules for Output Current Path EP 7641 Power Mo...

Page 110: ...this purpose the EPXMBE101 has two MAC addresses and two IP addresses that can be defined separately over two different LAN networks The Modbus Dual LAN mode is suitable to communicate with two synchronized control units simultaneously Thereby both the control units have the complete read and write access If the Modbus Dual LAN mode is disabled in EPXMBE101 the network adaptor functions as EPXMBE0...

Page 111: ...e mode BF Bus fault Red No connection to the fieldbus Red flashing Configuration error no connection to the control unit or error in the parameter set MT Maintenance Required Yellow Error on the system bus or fieldbus L A X1 Connection Active Green Yellow Connection established between port 1 of the network adapter and another field device Green flashing Yellow flashing Data being exchanged on por...

Page 112: ...1 Green Input current path supply voltage 18Vdc 3 2 Red Input current path supply voltage 18Vdc 3 3 3 4 Red Internal fuse defective 4 1 Green Output current path supply voltage 18Vdc 4 2 Red Output current path supply voltage 18Vdc 4 3 4 4 Red Internal fuse defective For error messages refer to Section 12 LED Indicators and Troubleshooting 4 4 2 Connection Diagrams Figure 43 Connection Diagram EPX...

Page 113: ...Data max 1024 Bytes Parameter data max 1024 Bytes Diagnostic data max 1024 Bytes Number of modules max 64 active Configuration interface Micro USB 2 0 Transfer rate Fieldbus 10 Mbps 100 Mbps RTSi EP system bus Max 48 Mbps Supply Supply voltage for system and inputs 20 4V 28 8V Supply voltage for outputs 20 4V 28 8V Max feed in current for input modules 10 A Max feed in current for output modules 1...

Page 114: ... numbers between 0 255 192 168 0 1 IP Configuration Static DHCP BootP DHCP and static MODBUS DHCP Timeout Waiting time 1 to 1 000 s 30 s Additional TCP port1 0 disabled Value from 1 to 65 535 except for 80 and 161 0 Modbus Dual LAN Mode EPXMBE101 only disabled enabled disabled IP Address USB Port 192 168 1 202 192 168 2 202 192 168 3 202 192 168 4 202 192 168 5 202 192 168 1 202 Webserver via Ethe...

Page 115: ...r Save module parameters in the web server The choice Yes or Standard cannot be displayed in the web server caused by the data structure of this parameter The display will be reset to No anytime Option Yes The current image of all module parameters is saved in the network adapter and will be sent to the modules again during the Network adapter s next restart Subsequent changes of the module parame...

Page 116: ...MODBUS DATA EXCHANGE watchdog predefined time x 10ms default 0ms no watchdog active Time for monitoring the exchange of process data 0x1121 rw Word MODBUS DATA EXCHANGE watchdog reset register Bit0 1 watchdog reset at predefined time Bit8 1 restart after expired watchdog Bit 0 reset watchdog while it is running retrigger Bit 8 restart of expired watchdog 0x1122 rw DWord Lock of the Force Mode via ...

Page 117: ...odule list 0x2800 0x287F rw Long Reference module list max 64 modules per station 2 registers per module There must always be 2 4 6 etc registers transferred 0x2A00 0x2A7F ro Long Current module list max 64 modules per station 2 registers per module There must always be 2 4 6 etc registers transferred 0x8000 0x87FF ro Module Process data inputs max 64 modules per station 32 registers per module 0x...

Page 118: ... be implemented within the access address as follows dismiss the most significant digit of the register address shift the three less significant digits to the left and use the vacant least significant digit for bit addressing Example register access with function code 1 to address 0x80AB would be a read access to register 0x080A bit 11 Therefore the usage of function codes 1 2 5 15 is limited to t...

Page 119: ... Channels Voltage Current 16 Bits 2 3 or 4 Wire EP 4264 Analog Output 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire Specialty Modules EP 5111 1 Channel High Speed Counter AB 100 kHz 1 DO 24Vdc 0 5A EP 5112 2 Channel High Speed Counter AB 100 kHz EP 5212 2 Channel Frequency Measurement 100 kHz EP 5261 1 Channel Serial Communications 232 422 485 EP 5311 1 Channel SSI Encoder BCD ...

Page 120: ... to 0x01FF and output data register range 0x0800 to 0x09FF of the RSTi EP station Note The start address es of each module s process data are listed in register 0x2B00 0x2B7F refer to Section 0x2B00 0x2B7F Module Offsets of Process Data Process data is mapped according to how the modules are arranged To avoid larger gaps in the process data the different modules should be arranged in an optimal ma...

Page 121: ...ted 1 register Total 8 4 Data Widths of I O Modules in the Modbus Register Range Module Process data Input Output EP 1214 1 Byte EP 1218 1 Byte EP 1318 1 Byte EP 125F 2 Byte EP 12F4 15 2 Byte 1 Word EP 153F 2 Byte EP 2214 1 Byte EP 2614 1 Byte EP 2634 1 Byte EP 2218 1 Byte EP 225F 2 Byte EP 2814 1 Byte EP 2714 1 Byte EP 291F 2 Byte EP 5111 2 DWord 2 Word 2 DWord 1 Word EP 5112 2 DWord 2 Word 2 DWo...

Page 122: ...onfigured modules reference module list 0x2800 0x287F differs from the module list detected by the network adapter current module list 0x2A00 0x2A7F 7 Master configuration error Master configuration error Thelist of configured modules reference module list 0x2800 0x287F differs significantly from the module list detected by the network adapter current module list 0x2A00 0x2A7F Process data cannot ...

Page 123: ...ules If a process alarm is activated register 0x1133 and there is an alarm for a module this is indicated here with a set bit A module s slot position corresponds to its position in the 64 bit data field minus passive modules without slot recognition Example 0x0000 0000 0000 0002 There is a process alarm for module 2 Reading the module s process alarm memory 0xBXXX confirms the alarm and resets th...

Page 124: ... the force mode again 4 4 20 0x1031 MODBUS CONNECTION Mode Register Bit Name Description 2 to 15 reserved 1 MB_ImmediateWritePermission 0 during the first write access write authorization is requested for the corresponding Modbus connection If this is not successful an exception response with the exception code 0x01 is generated If it is successful the write access is executed and write authorizat...

Page 125: ... diagnostics do not have any effect on the exchange of process data and must not be confirmed They are however displayed locally on the RSTi EP hardware with red LEDs SF and module and may also be read in the module specific diagnostic registers 0xAXXX If the value in this register is set to 1 diagnostics alarms are reported and they must be confirmed by reading the corresponding register 4 4 25 0...

Page 126: ...twork adapter SAVE Subsequent changes will not be considered unless they are saved again There is no need to enter parameters again after restarting the network adapter This conforms to the Yes option in the web server Inputs in both register in the Motorola format follow this scheme LOAD SAVE Letter of the alphabet L O A D S A V E ASCII code decimal 076 079 065 068 083 065 086 069 ASCII hexadecim...

Page 127: ...1132 the reference module list must be identical to the current module list before the data exchange can begin 4 4 32 0x2A00 0x2A7F Current Module List Each module identifier is made up of 4 bytes 2 registers refer to the Overview of module IDs The modules that were connected when the network adapter was started are entered here To simplify configuration the current module list can be copied into ...

Page 128: ...s 0xB040 In case of a process alarm the 4 bytes of the module are entered here from the corresponding table see the table of process alarms in the corresponding module description in the module chapter 4 4 38 0xC000 0xFFFF Parameters For each module a parameter data length of 256 registers is reserved Example Module 3 starts with address 0xC200 The modules can be parametrized via the web server re...

Page 129: ...he EtherNet IP adapter has two Ethernet ports and the integrated switch supports a line network structure The adapter can be accessed with a system independent web server application via the USB service interface or the Ethernet Thus all information such as diagnostics status values and parameters can be read and all connected modules can be simulated or forced The station s main power supply is i...

Page 130: ... Status Red More than one module does not fit the start up configuration or no fieldbus connection Red flashing One module does not fit the start up configuration or there is a diagnostic report on at least one module Green Ready for operation Green flashing Network Adapter not configured Red Green flashing LED Self test during Start NS Network Status Red IP Address conflict Red flashing Timeout o...

Page 131: ...network adapter and another field device Green flashing Yellow flashing Data being exchanged on port 2 Green Transfer rate 100 Mbps Yellow Transfer rate 10 Mbps LED Indicators LED EPXEIP001 Power Supply Green Supply voltage 18Vdc Red At least one current path 18 V 3 1 Green Input current path supply voltage 18Vdc 3 2 Red Input current path supply voltage 18Vdc 3 3 3 4 Red Internal fuse defective 4...

Page 132: ...Fieldbus Network Adapters 118 4 5 2 Connection Diagrams Figure 47 Connection Diagram EPXEIP001 CAUTION In case of a maximum power supply of 8 A and a maximum temperature of 55 C 131 F all four contacts must be connected with 1 5 mm wiring Figure 48 Block Diagram EPXEIP001 ...

Page 133: ...tput modules 10 A Current consumption from system current path ISYS 112 mA Temperature Data1 HW 02 00 00 Operation Horizontal installation 20 C to 60 C 4 F 140 F 2 x 8 A power supply 20 C to 55 C 4 F 131 F 2 x 10 A power supply Operation Vertical installation 20 C to 55 C 4 F 131 F 2 x 6 A power supply 20 C to 50 C 4 F 122 F 2 x 8 A power supply Connection data Type of connection PUSH IN Conductor...

Page 134: ...S concurrent operation Only HTTPS no HTTP HTTP HTTPS concurrent operation Change requires restart of the network adapter 1 Parameter Save module parameters in the web server The choice Yes or Standard cannot be displayed in the web server caused by the data structure of this parameter The display will be reset to No anytime Option Yes The current image of all module parameters is saved in the netw...

Page 135: ...ress has been allocated to the adapter it will be checked whether this address is already used within the network ACD Address Conflict Detection In case an address conflict is detected and the address is rejected the adapter requests another address from the DHCP server as long as DHCP mode is active When using mode BootP or Static the adapter must be disconnected from the Ethernet and connected a...

Page 136: ...tailed Descriptions of the Fieldbus Network Adapters 122 Figure 49 EPXEIP001 Web server page 5 Expand Parameter and click on HTTPS setting from drop down select only HTTPS no HTTP option Figure 50 EPXEIP001 HTTPS setting 6 Click on Apply changes ...

Page 137: ...es EPXEIP001 Data type Size Value range USINT 1 byte 0 255 UINT 2 bytes 0 65535 UDINT 4 bytes 0 232 1 BOOL 1 bit BYTE 8 bits WORD 16 bits DWORD 32 bits STRING 2 byte length indicator 1 byte per character SHORT_STRING 1 byte length indicator 1 byte per character STRING Structure of Strings Padded EPATH Padded EPATH ...

Page 138: ...der will follow 1 byte length and 2 byte for the upper 16 bits of the module ID Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 M 8 M 7 M 6 M 5 M 4 M 3 M 2 M 1 1 M 16 M 15 M 14 M 13 M 12 M 11 M 10 M 9 2 M 24 M 23 M 22 M 21 M 20 M 19 M 18 M 17 3 M 32 M 31 M 30 M 29 M 28 M 27 M 26 M 25 4 M 40 M 39 M 38 M 37 M 36 M 35 M 34 M 33 5 M 48 M 47 M 46 M 45 M 44 M 43 M 42 M 41 6 M 56 M 55 M 54 M 53 M ...

Page 139: ...ection established consist either of two assemblies with one for input and one for output data each or it is an input only connection used as output assembly 0xC6 198 In addition to an existing output data connection a listen only connection can be established which uses assembly 0xC7 199 as output Neither of these assemblies is accessible via the class assembly Only one PLC can write into the out...

Page 140: ...ol Word 8 Bytes of diagnostic data assembly 0x67 or diagnostic data control word assembly 0x68 are attached to the process data of both assemblies Via the control word 2 byte at the beginning and the diagnostic data control word 8 Byte at the end of the process output data of assembly 0x68 you can choose which diagnostic data 8 byte at the end shall be transferred within the process input data 0 i...

Page 141: ...dule list detected by the adapter Detected Module Ident List class 0x65 101 instance 0x01 1 attribute 0x6F 111 7 Master configuration error Master configuration error The list of configured modules Configured Module Ident List class 0x65 101 instance 0x01 attribute 0x70 112 differs significantly from the module list detected by the adapter Detected Module Ident List class 0x65 101 instance 0x01 1 ...

Page 142: ...Vendor assigned product code 33492 0x04 4 x x Struct USINT USINT Revision Major Minor Revision of the Network adapter 0x05 5 x x WORD Device Status Bit0 Owned Bit2 Configured Bit4 7 Extended device status Bit8 Minor recoverable fault Bit9 Minor unrecoverable fault Bit10 Major recoverable fault Bit 11 Major unrecoverable fault Bit12 15 Extended device status 2 0x06 6 x x UDINT Serial Number Serial ...

Page 143: ...te ID of the last attribute of this class in the other instances Instances 0x65 0x68 101 104 0x03 3 x x Array of Byte Data Process data 0x04 4 x UINT Size Size of process data Instances 0x7A 122 0x03 3 x x Array of Byte Data Configuration data 0x04 4 x UINT Size Size of configuration data Instances 0x7B 123 0x03 3 x x Array of Byte Data Configuration data 0x04 4 x UINT Size Size of configuration d...

Page 144: ...01 1 x UINT Revision Revision of this object 0x02 2 x UINT Max Instance Highest possible instance of this object 0x03 3 x UINT Number of Instances Current number of instances 0x04 4 x Struct UINT Array of UINT Optional Attributes List of optional attributes 0x06 6 x UINT Max Class Attribute ID of the last attribute of this class in instance 0 0x07 7 x UINT Max Instance Attribute ID of the last att...

Page 145: ...d by software 2 configured by hardware Bit 4 Multicast pending Bit 5 Interface configuration pending Bit 6 ACD conflicted Bit 7 ACD fault 0x02 2 x x DWORD Capability Flags Bit 0 BootP Bit 1 DNS Bit 2 DHCP Bit 4 Configuration settable Bit 5 Configurable by hardware Bit 6 Change requires reset Bit 7 ACD capable 0x03 3 x x x DWORD Control Flags Bit 0 3 0 static IP 1 BootP 2 DHCP 0x04 4 x x Struct UIN...

Page 146: ...Instances Current number of instances 0x04 4 x Struct UINT Array of UINT Optional Attributes List of optional attributes 0x06 6 x UINT Max Class Attribute ID of the last attribute of this class in instance 0 0x07 7 x UINT Max Instance Attribute ID of the last attribute of this class in the other instances Instances 0x01 0x03 1 3 0x01 1 x UDINT Interface Speed Transfer rate 0 undefined 10 10 MBps 1...

Page 147: ...it 1 0 Half Duplex 1 Full Duplex Byte 3 4 Speed 10 10 MBps 100 100 MBps 0x07 7 x x USINT Interface Type 0 unknown 1 internal 2 Twisted Pair 3 optical 0x08 8 x USINT Interface State 0 unknown 1 enabled 2 disabled 3 testing 0x09 9 x x x USINT Admin State 0 reserved 1 enable 2 disable 0x0A 10 x x SHORT_STRING Interface Label Text string Port1 Port2 internal 1 Nonvolatile data are saved permanently 2 ...

Page 148: ...103 x x STRING Serial Number Full serial number of the adapter 0x68 104 x WORD Status Word Status word as in assembly 0x69 105 x x WORD Control Word Control word as in assembly 0x6A 106 x x x BYTE Parameter Fieldbus error Parameter Output behavior on fieldbus error All outputs off 0 Enable substitute values 1 Hold last value 2 0x6B 107 x x x BOOL Parameter Hot swap Parameter Module behavior on hot...

Page 149: ...o 1 Bit 0 for the first module of the station Bit 63 for the 64th module Slot 0x65 101 Instance 0x00 0 0x64 100 x UINT Revision Revision of this object 0x65 101 x UINT Max Instance Highest possible instance of this object 0x66 102 x UINT Number of Instances Current number of instances 0x67 103 x UINT Max Class Attribute ID of the last attribute of this class in instance 0 Instances 0x01 0x40 1 64 ...

Page 150: ...nces 0x67 103 x UINT Max Class Attribute ID of the last attribute of this class in instance 0 Instance 0x01 1 0x64 100 x x USINT Max Attributes ID of the last instance attribute 0x65 101 x Array of BYTE Process Data In All input data 0x66 102 x UINT Length Process Data In Total length of input data 0x67 103 x x Array of BYTE Process Data Out All output data 0x68 104 x UINT Length Process Data Out ...

Page 151: ...y Output Modules EP 2714 Digital Relay Output 4 Points Positive Logic 24 220 Vdc Vac 6A 2 Wire EP 2814 Solid state Relay Output Module Analog Input Modules EP 3164 Analog Input 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire EP 3264 Analog Input 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire EP 3664 Analog Input 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire ...

Page 152: ...P 1901 1 Safe Feed Input 24 Vdc EP 1902 2 Safe Feed Inputs 24 Vdc Programmable Delay EP 1922 2 Safe Feed Inputs 24 Vdc Potential Distribution Modules EP 711F Power Module 16 Channels 24Vdc Potential Distribution 24 Vdc from Input Current Path EP 751F Power Module 16 Channels 24Vdc Potential Distribution 24 Vdc from Output Current Path EP 700F Power Module 16 Channels 24Vdc Potential Distribution F...

Page 153: ...re 52 Digital Input Module EP 1214 Figure 53 Connection Diagram EP 1214 The digital input module EP 1214 can detect up to 4 input signals One sensor can be connected to each connector using a 2 wire 3 wire or 3 wire FE connection A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN ...

Page 154: ...mmunication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Input 0 active 1 2 1 3 1 4 2 1 Yellow Input 1 active 2 2 2 3 2 4 3 1 Yellow Input 2 active 3 2 3 3 3 4 4 1 Yellow Input 3 active 4 2 4 3 4 4 For error messages refer to the chapter Accessories and Replacement Parts Figure 54 Block Diagram EP 1214 ...

Page 155: ...PROFIBUS DP to 20ms Off voltage 5 V On voltage 11 V Sensor supply max 2 A per plug total max 8 A Sensor connection 2 wire 3 wire 3 wire FE Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 18 mA sensor supply current General dat...

Page 156: ...0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 4 Channel error 7 10 0 31 Reserved 0...

Page 157: ...X0 6 reserved IX0 7 reserved 5 2 Digital Input Module EP 1218 Figure 55 Digital Input Module EP 1218 Figure 56 Connection Diagram EP 1218 The digital input module EP 1218 can detect up to 8 input signals Two sensors can be connected to each connector using a 2 wire connection A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input curr...

Page 158: ...agnostic Fault 1 1 Yellow Input 0 active 1 2 1 3 Yellow Input 1 active 1 4 2 1 Yellow Input 2 active 2 2 2 3 Yellow Input 3 active 2 4 3 1 Yellow Input 4 active 3 2 3 3 Yellow Input 5 active 3 4 4 1 Yellow Input 6 active 4 2 4 3 Yellow Input 7 active 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 57 Block Diagram EP 1218 EP 1218 GND IN 24VDC IN System bus ...

Page 159: ...ltage 11 V Sensor supply max 15 mA per channel Sensor connection 2 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 30 mA sensor supply current General data Weight 85 g 2 99 oz For additional general data refer to Section ...

Page 160: ...Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 8 Channel error 7 10 0 31 Reserved 0 Channel 0 error to Channel 31 error 11 ...

Page 161: ...DI6 IX0 7 DI7 5 3 Digital Input Module EP 1318 Figure 58 Digital Input Module EP 1318 Figure 59 Connection Diagram EP 1318 The digital input module EP 1318 can detect up to 8 input signals Two sensors can be connected to each connector using a 2 wire or 3 wire connection A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current p...

Page 162: ...ystem Fault or Diagnostic Fault 1 1 Yellow Input 0 active 1 2 1 3 1 4 Yellow Input 1 active 2 1 Yellow Input 2 active 2 2 2 3 2 4 Yellow Input 3 active 3 1 Yellow Input 4 active 3 2 3 3 3 4 Yellow Input 5 active 4 1 Yellow Input 6 active 4 2 4 3 4 4 Yellow Input 7 active For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 60 Block Diagram EP 1318 ...

Page 163: ...BUS DP to 20ms Low input voltage 5 V High input voltage 11 V Sensor supply max 2 A per plug total max 8 A Sensor connection 2 wire 3 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 30 mA sensor supply current General data...

Page 164: ...0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 8 Channel error 7 10 0 31 Reserved 0...

Page 165: ...Figure 62 Connection Diagram EP 1804 The digital input module EP 1804 can detect up to 4 binary control signals One sensor can be connected to each connector using a 2 wire connection Both L and N connections of each input are bridged internally The four inputs are galvanic isolated they can be supplied with input voltages between 110Vac and 230Vac Solely AC measurements can be run WARNING A statu...

Page 166: ...stroyed by too high input currents of the signal lines The inputs must be ensured using a slow fuse max 4 A 5 4 1 LED Indicators EP 1804 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Input 0 active 1 2 1 3 1 4 2 1 Yellow Input 1 active 2 2 2 3 2 4 3 1 Yellow Input 2 active 3 2 3 3 3 4 4 1 Yellow Input 3 active 4 2 4 3 4 4 For error mes...

Page 167: ... channels and power supply Line to line voltage 400V between the channels possible Inputs Number 4 Input type P switching for Type 3 sensors as per IEC 61131 2 Input filter Input delay 10ms Low input voltage 65V High input voltage 80V Input voltage maximum 277Vac UL 264 5Vac VDE Input frequency typical 50 Hz 60 Hz Sensor supply No Sensor connection 2 wire Module diagnosis Yes Individual channel di...

Page 168: ...rved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 Power supply fault 0 5 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 8 Number of channels 6 Number of similar channels per module 4 Channel error 7 10 0 31 Reserved 0 Channel 0 error to C...

Page 169: ... IX0 7 Reserved 5 5 Digital Input Module EP 125F Figure 64 Digital Input Module EP 125F Figure 65 Connection Diagram EP 125F The EP 125F digital input module can detect up to 16 input signals Four sensors can be connected to each connector in a 1 wire connection A status LED is assigned to each channel The connected sensors must be supplied with power from the input current path IIN e g with poten...

Page 170: ...low Input 2 active 1 4 Yellow Input 3 active 2 1 Yellow Input 4 active 2 2 Yellow Input 5 active 2 3 Yellow Input 6 active 2 4 Yellow Input 7 active 3 1 Yellow Input 8 active 3 2 Yellow Input 9 active 3 3 Yellow Input 10 active 3 4 Yellow Input 11 active 4 1 Yellow Input 12 active 4 2 Yellow Input 13 active 4 3 Yellow Input 14 active 4 4 Yellow Input 15 active For error messages refer to Section 1...

Page 171: ...t delay 3ms Low input voltage 5 V High input voltage 11 V Sensor supply No Sensor connection 1 conductor Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 52 mA General data Weight 87 g 3 07 oz 5 5 3 Diagnostic Data EP 125F Name...

Page 172: ...0 0 31 Reserved 0 Channel 0 error to Channel 31 error 11 to 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit 5 5 4 Process3 Data Inputs EP 125F Byte Bit Description IB0 IX0 0 DI0 IX0 1 DI1 IX0 2 DI2 IX0 3 DI3 IX0 4 DI4 IX0 5 DI5 IX0 6 DI6 IX0 7 DI7 IB1 IX1 0 DI8 IX1 1 DI9 IX1 2 DI10 IX1 3 DI11 IX1 4 DI12 IX1 5 DI13 IX1 6 DI14 IX1 7 DI15 5 6 Digital Input Module EP 12F4 Figure 67 Digital Inp...

Page 173: ... 4 binary control signals and provide them with a time stamp resolution 1μs Depending on the configuration of the module up to 5 or 15 time stamp entries can be evaluated One sensor can be connected to each connector using a 2 wire 3 wire or 3 wire connection FE A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN ...

Page 174: ...the system bus Red No communication on system bus or there is a diagnostic message displayed 1 1 Yellow Input 0 active 1 2 1 3 1 4 2 1 Yellow Input 1 active 2 2 2 3 2 4 3 1 Yellow Input 2 active 3 2 3 3 3 4 4 1 Yellow Input 3 active 4 2 4 3 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 69 Block Diagram EP 12F4 ...

Page 175: ...ut filter Input delay adjustable from 0 to 40ms PROFIBUS DP to 20ms Low input voltage 5 V High input voltage 11 V Max input current per channel 3 mA Sensor supply Yes Sensor connection 2 wire 3 wire 3 wire FE Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Time stamp data width 16 bits Time stamp resolution 1μs Supply Supply voltage 20 4V 28 8V Current consumpt...

Page 176: ...dicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per c...

Page 177: ... image 15 IB57 Byte Running number 15 IB58 Word Time stamp 15 IB59 Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer 5 6 6 Time Stamp Function With time stamp function ETS edge time stamp enabled at every corresponding edge the time ...

Page 178: ...5 535μs in the RSTi EP module is started as soon as the power supply is switched on and after 216 1 μs restarts at 0 Figure 70 Structure of ETS Entries in Input Range in Chronological Order Example for the Mode of Operation The following example shows the sequence in which ETS entries are stored The input channels are predefined as follows DI 0 and DI 1 time stamp at edge 0 1 enabled DI 2 and DI 3...

Page 179: ...sing 0 1 edge on DI 0 causes the 1st ETS entry at address 0 Figure 72 1st ETS Entry at t1 A rising 0 1 edge on DI 1 causes the 2nd ETS entry at address 0 The 1st ETS entry is shifted by 4 bytes Figure 73 2nd ETS Entry at t2 A falling 1 0 edge on DI 0 causes the 3rd ETS entry Figure 74 3rd ETS Entry at t3 4th to14th ETS Entry ...

Page 180: ...th ETS entry Figure 75 15th ETS Entry at t15 A rising 0 1 edge on DI 1 causes the16th ETS entry The 1st ETS entry is deleted and not available anymore Figure 76 16th ETS Entry at t16 A falling 1 0 edge on DI 1 causes the17th ETS entry The 2nd ETS entry is deleted and not available anymore Figure 77 17th ETS Entry at t17 ...

Page 181: ... EP 153F Figure 79 Connection Diagram EP 153F The EP 153F digital input module can detect up to 16 input signals Four sensors can be connected to each connector in a 1 wire connection A status LED is assigned to each channel The connected sensors must be supplied with power from the input current path IIN e g with potential distribution modules ...

Page 182: ...low Input 2 active 1 4 Yellow Input 3 active 2 1 Yellow Input 4 active 2 2 Yellow Input 5 active 2 3 Yellow Input 6 active 2 4 Yellow Input 7 active 3 1 Yellow Input 8 active 3 2 Yellow Input 9 active 3 3 Yellow Input 10 active 3 4 Yellow Input 11 active 4 1 Yellow Input 12 active 4 2 Yellow Input 13 active 4 3 Yellow Input 14 active 4 4 Yellow Input 15 active For error messages refer to Section 1...

Page 183: ...2 Input filter Input delay 3ms Low input voltage 5 V High input voltage 11 V Sensor supply No Sensor connection 1 conductor Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 52mA General data Weight 88 g 3 10 oz 5 7 3 Diagnostic...

Page 184: ...lar channels per module 0 Channel error 7 10 0 31 Reserved 0 Channel 0 error to Channel 31 error 11 to 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit 5 7 4 Process4 Data Inputs EP 153F Byte Bit Description IB0 IX0 0 DI0 IX0 1 DI1 IX0 2 DI2 IX0 3 DI3 IX0 4 DI4 IX0 5 DI5 IX0 6 DI6 IX0 7 DI7 IB1 IX1 0 DI8 IX1 1 DI9 IX1 2 DI10 IX1 3 DI11 IX1 4 DI12 IX1 5 DI13 IX1 6 DI14 IX1 7 DI15 4 Internal ...

Page 185: ...214 Figure 82 Connection Diagram EP 2214 The EP 2214 digital output module can control up to 4 discrete outputs each with a maximum of 0 5 A One discrete output can be connected to each connector using a 2 wire 3 wire or 3 wire connection FE A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT ...

Page 186: ...unication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 1 active 2 2 2 3 2 4 3 1 Yellow Output 2 active 3 2 3 3 3 4 4 1 Yellow Output 3 active 4 2 4 3 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 83 Block Diagram EP 2214 ...

Page 187: ...frequency Resistive load min 47Ω 1 kHz Inductive load DC 13 0 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 8 A Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circuit 1...

Page 188: ...Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar ...

Page 189: ...7 reserved 5 9 Digital Output Module EP 2614 Figure 84 Digital Output Module EP 2614 Figure 85 Connection Diagram EP 2614 The digital output module EP 2614 can control up to 4 discrete outputs each with a maximum of 2 A One discrete output can be connected to each connector using a 2 wire 3 wire or 3 wire connection FE A status LED is assigned to each channel The outputs are supplied with power fr...

Page 190: ...unication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 1 active 2 2 2 3 2 4 3 1 Yellow Output 2 active 3 2 3 3 3 4 4 1 Yellow Output 3 active 4 2 4 3 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 86 Block Diagram EP 2614 ...

Page 191: ...hing frequency Resistive load min 47Ω 1 kHz Inductive load DC 13 0 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 8 A Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circ...

Page 192: ...Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar ...

Page 193: ...onnector in a 2 wire or 3 wire FE connection A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT Each channel can be switched between positive and negative switching This allows among other things a switch in rotational direction if an DC motor is connected between two outputs For this purpose an output byte is reserved for the physical ou...

Page 194: ... 24 V The module is protected against external voltages between 0 V and the operating voltage 5 10 1 LED Indicators EP 2634 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 1 active 2 2 2 3 2 4 3 1 Yellow Output 2 active 3 2 3 3 3 4 4 1 Yellow Output 3 active 4 2 4 3 4 4 For error messages ref...

Page 195: ...ax output current per channel 2 A per module 8 A Breaking energy inductive 150 mJ per channel Switching frequency Resistive load min 47Ω 1 kHz Inductive load DC 13 0 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 8 A Short circuit proof Yes Protective circuit Consta...

Page 196: ...efault Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagno...

Page 197: ...dule EP 2218 Figure 90 Digital Output Module EP 2218 Figure 91 Connection Diagram EP 2218 The EP 2218 digital output module can control up to 8 discrete outputs each with a maximum of 0 5A Discrete outputs can be connected to each connector in a 2 wire connection A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT 5 11 1 LED Indicators EP ...

Page 198: ...1 active 1 4 2 1 Yellow Output 2 active 2 2 2 3 Yellow Output 3 active 2 4 3 1 Yellow Output 4 active 3 2 3 3 Yellow Output 5 active 3 4 4 1 Yellow Output 6 active 4 2 4 3 Yellow Output 7 active 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 92 Block Diagram EP 2218 ...

Page 199: ...thout free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 2 wire Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circuit 100μs Module diagnosis Yes Individual channel diagnosis No Reactionless Yes Supply Supply voltage 20 4V 28 8V Current consumption from...

Page 200: ...Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 8 Channel error 7 10 0 31 Reserved 0 Channel 0 error to Channel 31 error 11 ...

Page 201: ...5 OX0 6 DO6 OX0 7 DO7 5 12 Digital Output Module EP 225F Figure 93 Digital Output Module EP 225F Figure 94 Connection Diagram EP 225F The EP 225F digital output module can control up to 16 discrete outputs each with a maximum of 0 5 A Four discrete outputs can be connected to each connector A status LED is assigned to each channel The outputs are supplied with power from the output current path IO...

Page 202: ...utput 2 active 1 4 Yellow Output 3 active 2 1 Yellow Output 4 active 2 2 Yellow Output 5 active 2 3 Yellow Output 6 active 2 4 Yellow Output 7 active 3 1 Yellow Output 8 active 3 2 Yellow Output 9 active 3 3 Yellow Output 10 active 3 4 Yellow Output 11 active 4 1 Yellow Output 12 active 4 2 Yellow Output 13 active 4 3 Yellow Output 14 active 4 4 Yellow Output 15 active For error messages refer to ...

Page 203: ...rgy inductive 150 mJ per channel Switching frequency Resistive load min 47Ω 1 kHz Inductive load DC 13 0 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 1 conductor Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circuit 100μs Module diag...

Page 204: ... 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 0 Channel error 7 10 0 31 Reserved ...

Page 205: ...0 2 DO2 OX0 3 DO3 OX0 4 DO4 OX0 5 DO5 OX0 6 DO6 OX0 7 DO7 OB1 OX1 0 DO8 OX1 1 DO9 OX1 2 DO10 OX1 3 DO11 OX1 4 DO12 OX1 5 DOI13 OX1 6 DO14 OX1 7 DO15 Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer ...

Page 206: ... four semiconductor switches to control up to 4 discrete outputs each with a maximum of 1A at 255Vac The switching characteristics of the semiconductor switch have it as being closed when the voltage crosses zero and open when the current crosses zero Each connector features a potential free NO Normally Open contact For protection against extreme disturbance level use surge protection terminals wi...

Page 207: ...unication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 4 active 2 2 2 3 2 4 3 1 Yellow Output 8 active 3 2 3 3 3 4 4 1 Yellow Output 12 active 4 2 4 3 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 98 Block Diagram EP 2814 ...

Page 208: ...lation external surge voltage protection circuit recommended for overvoltage category II and overvoltage category III Switching frequency up to 20 Hz Actuator connection 1 conductor Short circuit proof No Defined trip behavior of the prescribed external fuse 1 A super quick acting Module diagnosis Yes Individual channel diagnosis No Maximum switching voltage 255Vac UL 277 AC Reactionless Yes Suppl...

Page 209: ...FO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 4 Channel error 7 10 0 31 Reserved 0 Channel 0 error to Channel 31 error 11 to 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit 5 13 5 Process Data Outputs EP 2814 Byte Bit Description OB0 O...

Page 210: ...ch with a maximum of 6A Each connector features a potential free changeover contact The relay coils are supplied with power from the output current path IOUT CAUTION When using relay modules EP 2714 in explosive atmosphere Condensation shall be avoided If the switching voltage exceeds 63 V a transient protection device shall be provided that limits the transients to a peak voltage of 500V or less ...

Page 211: ...unication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 1 active 2 2 2 3 2 4 3 1 Yellow Output 2 active 3 2 3 3 3 4 4 1 Yellow Output 3 active 4 2 4 3 4 4 For error messages refer to Section 12LED Indicators and Troubleshooting Figure 101 Derating Curve EP 2714 ...

Page 212: ...3 μm Response time 20ms Maximum output current per channel 5 A at 60 C 140 F 6 A at 55 C 131 F per module 20 A at 60 C 140 F 24 A at 55 C 131 F Switching frequency max 5 Hz Short circuit proof No Protective circuit External fusing with 6 A prescribed Service life with AC 15 load and 1 A switching current 300 000 switching cycles Module diagnosis Yes Individual channel diagnosis No Maximum switchin...

Page 213: ...scription of I O Modules 199 Specification Description For additional general data refer to Section General Technical Data for I O Modules 5 14 3 Modifiable Parameters for EP 2714 Channel Description Options Default 0 3 Substitute value Off 0 On 1 Off 0 ...

Page 214: ... 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 4 Channel error 7 10 0 31 Reserved ...

Page 215: ...d OX0 7 reserved 5 15 Digital Output Module EP 291F Figure 103 Digital Output Module EP 291F Figure 104 Connection Diagram EP 291F The EP 291F digital output module can control up to 16 discrete outputs each with a maximum of 0 5 A Four discrete outputs can be connected to each connector The outputs are N Switching A status LED is assigned to each channel The outputs are supplied with power from t...

Page 216: ...tput 2 active 1 4 Yellow Output 3 active 2 1 Yellow Output 4 active 2 2 Yellow Output 5 active 2 3 Yellow Output 6 active 2 4 Yellow Output 7 active 3 1 Yellow Output 8 active 3 2 Yellow Output 9 active 3 3 Yellow Output 10 active 3 4 Yellow Output 11 active 4 1 Yellow Output 12 active 4 2 Yellow Output 13 active 4 3 Yellow Output 14 active 4 4 Yellow Output 15 active For error messages refer to S...

Page 217: ...50 mJ per channel Switching frequency Resistive load min 47Ω 1 kHz Inductive load DC 13 0 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 1 conductor Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circuit 100μs Module diagnosis Yes Indiv...

Page 218: ... 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 0 Channel error 7 10 0 31 Reserved ...

Page 219: ...0 2 DO2 OX0 3 DO3 OX0 4 DO4 OX0 5 DO5 OX0 6 DO6 OX0 7 DO7 OB1 OX1 0 DO8 OX1 1 DO9 OX1 2 DO10 OX1 3 DO11 OX1 4 DO12 OX1 5 DOI13 OX1 6 DO14 OX1 7 DO15 Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer ...

Page 220: ...son Alarm and diagnostic function with μs time stamp μs time stamp for counting value for example for speed measurements The counter module EP 5111 can read one square wave signal 1 channel for example from an incremental encoder with a maximum input frequency of 100 kHz The 32 bit counter can count up down within a predetermined range of values The counter can be controlled using software or exte...

Page 221: ...ronics supply the connected sensors with power from the input current path IIN 5 16 1 LED Indicators EP 5111 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow A pulse controlled 1 2 1 3 1 4 Yellow B direction controlled 2 1 Yellow output set 2 2 2 3 2 4 Yellow reset input controlled 3 1 Yellow latch input controlled 3 2 3 3 3 4 Yellow gate...

Page 222: ... Max input current per channel 3 5 mA Sensor supply Yes Sensor connection 2 and 3 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis Yes Counter width 32 bits Maximum input frequency 100 kHz Latch gate reset input Yes Mode of operation Pulse and direction AB mode with 1 2 4 times sampling Status alarm diagnostics Status indicator Yes Process alarm Yes parametriz...

Page 223: ... 6 0 01ms 0 Filter time latch 0 01ms 0 0 017ms 1 0 033ms 2 0 1ms 3 0 2ms 4 0 5ms 5 1ms 6 0 01ms 0 Filter time gate 0 01ms 0 0 017ms 1 0 033ms 2 0 1ms 3 0 2ms 4 0 5ms 5 1ms 6 0 01ms 0 Filter time reset 0 01ms 0 0 017ms 1 0 033ms 2 0 1ms 3 0 2ms 4 0 5ms 5 1ms 6 0 01ms 0 Process alarm HW gate open disabled 0 enabled 1 disabled 0 Process alarm HW gate closed disabled 0 enabled 1 disabled 0 Process ala...

Page 224: ... Counter behavior internal gate Interrupt counting 0 Cancel counting 1 Interrupt counting 0 End value 2147483648 to 2147483647 2147483647 0 Load value 2147483648 to 2147483647 0 0 Hysteresis 0 to 255 0 0 Pulse duration 0 to 255 Input value x 2 output time corresponds to 0 510ms 0 Note The parameter setting in the network adapter for the Behavior of outputs on fieldbus error affects the control wor...

Page 225: ...erved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Reserved 0 5 Reserved 0 6 Process alarm lost 7 Reserved 0 Channel type 4 0 6 Channel type 0x76 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 8 Number of channels 6 Number of similar channels per module 1 Channel error 7 0 Error at channel...

Page 226: ... down IB9 IX9 0 Counter direction up IX9 1 Comparison condition met remains until reset of the status bits IX9 2 End value reached remains until reset of the status bits IX9 3 Overflow performed remains until reset of the status bits IX9 4 Underflow performed remains until reset of the status bits IX9 5 Zero crossing performed remains until reset of the status bits IX9 6 Latch input active IX9 7 r...

Page 227: ...te reset mode QX8 1 Release DO QX8 2 Set SW gate QX8 3 84 reserved QX8 5 Load set value loads set value into counter value QX8 6 Reset status bits counter status bits 9 1 9 5 QX8 7 reserved QX9 0 Deactivate reset mode QB9 QX9 1 Block DO QX9 2 Reset SW gate QX9 3 9 7 reserved Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the c...

Page 228: ...tus input Gate X1 4 Status input Reset X1 5 X1 7 reserved B2 16 bit time stamp 0 65 535μs rotating B3 5 16 8 Setting Up the Counter To start a counting process at least the signal mode needs to be parameterized and a rising edge at the bit QX8 2 Set SW gate of the control word is required You can define the counter functions by parameterizing the counting mode a primary direction counting up or do...

Page 229: ...time counting and periodic counting you can parameterize the counting range with load value and end value Via bit QX8 5 of the control word you can load a set value into the counting value You can define the set value in the second double word of the process data outputs Counting Direction No primary direction The entire counting range is available when using a counting mode without primary direct...

Page 230: ...ons operate exclusively on the HW gate In this case opening and closing of the SW gate has an interrupting effect only The software gate is activated using a 0 1 edge at the bit Set SW gate in the control word and deactivated with a 0 1 edge at the bit Reset SW gate in the control word refer to the table Process Data Outputs Counting Behavior Cancel Interrupt Counting You can parameterize the coun...

Page 231: ...continues from there If the lower count limit is reached during down counting an additional counting pulse in the negative direction leads to a jump to the upper count limit Counting continues from there Upon exceeding the upper or lower counting limit the status bit Overflow performed or Underflow performed is set and a process alarm is triggered if it is parameterized The status bits remain set ...

Page 232: ...erflow performed is set and a process alarm will be triggered if it is parameterized To restart counting the internal gate must be reopened Depending on the parameters set counting continues from the current counting value Interrupt counting or it starts again from the load value Cancel counting One time Counting Primary Direction Up Figure 112 1 time Counting Primary Direction Up Up counting star...

Page 233: ... 1 to 2 147 483 647 231 1 Upper count limit 2 147 483 648 231 One time Counting Primary Direction Down Figure 113 1 time Counting Primary Direction Down Down counting starts at the load value If the parameterized end value 1 is reached during counting in the negative direction the counter jumps back to the load value at the next count pulse The internal gate is automatically closed the status bit ...

Page 234: ...in set until they are reset with the bit Reset status bits in the control word Periodic Counting Primary Counting Direction Up Figure 115 Periodic Counting Primary Counting Direction Up Up counting starts at the load value If the parameterized end value 1 is reached during counting in the positive direction the counter jumps back to the load value at the next positive count pulse and continues cou...

Page 235: ...he counter jumps back to the load value at the next count pulse and continues counting from there The status bit End value reached is set and a process alarm will be triggered if it is parameterized Upon reaching the upper count limit the counter jumps to the lower count limit to continue counting from there The status bit Overflow performed is set and a process alarm will be triggered if it is pa...

Page 236: ...llustrates how counting behavior is affected by the additional features These additional features are explained in the following pages Figure 117 Additional Counter Functions Reset The load value will be load into the counting value once there is a signal at the reset input To use this feature you must release the reset mode in the control word bit QX8 0 in addition to the parameterization The sta...

Page 237: ...hould remain set The pulse duration can be preselected between 0 and 510ms with an inaccuracy of less than 2 048ms With pulse duration 0 the output behaves exclusively according to the comparison conditions If the comparison value is left during a pulse output and is reached again there is no post triggering of the pulse duration Note The bit Comparison condition met is activated together with the...

Page 238: ...son condition met output is set and hysteresis activated 2 Comparison condition not met leaving the hysteresis range output is reset 3 Comparison condition met output is set and hysteresis activated 4 Leaving the hysteresis range the output remains set because the comparison condition is still met 5 Comparison condition no longer met but hysteresis still active output remains set 6 Comparison cond...

Page 239: ...rison condition no longer met output is reset Figure 120 Operating Principle of the Hysteresis when Counter Value Comparison Value Pulse Duration 2 1 Comparison condition met pulse of the parameterized duration is output hysteresis activated 2 Leaving the hysteresis range hysteresis deactivated 3 Comparison condition met pulse of the parameterized duration is output hysteresis activated 4 Leaving ...

Page 240: ...User Manual Section 5 GFK 2958L May 2021 Detailed Description of I O Modules 226 Figure 121 EP 5111 Counter Operation using Rotary Transducer ...

Page 241: ...User Manual Section 5 GFK 2958L May 2021 Detailed Description of I O Modules 227 Figure 122 EP 5111 Counter Operation using Pulse Direction A B ...

Page 242: ... by setting the appropriate control word In mode Pulse and Direction channel CH0 A and CH1 A respectively is used as the input channel CH0 B and CH1 B respectively is used as a direction determining input In incremental mode an incremental encoder with track A and B can be connected A status LED is assigned to each channel The module electronics supply the connected sensors with power from the inp...

Page 243: ... system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow CH0 A pulse controlled 1 2 1 3 1 4 Yellow CH0 B direction controlled 2 1 2 2 2 3 2 4 3 1 Yellow CH1 A pulse controlled 3 2 3 3 3 4 Yellow CH1 B direction controlled 4 1 4 2 4 3 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 125 Block Diagram EP 5112 ...

Page 244: ...ut voltage 5 V High input voltage 11 V Max input current per channel 3 5 mA Sensor supply Yes Sensor connection 2 and 3 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis Yes Counter width 32 bits Maximum input frequency 100 kHz Latch gate reset input Yes Mode of operation Pulse and direction AB mode with 1 2 4 times sampling Status alarm diagnostics Status indi...

Page 245: ...nabled 1 disabled 0 1 Process alarm end value disabled 0 enabled 1 disabled 0 1 Counting mode count endless 0 once forward 1 once backwards 2 once no main direction 3 periodic forward 4 periodic backwards 5 periodic no main direction 6 count endless 0 1 Comparison function disabled 0 higher equal comparison value 1 lower equal comparison value 2 equal comparison value 3 disabled 0 1 Counter dir si...

Page 246: ...e same way as for Hold last value 5 17 4 Diagnostic Data EP 5112 Name Bytes Bit Description Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 4 External auxiliary supply error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x08 1 2 3 4 Channel information available 1 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved...

Page 247: ... Time stamp μs 32 bit 5 17 5 Process Data Inputs EP 5112 Byte Format Name Bit Function when active Remark IB0 IB3 Double word Counter 0 Counter value Counter 0 current count value IB4 IB7 Double word Counter 1 Counter value Counter 1 current count value IB8 Word Counter 0 Counter status IX8 0 Reserved IX8 1 Comparison bit released IX8 2 SW gate active IX8 3 8 4 Reserved IX8 5 Internal gate active ...

Page 248: ... 7 Reserved Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer 5 17 6 Process Data Outputs EP 5112 Byte Format Name Bit Function when edge 0 1 Remark QB0 QB3 Double word Counter 0 Comparison value QB4 QB7 Double word Counter 1 Compari...

Page 249: ... Overflow underflow or end value reached X0 3 Counter 0 Comparison value reached X0 4 0 5 Reserved X0 6 Counter 1 Overflow underflow or end value reached X0 7 Counter 1 Comparison value reached B1 X1 0 Status Counter 0 Input Channel 0 A Track A X1 1 Status Counter 0 Input Channel 0 B Track B X1 2 Status Counter 1 Input Channel 0 A Track A X1 3 Status Counter 1 Input Channel 0 B Track B X1 4 X1 7 R...

Page 250: ... load a set value into the counting value You can define the set value in the module parameters Counting Direction No Primary Direction The entire counting range is available when using a counting mode without primary direction Primary Direction Up The counting range is limited at the top by a parameterized end value Starting from 0 a set value or a parameterized load value the counter counts unti...

Page 251: ... during up counting an additional counting pulse in the positive direction leads to a jump to the lower count limit Counting continues from there If the lower count limit is reached during down counting an additional counting pulse in the negative direction leads to a jump to the upper count limit Counting continues from there Upon exceeding the upper or lower counting limit the status bit Overflo...

Page 252: ...unt limit respectively The internal gate is automatically closed the status bit Overflow performed or Underflow performed is set and a process alarm will be triggered if it is parameterized To restart counting the internal gate must be reopened Depending on the parameters set counting continues from the current counting value Interrupt counting or it starts again from the load value Cancel countin...

Page 253: ...d To restart counting the internal gate must be reopened Counting starts again at the load value Upon reaching the lower count limit the counter jumps to the upper count limit to continue counting from there The status bit Underflow performed is set and a process alarm will be triggered if it is parameterized All status bits remain set until they are reset with the bit Reset status bits in the con...

Page 254: ...e internal gate must be reopened Counting starts again at the load value Upon reaching the upper count limit the counter jumps to the lower count limit to continue counting from there The status bit Overflow performed is set and a process alarm will be triggered if it is parameterized All status bits remain set until they are reset with the bit Reset status bits in the control word Counting Range ...

Page 255: ...f the parameterized end value 1 is reached during counting in the positive direction the counter jumps back to the load value at the next positive count pulse and continues counting from there The status bit End value reached is set and a process alarm will be triggered if it is parameterized Upon reaching the lower count limit the counter jumps to the upper count limit to continue counting from t...

Page 256: ...a process alarm will be triggered if it is parameterized All status bits remain set until they are reset with the bit Reset status bits in the control word Counting Range Limits Valid range of values End value 2 147 483 647 231 to 2 147 483 647 231 1 Upper count limit 2 147 483 647 231 1 5 17 10 Additional Counter Features You can define the additional features for the counter listed below by para...

Page 257: ...condition is being met respectively the parameterized hysteresis The bit Comparison condition met remains active until it will be reset with the bit Reset of the status bits in the control word When using a counting mode with primary direction the comparison bit will be set only upon reaching the comparison value from the primary direction Hysteresis It is possible to reduce frequent triggering of...

Page 258: ...ollowing diagrams legends describe the behavior for hysteresis 3 Figure 135 Operating principle of the Hysteresis with Counter Value Comparison Value 1 Comparison condition met status bit is set and hysteresis activated 2 Comparison condition not met leaving the hysteresis range status bit is reset 3 Comparison condition met status bit is set and hysteresis activated 4 Leaving the hysteresis range...

Page 259: ...ondition not met leaving the hysteresis range status bit is reset 3 Comparison condition met status bit is set and hysteresis activated 4 Leaving the hysteresis range and comparison condition not met status bit is reset 5 Comparison condition met status bit is set and hysteresis activated 6 Comparison condition met and hysteresis active status bit remains set 7 Leaving the hysteresis range and com...

Page 260: ...User Manual Section 5 GFK 2958L May 2021 Detailed Description of I O Modules 246 Figure 137 EP 5112 Counter Operation Using Rotary Transducer ...

Page 261: ...User Manual Section 5 GFK 2958L May 2021 Detailed Description of I O Modules 247 Figure 138 EP 5112 Counter Operation using Pulse Direction A B ...

Page 262: ...quencies to be counted are applied to channel CH0 and or channel CH1 the measurement will be started via control word 1 and 2 respectively Measuring cycles can be defined in μs The longer the measuring cycle the more exactly the measurement A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input voltage path IIN The EP 5212 has Two cou...

Page 263: ...le Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 1 2 1 3 1 4 Yellow CH0 active 1 level 2 1 2 2 2 3 2 4 3 1 3 2 3 3 3 4 Yellow CH1 active 1 level 4 1 4 2 4 3 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 141 Block Diagram EP 5212 ...

Page 264: ...tween 3 Hz and 187 kHz 333ms and 5μs Low input voltage 5 V High input voltage 11 V Max input current per channel 3 5 mA Sensor supply Yes Sensor connection 2 and 3 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Counter width 32 bits Maximum input frequency 100 kHz Mode of operation Pulse and direction AB mode with 1 2 4 times sampling Supply Supply voltag...

Page 265: ...9 5ms 183 Hz 10 11ms 92 Hz 11 22ms 46 Hz 12 43ms 23 Hz 13 91ms 11 Hz 14 167ms 6 Hz 15 333ms 3 Hz 16 5μs 187 kHz Input Filter EP 5212 Limiting frequency Filter time real value Filter time 187 kHz 5 35μs 5μs 94 kHz 10 64μs 11μs 47 kHz 21 28μs 21μs 23 kHz 43 47μs 43μs 12 kHz 83 33μs 83μs 6 kHz 166 67μs 167μs 3 kHz 333 33μs 333μs 1 5 kHz 666 67μs 667μs 732 Hz 1 36ms 1ms 366 Hz 2 73ms 3ms 183 Hz 5 46ms...

Page 266: ... 0 Module Type 0x08 1 2 3 4 Reserved 1 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 2 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x76 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 2 Channel error 7 10 0 31 Reserved ...

Page 267: ...nter value Channel 1 Currently measured value of period duration multiplied by 125ns results in the current period duration in μs IB12 IB15 Double word Channel 1 Number of rising edges within the current measurement cycle IB16 Word Channel0 Counter Status IX16 0 16 7 reserved IB17 IX17 0 Measurement active IX17 1 17 7 reserved IB18 Word Channel 1 Counter Status IX18 0 18 7 reserved IB19 IX19 0 Mea...

Page 268: ...al process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer 5 18 7 Function Frequency Counting Defining the Measurement Cycle Period The length of measurement cycle period has to be defined for each channel within the output process data As the 23 b...

Page 269: ... be between 1μs and 16 777 215μs The frequency is being calculated program wise as follows Frequency F Rising edges in current period Current measured period In case there is no rising edge registered within a measurement cycle the current period duration will be set to the maximum value of 16 777 215 875μs If the current period duration as well as the rising edges are registered as zero the curre...

Page 270: ...User Manual Section 5 GFK 2958L May 2021 Detailed Description of I O Modules 256 Figure 143 Block Diagram Frequency Counter EP 5212 ...

Page 271: ...nnected through an interface type RS232 RS485 or RS422 The data transfer rate can be parameterized between 300 and 115200 bps The process data length can be parameterized to be 8 byte or 16 byte A terminating resistor can be parameterized for the RS485 and RS422 interface respectively The communication status is indicated by two LEDs on the respective plug The module electronics supply the connect...

Page 272: ...olor RS232 Pin Assignment of the 9 pole plug male 1 1 RXD Receive data In Brown 2 1 2 TXD Transmit data Out Green 3 1 3 RTS Request to send Out Blue 7 1 4 CTS Clear to send In Red 8 4 2 GND Signal ground Grey 5 Assignment of the 25 pole plug male 1 1 RXD Receive data In Green 3 1 2 TXD Transmit data Out Brown 2 1 3 RTS Request to send Out Yellow 4 1 4 CTS Clear to send In Grey 5 4 2 GND Signal gro...

Page 273: ...ing a RS485 or RS 422 Device The serial device must be connected using a twisted pair cable U UTP Type Cat 3 or J 2YY 2x2x0 6 Maximum Cable Length RS422 485 Baud Rate in kbps Maximum Cable Length 19200 1 200 m 3 937 ft shielded 38400 500 m 1 640 ft 57600 250 m 820 ft 115200 200 m 656 ft RS485 Use one core pair for Data Data You can use any wire for the ground signal GND COM The remaining free wire...

Page 274: ...re being received 1 2 Yellow RS232 parameterized Yellow flashing Data are being transmitted 1 3 1 4 3 1 3 1 3 4 Yellow RS422 parameterized 3 1 3 2 Off 3 3 3 4 Yellow RS485 parameterized 3 3 Yellow flashing Data are being received 3 4 Yellow flashing Data are being transmitted 3 2 3 3 3 4 4 1 Green Supply voltage 5Vdc 4 2 4 3 Green Supply voltage 24Vdc 4 4 For error messages refer to Section 12 LED...

Page 275: ...485 RS422 parameterizable Transfer rate 300 115200 Bps parameterizable Supply voltage 5Vdc or 24Vdc Current of power supply output max 500 mA Standards RS232 DIN 66020 DIN 66259 EIA RS232C CCITT V 24 V 28 Standards RS485 RS422 120 Ω parameterizable Short circuit proof Yes Module diagnosis Yes Individual channel diagnosis Yes Supply Supply voltage 20 4V 28 8V Current consumption from system current...

Page 276: ...Bit Parity None 0 Even 1 Odd 2 None Flow control None 0 CTS RTS 1 XON XOFF 2 None XON character 0 255 17 XOFF character 0 255 19 Terminating resistor RS485 422 Off 0 On 1 Off Process data length 16 Byte 1 16 Byte 5 19 4 Diagnostic Data EP 5261 Name Bytes Bit Description Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 ...

Page 277: ...t length and the remaining 6 or 14 Bytes are user data Process input data The data sent from the serial device are written into the receive memory of the RSTi EP module As soon as the SPS request results in that RX_CNT is not equal RX_CNT_ACK the data will be sent in segments via the network adapter to the PLC The successfully data transfer will be acknowledged to the module The receive memory can...

Page 278: ...input data while transmission The sequence or the RX_CNT values is Binary 00 01 10 11 00 Decimal 0 1 2 3 0 A faulty data sequence indicates missing data segments IX0 4 RX_CNT IX0 5 TX_CNT_ACK The TX_CNT_ACK value is a copy of the TX_CNT value which has been transferred together with the last data segment of the process output data TX_CNT_ACK acknowledges that the data has been taken over successfu...

Page 279: ...on memory DisableSend_TX_HWBUFFER 0 The hardware emission memory is released A character Byte will be sent as soon as it reaches the buffer DisableSend_TX_HWBUFFER 1 The hardware emission memory is locked Characters Bytes will only be sent when DisableSend_TX_HWBUFFER is set to 0 again IX0 3 TX_CNT The TX_CNT value is assigned to each data segment of the process output data The sequence or the TX_...

Page 280: ...annot be scrubbed QB1 Word Length of the data segment QB 2 QB 7 or QB 2 QB 15 Transmission data User data of the transferred telegram segment Enabling the Data Transfer There are different ways to announce the communication module to the control Using the test mode copy the input data into the output data of the module so that the received data will be sent again Or select one of the function bloc...

Page 281: ...Init Startup 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 After power up module is ready for communica tion Activat e commu nicatio n 1 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 PLC is ready for communica tion response Receive data 1 0 0 0 1 0 0 0 N 1 14 1 0 0 0 0 0 0 0 0 Module has received bytes 1 0 0 0 1 0 0 0 N 1 0 1 0 0 0 0 0 0 RX acknowledg e after data taken over Send data 1 0 0 0 1 0 0 0 X 1 0 1 0 1 0 0 0 ...

Page 282: ...placed between the encoder and a master module from which it receives the clock The data transfer rate can be between 125 kHz and 2 MHz the data format can be chosen between binary or Gray Code Connected sensors can be delivered either with 5Vdc or 24Vdc Both supply outputs are protected against overcurrent and must not be used simultaneously The communication status is indicated by three LEDs The...

Page 283: ... system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Data In active 1 2 1 3 1 4 2 1 Yellow Data In active 2 2 2 3 2 4 3 1 Yellow Data In active 3 2 3 3 3 4 4 1 Green Power supply sensor 5Vdc 4 2 4 3 Green Power supply sensor 24Vdc 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 152 Block Diagram EP 5311 ...

Page 284: ...g Master Sensor supply 500 mA 24Vdc 400 mA 5Vdc Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Cable length max 320 m 1049 9 ft at 125 kHz shielded Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 25 mA sensor supply current General data Weight 87 g 3 07 oz For additional g...

Page 285: ... to 1 1 1 to 0 0 Data format Binary 0 Gray Code 1 Gray Code 0 SSI interface Disabled 0 enabled 1 Disabled 5 20 4 Diagnostic Data EP 5311 Name Bytes Bit Description Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 1 0 2 1 3 0 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Res...

Page 286: ...tes Bit Description Default Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 1 Channel error 7 10 0 31 Reserved 0 Channel 0 error to Channel 31 error 11 to 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit ...

Page 287: ...he Network Adapter Used 5 21 Digital Pulse Width Modulation Output Module EP 5422 Figure 153 Digital Pulse Width Modulation Output Module EP 5422 Figure 154 Connection Diagram EP 5422 The digital pulse width modulation module EP 5422 is used for the control of small motors with current requirements of up to 0 5 A The period duration for each channel can be parameterized from 25μs to approx 175ms i...

Page 288: ...OUT The module is protected against external voltages between 0 V and the operating voltage 5 21 1 LED Indicators EP 5422 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow PWM output 0 100 P switching Yellow flashing at 2 Hz PWM output 0 is 0 and 100 PN switching or P switching 1 2 1 3 1 4 2 1 2 2 2 3 2 4 3 1 Yellow PWM output 1 100 P swit...

Page 289: ... to 6 Hz Max output current per channel 0 5 A per module 1 A Switching frequency Resistive load min 47Ω static 6 Hz to 40 kHz Inductive load DC 13 static 6 Hz to 40 kHz Lamp load 12 W static 6 Hz to 40 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 4 A Pulse period ratio 0 100 PN switching or P switching adjustable Short circuit proof Yes Response time o...

Page 290: ...rameter error Module type 1 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 2 Channel ...

Page 291: ...083μs Input range 1 8 388 607 QB1 QB2 QB3 QB4 Double Word Channel 1 Pulse duration Input value 0 02083μs Input range 1 8 388 607 QB5 QB6 QB7 QB8 Word Channel 0 Control word QX8 0 QX8 1 reserved QX8 2 Output mode 0 PN switching 1 P switching QX8 3 QX8 7 reserved QB9 QX9 0 starts output Setting with edge 0 1 dominates stop bit QX9 1 stops output Setting with edge 0 1 start bit must be reset QX9 2 QX...

Page 292: ...0 02083μs Via an output double word in the process data the pulse duration is defined from 0μs to approx 175ms for each channel input values from 0 to 8 388 607 based on a factor 0 02083μs If the pulse duration exceeds the duration of the period the output is set permanently In another output word the output mode is switched and the output is being started and stopped Deactivated outputs are set t...

Page 293: ... Fault 1 1 Yellow PWM output 0 100 P switching Yellow flashing at 2 Hz PWM output 0 is 0 and 100 PN switching or P switching 1 2 1 3 1 4 2 1 2 2 2 3 2 4 3 1 Yellow PWM output 1 100 P switching Yellow flashing at 2 Hz PWM output 0 is 0 and 100 PN switching or P switching 3 2 3 3 3 4 4 1 4 2 4 3 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 158 Block Diagram EP...

Page 294: ...z Max output current per channel 2 A per module 4 A Switching frequency Resistive load min 12 Ω 6 Hz to 40 kHz Inductive load DC 13 6 Hz to 40 kHz Lamp load 48 W 6 Hz to 40 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 8 A Pulse period ratio 0 100 PN switching or P switching adjustable Short circuit proof Yes Response time of the protective circuit 100μ...

Page 295: ... 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of...

Page 296: ...te Format Name Bit Function if set Remarks QB0 Double Word Channel 0 Pulse duration Input value 0 02083μs Input range 1 8 388 607 QB1 QB2 QB3 QB4 Double Word Channel 1 Pulse duration Input value 0 02083μs Input range 1 8 388 607 QB5 QB6 QB7 QB8 Word Channel 0 Control word QX8 0 QX8 1 reserved QX8 2 Output mode 0 PN switching 1 P switching QX8 3 QX8 7 reserved QB9 QX9 0 starts output Setting with e...

Page 297: ...vice via each IO Link port Additionally acyclic data can be exchanged over here diagnostic data parameter data status information data The parameter data of the connected IO Link devices can be stored in the master module where they are managed by a parameterizing server data storage Thereby it is very comfortable to change the IO Link communication module or a single IO Link device from IO Link s...

Page 298: ...on interface for small sensors and actuators SDCI An IO Link system consists of two components IO Link Master represents the interface between IO Link devices and the superordinate communication system IO Link Device communication capable field device e g a sensor which is controlled by an IO Link master IO Link master and IO Link device communicate via the switching and communication cable C Q Th...

Page 299: ...ing You can parameterize IO Link devices using a configuration application or by means of acyclic services To do so you will need the device description files from the IO Link device manufacturer IODDs You can search for and download IODDs using the IODDfinder on the IO Link Consortium website Note You will find more information on IO Link and IODDs at http www io link com A plug in connector corr...

Page 300: ...ditional digital input at the DI connection is optional It can be use as digital input e g if the IO Link device provides an additional switching signal Connecting IO Link device for class B port To connect an IO Link device with class B port to your RSTi EP station you also need the following potential distribution modules 1 For input Current Path EP 711F EP 710F 2 For output current Path EP 751F...

Page 301: ...nd L Must not exceed the voltage between L and L If the connected I O Link devices uses the C Q input you have to support the I O Link device via L and L on same plug only Connecting sensor to C Q Figure 165 Connecting sensor to C Q Connecting sensor to DI Figure 166 Connecting sensor to DI Connect load to C Q Figure 167 Connecting load to C Q ...

Page 302: ...em Fault or Diagnostic Fault 1 1 Yellow Status COM 1 1 2 Red Error IO Link port 1 1 3 1 4 Yellow Status DI 1 2 1 Yellow Status COM 2 2 2 Red Error IO Link port 2 2 3 2 4 Yellow Status DI 2 3 1 Yellow Status COM 3 3 2 Red Error IO Link port 3 3 3 3 4 Yellow Status DI 3 4 1 Yellow Status COM 4 4 2 Red Error IO Link port 4 4 3 4 4 Yellow Status DI 4 Figure 168 Block Diagram EP 5324 ...

Page 303: ... Type 1 and Type 3 as per IEC 61131 2 Output current L 0 5 A per channel Total max 2 A Line Break Detection yes Short circuit proof yes Module diagnosis yes Individual channel diagnosis yes Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS typ 8 mA Current consumption from input current path IIN 25 mA sensor supply General data Type of connection PUSH IN Weight 88...

Page 304: ...of the respective IO Link port C Q L and L connections The parameter does not influence the function of the additional digital input DI connection Disabled default The supply voltage at L and communication via C Q are disabled DO The C Q connection works as a digital output The length of the process output data for this IO Link port is 1 byte DI The C Q connection works as a digital input The leng...

Page 305: ...Multipl Calculation 0 4 ms 6 3 ms 0 1 ms 4 63 ms Time Base x Multipl 6 4 ms 31 6 ms 0 4 ms 0 63 ms 6 4 ms Time Base x Multipl 32 0 ms 132 8 ms 1 6 ms 0 63 ms 32 0 ms Time Base x Multipl IO Link device check parameter This function allows the identification characteristics of a connected IO Link device to be checked The transfer of the process data is only started once the characteristics match the...

Page 306: ...a Upload flag not set Download Clear The Data Storage function is disabled Parameter data already stored in the IO Link master is deleted Note If the Data Storage function is enabled do not connect any IO Link devices with unknown parameters to avoid saving incorrect parameters Reset IO Link devices to factory setting before you connect them Channel diagnostics parameter The Channel diagnostics pa...

Page 307: ...rnal error 0 3 Channel error 0 4 Error 0 5 Power supply fault 0 6 Reserved 0 7 Parameter error 0 Module type 1 0 Module Type 0x05 1 2 3 4 Reserved 1 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Diagnostic Alarm Lost 0 4 Communication fault 0 5 Reserved 0 6 Reserved 0 7 IO Link Event in Queue 0 Channel type 4 0 Channel type 1 1 1 2 0 3 1 4 1 5...

Page 308: ...7 0 Short Circuit 0 1 Undervoltage 0 2 Overvoltage 0 3 Overload 0 4 Overtemperature 0 5 Line Break 0 6 Upper Limit Value 7 Lower Limit Value 0 Error channel 0 Error channel 1 Error channel 2 Error channel 3 12 14 16 18 0 Error 0 1 Parameter fault 0 2 Power supply fault 0 3 Fuse blown 0 4 Communication fault 0 5 Error 1 0 6 Unknown Error 7 Unknown Error 2 0 Error Channel 4 Error Channel 15 19 42 0 ...

Page 309: ...rocess data IN valid IO Link Port 2 IX1 2 Process data IN valid IO Link Port 3 IX1 3 Process data IN valid IO Link Port 4 IX1 4 Error IO Link Port 1 IX1 5 Error IO Link Port 2 IX1 6 Error IO Link Port 3 IX1 7 Error IO Link Port 4 IB2 Process data of the IO Link device1 1 The process data of the IO Link device depend on which module has been chosen from the device description file The mapping of th...

Page 310: ...ss data OUT valid IO Link Port 2 OX1 2 Process data OUT valid IO Link Port 3 OX1 3 Process data OUT valid IO Link Port 4 OX1 4 reserved OX1 5 reserved OX1 6 reserved IX1 7 reserved OB2 Process data of the IO Link device1 1 The process data of the IO Link device depend on which module has been chosen from the device description file The mapping of the IO Link devices depends on the length of their ...

Page 311: ...endent data widths1 Input byte Output byte Input byte Output byte 4 4 6 6 8 8 10 10 16 16 18 18 32 32 34 34 16 8 18 10 32 16 34 18 32 8 34 10 1 incl 2 Byte module process data Profinet EPXPNS001 EPXPNS101 Process data for IO Link devices IO Link port Network adapters dependent data widths1 Input byte Output byte Input byte Output byte 4 4 6 6 8 8 10 10 16 16 18 18 32 32 34 34 64 64 66 66 128 128 1...

Page 312: ...rt Network adapters dependent data widths1 Input byte Output byte Input byte Output byte 0 128 0 128 2 130 2 130 1 incl 2 Byte module process data 5 23 9 IO Link Communication module EP 5324 event codes Event Node Description 0xC101 Overcurrent at transmitter 0xC102 Overtemperature at transmitted 0xC103 Undervoltage at VDD 0xC104 Undervoltage at VDDH 0xC105 Undervoltage at L 0xC106 Overcurrent at ...

Page 313: ... 5 V 0 10 V 0 5 V 2 10 V 1 5V 0 20 mA or 4 20 mA The resolution is 16 bits per channel Sensors can be connected to each connector in a 2 wire 3 wire or 3 wire connection FE The measurement range is defined using parameterization A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN The inputs are protected against vo...

Page 314: ...64 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 1 2 1 3 1 4 2 1 Red channel error 2 2 2 3 2 4 3 1 Red channel error 3 2 3 3 3 4 4 1 Red channel error 4 2 4 3 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting ...

Page 315: ...its Accuracy 0 1 max 50 ppm K max max 10 mV A at 25 C 77 F Temperature coefficient additional inaccuracy in the voltage mode due to sensor power supply current Sensor supply max 2 A per plug total max 8 A Sensor connection 2 wire 3 wire 3 wire FE Conversion time 1ms Internal resistance U 100 kΩ I 41 2 Ω Reverse polarity protection Yes Short circuit proof Yes Response time of the protective circuit...

Page 316: ...24 4 Diagnostic Data EP 3164 Name Bytes Bit Description Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply f...

Page 317: ... U Decimal D Hexadecimal Range Conversion 0 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 20 I D x 20 27648 20 mA 27648 0x6C00 Nominal range 10 mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 3 6 mA 691 0XFD4D Underloading 0 10 V 10 5V 29030 0x7166 Overloading D 27648 x...

Page 318: ...1 V 0 0x0000 0 9 V 691 0XFD4D Underloading 0 5 V 5 25 V 29030 0x7166 Overloading D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 25 V 29376 0x72C0 Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 V 27648 0x9400 5 25 V 43200 0x5740 Underloading The following applies for al...

Page 319: ...nnel Sensors can be connected to each connector in a 2 wire 3 wire or 3 wire connection FE The measurement range is defined using parameterization Two status LED are assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN Each sensor output is loadable with 500 mA and protected against overcurrent The inputs are protected against volt...

Page 320: ...1 3 Red 24 V short circuit or line break with current 1 mA 1 4 2 1 Red channel error 2 2 2 3 Red 24 V short circuit or line break with current 1 mA 2 4 3 1 Red channel error 3 2 3 3 Red 24 V short circuit or line break with current 1 mA 3 4 4 1 Red channel error 4 2 4 3 Red 24 V short circuit or line break with current 1 mA 4 4 For error messages refer to Section 12 LED Indicators and Troubleshoot...

Page 321: ...ax max 10 mV A at 25 C 77 F Temperature coefficient additional inaccuracy in the voltage mode due to sensor power supply current Sensor supply max 0 5 A per plug Sensor connection 2 wire 3 wire 3 wire FE Conversion time 1ms Internal resistance U 100 kΩ I 41 2 Ω Reverse polarity protection Yes Short circuit proof Yes Response time of the protective circuit 50ms Module diagnosis Yes Individual chann...

Page 322: ... to 10 V 2 10 to 10 V 3 0 to 5 V 4 5 to 5 V 5 1 to 5 V 6 2 to 10 V 7 disabled 8 disabled 5 25 4 Diagnostic Data EP 3264 Name Bytes Bit Description Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 4 Error 5 Power supply fault 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 2 3 4 Channel information available 1 5 Reserved 0 6 Reserved 0 7 R...

Page 323: ...nel 0 error 11 0 Parameter error 1 Overload 2 Line break sensor supply 3 Fuse blown 4 Line break signal 5 Reserved 0 6 Lower limit exceeded 7 Upper limit exceeded Channel 1 error 12 0 Parameter Error 1 Overload 2 Line break sensor supply 3 Fuse blown 4 Line break signal 5 Reserved 0 6 Lower limit exceeded 7 Upper limit exceeded Channel 2 error 13 0 Parameter Error 1 Overload 2 Line break sensor su...

Page 324: ...ent I Voltage U Decimal D Hexadecimal Range Conversion 0 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 20 I D x 20 27648 20 mA 27648 0x6C00 Nominal range 10 mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 3 6 mA 691 0XFD4D Underloading 0 10 V 10 5V 29030 0x7166 Overload...

Page 325: ... 13824 0x3600 1 V 0 0x0000 0 9 V 691 0XFD4D Underloading 0 5 V 5 25 V 29030 0x7166 Overloading D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 25 V 29376 0x72C0 Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 V 27648 0x9400 5 25 V 43200 0x5740 Underloading The following ...

Page 326: ...0 V 1 5 V 0 20 mA or 4 20 mA The resolution is 16 bits per channel Sensors can be connected to each connector in a 2 wire 3 wire or 4 wire connection The measurement range is defined using parameterization Two status LED are assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN Each sensor output is loadable with 500 mA and protecte...

Page 327: ...1 2 1 3 Red Line break or short circuit in sensor supply 1 4 2 1 Red Line break or range exceeded input 1 2 2 2 3 Red Line break or short circuit in sensor supply 2 4 3 1 Red Line break or range exceeded input 2 3 2 3 3 Red Line break or short circuit in sensor supply 3 4 4 1 Red Line break or range exceeded input 3 4 2 4 3 Red Line break or short circuit in sensor supply 4 4 For error messages re...

Page 328: ...2 10 V 2 Current 0 20 mA 4 20 mA Resolution 16 bits Accuracy 0 1 max 50 ppm K max at 25 C 77 F Temperature coefficient Sensor supply max 0 5 A per plug Sensor connection 2 wire 3 wire 4 wire Conversion time 1ms Internal resistance U 89 kΩ I 16 Ω Reverse polarity protection Yes Short circuit proof Yes Module diagnosis Yes Individual channel diagnosis Yes Supply Supply voltage 20 4V 28 8V Current co...

Page 329: ...nge 0 to 20 mA 0 4 to 20 mA 1 0 V to 10 V 2 10 to 10 V 3 0 to 5 V 4 5 to 5 V 5 1 to 5 V 6 2 to 10 V 7 disabled 8 disabled 5 26 4 Diagnostic Data EP 3664 Name Bytes Bit Description Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 4 Error 5 Power supply fault 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 2 3 4 Channel information availabl...

Page 330: ...Line break sensor supply 3 Fuse blown 4 Line break signal 5 Reserved 0 6 Lower limit exceeded 7 Upper limit exceeded Channel 1 error 12 0 Parameter Error 1 Overload 2 Line break sensor supply 3 Fuse blown 4 Line break signal 5 Reserved 0 6 Lower limit exceeded 7 Upper limit exceeded Channel 2 error 13 0 Parameter Error 1 Overload 2 Line break sensor supply 3 Fuse blown 4 Line break signal 5 Reserv...

Page 331: ...10 mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 3 6 mA 691 0XFD4D Underloading 0 10 V 10 5V 29030 0x7166 Overloading D 27648 x U 10 I D x 10 27648 10 V 27648 0x6C00 Nominal range 5 V 13824 0x3600 0 V 0 0x0000 10 V 10 5V 29030 0x7166 Overloading D 27648 x U 10 U D x 10 2764...

Page 332: ... D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 25 V 29376 0x72C0 Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 V 27648 0x9400 5 25 V 43200 0x5740 Underloading The following applies for all ranges input value overload range 0x7FFF input value underload range 0x8000 ...

Page 333: ... 5 V 0 10 V 0 5 V 2 10 V 1 5 V 0 20 mA or 4 20 mA The resolution is 12 bits per channel Sensors can be connected to each connector in a 2 wire 3 wire or 3 wire connection FE The measurement range is defined using parameterization A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN The inputs are protected against v...

Page 334: ...Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 1 2 1 3 1 4 2 1 Red channel error 2 2 2 3 2 4 3 1 Red channel error 3 2 3 3 3 4 4 1 Red channel error 4 2 4 3 4 4 For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 182 Block Diagram EP 3124 ...

Page 335: ...x 10 mV A at 25 C 77 F Temperature coefficient additional inaccuracy in the voltage mode due to sensor power supply current Sensor supply max 2 A per plug total max 8 A Sensor connection 2 wire 3 wire 3 wire FE Conversion time 1ms Internal resistance U 100 kΩ I 41 2 Ω Reverse polarity protection Yes Short circuit proof Yes Response time of the protective circuit 50ms Module diagnosis Yes Individua...

Page 336: ... EP 3124 Name Bytes Bit Description Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 ...

Page 337: ...24 Measurement range Current I Voltage U Decimal D Hexadecimal Range Conversion 0 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 20 I D x 20 27648 20 mA 27648 0x6C00 Nominal range 10 mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 3 6 mA 691 0XFD4D Underloading 0 10 V 10...

Page 338: ...rloading 5 27 7 Measurement Range EP 3124 Measurement Range Current I Voltage U Decimal D Hexadecimal Range Conversion 0 5 V 5 25 V 29030 0x7166 Overloading D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 25 V 29376 0x72C0 Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 ...

Page 339: ...a 2 wire 3 wire or 3 wire connection FE IDC The measurement range is defined using parameterization A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN The inputs are protected against voltage surges and overcurrent Voltages that exceed 30 V may cause the destruction of the module The inputs are protected against o...

Page 340: ...over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 2 1 Red channel error 3 1 Red channel error 4 1 Red channel error 5 1 Red channel error 6 1 Red channel error 7 1 Red channel error 8 1 Red channel error For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 185 Block Diagram EP 3368 ...

Page 341: ... are fused in combination Sensor connection 2 wire 3 wire 3 wire FE Conversion time 1ms Internal resistance approx 45 Ω Reverse polarity protection Yes Short circuit proof Yes Response time of the protective circuit 0 1 s with short circuit to 24 V Reset time Temperature dependent 30 s at 20 C 4 F Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consum...

Page 342: ... error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 Power supply fault 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Channel type 4 0 6 Channel type 0x74 7 Reserved 0 Diagnostic bits per channe...

Page 343: ...Word AI0 IB1 IB2 Word AI1 IB3 IB4 Word AI2 IB5 IB6 Word AI3 IB7 IB8 Word AI4 IB9 IB10 Word AI5 IB11 IB12 Word AI6 IB13 IB14 Word AI7 IB15 Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer ...

Page 344: ...29957 0x7505 Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 3 6 mA 691 0XFD4D Underloading The following applies for all ranges input value overload range 0x7FFF input value underload range 0x8000 5 29 Analog Input Module EP 3468 Figure 186 Analog Input Module EP 3468 Figure 187 Connection Diagram EP 3468 The analog input module EP 3...

Page 345: ...against overcurrent by a self resetting fuse The module provides individual channel diagnosis with channel related error messages Note The high density plugs EP 8360 for EP 3468 needs to be ordered separately as the EP 3468 is not shipped with the HD plug unit 5 29 1 LED Indicators EP 3468 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red cha...

Page 346: ... are fused in combination Sensor connection 2 wire 3 wire 3 wire FE Conversion time 1ms Internal resistance approx 45 Ω Reverse polarity protection Yes Short circuit proof Yes Response time of the protective circuit 0 1 s with short circuit to 24 V Reset time Temperature dependent 30 s at 20 C 4 F Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consum...

Page 347: ... disabled 0 enabled 1 disabled 0 7 Measurement range 0 to 20 mA 0 4 to 20 mA 1 disabled 3 disabled 5 29 4 Process Data Inputs EP 3468 Byte Format Description Remarks IB0 Word AI0 IB1 IB2 Word AI1 IB3 IB4 Word AI2 IB5 IB6 Word AI3 IB7 IB8 Word AI4 IB9 IB10 Word AI5 IB11 IB12 Word AI6 IB13 IB14 Word AI7 IB15 Internal process data mapping with data format Standard Depending on the fieldbus specificat...

Page 348: ...rved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 Reserved 0 7 Reserved 0 Channel type 4 0 6 Channel type 0x74 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 8 Number of channels 6 Number of similar channels per module 8 Channel error 7 0 Error at channel 0 0 Error at channel 1 0 Error at channel 2 0 Error at channel 3 0 Error at channel 4 ...

Page 349: ...t I Voltage U Decimal D Hexadecimal Range Conversion 0 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 20 I D x 20 27648 20 mA 27648 0x6C00 Nominal range 10 mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 3 6 mA 691 0XFD4D Underloading The following applies for all ranges...

Page 350: ...ctuators with 10V 5V 0 10V 0 5V 2 10V 1 5 V 0 20 mA or 4 20 mA The resolution is 16 bits per channel An output can be connected to each connector the internal switching is carried out automatically The output range is defined using parameterization A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT CAUTION The outputs as well as the sense...

Page 351: ...gh or line break detected 2 1 Red Channel 1 at voltage output overload short circuit at current output shunt resistance too high or line break detected 3 1 Red Channel 2 at voltage output overload short circuit at current output shunt resistance too high or line break detected 4 1 Red Channel 3 at voltage output overload short circuit at current output shunt resistance too high or line break detec...

Page 352: ...1 ppm current measurement K Max error between Tmin and Tmax 220 ppm FSR Monotony Yes Crosstalk between the channels 0 001 FSR max Repeat accuracy 1 mV eff Output ripple max 0 001 Voltage load resistance 1 kΩ at 50 C 122 F max ambient temperature total sensor current of 10 mA per channel but 25 mA per module Current load resistance 600 Ω Actuator connection 2 wire current and voltage automatic dete...

Page 353: ...cription Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 Reserved 0 7 Reserved 0 Cha...

Page 354: ...Decimal D Hexadecimal Range Conversion 0 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 20 I D x 20 27648 20 mA 27648 0x6C00 Nominal range 10 mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 3 6 mA 691 0XFD4D Underloading 0 10 V 10 5V 29030 0x7166 Overloading D 27648 x U ...

Page 355: ...9030 0x7166 Overloading D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 25 V 29376 0x72C0 Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 V 27648 0x9400 5 25 V 43200 0x5740 Underloading If the process value is beyond the valid value range the corresponding channel releas...

Page 356: ...5 V 0 20 mA or 4 20 mA The resolution is 16 bits per channel An output can be connected to each connector the internal switching is carried out automatically The output range is defined using parameterization A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT The module provides individual channel diagnosis with channel related error mess...

Page 357: ...gh or line break detected 2 1 Red Channel 1 at voltage output overload short circuit at current output shunt resistance too high or line break detected 3 1 Red Channel 2 at voltage output overload short circuit at current output shunt resistance too high or line break detected 4 1 Red Channel 3 at voltage output overload short circuit at current output shunt resistance too high or line break detec...

Page 358: ...1 ppm current measurement K Max error between Tmin and Tmax 220 ppm FSR Monotony Yes Crosstalk between the channels 0 001 FSR max Repeat accuracy 1 mV eff Output ripple max 0 001 Voltage load resistance 1 kΩ at 50 C 122 F max ambient temperature total sensor current of 10 mA per channel but 25 mA per module Current load resistance 600 Ω Actuator connection 2 wire current and voltage automatic dete...

Page 359: ...Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 2 3 4 Channel information available 1 5 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 Process alarm lost 7 Reserved 0 Channel...

Page 360: ...4 Line break 5 7 Reserved 0 Error channel 1 12 0 Parameter Error 1 Overtemperature 2 Overload 3 Error 4 Line break 5 7 Reserved 0 Error channel 2 13 0 Parameter Error 1 Overtemperature 2 Overload 3 Error 4 Line break 5 7 Reserved 0 Error channel 3 14 0 Parameter Error 1 Overtemperature 2 Overload 3 Error 4 Line break 5 7 Reserved 0 Channel 4 error to Channel 31 error 15 42 0 7 Reserved 0 Time stam...

Page 361: ... mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 21 67 mA 29957 0x7505 Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 3 6 mA 691 0XFD4D Underloading 0 10 V 10 5V 29030 0x7166 Overloading D 27648 x U 10 I D x 10 27648 10 V 27648 0x6C00 Nominal range 5 V 13824 0x3600 0 V 0 0x0000 10 V 10 5V 29030 0x7166 Overloading D 27648 x U 10 U D x 10 27648 ...

Page 362: ... V 13824 0x3600 0 V 0 0x0000 5 V 5 25 V 29376 0x72C0 Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 V 27648 0x9400 5 25 V 43200 0x5740 Underloading If the process value is beyond the valid value range the corresponding channel releases 0 V and 0 mA respectively The following applies for all ranges value overload range...

Page 363: ...channel A sensor can be connected to each connector in a 2 wire 3 wire or 4 wire connection Mixed operation using different sensors as well as different connection methods is possible Sensor type and temperature range are set using parameterization A status LED is assigned to each channel The inputs are protected against voltage surges and overcurrent Voltages that exceed 30 V may cause the destru...

Page 364: ...s EP 3704 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 2 1 Red channel error 3 1 Red channel error 4 1 Red channel error For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 197 Block Diagram EP 3704 ...

Page 365: ...pending on the sensor type 0 75 mA Pt100 Ni100 Ni120 Cu10 40 Ω 80 Ω 150 Ω 300 Ω or 0 25 mA Pt200 Pt500 Pt1000 Ni200 Ni500 Ni1000 500 Ω 1 kΩ 2 kΩ 4 kΩ Max wire resistance measurement range 2 5 Ω 40 Ω 5 Ω 80 Ω 10 Ω 150 Ω and Cu10 25 Ω in all other measuring ranges Temperature coefficient 50 ppm K max Temperature range 200 to 850 C 328 to 1562 F Conversion time 36 to 240ms adjustable Common mode inpu...

Page 366: ... 80 260 Degree Celsius 5 NI200 60 250 Degree Celsius 6 NI500 60 250 Degree Celsius 7 NI1000 60 250 Degree 8 Cu10 100 260 Degree Celsius 9 Resistance 40 Ω 10 Resistance 80 Ω 11 Resistance 150 Ω 12 Resistance 300 Ω 13 Resistance 500 Ω 14 Resistance 1 kΩ 15 Resistance 2 kΩ 16 Resistance 4 kΩ 17 disabled 18 disabled 0 3 Connection type 2 wire 0 3 wire 1 4 wire 2 2 wire 0 3 Conversion time 240ms 0 130m...

Page 367: ...O full 4 Power supply fault 5 Reserved 0 6 Process alarm lost 7 Reserved 0 Channel type 4 0 6 Channel type 0x71 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bits per channel 8 Number of channels 6 Number of similar channels per module 4 Channel error 7 0 Error at channel 0 1 Error at channel 1 2 Error at channel 2 3 Error at channel 3 4 7 Reserved 0 Channel error 8 8 15 Reserved...

Page 368: ... Parameter Error 1 Reserved 0 2 Reserved 0 3 Reserved 0 4 Line break 5 Process alarm lost 6 Lower limit exceeded 7 Upper limit exceeded Channel 4 error to Channel 31 error 15 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit 5 32 5 Process Data Inputs EP 3704 Byte Format Description Remarks IB0 Word RTD0 IB1 IB2 Word RTD1 IB3 IB4 Word RTD2 IB5 IB6 Word RTD3 IB7 Internal process data mapping ...

Page 369: ...erloading 150 Ω 27648 0x6C00 Nominal range 0 0 0x0000 300 Ω 352 77 Ω 32 767 0x7FFF Overloading or line break 352 77 Ω 32511 0x7FFF Overloading 300 Ω 27648 0x6C00 Nominal range 0 0 0x0000 500 Ω 587 9 Ω 32 767 0x7FFF Overloading or line break 587 9 Ω 32511 0x7FFF Overloading 500 Ω 27648 0x6C00 Nominal range 0 0 0x0000 1 kΩ 1 177 kΩ 32 767 0x7FFF Overloading or line break 1 177 kΩ 32511 0x7FFF Overlo...

Page 370: ...2 040 3 352 692 Underloading 8540 15692 11272 Overloading 32 767 32 767 32 767 Line break Ni100 600 to 2500 760 to 4820 2132 to 5232 60 C to 250 C 640 832 2092 Underloading 2540 4892 5272 Overloading 32 767 32 767 32 767 Line break Ni120 800 to 2600 1120 to 5000 1932 to 5332 80 C to 260 C 840 1192 1892 Underloading 2640 5072 5372 Overloading 32 767 32 767 32 767 Line break Ni200 600 to 2500 760 to...

Page 371: ...nnel 0 Bit 1 Upper limit exceeded channel 1 Bit 2 Upper limit exceeded channel 2 Bit 3 Upper limit exceeded channel 3 Bit 4 7 Reserved Low alarm 1 Bit 0 Lower limit exceeded channel 0 Bit 1 Lower limit exceeded channel 1 Bit 2 Lower limit exceeded channel 2 Bit 3 Lower limit exceeded channel 3 Bit 4 7 Reserved Timestamp 2 The two least significant bytes of the internal 32 bit timer ...

Page 372: ... The resolution is 16 bits per channel Sensor type and temperature range are set using parameterization Mixed operation using different sensors is possible For each channel an internal or external cold junction compensation CJC can be parameterized A status LED is assigned to each channel The inputs are protected against voltage surges and overcurrent Voltages that exceed 30 V may cause the destru...

Page 373: ...s EP 3804 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 2 1 Red channel error 3 1 Red channel error 4 1 Red channel error For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 200 Block Diagram EP 3804 ...

Page 374: ...out cold junction measurement error Sensor connection 2 wire Sensor current 0 25 mA for the cold junction compensation with a Pt1000 Cold junction compensation Internal and external Pt1000 int accuracy 3 K Temperature coefficient 50 ppm K max Temperature range 200 to 2 315 C 328 to 4199 F Conversion time 36 to 240ms adjustable Internal resistance 1 MΩ Reverse polarity protection Yes Module diagnos...

Page 375: ...6 TC Type C 7 TC Type E 8 TC Type L 9 TC Type U 10 15 625 mV 11 31 25 mV 12 62 5 mV 13 125 mV 14 250 mV 15 500 mV 16 1 000 mV 17 2 000 mV 18 disabled 19 disabled 0 3 Cold junction compensation internal 0 external Channel 0 1 external Channel 1 2 external Channel 2 3 external Channel 3 4 internal 0 3 Conversion time 240ms 0 130ms 1 80ms 2 55ms 3 43ms 4 36ms 5 80ms 0 3 Channel diagnostics disabled 0...

Page 376: ...diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 Process alarm lost 7 Reserved 0 Channel type 4 0 6 Channel type 0x71 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 8 Number of channels 6 Number of similar channels per module 4 Channel error 7 0 Error at channel 0 1 Error at channel 1 2 Error at channel 2 3 Error at channel 3 4 7 Reserved 0 Channel error 8 ...

Page 377: ... limit exceeded Channel 2 error 13 0 Parameter Error 1 Reserved 0 2 Reserved 0 3 CJC error 4 Line break 5 Process alarm lost 6 Lower limit exceeded 7 Upper limit exceeded Channel 3 error 14 0 Parameter Error 1 Reserved 0 2 Reserved 0 3 CJC error 4 Line break 5 Process alarm lost 6 Lower limit exceeded 7 Upper limit exceeded Channel 4 error to Channel 31 error 15 42 0 7 Reserved 0 Time stamp 43 46 ...

Page 378: ...0x8000 31 25 mV 31 25 mV 32 767 0x7FFF 31 25 mV 32 768 0x8000 62 5 mV 62 5 mV 32 767 0x7FFF 62 5 mV 32 768 0x8000 125 mV 125 mV 32 767 0x7FFF 125 mV 32 768 0x8000 250 mV 250 mV 32 767 0x7FFF 250 mV 32 768 0x8000 500 mV 500 mV 32 767 0x7FFF 500 mV 32 768 0x8000 1 V 1 V 32 767 0x7FFF 1 V 32 768 0x8000 2 V 2 V 32 767 0x7FFF 2 V 32 768 0x8000 5 33 7 Temperature Measurement Ranges EP 3804 Measurement R...

Page 379: ...sation error Type R 500 to 17 680 580 to 32 144 3 232 to 20 412 50 C to 1768 C 540 652 2 192 Underloading 17 720 32 216 20 452 Overloading 32 767 32 767 32 767 Line break cold compensation error Type S 500 to 17 680 580 to 32 144 3 232 to 20 412 50 C to 1768 C 540 652 2 192 Underloading 17 720 32 216 20 452 Overloading 32 767 32 767 32 767 Line break cold compensation error Type T 2 000 to 4 000 3...

Page 380: ...or 5 33 8 Process Alarm EP 3804 Name Number of bytes Function High alarm 1 Bit 0 Upper limit exceeded channel 0 Bit 1 Upper limit exceeded channel 1 Bit 2 Upper limit exceeded channel 2 Bit 3 Upper limit exceeded channel 3 Bit 4 7 Reserved Low alarm 1 Bit 0 Lower limit exceeded channel 0 Bit 1 Lower limit exceeded channel 1 Bit 2 Lower limit exceeded channel 2 Bit 3 Lower limit exceeded channel 3 ...

Page 381: ...larm Currents up to 5 A can be measured directly with the module Due to the measuring in the phase conductor the current can be measured in a star as well as a delta connection without further external components The raw measured values are transferred via the connected fieldbus to a superior PLC or a control system The module delivers data to the fieldbus via eight data channels 16 bit each The d...

Page 382: ...nnect the Power Supply to the station before working with the module and secure the station against being switched on again The touch safe protection of this module is only provided with the DIN rail earthed properly Make sure that the DIN rail is connected to PE by earth terminals before commissioning the module Attention The module can be destroyed by overload The measurement connections L1 L2 a...

Page 383: ... winding This results in a hazardous voltage at the transformer Take care for an appropriate protection device e g covering In case further measuring devices shall be placed within the current measuring circuit the relevant standards must be regarded CAUTION Hazardous Voltage on open circuit path Never use a transformer in no load condition Always connect the transformer with the power measurement...

Page 384: ... reflected into the internal measuring resistance This is only possible by connecting one end of the secondary winding with the respective phase and the other end with the respective current output 1 A 5 A see connection diagrams with current transformer Note If a current transformer is used the conductors must be fused with 63 mA quick acting fuses see connection examples with current transformer...

Page 385: ...nnection diagram EP 1813 Star Connection with measuring current transformer 5 A Example Figure 206 Connection diagram EP 1813 Single phase measurement with current transformer Note If the module is used in an environment of overvoltage category III transient overvoltage must be limited to 2500V ...

Page 386: ...ed parameterized voltage alarm limit2 exceeded 3 1 3 2 Yellow Voltage 70 V at L2 Yellow flashing Running light with 2 2 and 4 2 indicates the phase sequence 3 3 Red parameterized current alarm limit1 exceeded 3 4 Red parameterized voltage alarm limit2 exceeded 4 1 Red Line break or range exceeded input 3 4 2 Yellow Voltage 70 V at L3 Yellow flashing Running light with 2 2 and 3 2 indicates the pha...

Page 387: ...l input current max 1 A at measuring connection L 1 A current measurement in the phase conductor max 5 A at measuring connection L 5 A current measurement in the phase conductor Sampling rate 3300 Samples s Resolution per channel 16 Bit internally 24 Bit Frequency range 45 65 Hz Limiting frequency of the input filter2 typ 4 5 kHz Harmonics analysis Visualization for the first 31 harmonics 1 accura...

Page 388: ...0 27648 0 0x0 Current alarm upper limit enable 1 Bit disabled 0 enabled 1 disabled Current alarm upper limit Positive absolute values only 16 Bit 0 5 A 0 27648 100 0x6C00 Current imbalance alarm enable 1 Bit disabled 0 enabled 1 disabled Current imbalance alarm limit 16 Bit 0 100 0 16383 100 Measuring shunt 4 mΩ at 5 A 44 mΩ at 1 A Supply Supply voltage 24 V DC 20 15 Current consumption from syste...

Page 389: ...connected phases RMS current average 7 Peak current during last accumulation interval Peak current L1 8 L2 9 L3 10 Line frequency Line frequency 11 Harmonic power at the selected harmonic Harmonic power L1 12 L2 13 L3 14 Harmonic reactive power at the selected harmonic Harmonic reactive power L1 15 L2 16 L3 17 Harmonic apparent power at the selected harmonic Harmonic apparent power L1 18 L2 19 L3 ...

Page 390: ...elect 1 React energy leading counter L1 49 L2 50 L3 51 Works only with Harmonic select 1 React energy lagging counter L1 52 L2 53 L3 54 Bit 0 1 Phase sequence L1 L2 L3 detected Status 55 Bit 1 1 Phase sequence L1 L3 L2 detected Bit 2 1 Voltage at L1 Bit 3 1 Voltage at L2 Bit 4 1 Voltage at L3 The channel becomes enabled by parameterizing a measuring value disabled 56 disabled 1 Values in brackets ...

Page 391: ...IFO full 4 Power supply fault 5 Reserved 0 6 Process alarm lost 7 Reserved 0 Channel type 4 0 6 Channel type 0x75 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bits per channel 8 Number of channels 6 Number of similar channels per module 3 Channel error 7 0 Error at channel 0 1 Error at channel 1 2 Error at channel 2 3 Error at channel 3 4 7 Reserved 0 Channel error 8 8 15 Reserv...

Page 392: ...4 Reserved 5 Reserved 6 Reserved 7 Reserved Error in channel 3 14 0 Reserved 1 Reserved 0 2 Reserved 0 3 Reserved 4 Reserved 5 Reserved 6 Reserved 7 Reserved Channel 4 error to Channel 31 error 15 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit 5 34 5 Process Data Inputs EP 1813 Byte Format Description Remarks IB0 Word CH0 Channel 0 IB1 IB2 Word CH1 Channel 1 IB3 IB4 Word CH2 Channel 2 IB5...

Page 393: ...for counter reset 0xAF QB2 QB15 Reserved Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer 5 34 7 Process alarm EP 1813 Name Byte Bit Function Alarm 0 0 Error at L1 1 Error at L2 2 Error at L3 3 Voltage lower limit underrun 4 Voltage...

Page 394: ...27648 x I 5 0 ARMS I D x 5 0 ARMS 27648 2 5 ARMS 13824 0x3600 0 ARMS 0 0x0000 Current range 1 A Peak current I Peaks occurring within the crest factor can be measured up to 8 A 40 A The total RMS is furthermore 1 A 5 A 9 481 A 32767 0x7FFF Overloading 8 0 A 27648 0x6C00 Nominal range D 27648 x I 8 0 A I D x 8 0 A 27648 4 0 A 13824 0x3600 0 0 A 0 0x0000 Current range 5 A Peak current I Peaks occurr...

Page 395: ...00 0 var 27648 750 0 var 13824 0x3600 0 0 var 0 0x0000 Current range 1 A Reactive power total Q 1066 6 var 32767 0x7FFF Overloading 900 0 var 27648 0x6C00 Nominal range D 27648 x Q 900 0 var Q D x 900 0 var 27648 450 0 var 13824 0x3600 0 0 var 0 0x0000 Current range 5 A Reactive power total Q 5333 2 var 32767 0x7FFF Overloading 4500 0 var 27648 0x6C00 Nominal range D 27648 x Q 4500 0 var Q D x 450...

Page 396: ...elivered active energy counter E 32766 Wh 32766 0x7FFE Nominal range 10000 Wh 10000 0x2710 1000 Wh 1000 0x03E8 1 Wh 1 0x0001 Reactive energy leading counter E 32766 Wh 32766 0x7FFE Overflow D 1 x E Wh E D 1 Wh 10000 Wh 10000 0x2710 Nominal range 1000 Wh 1000 0x03E8 1 Wh 1 0x0001 Reactive energy lagging counter E 32766 Wh 32766 0x7FFE Overflow Nominal range D 1 x E Wh E D 1 Wh 10000 Wh 10000 0x2710...

Page 397: ...wer limit Low Byte 0x80 17 0 7 Frequency alarm upper limit High Byte 0x20 18 0 7 Frequency alarm upper limit Low Byte 0x80 19 0 7 Measured value Channel 0 0xFF 20 0 7 Measured value Channel 1 0xFF 21 0 7 Measured value Channel 2 0xFF 22 0 7 Measured value Channel 3 0xFF 23 0 7 Measured value Channel 4 0xFF 24 0 7 Measured value Channel 5 0xFF 25 0 7 Measured value Channel 6 0xFF 26 0 7 Measured va...

Page 398: ...User Manual Section 5 GFK 2958L May 2021 Detailed Description of I O Modules 384 Figure 208 Typical frequency curve for current and voltage measurement ...

Page 399: ...dules is too large The maximum feed in current in the input current path via the 4 pole connector is 10 A Details required to calculate current demand and power supply are presented in Section Current Demand and Power Supply Power feed modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed...

Page 400: ...Module Status Green Voltage applied and is 18Vdc 3 1 Green Supply voltage for input current path 18Vdc 3 2 Red Supply voltage for input current path 18Vdc 3 3 3 4 Red Internal fuse defective replace module For error messages refer to Section 12 LED Indicators and Troubleshooting Figure 211 Block Diagram EP 7631 ...

Page 401: ...ional general data refer to Section General Technical Data for I O Modules 5 36 Power feed Module for Output Current Path EP 7641 Figure 212 Power feed Module for Output Current Path EP 7641 Figure 213 Connection Diagram EP 7641 Power feed modules are used to refresh the current paths and isolate the power supply The main power supply of the RSTi EP station is always fed in via the network adapter...

Page 402: ...e passive modules power feed module potential distribution module empty slot module may be installed in succession however the next module to be installed must be an active module CAUTION In the case of a maximum power supply of 8 A and a maximum temperature of 55 C 131 F all four contacts must be connected with 1 5 mm wiring 5 36 1 LED Indicators EP 7641 Module Status Green Voltage applied and is...

Page 403: ...41 5 36 2 Specifications EP 7641 Specifications Description Supply Supply voltage 20 4V 28 8V Maximum feed current for input modules 10 A Current consumption from output current path IOUT 10 mA General data Weight 76 g 2 68 oz General data refer to Section General Technical Data for the Fieldbus Network Adapter ...

Page 404: ...r safety transducers with OSSD Output Signal Switching Device inputs The safety function consists of the safe disconnection of 24 V outputs the safe state of which is 24 V switched off current path for outputs and the OSSD output is switched off All input sensors are independently supplied via separate voltage paths and report the current machine status to the control unit Each RSTi EP safe feed i...

Page 405: ... notes on the use of EP 19xx modules can be found in the Modules for Functional Safety Manual GFK 2956 5 38 Potential Distribution Module for Input Current Path EP 711F Figure 218 Power feed Module for Output Current Path EP 711 Figure 219 Connection Diagram EP 711F The potential distribution module EP 711F provides 16 connections for 24 V from the input current path Potential distribution modules...

Page 406: ...n of I O Modules 392 Figure 220 Block Diagram EP 711F 5 38 1 Specifications EP 711F Specifications Description Supply Supply voltage 20 4V 28 8V General data Weight 84 g 2 96 oz For additional general data refer to Section General Technical Data for I O Modules ...

Page 407: ...P 751F The potential distribution module EP 751F provides 16 connections for 24 V from the output current path Potential distribution modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distribution module and empty slot module may be installed in succession however the...

Page 408: ...n of I O Modules 394 Figure 223 Block Diagram EP 751F 5 39 1 Specifications EP 751F Specifications Description Supply Supply voltage 20 4V 28 8V General data Weight 84 g 2 96 oz For additional general data refer to Section General Technical Data for I O Modules ...

Page 409: ...potential distribution module EP 700F provides 16 connections for the functional earth Potential distribution modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distribution module and empty slot module may be installed in succession however the next module to be insta...

Page 410: ...gure 227 0V Potential Distribution Module for the Input Current path EP 710F Figure 228 Connection Diagram EP 710F The potential distribution module EP 710F provides 16 connections for ground from the input current path Potential distribution modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules pow...

Page 411: ... Modules 397 Figure 229 Block Diagram EP 710F 5 41 1 Specifications EP 710F Specifications Description Supply Supply voltage 0 V from input current path General data Weight 84 g 2 96 oz For additional general data refer to Section General Technical Data for I O Modules ...

Page 412: ...otential distribution module EP 750F provides 16 connections for ground from the output current path Potential distribution modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distribution module and empty slot module may be installed in succession however the next modu...

Page 413: ...le EP 8310 Figure 233 Empty Slot Module EP 8310 Empty slot modules can be integrated as reserve modules in a station They bridge all contacts in the basic module 1 1 and otherwise have no function Empty slot modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distributi...

Page 414: ...s 5 44 Termination Kit EP 8301 Figure 234 Termination Kit EP 8301 Each RSTI EP fieldbus network adapter is delivered together with a termination kit EP 8301 This comprises two end brackets and an end plate The end plate protects the contacts on the last module at the end of the RSTI EP station The station is fixed to the DIN rail on both sides via the end brackets 5 44 1 Specifications EP 8301 Gen...

Page 415: ...on in switch cabinets terminals or switch boxes in decentralized systems The field bus network adapter and I O modules conform to protection class IP20 6 1 1 Environmental Conditions Make sure that the permitted environmental conditions for installation and operation are observed refer to the General Technical Data in Section General Technical Data for the Fieldbus Network Adapter and to Section G...

Page 416: ...e transport company CAUTION The product can be destroyed by electrostatic discharge The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately grounded Unpack all parts and sort the modules into the installation sequence as per the instructions Dispose of all packaging in accordance with the local disposal guidelines The...

Page 417: ... of the RSTi EP Station on the DIN Rail Horizontal Installation Installation on vertically positioned DIN rails is also possible In this event however the heat dissipation is reduced such that the derating values change refer to Section Current Demand and Power Supply In the case of vertical mounting the field bus network adapter must always be arranged as the first module at the bottom and secure...

Page 418: ...e given below Ensure compliance with the minimum permissible cable bending radius In order to carry out the installation and further maintenance work and to ensure enough ventilation the RSTi EP station must be installed while observing the following Clearances Earth terminals already installed can be ignored when calculating the distance Figure 237 Clearances with Horizontal Installation ...

Page 419: ... Minimum Distance to Switch Cabinet Door with without Swivel Marker 6 1 8 Calculation of Space Requirements The space requirements for a RSTi EP station with n modules horizontal installation is calculated as follows Height 120 mm 4 72 2 x 40 mm 1 57 distances at top and bottom 200 mm 7 87 Width 8 mm 1 57 end bracket ...

Page 420: ...ion Current Demand and Power Supply Furthermore the modules may be arranged in any sequence In order to configure the station as clearly as possible it is recommended to arrange the modules according to their function 6 1 10 Arrangement of SIL Modules An EP 19xx module can be positioned anywhere in the RSTi EP station All of the following output modules up to the next EP 7641 module are safely dis...

Page 421: ...e RSTi EP station only when the power supply is disconnected Make sure that the place of installation switch cabinet etc has been disconnected from the power supply CAUTION The product can be destroyed by electrostatic discharge The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately grounded Note For failure free ope...

Page 422: ...es are in the correct position and the connection is made only when both snapping noises are heard CAUTION Improper installation may prevent grounding The grounding of the modules and network adapters is only ensured if the FE spring at the bottom is in contact with the DIN rail During installation make sure that both release levers on the bus network adapter and all release levers on the modules ...

Page 423: ...ects with the end bracket At the same time press the bus network adapter as close as possible to the DIN rail so that the network adapter is not tilted Figure 243 Sliding the Bus Network Adapter into Position 4 Place the first module on the DIN rail and press it down firmly It must audibly click into place 5 Slide the module to the left until it audibly clicks into place on the bus network adapter...

Page 424: ...n the DIN rail on the right hand side of the station so that the end bracket faces outwards 9 Slide the end bracket and end plate to the left until it completely connects with the last module Figure 245 Sliding the End Plate with End Bracket into Position 10 Screw down the end bracket tightly using a 3 mm screwdriver 11 Make sure that all release levers are in the locking position as standard If t...

Page 425: ... 2 Insert the labelled marker into the swivel marker from below 6 4 Wiring WARNING Explosion risk During assembly work sparks can form and surfaces may become excessively hot Before assembly make sure that there is not a potentially explosive atmosphere For applications in potentially explosive atmospheres observe the installation and construction requirements of EN 60079 15 and or country specifi...

Page 426: ...out the need for a tool Each cable must be the optimal length so the bending radii observe the manufacturer s specifications Strip the insulation from the lines to a length of approx 10 mm 1 mm 0 4 in 0 04 in even if you are using wire end ferrules If you use wire end ferrules with plastic collars strip the wires to 12 mm 1 mm 0 5 in 0 04 in Connect all lines according to wiring diagram For the us...

Page 427: ...her all wires are inserted as far as they will go Press the HD connector using the pressing tool Insert the wired connector into the module s connector frame 6 5 Insulation Test Insulation tests on the RSTi EP station must be done according to regulations in any case they are necessary before each commissioning CAUTION The product can be destroyed by a test voltage which is too high Note during in...

Page 428: ...User Manual Section 6 GFK 2958L May 2021 Installation 414 Emerson recommends short circuiting 24 V and GND on all power supply connectors fieldbus network adapter power feed modules and EP 19xx ...

Page 429: ...rm current resistance of the PE connection must be 120 A mm 77419 2 A in2 of the connected cross section To make sure a shielding concept is able to work properly the shield impedance must be 10 times larger than the impedance of the earth potential The following figure shows how these two topics relate to each other in application As shown in the figure below the cable s shielding is connected to...

Page 430: ...erference voltages Here high frequency voltage fluctuations known as transients are the cause of interference with a high level of effectiveness 7 1 1 Shielded Cables Increase Interference Resistance The sources of interference voltages can rarely be eliminated and even then not always completely Thus it is necessary to take measures to combat their effect In general the more effectively interfere...

Page 431: ...se of improper components that perform their task inadequately reduces or even eliminates the effect Placing the shielding at any spot on the earth potential will not suffice as this earth connection may have no effect on high frequencies In addition ground loops must also be taken into consideration Furthermore the shielding should be earthed over a large surface area Beyond that the quality of t...

Page 432: ...sitioned on the earth of the connected component but on the protective earth In the case of components that are installed in a metal housing the shielding must be positioned to this housing If no earthed housing is available the shielding is positioned on a separate earth When installing ground connections on shielding it is generally also important that no earth loops are created The smaller the ...

Page 433: ...st not be ignored However such shield conductors are relatively expensive and require more time in working with them Another possibility would be to place an additional voltage equalizing cable between the measurement location and the control panel The shield can then be hooked up on both sides A high impedance earth connection is also another option In the control panel the shield is then connect...

Page 434: ... made possible using an isolated power supply at the system power supply and the field power supply The block diagram shows the typical design of a RSTi EP system The power supply concept here makes sure that starting with a certain capacity utilization power refresh is implemented using power feed modules Figure 254 RSTi EP Power Supply Concept 7 2 2 Potential Free Design In a potential free desi...

Page 435: ...to make a connection 7 3 Electromagnetic Compatibility EMC RSTi EP products completely meet EMC requirements EMC planning however is necessary prior to installation Aspects to consider include all potential interference sources such as galvanic inductive and capacitive couplings as well as radiation couplings 7 3 1 Ensuring EMC To ensure EMC the following basic principles must be observed during i...

Page 436: ...osion Connection of moving earthed components cabinet doors separated mounting plates etc through short earthing straps with large surfaces Where possible avoid use of aluminum parts because aluminum oxidizes easily and is therefore unsuited for earthing 7 3 3 PE Connection The connection from earth to the PE protective earth connection must be done centrally WARNING In the event of a fault the ea...

Page 437: ... a large part of the clamping bracket 3 Mounting plate The support beam for holding control components must be connected to a large part of the cabinet housing 4 Busbar The busbar must be connected via the rail holding fixture The cable shields are fixed to the busbar 19 Protective earth conductor rail The protective earth conductor rail must likewise be attached to a large part of the mounting pl...

Page 438: ...nce The shield must be connected directly at its entrance into the system Keep cable ends as short as possible Do not use cable shields for equipotential bonding When connecting a data cable using a sub D connector the connection must be made through the connector s shield collar and never through pin 1 The data cable s shield must be attached to the shield bus with the insulation stripped away Th...

Page 439: ... must be used for equipotential bonding WARNING The shield must not be used for equipotential bonding The following features are essential for a voltage equalizing cable In the case of cable shields on both ends the impedance of the equalizing cable must be considerably smaller than that of the shield connection maximum 10 of its impedance When the length of the equalizing cable is less than 200 m...

Page 440: ...ing 426 CAUTION When disassembled RSTi EP modules and network adapters are at risk of electrostatic discharge ESD Therefore avoid touching bus connections with bare hands as this can lead to damage due to electrostatic discharges Figure 257 Equipotential Bonding ...

Page 441: ...eing used on site The descriptions in this Section use commissioning with a PROFINET network adapter and the PAC Machine Edition as an example 8 1 Requirements Before you start the commissioning work the following requirements must be fulfilled The control unit must be in operation The RSTi EP station must be completely assembled and wired up The control unit and RSTi EP station must be connected ...

Page 442: ...gator right click on the EPXPNS001 EPXPNS101 module and select Add I O Device The PROFINET Device Catalog displays Figure 258 From the PROFINET Device Catalog expand the EPXPNS001 EPXPNS101 line and select the module type Figure 259 Select the EPXPNS001 EPXPNS101 type and click OK The EPXPNS001 EPXPNS101 displays in the Navigator window Figure 260 ...

Page 443: ...ng PROFINET Network Adaptor firmware update 8 2 1 Configuring EPXPNS001 EPXPNS101 Parameters After adding a EPXPNS001 EPXPNS101 to the LAN its parameters can be configured by either double clicking on the scanner in the Navigator or right clicking and selecting Configure from the menu PROFINET Scanner Parameters Redundancy Tab for EPXPNS101 only This Tab is available only for EPXPNS101 and not for...

Page 444: ...S101 cannot reach the scanner due to cable or network configuration issues The EPXPNS001 EPXPNS101 is not able to scan the VersaMax module in its remote node I O Scan Set Specifies the I O scan set to be assigned to the EPXPNS001 EPXPNS101 Scan sets are defined in the CPU s Scan Sets tab The valid range is 1 through 32 the default value is 1 PROFINET Scanner Parameters Media Redundancy Tab By defa...

Page 445: ...Diagnostic The Type of diagnostic can be selected either Extended Channel diagnostic or Vendor Specific diagnostic Figure 266 Behavior of Outputs on Field Bus Error The behavior of the outputs can be set to all outputs to go off set to substitute value or Hold last state Figure 267 Module Behavior on Hot Swap When the user performs hot swap user can either continue data exchange or can behavior li...

Page 446: ...AAA Option Handling User can either enable or disable the Option handling By default it is disabled Group Module Diagnostic Alarm User can either enable or disable the Group Module Diagnostic Alarm By default it is disabled Figure 271 Reduce Return of Submodule Alarm User can either enable or disable the Reduce Return of Submodule Alarm By default it is disabled Figure 272 PROFINET Scanner Paramet...

Page 447: ...y 2021 Commissioning 433 Figure 273 Figure 274 This information cannot be edited Double clicking on Interface 1 icon of the EPXPNS001 EPXPNS101 module in the Navigator displays additional GSDML parameters See an example below Figure 275 ...

Page 448: ... Settings and additional GSDML parameters for the scanner See an example below Figure 276 8 2 2 Adding EPXPNS001 EPXPNS101 Modules to a Remote Node To add a module to the remote node right click on the EPXPNS001 EPXPNS101 icon in the Navigator and select Change Module List In the right pane of the Change Module List window expand the list of module types Figure 277 ...

Page 449: ...ameters must be configured For all EPXPNS001 EPXPNS101 modules this includes configuring a set of basic parameters such as reference address length general parameters 8 3 Configuring EPXPBS001 The number and types of slave devices that can exchange data with the master are constrained by memory resources within the master module The amount of memory available for the PROFIBUS configuration is affe...

Page 450: ...Add Slave The Slave Catalog dialog box displays This dialog box lists the slave devices that are available to configure in the PROFIBUS network Figure 279 3 Select a slave device and click OK The Slave Properties dialog box displays Note If the slave module is not in the list but you have a GSD file for it click Have Disk ...

Page 451: ...ered in the dialog box Vendor The manufacturer of the slave device from the GSD file This is a read only field Device ID The ID of the PROFIBUS device This is a read only field Model The model of the slave device This is a read only field Hardware Rev The hardware revision of the device from the GSD file This is a read only field Class The class of the slave device This is a read only field Softwa...

Page 452: ...quired for your system The following figure shows the Modules tab after several modules have been added Figure 282 To change the order position of a module select it and click Properties The Module Properties dialog box displays Enter the numerical value of the new position the module is to have The position numbering starts at 0 The other information in this dialog box is generated by the GSD fil...

Page 453: ...ave one data area with inputs outputs or both Some devices have multiple data areas that are shown as additional rows Data Area Parameters Area This value is an index beginning at 1 Read only Type Specifies whether the data is input or output as well as type digital or analog Value can be Digital In Analog In Digital Out or Analog Out Ref Address Specifies the memory area that is used to map the d...

Page 454: ...emory If Type is Analog default is set to False Setting Swap Bytes to True causes the LSB and MSB to be swapped before the data is mapped into PLC memory For EP 5111 EP 5112 EP 5212 EP 5442 and EP 5422 modules user should set Swap Bytes to true In the application if the user wants to access the DWORD for these modules use SWAP_DWORD function block 8 3 3 Configuring DP V1 Settings for a Slave Wheth...

Page 455: ... for the selected device Maximum Channel Data Length The maximum length in bytes of the DPV1 telegrams The slave adapts its buffer size for the respective data count Valid range 4 through n bytes where n is the value specified in the GS file Maximum Alarm PDU Length The maximum length in bytes of the DPV1 Alarm telegrams Valid range 4 through n where n is calculated by the following formulas m Max...

Page 456: ...ms via SAP51 Master Alarm acknowledge SAP50 Master quits alarms via SAP50 Configuration Data Convention The DPV1 data types Choices Configuration Data of EN 50170 Configuration Data of DPV1 Enabled Alarms Pull Plug Alarm Modifiable or read only depending on the GSD file When this box is checked a slot signals the withdrawal of a module or the insertion of a module Process Alarm Modifiable or read ...

Page 457: ...1 using CoDeSys 1 Open CoDeSys software right click CoDeSys and select Add Device Figure 286 2 From the Add Device dialog box click to select Append device then double click EtherCAT Master Figure 287 3 From the CoDeSys software Tree View select EtherCAT_Master and from the Tools menu select Install device ...

Page 458: ...ning 444 Figure 288 4 From the Install Device Description dialog box select the EMERSON_EPXETC001_TwinCAT xml file and click Open Figure 289 5 From the Add Device dialog box click to select Append device select the EPXETC001 device and click Add Device ...

Page 459: ...ect the I O devices from the list and click Add device Figure 291 To change the module parameters 2 From the CodeSys software Tree View select the Network Adapter and the Startup parameters tab 3 Right click the Name column select Add from the drop down menu select the parameter details to add and click OK ...

Page 460: ... Server for more information on editing the Web Server interface of the Network Adapter and I O Module parameters 8 6 Configuring EPXEIP001 The RSTi EP EtherNet IP network adapter EPXEIP001 is configured as Generic Ethernet Module under EtherNet IP Scanner using the EDS Electronic data sheet file Network Adapter and I O Module parameters are configured using the Network Adapter Web Server interfac...

Page 461: ...t data size will be 4 bytes for input assembly 101 and Output assembly 102 respectively To add more input and output modules only the input and output size have to be incremented depending upon the data size of the module Refer to section data width of RSTi EP IO modules under the EPXEIP001 EtherNet IP adapter Download the configuration and Read Write the Cyclic data in defined Registers In order ...

Page 462: ... EPXPNS001 EPXPNS101 with latest GSDML file refer to Section Configuring EPXPNS001 EPXPNS101 2 Double click the EP 5324 module in the module list 3 The EP 5324 window opens 4 Select the General Parameters tab The list of all parameters is displayed Figure 293 Editing module parameters 5 Click the parameter that you would like to change and 6 Set the Operating mode parameter of the IO Link port to ...

Page 463: ... displayed Figure 294 Editing module parameters 6 Click the parameter that you would like to change and 7 Set the Operating mode parameter of the IO Link port to 8 the value IO Link 9 Set each of the parameters Process data length input 10 and Process data length output to the value auto 11 Use this method to edit all of the parameters that you 12 want to change 13 Click OK to save the settings Al...

Page 464: ...erating mode parameter of the IO Link port to the value IO Link 7 Set the Process data length input parameter of the IO Link port to the value auto default 8 Set the Process data length output parameter of the IO Link port to the value auto default 9 Change the other parameters as required 10 Each change is labelled with a green symbol until it has been applied All changes are only saved when you ...

Page 465: ... Data text field 5 Click OK 6 Use this method to edit all of the parameters that you would like to change All settings only take effect once they have been loaded into the component EtherNet IP EPXEIP001 To configure the EtherNet IP network adapter Refer to Section Configuring EPXEIP001 Parameterizing the IO Link port with Ethernet IP First set the process data length of the IO Link master to the ...

Page 466: ...lt 6 Set the Process data length output parameter of the IO Link port to the value auto default 7 Change the other parameters as required 8 Each change is labelled with a green symbol until it has been applied All changes are only saved when you click Apply changes 9 All changes are reset when you click Restore 10 Click Apply changes 11 The changes are then transferred to the adapter and the green...

Page 467: ...ruption no other network device with the same subnet ID should be connected to the PC Using network adapters for Ethernet based fieldbus systems recognizable by the RJ45 socket web server access can be realized alternatively via Ethernet This function must be enabled in the web server in the network adapters parameter setup Any changes of the IP settings on either USB port or Ethernet port will no...

Page 468: ...om https www emerson com Industrial Automation Controls support Installing the USB Driver Note The USB port acts as a virtual DHCP Server Please do not assign any IP addresses to other devices within the same subnet of the USB port default 192 168 1 0 otherwise network failure might occur To install the USB driver 1 Start up your PC 1 Connect the PC to the network adapter using a USB cable Type US...

Page 469: ...ftware on this computer Figure 298 6 Click Browse and select the folder in which you have stored both inf files and click Next Note There could be a security inquiry because the driver software does not have a signature Nonetheless continue with the installation 7 Follow the rest of the steps in the installation routine until the successful installation is confirmed The driver displays in the Devi...

Page 470: ...o start the web server 1 Open an internet browser 2 In the address line enter the IP address of the network adapter default 192 168 1 202 9 2 1 Activating the Ethernet Socket To activate the Ethernet socket 7 In the station view click on the Network Adapter and then Parameters 3 Scroll down the list of parameters until you see the entry Web server via Ethernet 4 Change the setting to enabled Figur...

Page 471: ...Panel in the Network and Sharing Center 11 Under Unidentified network click on LAN connection The LAN Connection Status window displays Figure 301 12 Click Details The Network Connection Details window opens Figure 302 The IP address of the virtual LAN port the USB connection displays under IPv4 DHCP server The standard IP address is 192 168 1 202 The web server is started ...

Page 472: ...dow opens automatically You can access this window later via the Network Adapter status dialog box refer to Section Displaying and Editing the Network Adapter Status Figure 303 2 Enter the User name and Password 3 To change the login data enter the new user name and the new password twice click on change login 4 To deactivate password protection do not enter any new data but instead click on No lo...

Page 473: ...e of this the numbering of the modules in the web server view may deviate from the count in the actual station 9 4 Navigation and Operating Instructions 9 4 1 Setting the Language When the program is started the web server attempts to start with the language set in your web browser If this language is not supported by the web server the program starts with the English setting New language versions...

Page 474: ...t Click on the magnifying glass symbol to zoom in or out on the station s display Figure 306 9 4 3 Quick View Tooltip of Detailed Values To display detailed channel values Move the cursor slowly over the station without clicking The detailed values of the channel on top of which the cursor is presently situated display ...

Page 475: ...en Force mode is not activated The status data can be displayed at all times regardless of the state of the field bus connection Setup changes can only be stored while the field bus is not active To display and edit the network adapter status Click on the network adapter The Network Adapter Status dialog box displays Figure 308 From here you can Reset the network adapter to factory default setting...

Page 476: ...erver was started Note After a reset the network adapter is restarted All data not protected against power failure is reset To reset the web server 1 Click on the network adapter 2 From the Network Adapter Status dialog box click Reset Figure 309 9 5 2 Resetting the Network Adapter to Factory Settings This function allows you to set up the web server in its original state as at delivery This also ...

Page 477: ...s All the parameters are then listed in a new window Figure 311 For parameters that can be edited enter the changes in the entry fields or select alternative settings from a dropdown menu 9 6 Displaying Module Data and Editing Parameters Note These functions are only accessible when Force mode is not activated Parameters can only be written when the field bus is not active To display module data a...

Page 478: ...e individual parameters click Parameters Figure 313 For parameters that can be edited alternative settings are offered in a dropdown menu 1 Select the parameter you would like to change 2 Select the desired setting from the dropdown menu 3 Click Apply Changes to save all changes and close the window 4 Click Close to close the Module Status window ...

Page 479: ... process data 1 From the menu bar click Node Info and then Process Data The overview displays all modules and channels along with their current values these values are continuously updated Figure 315 2 Click Close to leave this view 9 7 2 Displaying Diagnostic Data To display diagnostic data 1 From the menu bar click Node Info and then Diagnostic data In the overview all of the modules that have d...

Page 480: ... generated Depending on parametrized alarm behavior the PLC can continue to transmit process data and the RSTi EP station will process them for all unforced channels However forced channels will ignore any process data and behave according to forced values Safety related modules EP 19xx cannot be forced The force mode allows you to carry out functional tests or preconfigure the station prior to co...

Page 481: ... the Detail View of the Station in Force Mode For a better survey we recommend changing to the detail view In this view modules can be fade out and in which is helpful especially when working with larger stations To open the detail view in force mode From the menu bar click Force and Node Figure 319 All active modules are displayed in the overview The switchable channels are provided with a change...

Page 482: ... the Filter bar Figure 320 Displayed modules are highlighted in color in the filter bar while hidden modules are displayed in white Figure 321 To display or hide modules From the filter bar click on the module you would like to display or hide 9 7 6 Resetting Filters To display all modules again Click Display all To hide all modules Click Hide all ...

Page 483: ...display Figure 322 To accept an individual change Click on Apply changes To accept all changes Click OK 9 7 8 Modules with Registers Modules with registers for example counter modules and PWM modules can be forced individually To force individual modules with registers 1 Click on the channel that needs to be forced enter the required value and click Apply Changes ...

Page 484: ... support to your local PC Firmware files for the network adapter have the extension bsc For PROFINET network adapters for instance the file might be named EPXPNS001_ xyz bsc Firmware files for IO modules have the extension bsm For Analog input modules for instance the file might be named EP 3_ xyz bsm The language files will be in the format NA xyz lng Note You can determine for each module separa...

Page 485: ...r 471 1 Navigate to the web server and click Firmware The Firmware window displays Figure 324 2 Click Select firmware to select a firmware file for the required module 3 Select the firmware file from the storage location on your computer and click Open ...

Page 486: ...e for this purpose Once the firmware file has been loaded the Options area displays which modules can be updated with this file Figure 326 6 Click to check or uncheck the boxes so that only those modules that are to be updated are selected 7 Once you have called up all the required firmware files and you have selected the required modules click Update now 8 Once the firmware is updated a Firmware ...

Page 487: ...ware upgrade follow the Recovery Mechanism for RSTi EP Network adapter 9 8 1 Recovery Mechanism for RSTi EP Network adapter 1 Connect the Network adapter via micro USB connection to a PC 2 The Network adapter should identify as a Mass Storage Device 3 Copy the Firmware image bsc in the root directory of the Mass Storage Device 4 The Network Adapter will automatically detect a fitting FW file and s...

Page 488: ...on Click on the link 9 9 1 Exporting Log Data Saving a Service File In the event of problems and service cases it may be helpful to save the current log data for the RSTi EP station This data can provide the service technician with valuable information about the malfunction To save a service file 1 Click on Save service file 2 Select a storage location on your PC for the service file logdata wmi a...

Page 489: ...place of installation switch cabinet and such has been disconnected from the power supply CAUTION The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately earthed To remove replace the plug in unit 1 Unlock the connector frame Figure 329 Unlocking the Connector Frame 2 Swivel the plug in unit with the cabling towards t...

Page 490: ...chine system is disconnected from the power Only one electronic unit may be removed from the station at any one time If multiple electronic units have to be replaced this must be done consecutively The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately grounded Note Once an electronic unit is removed from a power fee...

Page 491: ... The I O modules continue data exchange on hot swap of the module Alltheoutputswillberetainedpriortohot removal of the module until the module is replaced as per the original configuration CAUTION During hot insertion or removal of IO modules a transient Loss of Power up to 500ms may occur on the network adapter and IO modules during which all the outputs may drop to zero This system behavior shou...

Page 492: ...er Manual Section 10 GFK 2958L May 2021 Replacing Components 478 Figure 331 Unlock the Connector Frame Figure 332 Open to at least 90 2 Lift the electronic unit removal lever and swivel it forwards by 90 ...

Page 493: ...0 GFK 2958L May 2021 Replacing Components 479 Figure 333 Lift the Electronic Unit Removal Lever Figure 334 Swivel the Electronic Unit Removal Lever Forward 3 Using the removal lever pull the electronic unit forwards and out ...

Page 494: ...module Note The electronic units are functionally coded so that they can only be inserted into the appropriate base module If it is not possible to insert a new electronic unit into the base module check if the combination is correct and if there is a possible mix up Figure 336 Slide the Electronic Unit into Position 6 Fold the connector frame back so that it closes and clicks into place 7 In case...

Page 495: ...m the power supply CAUTION The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately earthed To remove an individual module from the station all modules to the right of it and the termination kit must be moved by approximately 5 cm 2 in To replace an I O module 1 Unfasten the mounting screw on the right hand end bracket...

Page 496: ...he DIN rail 9 Position the new module with its closed release lever on the DIN rail so that it clicks audibly into place 10 Slide the module to the left until it audibly clicks into place against the neighboring module 11 Return the modules that were slid away back into their original position slide the modules to the left so that they audibly click into place on the new module Note After all the ...

Page 497: ...he event of the machine system being put into a dangerous state as a result of the removal of a connector a replacement can only be made once the machine system is disconnected from the power Risk of contact fire Remove connectors only while they are load current free The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequ...

Page 498: ...ess both sides of the connector together so that it can be slid off the frame Figure 341 Remove the Connector 3 Remove the connector by pulling it off 4 Insert the new connector in the frame so that it audibly clicks into place 5 Swivel the plug in unit upwards until the connector frame clicks into place ...

Page 499: ... power supply CAUTION In the event of the machine system being put into a dangerous state as a result of the removal of cables a replacement can only be made once the machine system is disconnected from the power The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately grounded The components in the RSTi EP series can ...

Page 500: ...ace Cable 1 Using a 3 mm 1 8th in screwdriver push in the pusher adjacent to the cable to be removed and pull the wire out Figure 342 Depress Release Mechanism with Screwdriver 2 Release the pusher 3 Insert the new wire into the opening To do so you do not need to push in the pusher ...

Page 501: ...he right and remove both from the DIN rail You can now disassemble the modules and the field bus network adapter either individually or in groups of three to four modules 5 Press all the release levers of a module group towards the mounting plate so that they click into place 6 Slide the module group to the right and remove it from the DIN rail 7 Repeat the above procedure for all remaining module...

Page 502: ...on and we will arrange for their proper disposal This also applies to countries outside the European Union To dispose of the RSTi EP station Pack the products properly and send them to your responsible distributor You can find the address of your respective country representative in the annex and at https www emerson com Industrial Automation Controls support ...

Page 503: ...ttention In the event of a malfunction occurring on a RSTi EP station carry out the following recommended measures If the malfunction cannot be fixed send the affected product to Emerson refer to the section General Contact Information Emerson does not assume any liability If the base or electronic module has been tampered with ...

Page 504: ... error in the parameter set or slave address error or firmware update is running Check the fieldbus parameters and the PLC configuration Check that the GSD file is up to date Check if the configured station setup matches the actual setup Maintenance Required MT Yellow Error on the system bus or the fieldbus Check that the modules have been snapped into place properly Check fieldbus wiring Check th...

Page 505: ...p Maintenance Required MT Yellow Error on the system bus Check that the modules have been snapped into place properly Connection Link 1 Green Connection established between port 1 of the network adapter and another field device Off No connection Check the connection to the next participant and the fieldbus cable Active ACT 1 Yellow flashing Data being exchanged on port 1 Connection Link 2 Green Co...

Page 506: ...ol unit or error in the parameter set Check the fieldbus parameters and the PLC configuration Check that the ESI file is up to date Check if the configured station setup matches the actual setup Maintenance Required MT Yellow Error on the system bus Check that the modules have been snapped into place properly Connection Active L A IN Off No connection Check the fieldbus cable Green Connection esta...

Page 507: ...d due to an overload Off and the module status LED is off Improper supply voltage Check the supply voltage System Fault SF Red Configuration error or error in the network adapter or error in a module or there is a new diagnostic message Check if the configured station setup matches the actual setup Read the diagnostic message with the web server or an engineering tool and determine which further a...

Page 508: ...red or replaced The internal fuse was triggered due to an overload Off and the module status LED is off Improper supply voltage Check the supply voltage System Fault SF Red Configuration error or error in the network adapter or error in a module or there is a new diagnostic message Check if the configured station setup matches the actual setup Read the diagnostic message with the web server or an ...

Page 509: ...n Green flashing Network Adapter not configured Check the adapter configuration and try again to establish connection Red Green flashing LED Self test during Start Network Status NS Off At least one EtherNet IP connection is established Yellow Address conflict or no IP address configured Assign address via web server or DHCP BootP Yellow flashing 1 Hz valid IP address but no Ether Net IP connectio...

Page 510: ...that the module has been snapped into place properly Check the supply voltage Digital Counter SSI and Serial Communication Modules EP 5111 EP 5112 EP 5212 EP 5261 EP 5311 Status LED Red Error in supply voltage at input current path Communication error on the system bus There is a new diagnostic message Check that the module has been snapped into place properly Check the supply voltage Pulse width ...

Page 511: ... bus network adapter power supply Check the input signal Check the bus network adapter supply voltage EP 3368 EP 3468 Status LED Red Error in supply voltage at output current path Communication error on the system bus There is a new diagnostic message At least one output overloaded Check that the module has been snapped into place properly Check the supply voltage Eliminate the overload short circ...

Page 512: ...ck whether the connections 1 A and 5 A have been mixed up Install a shunt 2 4 Red Nominal input voltage 300 V or parameterised limit exceeded Check the Voltage Chek the parameterised limit Channel LED 3 2 Yellow Voltage 70 V at L2 3 3 Red Nominal input current 1 A 5 A or parameterised limit exceeded Check the feed in current Check the parameterised limit Check whether the connections 1 A and 5 A h...

Page 513: ...erly Check the channel error check the supply voltage 3 2 Red Supply voltage of the feed in plug 18Vdc Check supply voltage of feed in plug 3 4 Red Damage of internal fuse Replace module EP 7641 Status LED Red Channel error or communication error on the system bus or there is an error in the supply voltage Check that the module has been snapped into place properly Check the channel error check the...

Page 514: ...t Perform a cold start within 24 hours If the error has not been fixed send the module to Emerson for a technical examination Interruption in one of the two safety loops of a safety circuit for at least 3 seconds Check safety circuit for interruptions if an interruption of the safety channel is not part of the application Cross connection between the safety loops for at least 3 seconds Check safet...

Page 515: ...ld start within 24 hours If the error has not been fixed send the module to Emersonfor a technical examination Interruption in one of the two safety loops of a safety circuit for at least 3 seconds Check safety circuit for interruptions if an interruption of the safety channel is not part of the application Cross connection between the safety loops for at least 3 seconds Check safety circuit for c...

Page 516: ...ss data and diagnoses of IO Link devices IO Link configurator tool is connected with RSTi EP Network adapter via micro USB connection as shown below Figure 343 IO Link Configurator tool connection with Network adapter Note To use the online parameterization feature of the IO Link Configurator Tool the HTTP Settings parameter in the Network adapter webserver should be configured to HTTP HTTPS Concu...

Page 517: ...User Manual Section 13 GFK 2958L May 2021 IO Link Device Configuration 503 ...

Page 518: ... x exe Follow the installation wizard Once successfully installed you can start the IO Link Configurator The starting page is displayed Note The license conditions are displayed when the program is started for the first time Read and confirm the license conditions 13 3 Operating the RSTi EP IO Link configurator 13 3 1 Displaying the starting page The starting page is displayed below each time you ...

Page 519: ...ate the Json file based on the configuration but you cannot import the configuration into the IO Link communication Module EP 5324 On the starting page you can connect to the Network adapter using the USB Address User Name Password of the Network adapter create a new project or open an existing project In the menu bar click the house icon Figure 345 Calling up the starting page ...

Page 520: ... module in the device tree 3 Opening the IODD finder in the standard browser 4 Displaying diagnoses 5 Displaying IO Link device parameters 6 Deleting IODD from IO Link port 7 Adding IODD to IO Link port 8 Changing the language 9 Separating the connection to the network adapter 10 Displaying the process data 11 Detecting the connected IO Link device 12 Deactivating the IO Link port 13 Displaying th...

Page 521: ...the parameters 5 Changing the language 6 Connecting to the network adapter separate the connection to the network adapter 7 Reading all the parameters in the section only in online mode 8 Writing all the changed parameters in the section only in online mode 9 Reading individual parameters only in online mode 10 Reading current parameter value only in online mode 11 Writing individual parameters on...

Page 522: ...the existing project click OK A new project is created 13 3 6 Saving a project A project incorporates the configuration of an IO Link communication module Open the context menu Click Save as Select a storage location and a file name and click Save The project is saved with the file ending emr After you have saved a project for the first time you can save the changes by clicking on Save 13 3 7 Open...

Page 523: ...nder Navigate to the IO Link port overview Click the link to the IODDfinder The IODDfinder is opened in your standard browser Search for the required IODDs and load the files onto your computer Figure 349 Link to the IODDfinder 13 4 Editing IO Link device configurations 13 4 1 Assigning the IO Link device to an IO Link port Navigate to the IO Link port overview For the empty IO Link port click Sel...

Page 524: ...ired device type from the list Click OK 13 4 3 Removing the IO Link device assignment Figure 352 Deleting the IO Link device Navigate to the IO Link port overview For the IO Link port for which you want to remove the assignment click Remove bin icon The assignment of the IO Link device to this IO Link port is removed 13 4 4 Editing the IO Link device parameters Figure 353 Parameterizing the IO Lin...

Page 525: ... length of the current configuration PD IN Length of the input data in bytes PD OUT Length of the output data in bytes 13 4 6 Finding rectifying parameter errors Faulty parameterized IO Link devices are indicated by a red frame around the IO Link port concerned Figure 355 Faulty parameterized IO Link device Open the detailed view of the IO Link device Figure 356 Jumping to faulty parameter value C...

Page 526: ... access a network adapter via RSTi EP IO Link configurator and RSTi EP web server simultaneously this may result in access conflicts Click Connect on the starting page Alternatively click Connect in the menu bar Enter the IP address of the network adapter Click OK You may be requested to enter your user name and password You need the same user name and the same password that you use when logging i...

Page 527: ...tivated The supply voltage of the IO Link port is switched off 13 5 4 Identifying a connected IO Link device The IO Link port to which the IO Link device is connected must be activated Figure 360 Identifying an IO Link device The configurator can determine the identification data of a connected IO Link device You can use the identification data to find the corresponding IODD or to check whether yo...

Page 528: ...the number of parameters to be read and the capacity utilization of the adapter it may take a while until all data is read In the device tree switch to the required IO Link communication module For the IO Link device whose data you want to edit click Edit cog icon The detailed view of the IO Link device is opened Figure 362 Updating the parameters If you want to update an individual parameter Clic...

Page 529: ...menu in the IO Link port overview of the IO Link communication module Click Apply configuration 13 5 8 Displaying process data You must be connected to the Network adapter In the device tree switch to the required IO Link communication module In the IO Link port overview click Show process data A dialogue box opens In the Mapping Information section the process data mapping for the individual IO L...

Page 530: ...g Kit Generic This part is a plug in unit which consist of a Connector Frame and Connectors standard Emerson blue color This can be used as replacement part or can be used to facilitate custom wire harness creation before arriving at the installation site This is an orderable part which comes as a pack of 30 units per box This Plug Kit is a generic accessory for all RSTi EP IO modules EP 8150 Swap...

Page 531: ...218 EP 8300 EP 1318 EP 8300 EP 125F EP 8300 EP 12F4 EP 8300 EP 153F EP 8300 EP 1804 EP 8300 EP 2214 EP 8300 EP 2614 EP 8300 EP 2634 EP 8300 EP 2218 EP 8300 EP 225F EP 8300 EP 2814 EP 8300 EP 2714 EP 8300 EP 291F EP 8300 EP 5111 EP 8300 EP 5112 EP 8300 EP 5212 EP 8300 EP 5261 EP 8300 EP 5311 EP 8300 EP 5422 EP 8300 EP 5422 EP 8300 EP 5324 EP 8300 EP 3164 EP 8300 EP 3264 EP 8300 EP 3664 EP 8300 EP 3...

Page 532: ...P 8300 EP 7631 EP 8631 EP 7641 EP 8641 EP 1901 EP 8300 EP 1902 EP 8300 EP 1922 EP 8300 EP 711F EP 8300 EP 751F EP 8300 EP 700F EP 8300 EP 710F EP 8300 EP 750F EP 8300 EP 8310 EP 8300 Note For PACSystemsTM EPSCPE100 CPE115 Standalone Controller details refer GFK 2222 Quick start guide Manual ...

Page 533: ...User Manual Appendix A GFK 2958L May 2021 Decimal Hexadecimal Conversion Table 519 Appendix A Decimal Hexadecimal Conversion Table ...

Page 534: ...Vdc 2 Wire EP 125F C IN 16 PTS POS LOGIC 24 Vdc 1 Wire EP 1318 C IN 8 PTS POS LOGIC 24 Vdc 3 Wire EP 1214 C IN 4 PTS POS LOGIC 24 Vdc EP 12F4 B IN 4 PTS POS LOGIC 24 Vdc Time Stamp EP 1804 B IN 4 PTS 110 230Vac Isolated B 3 Digital Output Modules Catalog Description DNV GL LR EP 2214 C OUT 4 PTS POS LOGIC 0 5A 24 Vdc EP 2614 C OUT 4 PTS POS LOGIC 2A 24 Vdc EP 2634 B OUT 4 PTS POS NEG LOGIC 2 A 24 ...

Page 535: ...R EP 5111 B HSC 1 CH AB 100 KHZ DO 0 5 A 24 Vdc EP 5112 B HSC 2 CH AB 100 KHZ EP 5212 B FREQ MEASUREMENT 2 CH 100 KHZ EP 5311 B SSI Comm 1 CH B 7 Potential Distribution Modules for I O Functional Earth Catalog Description DNV GL LR EP 700F B POWER MOD 16 CH FUNC EARTH EP 710F B POWER MOD 16 CH GND 24 Vdc IN PATH EP 711F B POWER MOD 16 CH 24 Vdc DIST IN PATH EP 750F B POWER MOD 16 CH GND 24 Vdc OUT...

Page 536: ...ber Tracking Table 522 Appendix C Serial Number Tracking Table The table below provides a mechanism to derive date code and other information through the serial number marked on the product Example AO7H21PC7300202 Date 17 July 2014 Product Family RSTi EP ...

Page 537: ... Directive European Safety for Industrial Control Equipment Self Declaration in accordance with European Directives Refer to Declaration of Conformity found at the Emerson support link located at the end of this document for a complete list of approved products Electromagnetic Compatibility Directive European EMC for Industrial Control Equipment Certification by Competent Body in accordance with E...

Page 538: ...OSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 3 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS 4 EQUIPMENT SHALL BE INSTALLED INTO AN ENCLOSURE THAT IS ONLY ACCESSIBLE WITH THE USE OF A TOOL D 2 ATEX Zone 2 Hazardous Areas Requirements To maintain compliance with the ATEX Direc...

Page 539: ... All other Countries Customer Care Quotes Orders Returns customercare cn mas emerson com Technical Support support mas apac emerson com Any escalation request should be sent to mas sfdcescalation emerson com Note If the product is purchased through an Authorized Channel Partner please contact the seller directly for any support Emerson reserves the right to modify or improve the designs or specifi...

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