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Emerson AMPGARD RVSS, Instruction Booklet

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EATON

 www.eaton.com

Instruction Booklet 

IB020003EN

Effective January 2021

AMPGARD RVSS

Reduced Voltage Soft-Starter

User Manual

Contents

Section 1: Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.1  Manual objectives   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Documentation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3  Starter features   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4  Theory of operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.5  Starting modes   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.6  Stopping Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16
1.7  RVSS power and control one-line diagram   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.8  Representative schematic diagrams  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Section 2: Protection and diagnostics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.1 Signals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3  Optional motor protective relay  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4 Monitoring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.5  Communication to other devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.6 Trending  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7  Fault log  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.8  Event (Snapshot)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Section 3: Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1 Current  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 Voltage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3  Power   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.5

 

Operating (system)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Section 4: Inputs / outputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Section 5: Communication   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1  Communication between BCM, I/O Board and MUI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2  Communication using Modbus Serial  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3  Communication using Modbus TCP/Ethernet IP  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 Programming  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Section 6:  Hardware description  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.1  RVSS Enclosure and components arrangement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2  Power module  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.3  Bypass contactor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.4  Power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.5  Optional motor protective relay  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.6  Auxiliary interlocks  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.7  System control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Section 7:  Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.1 Jog    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.2  Normal start  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3  Coast stop  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.4  Soft stop   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.5  Bypass mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Section 8:  Commissioning procedure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.1  Preliminary setup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.2  System characteristics documentation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.3 Programming  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.4  Hi-pot and megger tests  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.5  Removing the RVSS SCR truck  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Section 9:  Programming   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

9.1 Overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9.2  MUI operations   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Summary of Contents for AMPGARD RVSS

Page 1: ...Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User manual ...

Page 2: ...2 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual ...

Page 3: ...s against the purchaser or user by its customers resulting from the use of the information recommendations and description contained herein Support services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products We are dedicated to providing fast friendly and accurate assistance That is why we offer you so many ways to get the support you need Whether...

Page 4: ...emperature 25 3 5 Operating system 25 Section 4 Inputs outputs 26 Section 5 Communication 27 5 1 Communication between BCM I O Board and MUI 27 5 2 Communication using Modbus Serial 27 5 3 Communication using Modbus TCP Ethernet IP 27 5 4 Programming 28 Section 6 Hardware description 29 6 1 RVSS Enclosure and components arrangement 29 6 2 Power module 32 6 3 Bypass contactor 36 6 4 Power supplies ...

Page 5: ...dbus register map and bit assignments 86 Appendix B Startup documents 98 Appendix C Links to supporting information 109 Appendix D Setup parameter information 110 Appendix E inControl parameter screenshots 122 Appendix F Motor Controller Status codes explanation 157 Appendix G inControl motor control screen 159 Appendix H Monitoring parameter information 160 Appendix I Motor protective settings 16...

Page 6: ...ault trip register 312 93 Table 23 Active warning alarm register 313 93 Table 24 Tripped status bits register 314 94 Table 25 Warning status bits register 316 94 Table 26 Motor controller status bits register 319 95 Table 27 Pre Start fault code register 332 95 Table 28 System status bits register 300 96 Table 29 Start type register 1018 profile1 1033 profile 2 96 Table 30 Decel type register 1019...

Page 7: ...s in LV compartment 31 Figure 22 RVSS low voltage compartment components 32 Figure 23 RVSS SCR truck assembly front 32 Figure 24 RVSS SCR truck assembly rear 33 Figure 25 SCR truck mounted in RVSS cell 33 Figure 26 RVSS heat sinks and SCRs 33 Figure 27 RVSS phase leg assembly 33 Figure 28 Fan out board 34 Figure 29 Gate driver board 35 Figure 30 Snubber board 35 Figure 31 Shelf mounted bypass cont...

Page 8: ...80 New project file name appears in Network Summary 59 Figure 81 Update Catalogue button 60 Figure 82 Drag the Modbus Serial device from the Catalogue to the Network 60 Figure 83 Modbus Serial Modal Configuration popup 61 Figure 84 Windows COM port properties 61 Figure 85 Modbus Serial Configuration tab 62 Figure 86 Successful connection from BCM to PC inControl 62 Figure 87 Connect Ampgard RVSS d...

Page 9: ...6 Figure 115 Quick access toolbar 76 Figure 116 MUI bottom row and OK softkeys and MODE BACK button 77 Figure 117 24 VDC power supply 82 Figure 118 48 VDC power supply 82 Figure 119 SCR truck rear power pole test points 83 Figure 120 Example motor nameplate 107 Figure 121 Example motor thermal limit curve 108 Figure 122 Motor controller status display field 157 Figure 123 Motor controller status f...

Page 10: ...LY QUALIFIED PERSONS SHOULD INSTALL MAINTAIN ADJUST OR REPAIR THESE UNITS A QUALIFIED PERSON IS ONE WHO IS FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE EQUIPMENT AND THE HAZARDS ASSOCIATED WITH IT IMPORTANT USER INFORMATION Read and understand these instructions before attempting any installation operation or maintenance of the AMPGARD RVSS Reduced Voltage Soft Starter This equipment shall ...

Page 11: ...er settings sheets for motor and RVSS as installed quick start guide general guidelines for parameters C Links to supporting information including instruction books and files D Setup parameter information what parameters RVSS uses and their application E inControl parameter screenshots F Motor controller status codes explanation F Motor protective settings record sheet for RVSS motor protective pa...

Page 12: ...inches deep by 92 inches tall including the main bus The unit includes top mounted horizontal bus for integration into an AMPGARD lineup if desired The unit top half is referred to as the upper cell and the bottom half as the lower cell If the starter is not to be part of an AMPGARD lineup a transition compartment will likely be included to provide a transition from incoming cables to the horizont...

Page 13: ... During a start the motor is heating rapidly due to high currents while lacking rated cooling If a start takes too long or if the motor stalls and doesn t start at all motor insulation can suffer permanent heat damage shortening the motor s life 1 4 1 4 AC motor torque and applied voltage Under steady state conditions of voltage and frequency AC motor torque is proportional to the square of voltag...

Page 14: ...process and the electrical supply system s available starting current Soft Starters The AMPGARD RVSS is unlike two step starters using contactors and reactors or autotransformers It uses power electronics and closed loop control to produce a smooth application of increasing voltage Because solid state semiconductor output can be precisely controlled and varied without steps with the benefit of pre...

Page 15: ...ull Voltage Start and Voltage Ramp with Limited Voltage Sag The stopping modes include Coast Stop and Linear Deceleration 1 5 Starting modes The AMPGARD RVSS can be configured for different starting modes depending upon the needs of the application Following are descriptions of these modes 1 5 1 Voltage ramp with current limit The factory default starting mode Voltage Ramp with Current Limit combi...

Page 16: ...ss operation to be used Also the normal RVSS soft start protection features such as Current Limit and Instantaneous Overcurrent are not active The starter system must include an external motor protective relay to provide those features 1 6 Stopping Modes 1 6 1 Coast stop Coast Stop is the simplest of the stopping modes When a stop command is received the RVSS will open the main contactor open the ...

Page 17: ...basic starter components with incoming line isolation switch power fuses control power transformer potential transformer and main contactor In addition the SCR truck assembly with SCR Power Poles and gating and protection electronics are shown followed by output CTs and cabling to the motor 1 8 Representative schematic diagrams Figure 10 and Figure 11 are representative schematic diagrams for Ampg...

Page 18: ...actor Ba Bypass Feedback N O BCM Base Control Module BX Bypass Contactor Pilot Relay CPT Control PowerTransformer CR Control Relay primary CT CurrentTransformer DSP Digital Signal Processor controller EDC Ethernet Daughter Card IOB Interface Input Output Board ISW Isolation Switch M Main Contactor Ma Main Feedback N O Mb Main Feedback N C MPR Motor Protective Relay optional MUI Monitoring User Int...

Page 19: ...19 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Figure 10 Schematic diagram first page ...

Page 20: ...20 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Figure 11 Schematic diagram second page ...

Page 21: ...ntaneous Overcurrent Table 4 shows the protections provided in the AMPGARD RVSS their ANSI fault codes and their application during various operation modes Table 4 RVSS protection Protection ANSI code Fault code Motor control states Standby Pre Start Start ramp Close bypass Stop ramp E stop 1 1 X X X X X RVSS instantaneous Overcurrent 50 51 2 X X X X Motor Jam 50 51 22 X Pre Start check fault 86 4...

Page 22: ...time to start based upon the electrical and mechanical system components If a start takes longer to complete than the anticipated time to start an Incomplete Sequence is declared to protect from a Stall or Blocked Rotor condition Figure 12 Pre start checks sequence 2 2 7 RVSS Overtemperature Each SCR truck power pole heat sink assembly has a positive temperature coefficient PTC thermistor mounted ...

Page 23: ...ercurrent and Jam Protection 2 2 17 Time Between Starts There is a programmable timer that times from the edge of a Start and prevents frequent re Starts if programmed other than a zero value The MUI will Alarm a Starter Not Ready ACODE 8 if the RV Soft Starter is attempted within this time 2 2 18 BackSpin Inhibit The BackSpin Inhibit function includes a programmable timer activated after a Stop t...

Page 24: ...vent occurs The BCM supports both implicit polled messages as well as explicit messages of all operating parameters on EtherNet IP 2 5 Communication to other devices Communication with other devices varies with the customer needs and application The RVSS Base Control Module BCM can communicate using Modbus or Ethernet protocols For Modbus Serial The BCM has an RS 485 port on its bottom face and a ...

Page 25: ... signals can be observed on the MUI by using the Mode Back button to access the top menu V selection then the left contextual button to display Vavg average VUnb unbalance PhOrd phase order L1 L2 L2 L3 L3 L1 Analytical Motor Terminal Voltage and Firing Angle 3 3 Power Power values can be observed on the MUI by using the Mode Back button to access the top menu P selection then the left contextual b...

Page 26: ...7 6 Phase A CT secondary winding input and return Phase B current C24 C62 J7 3 and J7 4 Phase B CT secondary winding input and return Phase C current C14 C62 J7 1 and J7 2 Phase C CT secondary winding input and return Output name Connections Function K3 K3 24N T3 J13 6 and J13 13 RY1 Bypass contactor control relay BX control K2 K2 24N T2 J13 7 and J13 15 RY2 Main contactor control relay MX control...

Page 27: ...n Eaton cable C445XS USBLEADS USB A Male to flying leads cable for connection between a PC and the BCM bottom side RS485 serial port Since the PC port assignment has been determined by Windows Device Manager double clicking on the inControl Modbus Serial icon will invoke the Modbus Serial Configuration tab There the PC chosen port assignment baud rate parity stop bits and transmission mode can be ...

Page 28: ...Signal Processor DSP Firmware for the C445 Ethernet module EDC Firmware for the BCM Firmware for the MUI Application software for RVSS control of the BCM the custom program for RVSS operations System parameters for the target motor and control modes the BCM application software includes all functions needed for operation of the AMPGARD RVSS Updating Loading the firmware In the unlikely event the f...

Page 29: ...ows the AMPGARD RVSS unit with doors closed with a transition section in phantom A transition section is typical when the RVSS is not part of an AMPGARD lineup Figure 17 shows the RVSS with its medium voltage doors open Figure 16 Lifting Angles AC Horizontal Main Compartment Starter LV compartment Upper MV cell RVSS LV compartment Lower MV cell AC Incoming Transition if furnished RVSS front panel ...

Page 30: ...er supply Terminal boards Relays RF Filter RVSS cell Bypass contactor on shelf Truck Power Poles Cables to output terminals 48V Power supply RVSS front panel view with doors open The RVSS starter low voltage door has four cutouts Two are used for control devices and a motor protective relay if furnished and two available for additional custom devices see Figure 18 Standard control devices shown ar...

Page 31: ... a door mounted Monitor User Interface connected to the Base Control Module Inside the low voltage compartment are the RVSS control components including the 24 VDC power supply relays RY1 RY2 TRPX the Base Control Module the current RF filter the I O Board and terminal boards see Figure 21 and Figure 22 Figure 20 RVSS cell low voltage door with MUI Figure 21 RVSS control devices in LV compartment ...

Page 32: ... Base Control Module BCM RVSS low voltage compartment components 6 2 Power module The RVSS SCR truck assembly consists of three Power Poles see Figure 23 Each Power Pole has stab connections on the rear of the unit to connect to each phase from the starter contactor and to the output cables running to the RVSS output terminals see Figure 24 TO PREVENT DAMAGE TO THE RVSS DISCONNECT MV CABLES FROM T...

Page 33: ...ate Driver Board Gate Driver Board with PTC thermal interface 48V Power Isolation Fan out Board Snubber Boards RVSS phase leg assembly 6 2 1 SCRs RVSS Power Pole Silicon Controlled Rectifiers SCRs are sized for UL medium duty 400A The SCRs are rated for starting duty short time and must not be run continuously Under normal conditions the SCRs will be used only during a start and will be bypassed a...

Page 34: ... Driver U13 minus SCRs Firing Signals from I O Board U8 plus SCRs Firing Signals from I O Board Fan out Board 58 9009 One per phase leg assembly Three per 400 A Truck Fan out board 6 2 4 Gate driver interface boards with heat sink PTC thermal interface The SCR firing signals from the I O Board are transmitted over fiber optic cables These signals must be converted from light to voltage in order to...

Page 35: ...om Fan out J7 will pass through upper and lower Gate Driver board toroids and return to J7 J1 PTC Thermistor leads to lower Gate Driver White Red Red White Gate Driver Board 58 9011 Two per phase leg assembly Six per 400 A Truck Gate driver board Figure 30 Snubber Board 58 9010 Two per phase leg assembly Six per 400 A Truck White Red White Red Upper Snubber Board to Upper Gate Driver Board J1 for ...

Page 36: ...ed in the RVSS cabinet so that no external control power is required for system operation The CPT provides power for 120 VAC single phase control power bus for MPR DC power supplies pilot relays Main and Bypass contactors door indicating lights and space heaters RVSS control power is provided by the starter Control Power Transformer CPT located in the Ampgard upper cell This transformer steps line...

Page 37: ...ed The Base Control Module is located in the RVSS low voltage compartment and powered by the RVSS electronics 24 VDC power supply It has indicating LEDs on its front for status display See Figure 22 and Figure 34 Figure 34 RS 485 Input Power CH1 Port to MUI CH2 Port to BCM Bottom View Front View Status LED CH 1 LED CH 2 LED Serial Comm Micro USB Port Test Reset Ethernet Communication Module DIP Sw...

Page 38: ...ing green Flashing red Minor fault If the device has detected a recoverable minor fault the module status indicator shall be flashing red Steady red Major fault f the device has detected a non recoverable major fault the module status indicator shall be steady red Table 7 Ethernet card network status NS indicator Indicator state Summary Requirement Steady off Not powered no IP address The device i...

Page 39: ... regardless of local control source type MUI control functions The Monitoring User Interface MUI includes Monitoring menus with large font back lit LCD display Current voltage power thermal and other system data Setup wizard Easy parameter setting Fault notification and diagnostics Dedicated and contextual control buttons Running stopped and auto status LEDs Fault and warning LEDs Optional passwor...

Page 40: ...40 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Figure 38 I O Board with Digital Signal Processor DSP DSP ...

Page 41: ...NNECTORS BCM Interface GND PS1 PS1 G1 24N 24P 83 82 67 66 69 68 61 60 63 62 65 64 75 74 70 71 72 73 V31 V2 V11 C24 C14 C34 CG2 EMI CT Feed back PT Feed back Emergency Power Off Digital Inputs SSR Outputs K4 Fault K2 Bypass Bx Control K1 Ready Status LEDs K3 Main Mx Control 0 0 0 2 0 4 0 6 0 8 1 0 K6 Current Limit Active K5 UTSD Up to Speed at Transition Current Threshold K5 I O Board and Connectio...

Page 42: ...or control relay BX control K2 K2 24N T2 J13 7 J13 15 RY2 Main contactor control relay MX control K4 K4 24N T4 J13 3 J13 11 TRPX relay control K1 K1 24N T1 J13 8 J13 16 Ready K5 K5 24N T5 J13 2 J13 10 Up to speed detection K6 K6 24N T6 J13 1 J13 9 I FLA 90 of Current Limit Table 9 shows more information about the I O Board status LEDs shown in Figure 39 Table 9 I O board status LED functions LED F...

Page 43: ...firing 7 3 Coast stop Stop is a motor stopping sequence configured by selecting one of the stop possibilities shown in section 1 6 Stopping consists of opening the main and bypass contactors 7 4 Soft stop When selected as a stopping option Soft Stop provides a slow decrease in output voltage extending the stopping time of the motor Soft Stop is typically used with pumps Upon Stop the Bypass contac...

Page 44: ...iguration information to operate properly This document includes two data sheet to be filled out with motor and soft starter information prior to configuring the RVSS Motor information will be obtained from the motor nameplate or the motor data sheet Prior to configuring the RVSS it is recommended that the RVSS Motor Information sheet be completely filled out RVSS configuration information will de...

Page 45: ...ndles keep both hands on the pull handles as the truck travels down the ramp and brace against the truck to control the speed The stab connections from truck to starter bus will present some initial resistance See Figure 43 and Figure 44 Figure 43 Use Power Pole handles to pull out truck THE SCR TRUCK WEIGHS ROUGHLY 260 LBS USE A PALLET IN COMBINATION WITH THE STEEL RAMP AS SHOWN IN FIGURE 44 PROV...

Page 46: ... using either of these two methods Their features are summarized below and their details will be addressed in later sections Parameter titles are sometimes abbreviated on the MUI display but the application menus are the same for both the MUI and inControl 9 2 MUI operations The RVSS can be configured and run from the Monitoring User Interface MUI Mounted on the RVSS cell low voltage compartment d...

Page 47: ...e in either of two ways Program menu PRG permits configuring the starting profiles and other system parameters Setup Wizard permits defining the motor characteristics and choosing one of up to two previously defined starting profiles Setup wizard The Setup Wizard sets basic system parameters required for optimal operation The wizard selection appears on first power up and can also be accessed dire...

Page 48: ...ring Menus Press MODE BACK to toggle through Menu topics Data in Menu Use to scroll I Current V Voltage P Power T Thermal O Operations Avg Current IAverage Average Voltage Vavg Watts Total P Watts Motor EOL Run Time Run Time I as of FLA I FLA Voltage Unbalance VUnb Power Factor PF as Temp Pole A Motor Starts Starts Current Unbalance IUnb Phase Order Ph Ord VA Total P VA Temp Pole B Max Starting I ...

Page 49: ... cntrl source Loc rem powerup behavior Profile 1 settings Profile 2 settings Transition TH Run transition dly Configurable pre start check Ramp transition speed Truck size Current foldback speed Transition type 6 Faults and Events 7 Protections 8 Real time clock 9 Communications 10 System view Active fault Active warning Fault snapshot Tripped status bits Warning status bits Pre start sub fault co...

Page 50: ...UI faults and events Inhibits An inhibit is a condition that occurs while stopped that will prevent starting This could be a fault condition or a parameter change that requires soft reset or creates configuration conflicts When an inhibit occurs the stopped LED flashes and an Inhibit screen provides the reason If an Inhibit is due to parameter changes requiring soft reset the notification screen w...

Page 51: ...ghtness Contrast Screen Idle Behavior Users can define an inactivity time period that will be considered screen idle and then set screen idle behavior Optional behaviors include reducing brightness to a user settable idle level returning to the last viewed measurement screen or to a specific measurement parameter and or logging out if password protection is used PRG User Interface Settings Inactiv...

Page 52: ...hooting firmware gradation and logic editing functionality using communication protocols The software consists of two major parts the exterior Field Device Tool FDT software which is also known as the frame application and the interior Device Type Managers DTM See Figure 55 The interior DTM portion is further classified into two categories Device DTMs which connect to the field devices configurati...

Page 53: ...t the Finish button to complete the setup See Figure 61 Figure 61 inControl installation completed Ampgard RVSS DTM installation When the inControl installation is completed the inControl application will appear as a desktop icon and will have installed in it a Device Catalogue containing a set of DTMs devices These will include DTMs for Modbus Serial and Modbus TCP communication and DTMs for conn...

Page 54: ... access to this device Use the Update Catalogue button on the inControl DEVICE ribbon then close inControl and re open it The RVSS device will appear in the Device Catalogue window and will be available to drag over under the Modbus Serial network device Following is a series of screenshots showing the install steps See Figure 63 through Figure 68 Figure 63 DTM install first screen Figure 64 DTM i...

Page 55: ... option Once uninstalled users must reboot their computer to insure all associated files are cleared before re installing the new software version The below general procedure can be used as a guideline for the software update procedure 1 If applicable Save the currently opened project file and close the Power Xpert inControl software 2 Navigate to the Add Remove programs section of the control pan...

Page 56: ... the Ethernet connection IP address whether as a static IP from the DIP switches a dynamic IP address from a host server or a static IP address from internal BCM storage The MUI or inControl software can be used to determine whether the DIP switches will be used or ignored 9 3 6 Configuration Modbus Serial RS 485 Communications can be established by configuring the BCM using either inControl or th...

Page 57: ...itial screen With the initial screen displayed click the Empty project icon This will create a new project for future saving See Figure 75 Figure 75 Select empty project When the inControl project screen opens be sure the DEVICE tab is selected see Figure 76 Figure 76 Focus on DEVICE tab Click the File Save button to invoke the save dialog see Figure 77 ...

Page 58: ...003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Figure 77 Click File Save Browse for the file s destination see Figure 78 Figure 78 Browse for file destination Select a destination for the project file see Figure 79 ...

Page 59: ...nd the AMPGARD RVSS device will eventually be connected to this root see Figure 80 The Device Catalogue shows two DTMs Modbus TCP for Ethernet connections and Modbus Serial for RS 485 connections for the Modbus Serial device Figure 80 New project file name appears in Network Summary Before setting up the Modbus Serial device update the device Catalogue one time only to access the installed Ampgard...

Page 60: ... drag the Modbus Serial device from the Device Catalogue tab table to the Network icon on the left see Figure 82 or click the next to the device It will connect to the Network Figure 82 Drag the Modbus Serial device from the Catalogue to the Network Once the device is in place the Modbus Serial Modal Configuration window will pop up see Figure 83 so that inControl in the PC can be set up for seria...

Page 61: ...t entry to open the port properties window Set the baud rate as high as possible but either 9600 19200 or 38400 Set parity to Even Be sure that Stop Bits is 1 Click OK to save changes ote N You must have administrator rights to make changes to the port settings If you do not the window will appear to accept your entries but will not This will result in inControl not making a workable connection se...

Page 62: ...rial Modal Configuration window plus some others Enter the same settings on this tab that you needed to enter in the Modbus Serial Modal Configuration window Figure 85 Modbus Serial Configuration tab With the Modbus Serial module selected in the Network View Device Summary click the Connect icon on the inControl DEVICE tab This will connect the module to the network function and the BCM to the PC ...

Page 63: ...e node address of the C445 could be any value from 1to 253 If that is the case the actual address of the C445 must be entered here ote N if using the USB Micro USB connection Following disconnecting the software from the C445 the only way to connect to the C445 again is to also disconnect the Modbus serial driver then physically unplug the USB cable from the computer and then plug it in again Conn...

Page 64: ...he controller and the first time a screen will appear with an invitation to set the system password see Figure 91 Establishing a system password using inControl Click the check mark to set the password or the X to decline If you click the checkmark the Security screen will appear with tools to set the Admin password and or the USB password see Figure 92 The password can also be set from the MUI us...

Page 65: ...now contain a masking number 4294967295 The USB Admin and USB Login passwords work the same way 4294967295 4294967295 0 0 Security screen with set password and login procedures Passwords can be up to ten numerical characters in length to fit the MUI or inControl fields of ten characters 0000000000 Figure 93 Setup Wizard After completing or declining the password set the next screen displayed will ...

Page 66: ...et IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Figure 94 Completion checkmark Navigation Setup wizard first screen Figure 95 Active control mode selections Figure 96 Local control source selections ...

Page 67: ...7 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Figure 97 Remote control source selection Figure 98 Phase order selection ...

Page 68: ...d completion checkbox is clicked the next screen presented is the Ampgard RVSS Parameterization first screen see Figure 100 This screen shows topic selection choices on the left and selection parameters on the right It also has a Quick Toolbar with shortcut buttons For details on the shortcut buttons see Figure 101 Figure 100 QuickToolbar InControl AMPGARD RVSS application initial screen ...

Page 69: ...password using the MUI the password can be up to ten numerical characters If your password will be less than ten characters you must use the right arrow softkey to index over to the field location of the first left hand most password character then use the up down arrow softkeys to increment or decrement the password character to the desired value 0 9 Then use the right arrow softkey to index to t...

Page 70: ...et module will operate see Figure 104 The DIP switches can determine whether the IP address is set using BCM DIP switches or using inControl or the MUI To set up an IP address on the BCM Ethernet card choose an IP address from the following choices either 192 168 1 XXX where XXX is constructed using the first column in the table below to define the Low Octet 0 253 or DHCP pulls IP address from DHC...

Page 71: ...the Network View Network node see Figure 105 Figure 105 Connect Modbus TCP to Network When the Ampgard RVSS node is connected to the Modbus TCP node the Modbus TCP Set Address window will appear Use this window to enter the IP address set in the BCM Ethernet card using the DIP switches see Figure 104 and click Set Drag the Ampgard RVSS DTM icon from the Device Catalogue to the Modbus TCP node in t...

Page 72: ...nnect icon on the DEVICE tab status bar goes green To load the current settings parameters from the BCM click the Load from Device icon on the DEVICE tab a progress bar should appear and the parameters will load When loading is complete a new Ampgard RVSS Online Parameters tab should appear Now you can modify the existing parameters as loaded into inControl then upload them to the RVSS for use 9 3...

Page 73: ...Flashing Green and Red Self test While the device is performing its power up testing the module status indicator shall be flashing green and red 9 4 Ampgard RVSS setup using inControl Following are excerpts from the inControl Help utility provided to familiarize the user with the application 9 4 1 Incontrol user interface features Login screen The Login dialog is displayed when you start the appli...

Page 74: ...or other projects This opens the Backstage page where you can open a project from the file browser 3 Empty project Here you can create a new project from scratch 4 Import from XML Here you can create a new project where a selected XML file will be imported A file dialog will appear if you click on the icon Select an XML file that contains devices data that you want to import into the new project Y...

Page 75: ...s on your computer 5 FDT monitor Whenever a FDT related message is generated it will be displayed in this window 6 Error Log Whenever an error occurs in the device it will be written to the Error Log 7 General Node Info Window You can see the detailed information of the selected device or the Network root node in the Network view 8 DTM UI Windows All Device specific windows DTM user interfaces wil...

Page 76: ...lbar The Quick Access Toolbar provides shortcuts to some of the most common functions You can add or remove functions through its dropdown menu If the function is checked in the dropdown menu it means that it is on the toolbar See Figure 115 and Table 20 Figure 115 Quick access toolbar Table 20 Quick access toolbar functions Area Function Explanation 1 New Creates a new empty project 2 Open Opens ...

Page 77: ...ary of RVSS PRG menu parameters MUI Starter Configuration Figure 116 MUI bottom row and OK softkeys and MODE BACK button MUI operations will involve using MUI softkeys the MODE BACK button to navigate the top menu the OK button to make selections the UP DN arrow softkeys to navigate vertically within the menu the OK softkey to choose parameters the UP DN arrow softkeys to increment decrement param...

Page 78: ...n Mode Use this parameter set to basic operation parameters In the PRG menu navigate to 4 Operation Mode Click OK For each parameter selected click EDIT use the softkeys to set then click SAVE To exit without saving click the MODE BACK button Select 1 Active Op Mode choose which of two possible profiles will be used to control the starter the profile s will be defined later 0 Profile 1 1 Profile 2...

Page 79: ...t time for voltage to ramp from Deceleration initial to Deceleration final voltage 12 Deceleration initial voltage If Linear deceleration voltage soft stop was selected set voltage for initial step down at start of linear deceleration 13 Deceleration final voltage If Linear deceleration voltage soft stop was selected set output voltage value at which SCRs switch off and main contactor opens 14 Inc...

Page 80: ...tons to scroll to 2 Profile 1 Selection click OK to select 3 Use the arrow buttons to scroll to 1 Starter Profile click OK to select 4 Click EDIT then use the arrow buttons to increment the Starter Profile to 1 Voltage ramp with current limit click SAVE 5 Click the MODE BACK button to exit 1 Starter Profile and use the arrow buttons to scroll to 2 Stop Profile Click OK Click EDIT 6 Use the arrow b...

Page 81: ...81 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual ...

Page 82: ...mpartment has a status LED DC OK which will illuminate if the power supply is energized and operational Figure 118 48 VDC power supply 10 1 1 3 BCM The BCM will perform startup checks and indicate using the Status LED the presence of any faults or warning states see Figure 35 10 1 1 4 I O Board The I O Board performs power up checks and indicate its status using onboard status LED D31 Ready and D3...

Page 83: ...eat sink 500 kilo ohms to 2 5 megohms If either measurement is outside of this range or measures as a short circuit that phase leg assembly likely needs to be replaced Figure 119 SCR truck rear power pole test points Gate driver board SCR gate connections To test the SCR gate to cathode circuits for each SCR under test disconnect the gate white and cathode red wires Test the gate to cathode resist...

Page 84: ... the power circuit as appropriate but the control must be configured to provide that feature Check to be sure that the controller is configured for PFCC contactor control Also PFCCs when applied on RVSS must have series inductors in their circuit to avoid SCR di dt damage Never connect PFC capacitors on the output of the RVSS If furnished from the factory they will be wired through a contactor to ...

Page 85: ...85 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Appendices ...

Page 86: ... Phase B to Phase C UINT16 RO Units Vrms Voltage value Phase B to Phase C 307 LL Voltage Phase C to Phase A UINT16 RO Units Vrms Voltage value Phase C to Phase A 308 LL Voltage Average UINT16 RO Units Vrms Line Voltage Line to Line Average 309 Motor Current Average UINT16 RO Units Motor Current Average in Percent of FLA 310 Motor State UINT8 RO Motor State Stopped Accelerating Running 311 Line Fre...

Page 87: ...entRaw_phaseB_minPeak SINT16 RW 344 currentRaw_phaseC_minPeak SINT16 RW 400 KW SINT16 RO Units kW IP Calculated Real Power in kW 401 kVA SINT16 RO Units kVA Calculated Apparent Power in kVA 402 kVAR SINT16 RO Units kVAR Calculated Reactive Power in kVAR 403 Power Apparent Power Factor SINT16 RO Calculated Apparent Power Factor 404 Motor Max Starting Current Per Last Start UINT16 RO Units Arms Maxi...

Page 88: ...ot Phase C Current 515 Fault Snap Shot Log Vab 1 UINT16 RO Units Volts Fault Snapshot Phase A to Phase B Voltage 516 Fault Snap Shot Log Vbc 1 UINT16 RO Units Volts Fault Snapshot Phase B to Phase C Voltage 517 Fault Snap Shot Log Vca 1 UINT16 RO Units Volts Fault Snapshot Phase C to Phase A Voltage 518 Fault Snap Shot Log Frequency 1 UINT16 RO Units Hz Fault Snapshot Line Frequency 519 Fault Snap...

Page 89: ...er 1005 Motor Rated Hp UINT16 RW Units HP 1006 Motor Rated Service Factor UINT8 RW Units 1007 Rated Line Voltage UINT16 RW Units V 1008 Rated Freq UINT16 RW Units Hz 1009 Motor Rated PF scaled by 100 SINT16 RW Units PF x100 1010 Motor Rated Speed UINT16 RW Units RPM 1011 Motor Rated Efficiency scaled by 100 UINT16 RW Units x100 1012 Motor Rated kWatts UINT16 RW Units kW 1013 Motor Nominal Current ...

Page 90: ...16 RW Units 1042 Stop Ramp Time Profile 2 UINT16 RW Units Sec 1043 Deceleration Initial Voltage Profile 2 UINT16 RW Units 1044 Deceleration Final Voltage Profile 2 UINT16 RW Units 1045 Kick Start Enable Profile 2 BYTE RW 1046 Kick Start Voltage Profile 2 UINT16 RW Units 1047 Kick Start Time Profile 2 UINT16 RW Units Cycles 1048 Incomplete Sequence Time Profile 1 UINT16 RW Units Sec 1049 Incomplete...

Page 91: ...Load Mode On Transition Type UINT8 RW 1074 Bypass Transition Speed Low Load Ramp Transition Speed UINT16 RW 1075 Transition Current Level UINT16 RW 1076 Protection Jam Trip Level UINT16 RW 1077 Protection Jam Alarm Level UINT16 RW 1078 Protection Jam Trip Debounce UINT8 W Units Volts 1079 Backspin Inhibit Time UINT16 W Units FLA 1080 Time Between Starts UINT16 RW Units Cycles 1081 Transition Run D...

Page 92: ...und Fault Delay UINT8 RW Units Cycles 1095 Residual Ground Fault Response UINT8 RW 1096 FaultDisableBitwise Bit Descriptions UINT16 RW 1130 EnableSymetricMode UINT16 RW 1131 EnableRGFfilter UINT16 RW 1132 CurrentLimitLevelLightON UINT16 RW Units CL 1133 DelayRTCverificationAfterPwrUp UINT16 RW Units Secc 1134 Debounce PLL Magnitude Fault UINT16 RW Units Cycles 1135 Current Auto Zero Offset Fine Tu...

Page 93: ...k EOL 20 Volt Unbalance Or 1Ph 21 Amps Unbalance Or 1Ph 22 JAM OC 23 External Fault 24 Reserved9 25 Reserved10 26 Reserved11 27 Reserved12 28 Reserved13 29 Reserved14 30 Reserved15 31 Reserved16 32 Reserved17 Table 23 Active warning alarm register 313 Code Fault 1 Reserved1 2 Reserved2 3 Reserved3 4 Reserved4 5 Motor Overload EOL 6 Reserved5 7 RVSS Overtemperature 8 Start Inhibit Time 9 Under volt...

Page 94: ...lance Or 1Ph 12 Amps Unbalance Or 1Ph 11 JAM OC 10 External Fault 9 Freq Dev Range 8 Freq Dev PLL UV 7 Freq Dev PLL Phase 6 Reserved12 5 Reserved13 4 Reserved14 3 Reserved15 2 Reserved16 1 Reserved17 Table 25 Warning status bits register 316 BIT Reason 32 Reserved1 31 Reserved2 30 Reserved3 29 Reserved4 28 Overload 27 Reserved5 26 RVSS Overtemperature 25 Start Inhibit Time 24 Under voltage 23 Over...

Page 95: ... Active 19 DIN 0 External Fault 18 Start Ramp 17 Deceleration Ramp 16 Reserved9 15 Reserved10 14 Reserved11 13 Reserved12 12 Reserved13 11 Reserved14 10 Reserved15 9 Reserved16 8 Reserved17 7 Reserved18 6 Reserved19 5 Reserved20 4 Reserved21 3 Reserved22 2 Reserved23 1 Reserved24 Table 27 Pre Start fault code register 332 Code Fault 0 No Fault 1 Reserved1 2 A gnd 3 B gnd 4 C gnd 5 A B ph ph short ...

Page 96: ... Status 0 Start stop 1 Reserved 2 Reset 3 Auto remote Table 32 Trigger source event logger register 819 Code Status 1 Fault Event 2 Run Cmd 3 Close Main 4 Close Bypass 5 Up to Speed 6 Stop Cmd 7 Manual Trigger 8 Reserved 300 System Status Bits 301 Modbus Pooling regs 1 302 Modbus Pooling regs 1 302 Modbus Pooling regs 1 400 Modbus Pooling regs 2 401 Modbus Pooling regs 2 1000 Fieldbus command 1004...

Page 97: ...8 11 Auto Re Arm After Reset Save Next Block 12 Auto Re Arm After Reset Save Same Block Table 35 Datalogger module status register 435 Code Command 0 Init_mode 1 Stopped 2 Wait_Trigger 3 Pos_Trigger 4 Triggered 5 Preparing_Buffer Table 36 Fault disable bitwise register 1096 Bit Fault disable add up decimal enter register 1096 Decimal 15 Reserved9 32768 14 Reserved10 16384 13 Reserved11 8192 12 Res...

Page 98: ...educed Voltage Soft Starter User Manual Appendix B Startup documents Following are reference and record startup documents The collection includes blanks for motor data RVSS settings for up to two Start Profiles an RVSS quick start guide and checklist and some general soft starting guidelines ...

Page 99: ...EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Motor data sheet Motor Ratings Value Units Service Factor Voltage Volts Frequency Hertz Motor Watts Watts HP HP Power Factor Motor Speed RPM Nominal Current Amps Efficiency ...

Page 100: ...Starter User Manual RVSS Settings for Voltage Ramp with Current Limit Profile __________ Motor Parameters Parameter Setting Range and Default 1 Service Factor 2 Motor Nominal Current 3 Rated Voltage 4 Rated Frequency 5 Watts Motor 6 HP Motor 7 Motor Rated Efficiency 8 Rated Power Factor 9 Speed Motor page 1 of 2 ...

Page 101: ...meter Setting Range and Default Start ramp time 1 240 30 sec Jog Voltage 0 99 30 FV Initial voltage 0 99 40 FV Current limit 200 1000 500 Stop ramp time 1 240 30 sec Deceleration Initial voltage 10 100 100 FV Deceleration Final voltage 0 99 20 FV Kick start voltage 10 100 65 Volts Kick start time 6 120 30 cycles Incomplete sequence time 1 250 25 Sec if deceleration or Kick start are part of Profil...

Page 102: ... Ampgard MV Group Email ESMVD_MVCCustomerSolutionCenter Eaton com Ampgard RVSS Installed Location Company Site Name Address City State Zip Contact Name Title Telephone Email G O Item Number Application Fan Pump etc Site and Motor Information Mfg Catalog Part Number Voltage RPM Frequency HP or kW FLA S F LRA Code Line Phase Order ABC ACB Feeder Xfmr kVA Z Rear Access Y N Confirm Installation Condit...

Page 103: ...missioning Report Eaton Corporation Electrical Assemblies Division 221 Heywood Road Arden NC 28704 Tel 1 800 523 3775 Email ESMVD_MVCCustomerSolutionCenter Eaton com 2 Comments Observations Use a separate sheet of paper if additional space required Commissioner Name Commissioning Date Phone Email Customer Representative Date Signature Title Company ...

Page 104: ... load side cable connections for code compliance and tightness Check for sources of load side capacitance ALWAYS check the motor terminal box for surge caps They must be permanently disconnected before attempting a start Cable conductor runs must be less than 1 000 ft Note this refers to cable conductors not cable If it is two per phase the max distance reduces in half to 500 ft etc OK If applicab...

Page 105: ...ient to cause motor rotation If the motor hums but the shaft does not rotate the Jog voltage is too low It should be raised in increments of 5 to 10 and retried until it begins rotation within a second Record this number as good setting for the voltage ramp Initial Voltage for the step below If above 50 consider Kick Start OK Return the RVSS Start Mode to Voltage Ramp with Current Limit OK Enter t...

Page 106: ...l not register a DC decaying voltage With site permission initiate and observe at least three loaded Starts Bother ramp Starting and Decel Stopping fill up the motor electronic overload thermal bucket Time between Starts needs to be considered before initiating a new loaded Start to avoid nuisance FCODE 5 Overload alarms faults Fill in the remaining Commissioning Report Form information from a met...

Page 107: ...g current limit based upon motor nameplate data Stop Ramp Time For Stop Profile of Pump Deceleration otherwise not used Deceleration Initial Voltage For Stop Profile of Pump Deceleration otherwise not used Deceleration Final Voltage For Stop Profile of Pump Deceleration otherwise not used Kick Start Voltage For Kick Start enabled otherwise not used Kick Start Time For Kick Start enabled otherwise ...

Page 108: ...ncomplete Sequence Time can be set from the measured time needed to start the motor and load It can also be calculated if the motor thermal behavior is known Often vendor supplied motor data includes a Thermal Limit Curve This curve shows how the motor will heat up when subjected to various levels of current usually multiples of FLA If the motor Thermal Limit Curve is available its response to ove...

Page 109: ...PGARD RVSS Medium Voltage solid state soft starter user manual IB020004EN AMPGARD RVSS Medium Voltage solid state soft starter installation manual Ampgard RVSS Installation Manual Firmware upgrade process Firmware upgrade process https www eaton com content dam eaton products industrialcontrols drives automation sensors power xpert c445 intelligent motor management relays c445 firmware upgrade pro...

Page 110: ...e MUI PRG menu or the Power Xpert inControl application The inControl application facilitates programming the RVSS and allows for uploading and downloading settings files as needed Following is a table of the RVSS parameters configurable through the inControl application The inControl parameters organization closely follows what can be found through the MUI so that configuring the RVSS using eithe...

Page 111: ...g Current Maximum Starting Current Scaled Scaled by parameter I Scale Factor This value can be set to any value but is typically reset to 0 Motor Current Unbalance Percent Motor Current Unbalance Percent Power kW Watts Total Total Real Power kVA VA Total Total Apparent Power which is the vector sum of Reactive Power and Real Power kVAR VARS Total VAR Total Reactive Power which is the power compone...

Page 112: ...for Motor 1 This value is scaled by 0 01 For example if the motor is rated at 123 25 hp then this parameter should contain 12325 Rated Efficiency Motor rated efficiency in 00 00 Rated Power Factor Motor rated power factor in percent from the motor nameplate 00 00 Rated Speed Motor RPM nameplate rating for motor winding 1 used in all control profiles Wiring Configuration V PT Ratio Primary PT ratio...

Page 113: ... profile 0 Coast Stop 1 Linear Deceleration Ramp Down 10 Pump Deceleration Kick Start Enable Kick Start Enable Profile 1 0 Disable 1 Enable Soft Start Configuration Run Transition Settings Transition Threshold Percent Motor Transition to Run Threshold Percent Run Transition Delay If the motor is instructed to run by the user but the current thresholds are not reached the C445 will not fault on Und...

Page 114: ...nbalance or 1Ph 21 Amps Unbalance or 1Ph 22 JAM OC 23 External Fault 24 26 Reserved 27 User Interface not available or communications loss with the module 28 32 Reserved Fault Snapshot 1 Snap Shot Year Fault Snap Shot Log Year The Year from the time stamp information when the last fault occurred Snap Shot Month Fault Snap Shot Log Month The Month from the time stamp information when the last fault...

Page 115: ...verload Truck 20 Volt Unbalance Or 1Ph 21 Amps Unbalance Or 1Ph 22 JAM OC 23 External Fault 24 26 Reserved 27 User Interface not available or communication loss with the module 28 32 Reserved Pre start sub fault code 1 Pre start sub fault code 1 0 No Fault 1 Reserved 2 A GND 3 B GND 4 C GND 5 A B Phase to Phase Short 6 A C Phase to Phase Short 7 B C Phase to Phase Short 8 A SCR Short 9 B SCR Short...

Page 116: ...ified when a start command is received Sec Backspin Inhibit Time Anit backspin inhibit time before a reset is allowed Sec Time Between Starts This protection works by limiting the number of starts per hour Starting the motor frequently can lead to motor windings overheating resulting in a reduced life of the stator insulation The user can choose a start limit value as well as disabling the fault N...

Page 117: ...he Alarm Delay Time in the Protections General category will generate a warning Voltage Unbalance Trip Level Voltage Unbalance Trip Level protection monitors the three phase voltages and will trip the motor if the measured unbalance exceeds this threshold following the Voltage Unbalance Trip Delay time Voltage Unbalance Alarm Level Voltage Unbalance Alarm Level when exceeded and following the Alar...

Page 118: ...ation loss behavior will be triggered A value of zero 0 will disable the communication timeout Ethernet Basic Settings Present IP Address The Active IP Address being used on the Network Present Subnet Mask The Active Subnet Mask IP Address being used on the Network Present Gateway The Active Default Gateway IP Address being used on the Network Stored IP Address The IP address used in the NV addres...

Page 119: ... the Ethernet network True Full Duplex False Half Duplex Ethernet Port 1 Speed Select Select the Ethernet link speed Only used when Auto Negotiate is disabled 10 10 Mbps 100 100 Mbps Ethernet Port 1 Speed Actual Actual Ethernet link speed This parameter is used to verify the data rate being used on the Ethernet network It is read only Ethernet Port 2 Enable This parameter is used to disable the Et...

Page 120: ...rmware Version User Interface Firmware Version User Interface Hardware Version User Interface Hardware Version numerical format User Interface Bootloader Version User Interface Bootloader Version Overlay type The Overlay type for the User Interface Applies to C445UC_ models only DSP Module Panda Module Firmware Version Panda Module Firmware Version Panda Module CPLD Code Revision Panda Module CPLD...

Page 121: ...strator password protection The Administrator password is a 32 bit value that can be set as a Hex ASCII or decimal value that fits in 32 bits Whatever format is used to set the password will need to be used when entering the password as well to be sure it is correct For example if the password is set by writing an ASCII value of 1234 and later someone tries to unlock it with a decimal or hexadecim...

Page 122: ...ning page 2 Faults and Events Fault Indicators Pre start sub fault code page 1 Faults and Events Fault Indicators pre start sub fault code page 2 Faults and Events Fault Indicators Fault Queue Event Order Faults and Events Fault Snapshot 1 Basic Settings page 1 Faults and Events Fault Snapshot 1 Basic Settings page 2 Faults and Events Fault Snapshot 1 Snap Shot Trip Reason page 1 Faults and Events...

Page 123: ...www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Monitor Dashboard Voltage Monitor Dashboard Voltage Phase Order Monitor Dashboard Current ...

Page 124: ...124 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Monitor Dashboard Power ...

Page 125: ...125 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Monitor Dashboard System Monitor Dashboard Temperature ...

Page 126: ...126 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Motor Configuration Wiring Configuration ...

Page 127: ...127 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Wiring Configuration phase Order Operation Mode ...

Page 128: ...28 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Operation Mode Active Operation Mode Operation Mode Local Control Source ...

Page 129: ...TON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Operation Mode Remote Control Source Operation Mode Local Remote Power Up Behavior ...

Page 130: ...130 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Profile 1 Selection Starter Profile Profile 1 Selection Stop Profile ...

Page 131: ...131 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Profile 1 Kick start enable Profile 2 Selection Starter Profile ...

Page 132: ...132 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Profile 2 Selection Stop Profile Profile 2 Selection Kick start enable ...

Page 133: ... www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Soft Start Configuration Profile 1 Settings Soft Start Configuration Profile 2 Settings ...

Page 134: ...www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Faults and Events Fault Indicators Faults and Events Fault Indicators Active Fault page 1 ...

Page 135: ...om Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Faults and Events Fault Indicators Active Fault page 2 Faults and Events Fault Indicators Active Warning page 1 ...

Page 136: ...truction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Faults and Events Fault Indicators Active Warning page 2 Faults and Events Fault Indicators Pre start sub fault code page 1 ...

Page 137: ...ruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Faults and Events Fault Indicators pre start sub fault code page 2 Faults and Events Fault Indicators Fault Queue Event Order ...

Page 138: ... Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Faults and Events Fault Indicators Fault Queue Event Order Faults and Events Fault Snapshot 1 Basic Settings page 1 ...

Page 139: ...nstruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Faults and Events Fault Snapshot 1 Basic Settings page 2 Faults and Events Fault Snapshot 1 Snap Shot Trip Reason page 1 ...

Page 140: ...tion Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Faults and Events Fault Snapshot 1 Snap Shot Trip Reason page 2 Faults and Events Fault Snapshot 1 pre start sub fault code 1 page 1 ...

Page 141: ...ve January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Faults and Events Fault Snapshot 1 pre start sub fault code 1 page 2 Faults and Events Fault Snapshot 1 Motor Controller Status The Motor Controller Status field contains four two digit hexadeci ...

Page 142: ...142 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Protections General Protections General External Fault DIN Logic ...

Page 143: ...143 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Protections Current Protections Voltage ...

Page 144: ...ATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Protections Ground Fault Protections Ground Fault Residual Ground Fault Response ...

Page 145: ...145 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Real Time Clock Real Time Clock RTC Month ...

Page 146: ...146 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Communications Modbus Communications Modbus Modbus Baud Rate ...

Page 147: ...ww eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Communications Modbus Modbus Port TX Mode Communications Modbus Modbus Parity and Stop Bits ...

Page 148: ...148 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Communications Ethernet page 1 Communications Ethernet page 2 ...

Page 149: ...m Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Communications Ethernet IP Conflict Detection Enable Communications Ethernet IP Conflict Detection Conflicted MAC ...

Page 150: ... com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Communications Ethernet Ethernet Port 1 Enable Communications Ethernet Ethernet Port 1 Autonegotiate Enable ...

Page 151: ...om Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Communications Ethernet Ethernet Port 1 Full Duplex Enable Communications Ethernet Ethernet Port 1 Speed Select ...

Page 152: ... com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Communications Ethernet Ethernet Port 2 Enable Communications Ethernet Ethernet Port 2 Autonegotiate Enable ...

Page 153: ...om Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Communications Ethernet Ethernet Port 2 Full Duplex Enable Communications Ethernet Ethernet Port 2 Speed Select ...

Page 154: ...154 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual System View Base Control Module System View User Interface ...

Page 155: ...155 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual System View DSP Module System View Ethernet Card ...

Page 156: ...156 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Security ...

Page 157: ...In this illustration each message number address has been added to the illustration in red between 0 and 31 Figure 123 Motor Controller Status 0x00 0x00 0x00 0x00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 information dropdown list with message addresses shown here in red Click Information dropdown button Motor controller status fault messages Two hex dig...

Page 158: ... 0001 1011 1B 0101 1011 5B 1001 1011 9B 1101 1011 DB 0001 1100 1C 0101 1100 5C 1001 1100 9C 1101 1100 DC 0001 1101 1D 0101 1101 5D 1001 1101 9D 1101 1101 DD 0001 1110 1E 0101 1110 5E 1001 1110 9E 1101 1110 DE 0001 1111 1F 0101 1111 5F 1001 1111 9F 1101 1111 DF 0010 0000 20 0110 0000 60 1010 0000 A0 1110 0000 E0 0010 0001 21 0110 0001 61 1010 0001 A1 1110 0001 E1 0010 0010 22 0110 0010 62 1010 0010...

Page 159: ...the inControl app Device ribbon Additional Functions button to click Motor Control The Motor Control screen has status indicators showing the controller stopped started and reset state Start Stop and Reset buttons faulted inhibited warning ready and remote control states motor current as a percentage of FLA output voltage to the motor thermal bucket status and average motor current the most recent...

Page 160: ...e amps scaled via fieldbus Motor ground fault current RMS Accuracy meets UL 1053 IEC Class II B Table 46 Voltage values Parameter Name Range units Description L1 L2 maximum 4 160 V with PT ratios Supply line to line voltage AB L1 L2 2 accuracy L2 L3 maximum 4 160 V with PT ratios Supply line to line voltage BC L2 L3 2 accuracy L3 L1 maximum 4 160 V with PT ratios Supply line to line voltage CA L3 ...

Page 161: ...161 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Appendix I Motor protective settings ...

Page 162: ...162 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Appendix J Arc features information ...

Page 163: ...163 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Appendix K Retrofits information ...

Page 164: ...164 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Appendix L Spare parts ...

Page 165: ...165 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Appendix M Accessories ...

Page 166: ...166 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Notes ...

Page 167: ...167 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual Notes ...

Page 168: ...168 EATON www eaton com Instruction Booklet IB020003EN Effective January 2021 AMPGARD RVSS Reduced Voltage Soft Starter User Manual ...

Page 169: ...n ON L7L 5Z1 Canada EatonCanada ca 2017 Eaton All Rights Reserved Printed in USA Publication No IB022018EN TBG 001430 January 2017 Eaton is a registered trademark All other trademarks are property of their respective owners Instruction Booklet IB020003EN AMPGARD RVSS Effective January 2021 Reduced Voltage Soft Starter User Manual ...

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