Electro Cam Plus PS-6144 Series, Programming & Installation Manual

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Table of Contents
Pulse Copy ................................. 3-22
Rate
Setup ................................. 3-24
Resolver Type ............................ 3-25
RPM Update Rate ...................... 3-25
Scale
Factor ............................... 3-25
Setpoint Use .............................. 3-26
Setpoints .................................... 3-26
Shaft
Position ............................. 3-28
Software Version ........................ 3-28
Speed Compensation ................ 3-28
Speed Comp Mode .................... 3-29
Timed
Outputs ........................... 3-30
Toggle RPM ............................... 3-30
Section 4—Speed Compensation
Introduction ..................................... 4-1
Examples ........................................ 4-2
Leading/Trailing Speed Comp ......... 4-4
Negative Speed Comp .................... 4-6
Programming Guidelines ................ 4-6
Section 5—Output Grouping & Modes
Introduction ..................................... 5-1
Mode 0 ............................................ 5-3
Mode 1 ............................................ 5-3
Mode 2 ............................................ 5-4
Mode 3 ............................................ 5-5
Mode 4 ............................................ 5-6
Mode 5 ............................................ 5-7
Speed Comp & Modes ................... 5-8
Section 6—Communications
PLuSNET II Program .................... 6-1
Serial Communications Using
Electro Cam Corp. Protocol ............ 6-3
Error Codes .................................... 6-12
Checksum Calculations .................. 6-12
Serial Communications Using
Modbus ASCII Protocol .................. 6-13
Section 7—Troubleshooting
Controller Diagnostics..................... 7-1
Keypad Diagnostics ........................ 7-2
Resolver Troubleshooting ............... 7-3
General Troubleshooting ................. 7-4
Fuse Part Numbers ........................ 7-6
Appendix
Controller Specifications ................. A-1
Slimline Module Specifications ....... A-2
Transistor Output Specifications ..... A-3
Resolver Specifications .................. A-3
Factory Defaults .............................. A-3
PS-6144 Setpoint Record ............... A-4
Index
Section 1—Introduction
Mechanical Cam Switches.............. 1-1
Programmable Limit Switches ........ 1-1
PS-6144 Description ....................... 1-2
Basic Terminology ........................... 1-3
PS-6144 Standard Features ........... 1-3
PS-6144 Optional Features ............ 1-4
Section 2—Installation & Wiring
General Mounting & Wiring ............. 2-1
Mounting Dimensions ..................... 2-2
Terminals & Components
PS-6144-24M17 ......................... 2-3
PS-6144-24-X16-M09 ................ 2-4
Controller Input Wiring .................... 2-5
Output Wiring .................................. 2-8
Keypad Wiring ................................. 2-12
DIP Switch Configurations .............. 2-13
Communications Wiring .................. 2-15
Resolver Installation ....................... 2-16
Resolver Dimensions ...................... 2-17
Resolver Cables ............................. 2-18
Fuse Tester & Fuse Replacement... 2-19
Output Transistor Replacement ...... 2-20
Section 3—Programming
Keypad Overview ............................ 3-1
Menu Tree ...................................... 3-2
Initial Programming ......................... 3-3
Functions (Alphabetically)
Analog Output ............................ 3-4
Analog Quantity ......................... 3-5
Channel Copy ............................ 3-6
Communications ........................ 3-6
Default
Program ......................... 3-7
Enable Codes ............................ 3-8
Enable Options .......................... 3-10
Group Position Display............... 3-10
Increasing
Direction ................... 3-11
Input Status ................................ 3-12
Keyboard Quantity ..................... 3-12
Main Screen ............................... 3-13
Memory Tests ............................. 3-14
Motion ANDing ........................... 3-14
Motion Detection ........................ 3-15
Offset ......................................... 3-16
Output Enable ANDing............... 3-18
Output
Groups ........................... 3-18
Output Status ............................. 3-19
Password ................................... 3-20
Per Channel Enable ................... 3-21
Program
Copy ............................ 3-21
Program Select Mode ................ 3-22