EKOM DK50 4x4VRT/M User Manual Download

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CONTENTS

03/2021

NP-DK50-Nx4VRTM-AD-A-EN-4_03-2021

CONTENTS

GENERAL INFORMATION ............................................................................................................ 6

CONFORMITY WITH THE REQUIREMENTS OF THE EUROPEAN UNION ................... 6

SYMBOLS ........................................................................................................................ 6

DEVICE USE ................................................................................................................... 7

GENERAL SAFETY INSTRUCTIONS .............................................................................. 8

STORAGE AND TRANSPORT CONDITIONS ................................................................. 9

PRODUCT DESCRIPTION .......................................................................................................... 10

VARIANTS ..................................................................................................................... 10

ACCESSORIES ............................................................................................................. 12

PRODUCT FUNCTION .................................................................................................. 14

TECHNICAL DATA ...................................................................................................................... 17

INSTALLATION ........................................................................................................................... 21

INSTALLATION CONDITIONS ...................................................................................... 21

10.

COMPRESSOR ASSEMBLY ......................................................................................... 22

11.

PNEUMATIC CONNECTION ......................................................................................... 25

12.

ELECTRICAL CONNECTION ........................................................................................ 28

13.

COMMISSIONING ......................................................................................................... 34

14.

PNEUMATIC DIAGRAMS .............................................................................................. 35

OPERATION ................................................................................................................................ 38

15.

SWITCHING ON THE COMPRESSOR .......................................................................... 39

16.

SWITCHING OFF THE COMPRESSOR ........................................................................ 47

PRODUCT MAINTENANCE ........................................................................................................ 48

17.

PRODUCT MAINTENANCE ........................................................................................... 48

18.

LONG-TERM SHUTDOWN ............................................................................................ 64

19.

DISPOSAL OF DEVICE ................................................................................................. 64

TROUBLESHOOTING ................................................................................................................. 65

20.

REPAIR SERVICE ......................................................................................................... 67

ANNEX ........................................................................................................................................ 68

21.

MAPPING PARAMETERS ............................................................................................. 68

22.

INSTALLATION RECORD ............................................................................................. 70

Summary of Contents for DK50 4x4VRT/M

Page 1: ...DK50 4x4VRT M DK50 6x4VRT M User manual...

Page 2: ......

Page 3: ...0 6x4VRT M EKOM spol s r o Priemyseln 5031 18 SK 921 01 Pie any Slovak Republic tel 421 33 7967255 fax 421 33 7967223 www ekom sk email ekom ekom sk DATE OF LAST REVISION 03 2021 NP DK50 Nx4VRTM AD A...

Page 4: ...CONTENTS 5...

Page 5: ...8 PRODUCT FUNCTION 14 TECHNICAL DATA 17 INSTALLATION 21 9 INSTALLATION CONDITIONS 21 10 COMPRESSOR ASSEMBLY 22 11 PNEUMATIC CONNECTION 25 12 ELECTRICAL CONNECTION 28 13 COMMISSIONING 34 14 PNEUMATIC...

Page 6: ...lable knowledge The Slovak version is to be used in the event of any uncertainties The user manual is original and the translation is performed with the best available knowledge 1 CONFORMITY WITH THE...

Page 7: ...parameters and properties of the compressed air are suitable The compressor is exclusively intended to compress air without content of explosive or chemically unstable substances The compressor is int...

Page 8: ...ectly and safely Before building the compressor in other devices the supplier must assess if the supplied air and construction of the device comply with the requirements of the specified intended use...

Page 9: ...for the product If it is necessary to return the product during the warranty period the manufacturer is not liable for damages caused by improper packaging The compressor is shipped in a vertical posi...

Page 10: ...modules DK50 6x4VRT M 1 compressor module with 4 or 6 aggregates and controls for the assembled unit 2 adsorption dryer with connecting hoses 3 air tank module DK50 4x4VRTS M Composed of modules DK50...

Page 11: ...PRODUCT DESCRIPTION 03 2021 11 NP DK50 Nx4VRTM AD A EN 4_03 2021 DK50 4x4VRTS M DK 50 6x4VRT M...

Page 12: ...at optimal cost Use Central intake Existing type of dryer New type of dryer Rated voltage working pressure Article number DK50 4x4VRT M no AD 1000E AD 1500E 3x400 V 50 Hz 6 8 bar 447000009 171 DK50 4x...

Page 13: ...el of filtration m Bypass function Article number FS 41F DK50 6x4VRT M 1 no 604014119 006 FS 41M 1 0 1 604014119 010 FS 41S 1 0 01 604014119 025 FS 41AH 1 AC HC 0 01 604014119 011 These FS do not cont...

Page 14: ...s 12 draw in atmospheric air through the intake filters and compress it through check valves into the compressed air system A connecting hose 13 connects this system to the external adsorption dryer 8...

Page 15: ...PRODUCT DESCRIPTION 03 2021 15 NP DK50 Nx4VRTM AD A EN 4_03 2021 Fig 1 Compressor with dryer...

Page 16: ...4 Safety valve 5 Pressure sensor 6 Pressure gauge 7 Outlet valve 8 Adsorption dryer 9 Integrated cooler 10 Condensate separator 11 Dryer chamber 12 Air pump 13 Connecting hoses 14 Electrical cables 15...

Page 17: ...Air tank capacity l 500 500 500 500 Air quality filtration m Maximum operating pressure of safety valve bar 10 0 10 0 10 0 10 0 Noise at 5 bar LpA dB 80 70 83 72 Operating mode S1 100 S1 100 S1 100 S...

Page 18: ...pressor version when ordering b Consult any other range of pressure with the supplier c Weight is indicative and only applies to the product without accessories d Applies to ambient temperatures of 30...

Page 19: ...performance at 7 bar d C 20 40 20 40 20 40 20 40 Time to fill air tank from 0 to 7 bar s 150 150 115 115 Net weight c kg 439 572 531 664 Weight compressor module kg 268 401 350 483 Weight dryer modul...

Page 20: ...m of FAD Free Air Delivery applies to the following conditions Altitude 0 m n m Temperature 20 C Atmospheric pressure 101325 Pa Relative humidity 0 To calculate FAD compressor capacity in dependence o...

Page 21: ...ently stable base be aware of the weight of the compressor see the Technical Data chapter The compressor on the operator s side must be at least 70 cm from the wall to allow air flow for cooling purpo...

Page 22: ...the pallet All modules are secured to pallets Use a fork lift or similar hoisting equipment to handle and position the product Position the compressor module at the site of installation Fig 4 A Fig 4...

Page 23: ...all transport packaging and stabilizers to avoid any risk of damage to the product Remove all devices used to secure the aggregates once the compressor is installed and levelled at the site of final...

Page 24: ...loor Fig 7 Assembly of the AD dryer Remove the dryer from the packaging Install the dryer in its operating position Fig 8 At least two persons are needed to handle the equipment Integrated handles are...

Page 25: ...P DK50 Nx4VRTM AD A EN 4_03 2021 Fig 8 Handling the dryer 11 PNEUMATIC CONNECTION Connect compressor module dryer module and the air tank with the provided hoses Fig 9 Fig 9 Connecting the compressor...

Page 26: ...pressor module dryer and air tank hose length 1 mm hose length 2 mm DK50 4x4VRT M 1000 600 DK50 4x4VRTS M 600 600 DK50 6x4VRT M 1300 1000 DK50 6x4VRTS M 600 1000 AD dryer compressed air inlet Connect...

Page 27: ...yer compressed air outlet Connect the outlet from the dryer 1 to the air inlet on the air tank A G 3 4 connection is installed Fig 12 Compressed air outlet Condensate outlet from dryer Connect a hose...

Page 28: ...cal standards The product is delivered without a power cord Connect the compressor module to the dryer module using cable W22 Fig 15 Connect the compressor module to pressure sensor B1 located on the...

Page 29: ...LATION 03 2021 29 NP DK50 Nx4VRTM AD A EN 4_03 2021 Fig 15 Connecting the compressor to the dryer Fig 16 Connecting the control signal 1 Harting connector Proper routing of the electrical cable to the...

Page 30: ...TM AD A EN 4_03 2021 30 03 2021 Fire hazard and risk of electric shock Ensure the electrical cable does not touch hot parts of the device or connecting hoses Fig 17 Connecting the compressor to the pr...

Page 31: ...ys set as the MASTER e g M1 3 and the others as SLAVE e g M4 6 The set of three Slave air pumps operate under the following conditions see Fig 20 A waiting period pressurising to the upper limit of 1...

Page 32: ...aster 6 2 SLAVE 6 0 Description of adsorption dryer solenoid valve control The inlet valves Inlet A and B switch every 120 seconds The regeneration valves open variably based on the real load e g if a...

Page 33: ...manufacturer s technical support for such purposes Web server The controller has an integrated Web Server function that facilitates compressor monitoring via a PC smartphone or tablet using a conventi...

Page 34: ...ally in the Range Address Type and Display Format columns Variable values are shown in the Value column The monitoring table may then appear as follows Note Time values are displayed in minutes For in...

Page 35: ...INSTALLATION 03 2021 35 NP DK50 Nx4VRTM AD A EN 4_03 2021 14 PNEUMATIC DIAGRAMS DK50 4x4VRT M DK50 4x4VRTS M...

Page 36: ...INSTALLATION NP DK50 Nx4VRTM AD A EN 4_03 2021 36 03 2021 DK50 6x4VRT M DK50 6x4VRTS M...

Page 37: ...valve 7 Pressure relief valve 8 Condensate separator 9 Jet 10 Pressure sensor 11 Pressure gauge 12 Cooler 13 Cooler fan 14 Air tank 15 Drain valve 16 Outlet valve 17 Dryer solenoid valve 18 Central fa...

Page 38: ...atic components The working pressure settings for the pressure switch set by the manufacturer cannot be changed Compressor operation at a working pressure below the switching pressure indicates high a...

Page 39: ...and are switched on and off see the section on working pressures in the Technical Data chapter by the controller depending on the compressed air usage The compressors sequentially turn off once the s...

Page 40: ...e entire compressed air system stabilises The aggregates then gradually turn off at the switching pressure Complete a record for the installation of the compressor assembly and commissioning see the A...

Page 41: ...2021 F1 in alarm display mode press to switch back to normal operating mode for 60 seconds Backlit screen F2 information on operating hours and maintenance intervals F3 scrolls through Motor malfunct...

Page 42: ...essing F2 HOURS METER aggregate operating hours TIME TO GO MN time to next maintenance service TOTAL HOURS total compressor operating hours NUMBER of MN number of completed maintenance service checks...

Page 43: ...rs once 2000 hours of operation have been passed see the maintenance alarm Press and hold F4 for at least 5 seconds to set a new interval The screen switches back to normal operating mode once the new...

Page 44: ...e display flashes orange Note Press F1 to switch to the normal operating mode screen for 60 seconds The compressor supplies air to the compressed air system as needed and without restriction Call in s...

Page 45: ...display shows the current temperature inside the enclosed compressor module The alarm clears when the temperature drops below the limit The compressor supplies air to the compressed air system as nee...

Page 46: ...or circuit breaker is manually placed back in the ON position The display for normal operation is shown The compressor only supplies compressed air to the central line through the functional aggregate...

Page 47: ...sons the switch also functions as a central stop button The compressor is disconnected from the mains with the exception of the mains terminal block X0 Vent the air tank by disconnecting from the cent...

Page 48: ...quipment damage Prior to commencing compressor maintenance it is necessary to check if it is possible to disconnect the compressor from the appliance in order to avoid any risk of injury to the person...

Page 49: ...only be performed by trained personnel as follows Before beginning any of the following maintenance work first switch the main switch on the side of the switchboard to the 0 position Please follow the...

Page 50: ...k of rotation during air pump operation 17 20 16000 h x x 12000 h x x x x x 10000 h x x x x 8000 h x x x x 6000 h x x x x 4000 h x x x x 2000 h x x x x Once every 2 years Once a year x x Once a week x...

Page 51: ...9 20000 h 16000 h 12000 h x x x x x x x x x 10000 h x x x x x x x 8000 h x x x x x x x x x 6000 h x x x x x x 4000 h x x x x x x x x x 2000 h x x x x x x Once every 2 years Once a year x Once a week...

Page 52: ...00117 001 Chap 17 17 17 17 17 17 18 17 19 17 21 17 3 20000 h x 16000 h 12000 h x 10000 h x x x x x 8000 h x 6000 h x 4000 h x 2000 h x Once every 2 years x Once a year Once a week Once a day Time inte...

Page 53: ...ound Inspecting the equipment Check the condition of the compressor aggregate for normal operation and noise levels Fan operation check the fans must be running during the defined compressor work cycl...

Page 54: ...the level in the vessel using the markings depending on the volume of the vessel and empty at least once a day Fig 23 Check of the condensate collection vessel 17 6 Inlet filter replacement The filter...

Page 55: ...lve vent for only a few seconds Turn the screw to the right until it seats closing the valve Fig 25 Check of safety valve 17 8 Compressor intake filter cleaning replacement Only applicable to enclosed...

Page 56: ...ent 17 9 Compressor performance check Turn off the compressor using the STOP button Vent the air pressure in the air tank to zero Turn on the compressor using the START button Measure the time to fill...

Page 57: ...ng the functionality of temperature sensor B3 external and B4 internal The B4 sensor is only used on covered models This check is conducted using the LOGO TDE display where the instantaneous temperatu...

Page 58: ...se generated by the venting process Shut off the compressed air source before venting pressure from the equipment Venting pressure using the display screen Press ESC in the display screen to vent pres...

Page 59: ...be performed in the upper part of the dryer at the defined interval Turn off the compressor Check the pressure in the dryer If the dryer chambers are under pressure proceed in accordance with Chapter...

Page 60: ...cement of the logic valve ball Turn off the compressor Check the pressure in the dryer If the dryer chambers are under pressure proceed in accordance with Chapter 17 15 Unscrew the 4 screws 1 and remo...

Page 61: ...injury Disconnect the equipment from the mains and vent the pressure in the equipment and the pneumatic system to zero before working on the equipment In normal operation the solenoid valves in the bo...

Page 62: ...noid valve replacement Solenoid valve assembly Replacement solenoid valves are delivered as disassembled replacement parts The new valve must be assembled before a solenoid valve is replaced Mount the...

Page 63: ...rcuit can only increase because of an increase in flow resistance in the compressed air lines or as a result of a dryer malfunction e g solenoid valve malfunction and therefore the repeated opening of...

Page 64: ...keeping the drain valve on the air tank open 15 Fig 1 Switch off the compressor using the main switch 19 Fig 2 close the condensate drain valve and disconnect the equipment from the mains 19 DISPOSAL...

Page 65: ...r pumps does not start up indicator is on Loss of power to motor Check mains voltage Check the function of the contactor and thermal relays replace if damaged Loose terminals at the motor terminal str...

Page 66: ...int condensed water in the air Low operating pressure Reduce the demand for air check the output from the compressed air source fix any leaks in the distribution system Regeneration solenoid valve not...

Page 67: ...content of the air exiting the air tank see the Technical data chapter to prevent damage to connected downstream equipment 20 REPAIR SERVICE Warranty and post warranty repairs must be done by the man...

Page 68: ...ANNEX NP DK50 Nx4VRTM AD A EN 4_03 2021 68 03 2021 ANNEX 21 MAPPING PARAMETERS...

Page 69: ...ANNEX 03 2021 69 NP DK50 Nx4VRTM AD A EN 4_03 2021...

Page 70: ...on the display panel alarms operation in alarm conditions Y N N Installation connection to equipment Y Product maintenance maintenance intervals maintenance procedure service intervals operating acti...

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Page 74: ...pol s r o Priemyseln 5031 18 921 01 PIE ANY Slovak Republic tel 421 33 7967255 fax 421 33 7967223 e mail ekom ekom sk www ekom sk NP DK50 Nx4VRTM AD A EN 4_03 2021 112000555 0001 DK50 4x4VRT M DK50 6x...

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