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Ecolab EcoAdd, Operating Instructions Manual

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Ecolab EcoAdd Operating Instructions Manual Download Page 43

6.3.1 

Hydraulic installation

Personnel:

n

Mechanic

n

Service personnel

n

Specialist

Installation diagram

1 Overflow valve

2 Pressure control valve

3 Option: Multi-function valve (MFV)

4 Suction pipe or bottom admission valve

D Pressure valve

P Pump head

S Suction valve

Overflow valve and and pressure control valves , (Pos. 1 and Pos. 2) may be

replaced by a multi-function valve (MFV) (Pos. 3) from our range which

combines all these functions.

Assembly, installation, modification and upgrades

43

Rev. 2-05.2018

Summary of Contents for EcoAdd

Page 1: ...Ecolab Dynamic Pump EcoAdd Operating instructions 417102276 EcoAdd Rev 2 05 2018 08 05 2018 ENGLISH...

Page 2: ...equirements 17 2 6 Personal protective equipment PPE 18 2 7 Explanation of the safety symbols used 18 2 7 1 Personal protective equipment PPE 18 2 7 2 General information on hazards 19 2 7 3 Environme...

Page 3: ...nsitive control panel 58 7 3 2 Operating buttons 59 7 3 3 Scroll bars radio buttons selection fields number and text input 60 7 4 Display view during ongoing operation example 62 7 4 1 Symbols in oper...

Page 4: ...ting 110 7 9 14 1 1 Metering monitoring 111 7 9 14 1 2 Metering controller 112 7 9 14 1 3 Max metering phase 113 7 9 15 Diaphragm brakeage 114 7 9 16 Import export of the configuration 115 7 9 16 1 Im...

Page 5: ...pump service 162 10 1 1 Maintenance mode WITHOUT access code 162 10 1 2 Maintenance mode WITH access code 163 10 2 Service Table 165 10 3 Replace the suction pressure valve and metering cartridge 166...

Page 6: ...General data 188 13 5 Electrical data 189 13 6 Materials 189 13 7 Dimensions 190 13 7 1 Mounting plate 190 13 7 2 Metering pump EcoPro 190 13 8 Metering capacity diagrams Flow rates 191 13 8 1 Flow ra...

Page 7: ...d may deviate from the actual design The original language of this guide is German and as such the German version of the original operating manual shall prevail All other languages are translations WA...

Page 8: ...olab EcoAPP has been installed on the smartphone data exchange is possible between the pump and smartphone A more detailed description can be found in the operating manual for the EcoAPP article no 41...

Page 9: ...used exclusively internal within the group 1 6 Symbols highlighting and enumerations Symbols safety information Safety instructions are marked in this manual with symbols The safety instructions are i...

Page 10: ...Close the cover carefully 3 Tighten screw Tips and recommendations This symbol highlights useful tips recommendations and information for an efficient and trouble free operation Further markings The f...

Page 11: ...damaged during transportation Installation or commissioning must not take place if any transport damage is detected when unpacking the system By installing commissioning damaged components unmanageabl...

Page 12: ...s Rolling folding severe tilting or tumbling or other such handling must be avoided ISO 7000 No 0623 Fragile The symbol has to be fixed in case of easily breakable goods Goods marked as such have to b...

Page 13: ...of the designation and the type This is the only way of ensuring that we can answer your query correctly and quickly 1 11 Warranty The manufacturer provides a warranty for operational safety reliabil...

Page 14: ...contact address Ecolab Engineering GmbH Raiffeisenstra e 7 D 83313 Siegsdorf Germany Telephone 49 86 62 61 0 Fax 49 86 62 61 166 Email engineering mailbox ecolab com http www ecolab engineering com G...

Page 15: ...articularly includes the following points Only liquid validated chemicals may be metered Depending on the material used the metering system is designed for acidic and alkaline products The temperature...

Page 16: ...reasonable foreseeable incorrect use n Incorrect use of design versions for example incorrect sealing materials incorrect pump head materials n Operational incorrect voltage supplies n Excessive back...

Page 17: ...are authorised as personnel Individuals whose reactions are impaired e g by drugs alcohol medicines are not authorised When selecting personnel the valid age and occupation specific regulations must b...

Page 18: ...ly be carried out by the service staff of the manufacturer or by staff authorised or specially trained by the manufacturer Other people or personnel are not authorised to carry out this work To carry...

Page 19: ...In the event of works in areas which are identified with an adjacent symbol appropriate protective gloves are to be worn Safety gloves provide protection of the hands against friction grazes punctures...

Page 20: ...rts away from moisture as this can cause a short circuit Risk of fire DANGER Risk of fire If there is a risk of fire it is imperative to use the designated extinguishing agent and to implement suitabl...

Page 21: ...t be complied with ENVIRONMENT Leaked spilled dosing media can harm the environment Leaked spilled dosing media must be cleaned and disposed of correctly according to the instructions on the product d...

Page 22: ...he operator of the pump is responsible for avoiding the risk of an accidental startup of the pump after the power is reconnected using suitable higher level measures Hazards caused by pressurised comp...

Page 23: ...rovide personal protective equipment PPE n to incorporate the measures into operating instructions and to instruct personnel accordingly n for operating sites from 1m above ground to provide safe acce...

Page 24: ...metering pump with an access code Due to the locking of the pump described in the pump operating manual via an access code the pump is set to invisible in the Bluetooth environment The basic Bluetooth...

Page 25: ...uld be followed Attention must be paid to the information included on the product data sheet for the metering medium used Prior to installation maintenance and repair works the feeding of the dosing m...

Page 26: ...ES 01110S PEC 00S 1S S0 15222100 on request 0 3 30 l h 3 bar EcoAdd ES 03003S PEC 00S 1S S0 15223100 on request 0 5 50 l h 10 bar EcoAdd ES 05010M PEC 00S 1S S0 15225100 on request 1 2 120 l h 3 bar E...

Page 27: ...10 bar EcoAdd EB 05010M PEC 00S 1S S0 15225101 on request 1 2 120 l h 3 bar EcoAdd EB 12003M PEC 00S 1S S0 15226101 on request Material pairing DFC 0 05 5 l h 10 bar EcoAdd EB 00510X DFC 00S 1S S0 152...

Page 28: ...ntation Description Article no EBS No Mounting plate with retainer clips x6 and attachment set 35200103 on request Short instruction manual EcoPro EcoAdd 417102268 on request Package content 28 Rev 2...

Page 29: ...P GY 252102 on request Hose connection sets 5 8 mm for 5 l h and 11 l h Connection set Di5 Da8 G3 8 PVDF NA 252103 on request Connection set Di5 Da8 G3 8 PP GY 252104 on request Hose connection sets 6...

Page 30: ...e conditions Selecting a corresponding Metering mode makes it possible to extend the suction duration per stroke suction stroke duration and thus adjust the metering to high product viscosities or cha...

Page 31: ...ula Pt Metering stroke duration St Suction stroke duration tt Time V Metering capacity Stroke frequency Vh Lift volume Example calculation with a pump Type 00510x The values for the formula can be fou...

Page 32: ...ncy at 100 Stroke volume Vh Suction stroke Duration St min metering stroke duration Pt Standard 11 0 l h 176 min 1 1 l h 170 ms 171 ms Medium 9 66 l h 160 min 204 ms Low 7 73 l h 126 min 306 ms Variab...

Page 33: ...ms Variable 27 54 l h 107 159 min 370 185 ms Type 12003M Metering mode Display Metering output 100 V Max stroke frequency at 100 Stroke volume Vh Suction stroke Duration St min metering stroke durati...

Page 34: ...The construction has been chosen in such a way that it is very easy to switch between the EcoPro and EcoAdd control units In addition the control panels can be rotated variably on the housing Chapter...

Page 35: ...t 4 1 1 Additional electronic functions n Metering monitoring in combination with oval gear meter OGMPLUS n Metering control in combination with oval gear meter OGMPLUS n Bluetooth module for communic...

Page 36: ...nection 8 Suction connection suction valve 9 Pump head 10 Pressure connection pressure valve 5 1 Identification of the pump Type plates The pump is equipped with a type plate Fig 5 pos 6 that provides...

Page 37: ...ssignment on page 52 Permissible external cable diameters for connecting the inputs outputs AD 5 1 5 7 mm pos 2 5 Permissible cables LIYY 4x 0 5 LIYY 5 x 0 34 LYCY 2 x 0 34 lflex 4 x 0 5 The IP65 Code...

Page 38: ...tallation maintenance and repair work may only be performed by authorised and trained experts in accordance with valid local regulations The safety regulations and the required protective clothing whe...

Page 39: ...f the pump can be turned to produce variable connection variants The dimensions of the pump and of the mounting plate can be seen in Chapter 13 7 Dimensions on page 190 CAUTION The mounting plate must...

Page 40: ...ounting plate in place With table mounting secure mounting plate using 5 mm screws 7 Place the pump onto the mounting plate 8 Slide pump backwards along the mounting plate until it engages with an aud...

Page 41: ...d it against the required mounting position 5 Using mounting plate as a template mark required boreholes with a sharp pencil 6 Make the holes 7 Fasten the mounting plate securely to the wall The hooks...

Page 42: ...the mounting plate on the wall 6 Place the pump on the mounting plate from above so that the fastening elements on the mounting place engage in the recesses on the side of the pump 7 Push the pump dow...

Page 43: ...Option Multi function valve MFV 4 Suction pipe or bottom admission valve D Pressure valve P Pump head S Suction valve Overflow valve and and pressure control valves Pos 1 and Pos 2 may be replaced by...

Page 44: ...tion to avoid excessively high pressure levels in the metering line an appropriate excess safety valve pos 3 must be installed This valve s overflow line should be fed back into the container in a dep...

Page 45: ...topped we also recommend installing a solenoid valve pos 3 which is released with the pump Installation example 4 1 Overflow valve 2 Injection valve metering valve The metering point should not be pos...

Page 46: ...alve 6 3 3 Connection of the suction and pressure lines metering lines CAUTION Ensure that the required seal is achieved when connecting the suction and pressure lines by fitting O rings on the connec...

Page 47: ...2 Target state after assembly B1 Valve connection Target state after assembly 1 Place the O ring 6 in the groove of the suction or pressure valve 7 2 Tighten the female coupling 5 detail B1 3 Cut hose...

Page 48: ...mbly 1 Cut hose 1 straight 2 Push the union nut 2 and clamp it over the hose 1 3 Push the clamping piece 3 over the hose 1 4 Push the hose 1 onto tapered part 4 up to the stop collar detail A1 5 Push...

Page 49: ...Pipe or hose attached B1 Valve connection Target state after assembly 1 Cut hose 1 straight 2 Push the union nut 2 and clamp it over the hose 1 3 Push the hose clamp 6 over the hose 1 4 Push the hose...

Page 50: ...ng 5 Suction valve pressure valve A1 Pipe or hose in the weld on joint B1 Valve connection Target state after assembly 1 Weld the weld on connection 1 to the hose connection 2 Place the O ring 4 in th...

Page 51: ...ed at the factory 4 Complete electrical installation Chapter 6 3 4 1 Terminal assignment on page 52 Permissible external cable diameters for connecting the inputs outputs AD 5 1 5 7 mm LIYY 4 x 0 5 LI...

Page 52: ...rnal bus 24 V 10 Metering monitoring Bus oval gear meter 11 Metering monitoring GND 12 Metering monitoring Flow monitoring 13 Metering monitoring 5 V 14 Diaphragm monitoring GND 15 Diaphragm monitorin...

Page 53: ...p Language selection after switching on the pump for the first time 1 Press the ON OFF button on the pump The pump switches on The Language screen for language selection is displayed 2 Select the requ...

Page 54: ...approx 5 cm upwards Two cables that pass control signals to the pump are located between the pump control unit and the bottom part of the pump When performing the modification ensure that you do not...

Page 55: ...ng a Torx wrench TX25 2 Remove the lid 2 by pulling it forward 3 Remove the connectors numbered 4 5 6 8 10 13 and 14 17 to create room to install the Bluetooth PCB 4 4 Push the Bluetooth PCB 4 into th...

Page 56: ...the software description of the EcoAPP Article no 417102266 7 1 Further safety settings CAUTION When the pump is first started NO ACCESS CODE is activated During the initial configuration of the pump...

Page 57: ...rcumstances until the check has been completed The screen then changes to the operating mode The Info screen can be called up at any time via the menu Chapter 7 12 Info on page 121 7 3 Using the touch...

Page 58: ...aper They contain wood fibres which can scratch the plastic surface Scratches will possibly not be visible initially but the surface will appear matt and blurred over time The procedure for cleaning i...

Page 59: ...Test button Pressing the TEST button continuous run conveys product until this button is released again This is very helpful when venting the metering line for example Level indicator with Bluetooth m...

Page 60: ...nu entries that cannot be displayed on a page Radio button Fig 23 Example Radio button Various settings can be enabled or reset in radio buttons You can choose between the options Litres and Gallons i...

Page 61: ...ontinue the configuration process Text input Fig 26 Example Text input Touch and move the controller white dot on the scroll bar or touch the symbols or to enter the required text letter or number app...

Page 62: ...al enable access code Bluetooth etc Chapter 7 4 1 Symbols in operating mode on page 63 8 Current day date and time Chapter 7 9 2 Selecting the date time on page 85 9 Test button for manual metering an...

Page 63: ...ly Service info with orange background Forthcoming service indicating the number of weeks until the service is due Service info with a red background Overdue service indicating the number of overdue w...

Page 64: ...ter OGM is connected to the pump Select Batch Display of the Select Batch operation Chapter 7 9 12 Select Batch on page 104 Chemistry database is installed A database with specific chemical data has b...

Page 65: ...Menu structure If you have activated an access code note the following Chapter 7 6 2 Open the main menu with the access code activated on page 67 Fig 28 Menu structure Control software 65 Rev 2 05 20...

Page 66: ...scroll to the required setting and select it 3 Press the button to exit the Main menu again The pump switches back to the operation screen The following menu items can be accessed n Metering mode Chap...

Page 67: ...es back to the operation screen If you enter an incorrect access code the locked menu item remains inactive and is greyed out The menu option only becomes active and available for selection when the a...

Page 68: ...quency at 100 Stroke volume Vh Suction stroke Duration St min metering stroke duration Pt Standard 11 0 l h 176 min 1 1 l h 170 ms 171 ms Medium 9 66 l h 160 min 204 ms Low 7 73 l h 126 min 306 ms Var...

Page 69: ...m 100 l h 135 min 240 ms Low 80 l h 106 min 360 ms Variable 60 120 l h 99 148 min 400 200 ms Switching between the metering modes means that the diaphragm metering pump must be re calibrated The calib...

Page 70: ...on on page 83 3 Metering mode select Screen switches to the Metering mode 4 Select the Metering mode The following settings can be selected n S standard n M medium n L low n V variable Chapter 7 7 1 M...

Page 71: ...es to the screen for setting the capacity in litres 6 Set the decimal places of the capacity in litres using the scroll bar 7 Select the field for entering the value after the decimal point The colour...

Page 72: ...rating mode n Manual Chapter 7 8 1 Operating mode Manual on page 73 n Pulse Chapter 7 8 2 Operating mode Pulse on page 73 n Power Chapter 7 8 3 Operating mode Power on page 77 n Timer Chapter 7 8 4 Op...

Page 73: ...o the Operating display 7 8 2 Operating mode Pulse With operating mode Pulse the pump meters a defined quantity in proportion to an incoming pulse rate for example from a contact water meter In the op...

Page 74: ...ation of the metering solution in must be entered here first of all It is then possible to select the required active substance concentration in or the metering rate per pulse l Imp ml Imp G Imp on th...

Page 75: ...value after the decimal point The colour changes to dark blue which indicates that the field is ready for the entry 12 Set the decimal point with the scrollbar 13 Press the button Settings are saved a...

Page 76: ...lse memory a appears in the selection box 7 Press the button Settings are saved and the screen returns to the Operating mode 8 Press the button The screen switches back to the overview Main menu 9 Pre...

Page 77: ...l of the incoming standardised current signal 0 4 20 mA Example Input signal 4 20 mA metering capacity 0 100 Terminal assignment Fig 38 Terminal assignment Power The following should be noted here App...

Page 78: ...a power range The following ranges can be selected n 0 to 20 mA n 4 to 20 mA n 20 to 4 mA n 20 to 0 mA n variable Chapter 7 8 3 1 Operating mode Power variable on page 79 5 Press the button Settings...

Page 79: ...changes to dark blue which indicates that the field is ready for the entry 9 Set the decimal point with the scrollbar 10 Press the Next button Screen change for the power setting Current limit 2 11 mA...

Page 80: ...be selected n Seven day programme Chapter 7 8 4 1 Operating mode Timer Seven day programme on page 80 With the Seven day programme metering starts at selected metering times You can select seven mete...

Page 81: ...r setting Pulse duty factor 11 Use the scrollbar to set the minutes 12 Select seconds 13 Use the scrollbar to set the seconds 14 Press the Next button Screen change for setting Capacity 15 Set the dec...

Page 82: ...7 Use the scrollbar to set the time minutes 8 Press the Next button Screen change for setting Switch off duration 9 Use the scrollbar to set the minutes 10 Select seconds 11 Use the scrollbar to set...

Page 83: ...9 2 Selecting the date time on page 85 n Chapter 7 9 3 Language on page 86 n Chapter 7 9 4 Access code on page 88 n Chapter 7 9 5 Unit on page 91 n Chapter 7 9 6 Autostart on page 92 n Chapter 7 9 7...

Page 84: ...r editing the pump name 4 Perform the text input with the scrollbar as described in Chapter 7 3 3 Scroll bars radio buttons selection fields number and text input on page 60 An existing name which is...

Page 85: ...1 9 Press the Next button Screen change for setting Time 10 Set hours with the scrollbar range 0 23 11 Select minutes 12 Set the minutes with the scrollbar range 0 59 13 Press the Next button 14 Selec...

Page 86: ...r starting the pump EcoAdd Language selection after switching on the pump for the first time 1 Press the ON OFF button on the pump The pump switches on The Language screen is displayed 2 Select the re...

Page 87: ...item Language select The language selection page Language is displayed 4 Language select The selection mark in the options field is in the circle in front of the selected language 5 Pressing the butto...

Page 88: ...Access code of Operator O is not displayed Thus the pump does not have any protection against access After setting the Access code of Administrator A the Access code of Operator O can be set or also o...

Page 89: ...e has been set this is visible on the display while the pump is in operation The activated Access code is indicated by a closed padlock symbol on the operating display pos 2 If the Access code has bee...

Page 90: ...e screen Incorrect access code is closed and a new query appears after the correct Access code This process can be repeated any number of times or cancelled as described under position 2 7 9 4 2 What...

Page 91: ...3 Scroll up to Unit using the scrollbar along the right edge of the screen 4 Unit select Screen change for setting Unit 5 Select Litres or Gallons selection box The required selection is marked 6 Pres...

Page 92: ...art Factory setting without autostart Autostart option setting 1 Main menu Chapter 7 6 Main menu on page 66 2 Configuration menu Chapter 7 9 Overview Configuration on page 83 3 Use the scrollbar to sc...

Page 93: ...out metering enable Metering enable setting 1 Main menu Chapter 7 6 Main menu on page 66 2 Configuration menu Chapter 7 9 Overview Configuration on page 83 3 Use the scrollbar to scroll to the Meterin...

Page 94: ...ion menu Select empty signal 1 Main menu Chapter 7 6 Main menu on page 66 2 Configuration menu Chapter 7 9 Overview Configuration on page 83 3 Use the scrollbar to scroll to the Select empty signal me...

Page 95: ...Overview Configuration on page 83 3 Use the scrollbar to scroll to the Select empty signal menu option 4 Select empty signal select 5 If required empty message contact closed contact select empty sig...

Page 96: ...Overview Configuration on page 83 3 Use the scrollbar to scroll to the Select empty signal menu option 4 Select empty signal select 5 If required empty message contact closed contact select empty sig...

Page 97: ...setting Disabled in the event of an alarm Alarm relay setting 1 Main menu Chapter 7 6 Main menu on page 66 2 Configuration menu Chapter 7 9 Overview Configuration on page 83 3 Scroll up to Alarm rela...

Page 98: ...guration Dosing chemical No entry Set no entry 1 Call up the Main menu Chapter 7 6 Main menu on page 66 2 Configuration selection Chapter 7 9 Overview Configuration on page 83 3 Scroll up to Dosing ch...

Page 99: ...etting for the Dosing chemical 5 Option Select manual 6 Press the Next button Screen switches to the setting for the Product name 7 Enter the name of the metered chemical with the scrollbar as describ...

Page 100: ...nce the earlier the service intervals will be due If you select a metering chemical from the integrated database the pump sets the service intervals automatically Chapter 7 9 11 Service interval on pa...

Page 101: ...button Screen switches to the product name setting 11 Enter the first letters of the metered chemical with the scrollbar as described in Chapter 7 3 3 Scroll bars radio buttons selection fields number...

Page 102: ...set Fig 61 Configuration Service interval Factory setting No service Service interval select 1 Main menu Chapter 7 6 Main menu on page 66 2 Configuration menu Chapter 7 9 Overview Configuration on pa...

Page 103: ...page 83 3 Scroll to the service interval setting using the scrollbar on the right hand edge of the screen and select 4 Select variable The variable selection box is selected 5 Press the Next button Sc...

Page 104: ...or by switching off the pump Whenever the contact is in closed position 1 the initial batch is repeated The first batch can be interrupted by removing the metering enable or the alarm at a low fill l...

Page 105: ...Configuration menu 7 Pressing the button returns to the Main menu 8 Pressing the button returns to the Operating display 7 9 12 1 Select Batch No batch metering Fig 64 Charge No batch metering 1 Main...

Page 106: ...tial preparation rate 7 Enter the quantity in litres before the decimal point using the scrollbar 8 Select the quantity details in the decimal point position 9 Enter the quantity in litres after the d...

Page 107: ...he scrollbar 8 Press the Next button Screen change for setting Preparation concentration concentration 9 Enter the concentration in percent using the scrollbar 10 Select the concentration in the decim...

Page 108: ...uration menu Chapter 7 9 Overview Configuration on page 83 3 Use the scrollbar to scroll to the Container size menu option 4 Container size select Screen change for setting Container size 5 Enter the...

Page 109: ...To check that an appropriate oval gear meter type OGMPLUS is connected to the metering pump the operating screen displays the symbol for the oval gear meter OGMPLUS oval gear meter once the software d...

Page 110: ...val gear meter 5 Oval gear meter select The following can be selected Chapter 7 9 14 1 1 Metering monitoring on page 111 Chapter 7 9 14 1 2 Metering controller on page 112 Chapter 7 9 14 1 3 Max meter...

Page 111: ...ress the Next button Screen change for setting Metering monitoring Stop pump Quantity 8 If required select the Stop pump selection box The Stop pump selection box is marked 9 Press the Next button Scr...

Page 112: ...menu option 4 Oval gear meter select Screen switches to the Oval gear meter 5 Metering controller select Screen change for setting Metering controller 6 If required select the With metering controller...

Page 113: ...etering phase select Screen change for setting Max metering phase 6 Enter the seconds before the decimal point with the scrollbar 7 Select the seconds after the decimal point 8 Enter the seconds with...

Page 114: ...ter 6 3 4 1 Terminal assignment on page 52 The connections are as follows 14 GND 15 Diaphragm 16 5 Volt 17 Anode Switch on monitoring for diaphragm breakage Fig 72 Switch on monitoring for diaphragm b...

Page 115: ...ting databases 1 Use a blank formatted USB stick NOTICE When using a USB memory stick it must be formatted using FAT 16 or FAT 32 as otherwise it will not be detected by the pump The size of the memor...

Page 116: ...f the configuration 4 Select USB import select The screen displays the configuration files located on the USB stick It displays only configuration files located on the USB stick at the path ECOADD IMP...

Page 117: ...3 In the Main menu Select configuration 4 USB export select The screen displays the active export process of the configuration file via a rolling circle Once the export process is complete the screen...

Page 118: ...ssure is given in the technical data in the operating manual We recommend performing another calibration on the pump again after installation and thus to adjust it to the on site operating and ambient...

Page 119: ...side Calibration step 1 is launched Enter the quantity in litres before the decimal point using the scrollbar 8 Select the quantity in millilitres after the decimal point 9 Enter the quantity in mill...

Page 120: ...a Here all operating data since commissioning or since the last reset of the metering pump can be retrieved All operating data is stored for a maximum of 1 year Fig 77 Operating data Control software...

Page 121: ...nged Screen changes back to the overview of the operating data 7 Press the button to delete all the operating data that has been saved up to that point Screen changes back to the overview of the opera...

Page 122: ...oAdd The memory status is visible only when one of the three storage types is at least 75 filled Then at least one of the three fields is orange pos 1 After 95 of the storage capacity the colour of th...

Page 123: ...ontroller software Chapter 7 Control software on page 56 Should you have any questions about commissioning please contact us at Chapter 1 12 Manufacturer s service and contact address on page 14 DANGE...

Page 124: ...ted During the initial configuration of the pump we strongly recommend enabling the access code and only disclosing the set passwords to authorised personnel Chapter 7 9 4 Access code on page 88 To ex...

Page 125: ...e Select operating mode in the software Fig 81 Select the operating mode 1 Main menu Press the button The Main menu screen is displayed 2 Operating mode select Select Operating mode is displayed 3 Sel...

Page 126: ...e using the scrollbar along the right edge of the screen 4 Dosing release select The screen for setting the Dosing release is displayed 5 Dosing release select If the Dosing release is activated close...

Page 127: ...the field for entering the value after the decimal point The colour changes to dark blue which indicates that the field is ready for the entry 4 Set decimal places of the capacity in litres using the...

Page 128: ...t when using a water meter Fig 84 Terminal assignment Pulse 1 Terminal assignment floating contact 2 Terminal assignment electronic switch Software setting Fig 85 Software setting Pulse Commissioning...

Page 129: ...s the Next button Screen for selecting the pulse memory is displayed 9 Select pulse memory If the pulse memory is activated a is displayed in the selection box 10 Press the Next button Screen for sett...

Page 130: ...urrent signal 0 4 20 mA Example Input signal 4 20 mA metering capacity 0 100 Terminal assignment Fig 86 Terminal assignment Power Step one Operating Mode Power Establishing the power connection The fo...

Page 131: ...urrent range The following ranges can be selected n 0 to 20 mA n 4 to 20 mA n 20 to 4 mA n 20 to 0 mA n variable Chapter 8 3 1 Operating mode Power variable on page 132 5 Press the button Settings are...

Page 132: ...changes to dark blue which indicates that the field is ready for the entry 9 Set the decimal point with the scrollbar 10 Press the Next button Screen change for the power setting Current limit 2 11 mA...

Page 133: ...ross sections back pressure temperature Fig 89 Schematic layout Calibration Calibration variants n Calibration via volumetric measurement of the pump n Calibration by weighing the metered metering med...

Page 134: ...quantity in millilitres after the decimal point 6 Enter the quantity in millilitres after the decimal point using the scrollbar 7 Press the Next button Screen changes to the calibration step 2 The ca...

Page 135: ...hows the information screen displaying the retrieved technical data and the connected components 3 Pressing the start button initiates the pump operation 4 Pressing the pause button stops the pump ope...

Page 136: ...ternal enable access code Bluetooth etc Chapter 9 3 1 Symbols in operating mode on page 137 8 Current day date and time Chapter 7 9 2 Selecting the date time on page 85 9 Test button for manual meteri...

Page 137: ...ically Service info with orange background Forthcoming service indicating the number of weeks until the service is due Service info with a red background Overdue service indicating the number of overd...

Page 138: ...meter OGM is connected to the pump Select Batch Display of the Select Batch operation Chapter 7 9 12 Select Batch on page 104 Chemistry database is installed A database with specific chemical data ha...

Page 139: ...If the access code is enabled please note the following Chapter 7 6 Main menu on page 66 NOTICE We strongly advise that you enable the security settings Chapter 7 9 4 Access code on page 88 The screen...

Page 140: ...orrectly according to the instructions on the product data sheet It is essential to ensure that the required personal protective equipment is used Preventive action Place product containers in a tank...

Page 141: ...mpty container Replace the empty container with a full container Place the suction pipe back into the full container DANGER It is essential that the personal protective equipment PPE described on the...

Page 142: ...iner with a full container Place the suction pipe back into the full container DANGER It is essential that the personal protective equipment PPE described on the product data sheet safety data sheet f...

Page 143: ...Service symbol and hold it in for approximately 3 seconds 2 This step can be skipped if there is no password query here If the access code is enabled please note the following Chapter 7 6 Main menu o...

Page 144: ...isplay Metering output 100 V Max stroke frequency at 100 Stroke volume Vh Suction stroke Duration St min metering stroke duration Pt Standard 5 l h 155 min 0 53 l h 190 ms 197 ms Medium 4 17 l h 141 m...

Page 145: ...frequency at 100 Stroke volume Vh Suction stroke Duration St min metering stroke duration Pt Standard 54 l h 159 min 5 8 ml 185 ms 192 ms Medium 45 l h 145 min 222 ms Low 36 l h 114 min 333 ms Variab...

Page 146: ...ary according to calibration tolerances suction line lengths back pressure etc Fig 97 Overview metering mode Factory setting Standard Selection of the metering mode 1 Open main menu by pressing the Me...

Page 147: ...itches to the screen for setting the capacity in litres 6 Set the decimal places of the capacity in litres using the scroll bar 7 Select the field for entering the value after the decimal point The co...

Page 148: ...Select the setting of Operating Mode n Manual Chapter 9 8 1 1 Operating Mode Manual on page 149 n Pulse Chapter 9 8 1 2 Operating Mode Pulse on page 149 n Power Chapter 9 8 1 3 Operating mode Power o...

Page 149: ...k to the Operating display 9 8 1 2 Operating Mode Pulse With operating mode Pulse the pump meters a defined quantity in proportion to an incoming pulse rate for example from a contact water meter In t...

Page 150: ...ntration of the metering solution must be first entered here in It is then possible to select the required active substance concentration in or the metering rate per pulse l Imp ml Imp G Imp at the op...

Page 151: ...the value after the decimal point The colour changes to dark blue which indicates that the field is ready for input 12 Set the decimal point with the scrollbar 13 Press the button Settings are saved a...

Page 152: ...the Pulse memory has been selected a is set in the selection box 7 Press the button Settings are saved and the screen returns to the Operating Mode 8 Press the button The screen switches back to the...

Page 153: ...evel of the incoming standardised current signal 0 4 20 mA Example Input signal 4 20 mA metering capacity 0 100 Terminal assignment Fig 104 Terminal assignment Power The following should be noted here...

Page 154: ...ct a power range The following ranges can be selected n 0 to 20 mA n 4 to 20 mA n 20 to 4 mA n 20 to 0 mA n variable Chapter 9 8 1 3 1 Operating mode Power variable on page 155 5 Press the button Sett...

Page 155: ...our changes to dark blue which indicates that the field is ready for the entry 9 Set the decimal point with the scrollbar 10 Press the Next button Screen change for the power setting Current limit 2 1...

Page 156: ...be selected n Seven day programme Chapter 9 8 1 4 1 Operating mode Timer Seven day programme on page 156 With the Seven day programme metering starts at selected metering times You can select seven m...

Page 157: ...for setting Pulse duty factor 11 Use the scrollbar to set the minutes 12 Select seconds 13 Use the scrollbar to set the seconds 14 Press the Next button Screen change for setting Capacity 15 Set the...

Page 158: ...utes 7 Use the scrollbar to set the time minutes 8 Press the Next button Screen change for setting Switch off duration 9 Use the scrollbar to set the minutes 10 Select seconds 11 Use the scrollbar to...

Page 159: ...d the nominal pressure is given in the technical data in the operating manual We recommend performing another calibration on the pump again after installation and thus to adjust it to the on site oper...

Page 160: ...reen side Calibration step 1 is launched Enter the quantity in litres before the decimal point using the scrollbar 8 Select the quantity in millilitres after the decimal point 9 Enter the quantity in...

Page 161: ...acturer it is important that the designation and the pump type are quoted correctly This is the only way of ensuring flawless and fast processing DANGER Damage and injuries may occur if installation m...

Page 162: ...layed maintenance signal for around 3 seconds 2 If the access code is not activated the query screen pump service perform maintenance 3 Cancel maintenance Press the cancel key The query screen is clos...

Page 163: ...aintenance work performed Chapter 7 11 Operating data on page 120 iscounted upwards After confirming this notification screen the operating screen pos 13 is displayed and the pump is ready for operati...

Page 164: ...t screen Maintenance performed Is displayed 10 Do not confirm the maintenance work Pressing the Cancel button 11 The notification screen Maintenance not completed is displayed The internal meter for t...

Page 165: ...e valves for dirt and tightness Mechanic Check the drainage connection on pump head broken diaphragm Operator Mechanic Check correct metering Operator Check the metering head screws secure position ti...

Page 166: ...uction and pressure valve using an open spanner 2 Mount all O rings 3 Fit metering cartridges for pump head with 5 l h valve model V3 4 Screw in the new suction and pressure valves in the correct posi...

Page 167: ...Lower Valve cartridge V3 P Pressure side pressure valve S Suction side suction valve 10 4 Replacing the pump head and diaphragm CAUTION Diaphragm Before changing the diaphragm it is essential to chang...

Page 168: ...n Turn the adapter plate clockwise until the diaphragm rupture drain faces down Mount the pump head and pay attention to the direction of flow Hand tighten the pump head screws and then tighten them c...

Page 169: ...phragm in the correct positions Place in the intermediate plate in the correct position Turn the adapter plate clockwise until the diaphragm rupture drain faces down Mount the pump head and pay attent...

Page 170: ...aining bolts for the adapter plate 5 5 Remove adapter plate 6a or 6b 6 Remove the protective diaphragm 8 from the diaphragm extension 7 7 Remove the diaphragm extension 7 from the plunger 8 Reverse th...

Page 171: ...t maintenance work repair work or exchange of parts the device must be disconnected from all sources of power if opening of the device is necessary Live parts may be exposed when opening covers or rem...

Page 172: ...ting and max stroke Deposits sticking valves drying out of valves Flush out the metering head via the suction line if necessary also remove the valves and clean or replace them Metering head is leakin...

Page 173: ...p to Customer Service Error 102 Error reading file on internal file system Send pump to Customer Service Error 103 Error writing file on internal file system Send pump to Customer Service Error 104 Er...

Page 174: ...on USB file system Check USB stick Error 204 Error switching directory on USB file system Check USB stick Error 205 Error creating directory on USB file system Check USB stick Error 206 Error querying...

Page 175: ...he metering capacity Check the valves Check the flow rate Error 307 Metering controller Check the metering capacity Check the valves Check the flow rate Error 308 Alarm data start of recording cannot...

Page 176: ...control not responsive Send pump to Customer Service Very high back pressure leads to motor blockage Check metering line for flow Check pressure peaks in the metering lines Check back pressure 11 2 5...

Page 177: ...to train monitor and instruct his operating and maintenance personnel so that they comply with all of the necessary safety measures The frequency of inspections and controls must be complied with and...

Page 178: ...03003S 05410M DFC 252131 on request ECO 03003S 05410M DEC 252132 on request 120 l h ECO 12003M PFC 252133 on request ECO 12003M PEC 252134 on request ECO 12003M DFC 252135 on request ECO 12003M DEC 25...

Page 179: ...18461694 On request 9 plug part FK MCP 1 5 4 ST 3 5 GY14 17 418461696 On request 10 plug part FK MCP 1 5 2 ST 3 5 BK18 19 418461691 On request 11 plug part FK MCP 1 5 5 ST 3 5 GN20 24 418461697 On req...

Page 180: ...n valve cartridge V3 PEC 252015 on request suction valve cartridge V3 DFC 252016 on request suction valve cartridge V3 DEC 252017 on request 6 suction pressure valve PFC 000 G3 8 G3 8 99 252010 on req...

Page 181: ...ad 11 l h PVDF 35200113 on request 5 suction pressure valve PFC 000 G3 8 G3 8 99 252010 on request suction pressure valve PEC 000 G3 8 G3 8 99 252011 on request suction pressure valve DFC 000 G3 8 G3...

Page 182: ...C 000 G5 8 G5 8 99 252026 on request suction valve DEC 000 G5 8 G5 8 99 252027 on request 5 pressure valve PFC E000 G5 8 G5 8 99 252020 on request pressure valve PEC 000 G5 8 G5 8 99 252021 on request...

Page 183: ...99 249055 on request suction pressure valve DFC 000 G1 G1 99 252028 on request suction pressure valve DEC 000 G1 G1 99 252029 on request 5 diaphragm 35200144 on request 6 intermediate plate 35200147...

Page 184: ...ulations Environment friendly disposal of packaging materials If necessary hire a specialist to carry out disposal 13 2 Equipment marking Type plate Fig 122 Type plate 1 QR Code for maintenance parts...

Page 185: ...S S 0 Complete key EcoAdd ES 01110S DFC 00S 1S S0 13 3 1 Pump key Group I Control unit EcoPro E S Elements of the control unit pump key No 1 Pump name electrical version EcoAdd Buttons settings displ...

Page 186: ...V4A No 6 Material Seals F Key Description F FKM fluorocarbon rubber E EPDM ethylene propylene diene monomer rubber T PTFE coated polytetrafluoroethylene K FFPM Kalrez perfluorinated rubber No 7 Materi...

Page 187: ...50 60 Hz No 12 Housing driver unit version S Key Description S Standard housing 13 3 4 Pump key group IV Packaging accessories S 0 No 13 Packaging 1 Key Description 0 No packaging S Standard packagin...

Page 188: ...1000 500 1000 500 Permissible ambient temperature C 3 2 45 max suction height mWs 3 Viscosity up to 50 mPas 2 over 50 mPas 1 max suction line length m Viscosity up to 50 mPas 3 over 50 mPas 2 max suct...

Page 189: ...5 V max 100 mA Permissible cables Permissible external cable diameters for connecting the inputs outputs AD 5 1 5 7 mm LIYY 4 x 0 5 LIYY 5 x 0 34 LYCY 2 x 0 34 Permissible cables lflex 4 x 0 5 The IP6...

Page 190: ...unting plate As the dimensioned diagram shows the mounting plate shown can be used for both the EcoPro and EcoAdd as well as for the pumps in the EMP II and EMP III series 13 7 2 Metering pump EcoPro...

Page 191: ...low rate 5 l h metering back pressure 1 MPa 10 bar DV Metering volumes l h DP Metering back pressure bar 13 8 2 Flow rate 11 l h metering back pressure 1 MPa 10 bar DV Metering volumes l h DP Metering...

Page 192: ...g back pressure 0 3 MPa 3 bar DV Metering volumes l h DP Metering back pressure bar 13 8 4 Flow rate 50 l h metering back pressure 1 MPa 10 bar DV Metering volumes l h DP Metering back pressure bar Te...

Page 193: ...13 8 5 Flow rate 120 I h metering back pressure 0 3 MPa 3 bar DV Metering volumes l h DP Metering back pressure bar Technical data 193 Rev 2 05 2018...

Page 194: ...nel as described at the start of the chapter this may only be done using PPE To take the equipment out of operation proceed as follows 1 Before carrying out any subsequent work completely cut off the...

Page 195: ...se the correct tools The procedure for dismantling is as follows n Make sure you have sufficient space before starting all tasks n Drain operating fluids and consumables and remove the remaining proce...

Page 196: ...d of in compliance with local requirements in accordance with the prevailing waste code and with due attention to the notes contained in the manufacturers safety data sheets ENVIRONMENT Reduction or a...

Page 197: ...nformity CE Declaration will therefore be published on the internet To download the instructions please use the link below or scan the QR code http www ecolab engineering de fileadmin download bedienu...

Page 198: ...assignment 52 Environmental protection Marking 22 Equipment marking Information on the type plate 184 Explanations of instructions Danger no entry 21 123 Danger risk of slipping 20 Hazard Automatic s...

Page 199: ...12 Personal protection equipment PPE Chemical resistant protective gloves 19 Face guard 18 Protective eyewear 18 Protective gloves mechanical hazards 19 Protective work clothing 19 Safety shoes 19 Per...

Page 200: ...one App Download 8 35 SmartphoneAPP DocuApp 8 EcoAPP 8 Source Complete operating manual 7 Staff requisition Qualifications 17 Storage of the pump 13 Symbols in the manual 9 on the packaging 12 T Techn...

Page 201: ...201 Rev 2 05 2018...

Page 202: ...202 Rev 2 05 2018...

Page 203: ......

Page 204: ...ng Copyright Ecolab Engineering GmbH 2018 Alle Rechte vorbehalten All rights reserved Nachdruck auch auszugsweise nur mit Genehmigung der Firma Ecolab Engineering GmbH 417102276 EcoAdd 417102276 EcoAd...

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