Eaton LoadStar-S JSB Mounting And Operating Instruction Download Page 84

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Mounting- and Operating Instruction Eaton LoadStar-S JSB

40071860396 March 2021 www.ceag.de

39 LoadStar-S 12C4

39 LoadStar-S 12C4

The LoadStar-S 12C4 in IP21 (IP31 optional, IP54 on

request) version with individual cable entry in accordance

with EN 50171 is suitable for supplying up to 48 circuits

for safety and escape sign luminaires 230V / 216V AC/DC

in the power range up to 5.4KW. A distribution board for

mains and battery enables the connection of sub-stations

of type LoadStar-S US 7 and LoadStar-S SOU. The wiring

system with rounded mounting fields does without classic

cable ducts and, in combination with the natural ventilation

and the large ventilation slots of the mounted modules,

ensures a homogeneous control cabinet climate which has

been proven by heating tests in accordance with EN 61439-

1 under nominal load conditions. The clear, self-explanatory

internal modular field structure, taking contact protection

into account, rounds off the appearance.
The extensive catalogue of cabinet accessories such as

special locks, door hinges right/left, cable entries, bases in

various heights, IP31 retrofit kits and IP54 on request offers

the right solution for most customer-specific requirements

without long delivery times.
The colour touch display with automatic testing device and

individual luminaire monitoring with individual status and

name indication per luminaire in conjunction with system-

related ECG / LED supply module including monitoring

module without additional data line reports and records

the operating status of the external phase monitor modu-

les, the insulation monitoring device as well as the battery

strings and, if battery block monitoring technology is used,

the operating status of each individual battery block.

1 2 3 4

Norm-

geprüft/

checked

40071362100_nVent

nVent 11391-454

40071362100_nVent

1:15

2.9.19

Kufrej

Erstellt mit/

generated with

SolidWorks

CEAG-Sachnummer/ CEAG-part number

Maßstab/ scale

Anz.Blatt/

sheets

Blatt-Nr./

sheet-No.

Sprache/

language

Format/

size

Separate Stückliste anderer Nummer/

separate part list with different number

Separate Stückliste gleicher Nummer/

separate part list with same number

Ohne separate Stückliste/

without separate part list

Name/

name

Datum/

date

Änderung/

modification

Stand/

index

Benennung/ designation

Werkstoff/ material

Freim.-Toleranz/ tolerance

Winkel/ angle

Radius/ radius

Längen/ length

Entstanden aus/

developed from

Ersatz für/

replacement for

Ersetzt durch/

replaced by

Freigegeben/

approved

Geprüft/

checked

Erstellt/

issued

E 100757

2.9.19

19.2.20

Kufrej

CTQ

Rechtlich geschützt und vertraulich/

Proprietary and Confidential

Schutzvermerk ISO 16016 beachten/

Attention to protective note ISO 16016

Maße in mm/

Dimensions in mm

Cable entry from above.
Roof plate with IP X1 dripping water protection foil and

holes for:
28 x M16
49 x M20
4 x M32

ATTENTION!

The dripping water protection of the film is no longer gua-

ranteed after the cables have been inserted without the

appropriate cable gland.

Summary of Contents for LoadStar-S JSB

Page 1: ...Eaton LoadStar S JSB Mounting and Operating Instruction Eaton LoadStar S JSB Targed Group Qualified electricains acc EN 50110 1 and Electrical instucted persons ...

Page 2: ...ort inspection 12 5 2 Packing 12 5 3 Storage 13 6 Assembly and installation of the LoadStar S 13 7 Installation example LoadStar S 19 8 Block Diagram LoadStar S 20 9 Commissioning and further work 21 10 Luminaire addressing 21 11 Checking the wiring 21 12 Voltage measurements 21 13 Insulation measurement 21 14 Check the fuses of the mains or battery power supply 22 15 Switching on the system 23 16...

Page 3: ...O Module 71 34 3 PM IO INV Module 72 35 LoadStar S 20 74 36 Connection distributor Mains 76 37 Connection distributor Battery 77 38 LoadStar S 20C6 78 39 LoadStar S 12C4 84 40 LoadStar S US 7 88 41 LoadStar S US SOU2 90 42 LoadStar S US SOU1 91 43 Eaton CCOE Cybersecurity Recommendations 92 Appendix A Overview of pin assignments 95 Appendix B Overview of pin assignments 96 Appendix C Position plan...

Page 4: ...ut valuable assets that can be re used or recycled Eaton has been awarded the recycling certificate issued by INTERSEROH GmbH The contract number is 85405 This guarantees that all registered packaging material is reused and all the requirements of the Packaging Ordinance are fulfilled 1 Important Notes 1 1 Symbol Key Important technical safety information in these operating in structions is indica...

Page 5: ...safety is guaranteed only if the systems are used for the purpose intended LoadStar S devices meet the requirements of EN62034 Automated testing systems for battery operated safety lighting and are classified as type PERC ATTENTION Any use that exceeds the purpose for which the equipment was intended and or any other type of use of the equipment that differs from such purpose is prohibited and is ...

Page 6: ...ddle East IMDG The International Maritime Dangerous Goods Code IATA The International AirTransportation Association world wide ICAO Civil Aviation Organization sTechnical Instructions for 1 13 Occupational Safety By following the safety information and instructions provided in this operating manual injury to persons and damage to ma terials can be avoided during work on and with the equipment Howe...

Page 7: ...orage rooms for batteries should be kept clean dry and frost free batteries must be protected against short circuit by metal objects or conductive contaminants batteries must be protected from falling ob jects against falling and tipping over 2 9 Storage Conditions Temperatures affect the self discharge rate Storage on pal lets packaged with plastic foil is generally allowed However this is not re...

Page 8: ...t Charging time at max vol tage 20 C 2 38 V 2 27 V 0 2 C10 24 h 25 C 2 35 V 2 25 V 0 2 C10 24 h 30 C 2 32 V 2 22 V 0 2 C10 24 h Tab 1 Values for constant voltage charge valid for Marathon L Tempera ture Max Voltage per cell Min Voltage per cell Max cur rent Charging time at max vol tage 20 C 2 40 V 2 29 V 0 2 C10 24 h 25 C 2 37 V 2 27 V 0 2 C10 24 h 30 C 2 35 V 2 25 V 0 2 C10 24 h Tab 2 Values for...

Page 9: ... DIN EN IEC 62485 2 to dilute gas hydro gen and oxygen which is released during charging and discharging The electrical installation does not have to be EX protected for this It must be designed for humid room conditions Never install the battery hermetically sealed Spark forming parts must have a safety distance from the cell or block openings valves with sealed batteries in accordance with DIN E...

Page 10: ...inets should provide adequate ventilation above and below to allow sufficient dissipation of the heat generated by batteries and their charging system The distance between cells or blocks should be 10 mm but at least 5 mm 4 1 Mounting Battery Blocks and Battery Block Sensors Insulated tools must be used for the assembly work Wear rubber gloves goggles and protective clothing incl safety shoes Remo...

Page 11: ...battery Safety shoes for protection against heavy falling parts and slipping on non slip surfaces 4 5 Maintenance SAFETY INSTRUCTIONS WARNING RISK OF INJURY Improper maintenance work can lead to serious personal injury and or damage to property This work may only be carried out by authorized and instructed personnel familiar with the operation of the battery and in compliance with all safety regul...

Page 12: ...ENTION DAMAGE TO PROPERTY batteries will be destroyed or damaged by improper trans port The following safety instructions must therefore always be observed Never lift loads over persons Always move the device with the greatest care and caution Only use suitable slings and hoists with sufficient load bearing capacity Always transport and store the LoadStar S system upright markings and tilt indicat...

Page 13: ... or moi sture The cable length in a lighting circuit up to the last luminaire in the circuit must not exceed the permissible cable length WARNING Work on the general supply network and the laying of load signal and control lines as well as the connection of the battery power supply may only be carried out by qualified electricians with special knowledge of the legal and technical principles for th...

Page 14: ... Disconnect all connecting cables mains and battery power supply from the power supply and secure them against unintentional reconnection e g removal of all fuses and corresponding protection of the distributor of the general mains supply and the battery bank with information signs and or locks Install the connecting cables mains and battery power supp ly with sufficient length reserve up to the i...

Page 15: ...ith slight pressure and snapped into place Battery Supply Connections Please observe the battery manufacturer s data sheets enclosed with the Eaton battery banks Observe the legal regulations and rules which apply at the place of operation of the emergency lighting system NOTE Eaton battery cabinets are equipped as standard with a cabinet terminal block see illustration on which the con necting ca...

Page 16: ... Only when the control is blocked may the connections of the battery power supply be switched off without danger via the load break switch Batt Charging modules and all circuits of the SKU 1s are then disconnected only after the mains power supply has been switched off Please note that the connection cables from the battery bank battery cabinet frame may still be live NOTE The connections are acce...

Page 17: ...must be applied with the correct polarity to identify the connections as shown in the illustration Connection of a temperature sensor A temperature sensor for temperature monitoring of the battery bank of the 40071361670 central battery system is mandatory for emergency lighting systems with a central battery Connection to the charging unit is made in the control cabinet via terminals 1 F and F on...

Page 18: ...t be connected to the protective conductor terminal on one side via a shield quick connector Connection and assembly of internal mod ules All modules for the LoadStar S control cabinet are mounted on a so called carrier BGT These plug in sockets contact the module at the installation location plastic snaps secure the position of the module The required mains or battery power supply for the modules...

Page 19: ... 24 24 H L CM1 7A Batt Batt CCB CCB CCB CCB L N H L Sh1 24 1 24 1 A B Sh2 24 2 24 2 IN1 1 IN1 2 IN2 1 IN2 2 IN3 1 IN3 2 IN4 1 IN4 2 IN5 1 IN5 2 IN6 1 IN6 2 K1 COM K1 NO K1 NC K2 COM K2 NO K2 NC K3 COM K3 NO K3 NC K4 COM K4 NO K4 NC HMI ETN 24 3 24 3 IN7 1 IN7 2 IN8 1 IN8 2 K5 COM K5 NO K6 COM K6 NO ACU H L A B L1 L2 L3 N PE B B BBS B B BBS B B BBS B B BBS B B BBS B B BBS B B BBS B B BBS B B BBS B ...

Page 20: ... PM IO INV TFT Touch Display AC Trafo Module PSU CM 3 4 A BBS Battery Block sensors BDM Battery Data Module Rack Change over Modules Rack Charger Modules CM 1 1 7A CG IV 1 Relay Module SKU 1 CG S 4x1 5 A ACU BDM 24V Current loop Attention 1kΩ Loop resistance Install RS 485 Bus ACU Bus 24 V DC L N 230 V L N 250 V Ethernet CCB BUS Temperature sensor Shunt Battery Line L L1 L2 L3 N CCB Bus N Bus RS48...

Page 21: ...he area of internal installations are reserved for Eaton service personnel 13 Insulation measurement Check whether the entire system is enabled and secure this shutdown Do not switch on the power supply again until all work has been completed DANGER Insulation measurements may only be carried out between the PE protective conductor and each L1 L2 or L3 outer conductor as well as between the PE pro...

Page 22: ...value of 245 V i e 2 27 V Z Depending on the battery type the charge retention voltage must be adjusted on site The setting of the trickle charge vol tage is done via the Touch Screen and is described in chapter Charger Settings Testing the fuses of SKU 1 modules For safety reasons all SKU 1 modules should first be dis connected from the power supply Proceed as described for testing and replacemen...

Page 23: ...uminaires are supplied ex works in such a way that the emergency lighting function is guaranteed even without customer specific configuration After finishing the device configuration it is recommended to create a backup on the Back Up USB Stick with fac tory specific device configuration with the order number 40071362694 LoadStar S HMI Configuration USB to avoid a new configuration of the device i...

Page 24: ...It should be at least six characters long The password should consist of upper and lower case letters numbers Avoid names of family members pets best friends favo rite stars or their dates of birth or similar constellations If possible passwords should not appear in dictionaries It should not consist of common variants and repetition or keyboard patterns so not qwertz or abcd1234 and so on Add sim...

Page 25: ...tion the local device all devices on the same battery individual devices on the ACU bus all devices on the ACU bus to block Start Cancel duration test Duration tests are always started and aborted synchro nously on all devices connected to the same battery Subscribe charger information In order for the information of the charger in the main stati on BCM 1 to be subscribed to by substations it must...

Page 26: ...ule must be selected Sub IO 3PM When assigning the modules it does not matter from which device to which device the modules are linked So modules from a substation can be subscribed to the main station or to a device independent of this battery System boundaries Since the transfer rate on the ACU bus is limited a maxi mum of 50 3PM IO modules may be published to meet the prescribed response times ...

Page 27: ... by the main station and subscribed in the substation partly on a module place different from the main station Subscribe to ACU inputs 1 2017 Eaton All Rights Reserved Application example for binding functions Subscribe ACU inputs Device 1 ACU Bus ID 1 Input 3 published Device 2 From ACU Bus ID 1 Input 3 subscribed S1 Luminaires are blocked via S1 and the ACU DG Luminaires are blocked via S1 LoadS...

Page 28: ...ed click on the Change pass word icon There is a warning message that if the password is lost the color touch display must be sent in and reset Then enter the current password under Old password the new password under New password and repeat under Acknowledge password Then confirm the entry by pressing the Ok key ATTENTION Please remember the new password as there is no default password NOTE After...

Page 29: ...tery Status o Voltage in V charge discharge current in A capacity in ambient temperature battery set in C o Last DT time o Status Battery Block Monitoring optional o Status Charging modules CM o Software status o String current optional o Reset deep discharge o Reset ISO failure Circuit Status Luminaire Status IO 3PM IP Status ACU Status o Communication Status o Relay Status o Status Inputs PSU St...

Page 30: ... Reset ISO failure Circuit Status Luminaire Status IO 3PM IP Status ACU Status o Communication Status o Relais Status o Status Inputs PSU Status Group device state o Total pup o search devices Menu o Get service information o Load and save device configuration via USB Copy Config to USB Copy Config from USB Eject USB Select Firmware Copy Lum types from USB Start FT Functions o Start Duration Test ...

Page 31: ...Status o Relay Status o Status Inputs PSU Status Group device state o Total pup o search devices Menu o Get service information o Load and save device configuration via USB Copy Config to USB Copy Config from USB Eject USB Select Firmware Copy Lum types from USB Start FT Functions o Start Duration Test DT o Cancel Functiontest Duration Test o Manual reset o Search ISO failure o Luminaire search al...

Page 32: ...up device state o Total pup o search devices Menu o Get service information o Load and save device configuration via USB Copy Config to USB Copy Config from USB Eject USB Select Firmware Copy Lum types from USB Start FT Functions o Start Duration Test DT o Cancel Functiontest Duration Test o Manual reset o Search ISO failure o Luminaire search all modules o Learn current values all Modules o dereg...

Page 33: ...B stick Manual configuration via the HMI 16 3 Configure basic settings table login untrained specialist Ope rating step Icon Function Entries 1 Icon menu Actuate 2 Icon basic settings Actuate 3 Icon Charging Battery Settings Actuate 4 Icon BT End setup Entries to the operating duration test length required time and conditions when the BT is to be aborted 5 Icon Battery setup Entries of the nominal...

Page 34: ...ring sys tem is connected to the ACU module the strong charge is deactivated if the room ventilation fails Quick Check Battery Interruption For countries that require shorter inter ruption detection times other than EN 50171 Pub sub The transmission of the battery values to a substation hunt parameter Specifies the measu ring range 9 Icon Test setup 10 Icon Automatic duration test Actuate 11 Icons...

Page 35: ...cted to the main station via the ACU bus In addition to the BCM information IO 3PM IO modules and the inputs of the ACUs can also be subscribed to Several main stations with their substations can also be con nected to the same ACU bus for ex ample to use the information of a 3PM IO in all devices Each device needs a unique address the ACU Bus ID Safety power source 0 For the unique assignment of d...

Page 36: ...the inputs of the ACUs can also be subscribed to Several main stations with their substations can also be connected to the same ACU bus for example to use the information of a 3PM IO in all devices Each device needs a unique address the ACU Bus ID Safety power source 0 For the unique assignment of devices when connected to the VisionGuard visualization solution a number must be assigned to the saf...

Page 37: ...ircuits Max 4 circuits per module Activate the circuit icon to be confi gured 6 Icon General To configure the switching and monitoring func tion and luminaire search Max two switches can be assigned The circuit can be configured as reser ve CG or circuit monitored The luminaire search icon luminaires must be addressed automatically registers all connected luminaires The Search for new luminaires i...

Page 38: ...n switch 2 No function if the circuit is program med in ready light or continuous light 9 Icon Info A free text can be entered 10 Icon Lum Setup The icon only has a function if Per Leuchtensetup was previously selected as the circuit type for the circuit Actuate 11 Icon Luminaire Actuate 12 Icon General Name Informati on W and VA Free text can be entered ...

Page 39: ...red 5 Icon General Information can be entered for each luminaire The switching mode can be determined via the icons switches 1 and 2 Enter name information e g moun ting location and required tool power in W and VA category and type 6 The switching and monitoring mode can be determined via the icons swit ches 1 and 2 Up to two swit ches can be assigned to each lamp in the Pro gramming by lamp setu...

Page 40: ...uld be configured If I O modules are networked the text pub or sub is displayed in the respec tive icon 4 Icon Name Icon Information Icon sub pub This function allows the I O modules to be networked with each other Enter mounting location For example note texts such as Closed room Bring a key Example In case of power failure phase monitor 1 the lights assigned to phase monitor 2 should switch on T...

Page 41: ... Load Icon DB FUB Select the event icon and assign it to the relay buzzer At Actuate is reset to factory setting Special configuration for Deutsche Bahn 6 Icon Inputs Set tings Actuate 7 The following function can be assigned to each input Use the arrow icons to select a func tion No Function Switch Switch inverted manual reset Confirm deep discharge FT Start BT Start BT FT cancel Block device Swi...

Page 42: ...e Configure PSU Settings Login Expert 16 8 Table Configure PSU Settings Login Expert Operating steps Icon Function Entries 1 Icon Menu Actuate 2 Icon Basic settings Actuate 3 Icon PSU Settings Actuate 4 Icon PSU 1 5 Settings Select the PSU icon to be configured 5 Icon Serialnr Visualize PSU serial number ...

Page 43: ...ery is used Operating steps Icon Function Entries 1 Icon Menu Actuate 2 Icon General setup Actuate 3 Icon Charger Bat tery setup Actuate 4 Icon Battery setup Go to Icon Battery Settings and press 5 Icon Battery ca pacity Number of blocks per battery Trickle charging Number of cells per block Enter the nominal capacity of the battery at 20 C 1 8V Z and C10 Enter the number of battery blocks Enter t...

Page 44: ...out the TFT touch display and the integrated web server Enter the IP address on the browser page and save as favourite https xx xx xx xx webvisu htm XX XX XX XX 16 10 Table Set Up Web Server Login Expert The LoadStar S must be connected to the network before setup Ope rating steps Icon Function Entries 1 Query and pro gramming level Actuate 2 Basic settings Actuate 3 General Settings Actuate 4 HMI...

Page 45: ...ate 3 GLT Settings Actuate 4 VisionGuard settings Actuate 5 Icons BMS setup MQTT enable Broker URL Port Encryption Username Password Client ID Keep Alive Time Connect Broker Error Home back The settings are described in the VisionGuard user manual and must be made when networking the LoadStar S with the VisionGuard 6 Icon switch enabling BMS Actuate 7 Icon switch 1 16 Up to 16 LON switches can be ...

Page 46: ...te 3 General settings Actuate 4 User settings Actuate 5 User administration Actuate 6 For the different users different groups can be created to limit the access rights Note The user group Admin should not be changed or deleted Press a free field in the Name co lumn Then click the Actuate icon 7 Next in the field Name enter an abbre viation for the full name in the second field Then select User Gr...

Page 47: ...g devices and luminaires are checked The status is displayed on the HMI after the function test If faults are displayed they must be rectified and the function test repea ted 16 14 Table e mail settings Login Expert Operating steps Icon Function Entries 1 Icon menu Actuate 2 Icon basic settings Actuate 3 Icon General settings Actuate 4 Icon E Mail settings Actuate 5 Server Gmail SecureSockets User...

Page 48: ...erature of the battery 5 User Menu User Name At least 4 characters Password At least 6 characters 6 Charging batteriesta tus Values Charge voltage discharge voltage Charging discharging current capacity Ambient temperature Duration testTime Info Software version hardware status Status battery string Battery block optional charging module 6 Status Mail Hour Minute Monday to Sunday Test Reset View L...

Page 49: ...re Status Name Information Switch 1 Switch 2 type Category Nominal power in W Nominal power in VA 9 IO 3PM IO Status Selection of which module requires a status 10 ACU Status Actuate 11 ACU Status type Software Hardware 12 Information Information for the Service 16 16 Connecting the LoadStar S to the Visi onGuard visualization software To connect the LoadStar S to the VisionGuard the LoadStar S mu...

Page 50: ... 20 For operation with max 20 circuit modules SKU 1 CG S with 88 circuit Up to 6 substations can be supplied with battery current and mains current up to 6 substations 1 phase up to 2 substations 3 phase LoadStar S 20C6 LoadStar S 12C4 for operation with max 12 or 20 circuit modules SKU 1 CG S with 68 respectively 48 circuits LoadStar S US 7 For operation with max 7 circuit modules SKU 1 CG S With...

Page 51: ...inutes test mode date time iso fault with des tination in plain text failure UV AV with destination in plain text error information programming information test log Function icons The following functions can be activated via the function icons Start duration test abort duration test manual reset ISO troubleshooting Search lights all modules Learning current values all modules log off external modu...

Page 52: ...tion Via Web Via Web Directly on the color touch screen Order details type Description Order No HMI Module 4 3 4 3 colour touch for door installation 40071361644 HMI Module 7 7 colour touch for door installation 40071361654 EATON s Cybersecurity Companies are becoming increasingly caught in the cross hairs of everyday hack attacks Cyberattacks often cause property damage in the millions In the dig...

Page 53: ...53 Mounting and Operating Instruction Eaton LoadStar S JSB 40071860396 March 2021 www ceag de 19 HMI Color Touch Screen 4 3 and 7 ...

Page 54: ...log phase monitors eight interrupt and short circuit tolerant 24V current loop inputs are provided as standard The assignment of which action is to be executed is freely programmable Via the internal ACU CAN Bus a networking of up to 32 LoadStar S devices is possible to forward actions assigned to one device to all devices Example The lamp which is connected to device 1 can be assigned to the phas...

Page 55: ...nput 7 Input 8 Block LoadStar S X Mains failure X switching of individual emergency lights Inverted switching of individual emergency lights Start function test X Stop function test X Start duration test X Stop duration test X Manual reset Switch all emergency lights to maintained light X Switch all luminaires to non main tained light Switch a defined group of lumi naires for maintained lighting S...

Page 56: ...ection X ISO Failure X Other failures X Function test X Duration test X Safety Source X Inverted X Use as buzzer LED Service Pin Description Ready for operation green LED The device works without problems Safety power source yellow LED The emergency lighting and all internal and external modules are powered by the battery Faults red LED The device function is disturbed Scenario active orange LED A...

Page 57: ...e must be connected to the ACU terminal strip at the terminal points ACU Bus H ACU Bus L The ACU bus line must be connected to the ACU ter minal strip at the terminal points ACU Bus H ACU Bus L ATTENTION Bus topology linear double terminated no spur lines allowed Cable type minimum requirement IY ST Y 4 x 2 x 0 8 mm twisted pair shielded the shield of the cables must be connected to the SE termina...

Page 58: ... are permanently monitored and faults are indicated early on the touch display so that the module can be replaced before a failure A passive ventilation system ensures that no wear and tear due to contamination can occur as with a technical ventilation system Due to the parallel connection capability and individual monitoring function of each indivi dual PSU module 100 functionality is guaranteed ...

Page 59: ...ule with mains voltage Ordering details type Description Order No AC Module External Transformer Module AC AC 240 VA incl mounting adapter 40071347162 Output voltage 24Vext 23 0 25 9V DC SELV Rated power 40 W Input voltage PSU Mains 250AC Input voltage AC Module 220 240V AC Frequency 50 or 60Hz Potential free contact PSU OK ACU CAN LON Bus OUT ACU CAN LON Bus IN ...

Page 60: ...he charging voltage is continuously and automatically readjusted on the basis of the measurement results A DC insulation monitoring system reports insulation faults in the battery circuit and the automatic ISO fault detection function reports the circuit in which the insulation fault is located ATTENTION The CCB bus is not designed as a SELV system The bus components must be treated as if mains vo...

Page 61: ...2 is closed in case of insulation failure The potential free contact 11 12 is closed in the event of a fault The terminals have no function in connection with LoadStar S Temperature sensor An external temperature sen sor must be connected to terminals T and T Shunt connectors I3 4 Shunt connection I4 Shunt connectors I1 2 Shunt connectors I3 Shunt connectors I1 Shunt connectors I2 Terminals CCB ...

Page 62: ...8 s pressed Setting of the float charge voltage ISO Test ISO Test button Simulation of an insulation fault LED charging fault The LED charging fault lights up red when a module of the charging system BCM CM 1 7A or CM3 4 A is faulty A de tailed error message is displayed on the colour touch screen LED ISO Failure The ISO fault LED lights up red if there is an insulation fault in the battery circui...

Page 63: ...The CM 3 7A charging module is suitable for mounting on separate charging module subracks with 1 to 8 slots and is used in LoadStar S systems with larger connected loads such as large compact systems or floor standing cabinets with separate battery accommodation In order to achieve the recharge time required by the standard for the projected battery sets a corresponding number of charging modules ...

Page 64: ...igned ventilation slots ensu re optimum air circulation and heat transport An automatic insulation fault search in combination with the BCM 1 module and the colour touch screen makes the initial com missioning considerably easier Ordering details type Description Order No SKU 1 CG S 4 x 1 5A Circuit switching 4 x 1 5A for Snap subrack Moun ting 40071361550 Technical description Inputs Rated voltag...

Page 65: ...very comfortably all necessary information In addition the generously designed ventilation slots ensu re optimum air circulation and heat transport An automatic insulation fault search in combination with the BCM 1 module and the colour touch screen makes the initial com missioning considerably easier Ordering details type Description Order No SKU 1 CG S 2 x 3A Circuit switching 2 x 3A for Snap su...

Page 66: ...nit automatically reports total faults which are indicated in detail on the HMI Thus one receives very comfortably all necessary information Ordering details type Description Order No SKU 1 CG S 1 x 6A Circuit switching 1 x 6A for Snap subrack Mounting 40071361570 Technical description Inputs Rated voltage AC 220 240 V Rated voltage DC 184 275 V Rated frequency 50 or 60 Hz Outputs Rated current 6A...

Page 67: ...and high short circuit currents in a small space The arrangement of the circuit fuses on the front of the module makes it easy to replace them in the event of short circuits or overloads The LEDs on the front panel automatically report total faults which are indicated in detail by pressing the service button on the colour touch display Thus one receives very comfortably all necessary information w...

Page 68: ... the input channel BT is subjected to an endurance test battery test Eight LEDs indicate the system status Switching capacity of the contacts 24V 0 5A AC DC 24V Function inputs With a pulse of at least 20 ms 24 V the desired function can be activated If a function or duration test is to be triggered again the function duration test must be reset via a pulse Function test ON 24V DC 20ms Function te...

Page 69: ... IN7 1 IN7 2 IN8 1 IN8 2 K5 COM K5 NO K6 COM K6 NO ACU H L A B F3 12 22 32 S1 S2 24V 24V Ordering details type Scope of supply Order No RCM AS remote indication Subassembly for wall mounting 40071362390 RCM AR remote indication flush mounted Component for installation in switch or cavity wall sockets according to DIN VDE 0606 40071362395 2017 Eaton All Rights Reserved F3 Remote Control Module Die ...

Page 70: ...hase monitor module for DIN rail mounting 40071361660 Technical description Dimensions LxHxT 85x52x64 mm Weight 0 07 kg Assembly Vertical on DIN rail Degree of protection IP20 Protection class I Ambient temperature 5 C 55 C Storage temperature 20 C 65 C Relative humidity 10 95 no condensation Electromagnetic compatibility Industry EN 61000 6 2 Commercial EN 61000 6 3 Degree of pollution 2 Overvolt...

Page 71: ...vere disturban ces of the operational processes Ordering details type Description Order No 3 PM IO Module Phase monitor light switch interrogation Bus module for DIN rail mounting 40071361670 Technical description Dimensions LxHxT 107x90x58 mm Weight 0 2 kg Installation DIN Rail Snap on Degree of protection IP20 Protection class II Ambient temperature 10 C 40 C Storage temperature 20 C 65 C Relati...

Page 72: ...chnical description Dimensions LxHxT 107x90x58 mm Weight 0 2 kg Installation DIN Rail Snap on Degree of protection IP20 Protection class II Ambient temperature 10 C 40 C Storage temperature 20 C 65 C Relative humidity 10 95 no condensation Air pressure 795 1080 hPa Electromagnetic compatibility Industry EN 61000 6 2 Commercial EN 61000 6 3 Rated voltage Input Mains UN 220 240 V AC Switching thresh...

Page 73: ... Y 4 x 2 x 0 8 mm twisted pair shielded the cable shield must be connected to the SE terminals of each module and must only be earthed in the LoadStar S control cabinet The cable cross section required for the 24 V bus voltage depends on the cable length and the number of bus modules Umin 19 V DC Only one pair of wires may be used as data cable within the shield it is not permitted to bundle sever...

Page 74: ...cial locks door hinges right left cable glands bases in various heights IP31 retrofit kits and IP54 on request offers the right solution for most customer specific requirements without long delivery times The colour touch display with automatic testing device and individual luminaire monitoring with individual status and name indication per luminaire in conjunction with system related ECG LED supp...

Page 75: ...A Rated Frequency 50 or 60 Hz Overvoltage category Mains III Battery II Max connected load At 35 C 17 3KW Maximum numbers of modules Controller ACU HMI 1 PSU 1 2 BCM 1 1 SKU 1 CG S 1x6A 0 20 2x3A 0 20 4x1 5A 0 20 Luminaire circuits 0 88 Charger CM 1 7A 1 2 Charger CM 3 4A 0 8 Battery mains distribution 0 6 Terminals Luminaire circuits 4 mm Rigid flexible BCM 1 4 mm Rigid flexible ACU 2 5mm Rigid 1...

Page 76: ...n also be used in three phases then connection of max 2 substations The components are simply plugged on from the front and securely contacted Ordering details type Description Order No Outgoing distribution module Mains for busbar mounting Incl 3 pieces screw caps E18 and 3 pieces D02 fuse links 25A 40071347160 Busbar cover profile Cover profile in module width for clip mounting to the bottom tra...

Page 77: ...ductors The components are simply plugged on from the front and securely contacted Ordering details type Description Order No Outgoing distribution module Battery for busbar mounting Incl 2 pieces screw caps E18 and 3 pieces D02 fuse links 25A 40071347161 Busbar cover profile Cover profile in module width for clip mounting to the bottom tray profile 40071347192 Name Data Pos Assembly On busbar Deg...

Page 78: ... as special locks door hinges right left cable glands bases in various heights IP31 retrofit kits and IP54 on request offers the right solution for most customer specific requirements without long delivery times The colour touch display with automatic test device and individual luminaire monitoring with individual status and name indication per luminaire in connection with system bound ECG LED sup...

Page 79: ...current Battery IN 63 A Rated Frequency 50 60 Hz Overvoltage category Mains III Battery II Max connected load At 35 C 13 6 KW Maximum numbers of modules Controller ACU HMI 1 PSU 1 2 BCM 1 1 SKU 1 CG S 1x6A 0 18 2x3A 0 18 4x1 5A 0 16 Luminaire circuits 68 Charger CM 1 7A 0 2 Charger CM 3 4A 0 2 Terminals Luminaire circuits 4 mm Rigid 4 mm flexible BCM 1 4 mm Rigid 4 mm flexible ACU 2 5mm Rigid 1 5m...

Page 80: ...protection IP21 Order Number wiring set 40071346779 15 x Length 1 300 mm 2 x Length 2 1000 mm 1 x Length 3 800 mm 1 x Length 4 2000 mm Technical description Battery type C10 1 8 V Z 20 C 12 V 32 Ah Nominal battery voltage of all switched on cells 216 V Numbers of battery blocks 18 á 12 V Dimensions per block in mm L x W x H 198 x 168 x 175 End poles M6 Order Number battery block 40066070116 Dimens...

Page 81: ...IP21 Order Number wiring set 40071346779 15 x Length 1 300 mm 2 x Length 2 1000 mm 1 x Length 3 800 mm 1 x Length 4 2000 mm Technical description Battery type C10 1 8 V Z 20 C 12 V 50 4 Ah Nominal battery voltage of all switched on cells 216 V Numbers of battery blocks 18 á 12 V Dimensions per block in mm L x W x H 220 x 172 x 235 End poles F M6 Order Number battery block 40066070917 Dimensions co...

Page 82: ...umber wiring set 40071347449 12 x Length 1 300 mm 3 x Length 2 440 mm 2 x Length 3 700 mm 1 x Length 4 300 mm 1 x Length 5 1200 mm Technical description Battery type C10 1 8 V Z 20 C 12 V 66 2 Ah Nominal battery voltage of all switched on cells 216 V Numbers of battery blocks 18 á 12 V Dimensions per block in mm L x W x H 260 5 x 171 x 239 End poles M M6 Order Number battery block 40066070902 Dime...

Page 83: ...ring set 40071360231 12 x Length 1 300 mm 3 x Length 2 360 mm 2 x Length 3 1500 mm 1 x Length 4 400 mm 1 x Length 5 1800 mm Technical description Battery type C10 1 8 V Z 20 C 12 V 89 4 Ah Nominal battery voltage of all switched on cells 216 V Numbers of battery blocks 18 á 12 V Dimensions per block in mm L x W x H 307 5 x 171 x 239 End poles M6 Order Number battery block 40066070821 Temperaturfüh...

Page 84: ...ghts IP31 retrofit kits and IP54 on request offers the right solution for most customer specific requirements without long delivery times The colour touch display with automatic testing device and individual luminaire monitoring with individual status and name indication per luminaire in conjunction with system related ECG LED supply module including monitoring module without additional data line ...

Page 85: ...25 A Rated Frequency 50 60 Hz Overvoltage category Mains III Battery II Max connected load At 35 C 5 4 KW Maximum numbers of modules Controller ACU HMI 1 A1 PSU 1 C1 BCM 1 1 C2 SKU 1 CG S C D 1x6A 0 12 2x3A 0 12 4x1 5A 0 12 Luminaire circuits 48 A3 4 Charger CM 1 7A 1 C2 Terminals Luminaire circuits 4 mm Rigid flexible A3 4 BCM 1 4 mm Rigid flexible A2 ACU 2 5mm Rigid 1 5mm flexible A1 Battery fee...

Page 86: ... protection IP21 Order Number wiring set 40071346005 15 x Length 1 240 mm 2 x Length 2 900 mm 1 x Length 3 600 mm 1 x Length 4 1300 mm Technical description Battery type C10 1 8 V Z 20 C 12 V 8 5 Ah Nominal battery voltage of all switched on cells 216 V Numbers of battery blocks 18 á 12 V Dimensions per block in mm L x W x H 152 x 98 x 98 End poles Faston SR 6 3 Order Number battery block 40066079...

Page 87: ...tection IP21 Order Number wiring set 40071362067 15 x Length 1 2 x Length 2 300 mm 1 x Length 3 1000 mm 1 x Length 4 800 mm 2000 mm Technical description Battery type C10 1 8 V Z 20 C 12 V 23 3 Ah Nominal battery voltage of all switched on cells 216 V Numbers of battery blocks 18 á 12 V Dimensions per block in mm L x W x H 168 x 127 x 174 End poles M6 Order Number battery block 40066070461 Dimensi...

Page 88: ...play with automatic testing device and individual luminaire monitoring with individual status and name indication per luminaire in conjunction with system related ECG LED supply module including monitoring module without additional data line also reports and logs the operating status of the external phase monitor modu les 1 2 3 4 A B 6 A B C D E F 1 2 3 4 5 40071362108_nVent nVent 12597 632 20 2 2...

Page 89: ... 6 2 Commercial EN 61000 6 3 Rated voltage Mains UN 230 V AC A4 Rated current Mains IN 30 A Rated voltage Battery 216 V DC A4 Rated current Battery IN 30 A Rated Frequency 50 or 60 Hz Overvoltage category Mains III Battery II Max connected load At 35 C 6 5 KW Maximum numbers of modules Controller ACU HMI 1 A1 PSU 1 B1 SKU 1 CG S A3 1x6A 0 7 2x3A 0 7 4x1 5A 0 7 Max numbers luminaire circuits 28 A3 ...

Page 90: ...ection wall distributor with cable entry from above and a SOU CG S 2x4A circuit changeover Technical description Field Dimensions H x W x D 583 x 295 x 129 mm Colour RAL 7032 Weight 8 8 kg Assembly Recommended for wall mounting 4xM8 min 2xM8 Force N 1076 Mounting stability N 550 Degree of protection IP65 Protection class I Ambient temperature 5 C to 35 C Degree of pollution 2 Electromagnetic compa...

Page 91: ...Fire protection wall distributor with cable entry from above and a SOU CG S 2x4A circuit changeover Technical description Field Dimensions H x W x D 458 x 295 x 129 mm Colour RAL 7032 Weight 7 5 kg Assembly Recommended for wall mounting 4xM8 min 2xM8 Force N 1037 Mounting stability N 525 Degree of protection IP65 Protection class I Ambient temperature 5 C to 35 C Degree of pollution 2 Electromagne...

Page 92: ... of software and hardware assets in your environment is a pre requisite for effectively managing cybersecurity Eaton recommends that you maintain an asset inventory that uniquely identifies each important component To facilitate this LoadStar S supports the following identifying information manufacturer type serial number f w version number and location publisher name version and version date Plea...

Page 93: ...tween segments except that which is specifically allowed and restricting communication to host to host paths for example using router ACLs and firewall rules This helps to protect sensitive information and critical ser vices and creates additional barriers in the event of a network perimeter breach At a minimum a utility Industrial Control Systems network should be segmented into a three tiered ar...

Page 94: ...0 88 Eaton recommends that products containing embedded flash memory be securely destroyed to ensure data is unrecoverable Embedded Flash Memory on Boards and Devices Eaton recommends the following methods for disposing of motherboards peripheral cards such as network adapters or any other adapter containing non volatile flash memory Clear If supported by the device reset the state to original fac...

Page 95: ...ntrol cabinet The terminal assignment results from the imprints on the front of the housing for the plug in screw terminals on the module and on the terminal blocks for the external connections Terminal designation scheme The assignment of the terminal blocks to the subracks 1 to 5 results from their arrangement from left to right SKU Circuit switching 1 5 Subrack and assembly station Circuit Circ...

Page 96: ...B Overview of pin assignments System type LoadStar S Klemmnummer Kabeltype Zielort Klemmnummer Kabeltype Zielort 1 41 2 42 3 43 4 44 5 45 6 46 7 47 8 48 9 49 10 50 11 51 12 52 13 53 14 54 15 55 16 56 17 57 18 58 19 59 20 60 21 61 22 62 23 63 24 64 25 65 26 66 27 67 28 68 29 69 30 70 31 71 32 72 33 73 34 74 35 75 36 76 37 77 38 78 39 79 40 80 ...

Page 97: ... 1 Switch 1 Switch 2 Switch 2 Luminaire 17 Luminaire 7 Switch 1 Switch 1 Switch 2 Switch 2 Luminaire 16 Luminaire 6 Switch 1 Switch 1 Switch 2 Switch 2 Luminaire 15 Luminaire 5 Switch 1 Switch 1 Switch 2 Switch 2 Luminaire 14 Luminaire 4 Switch 1 Switch 1 Switch 2 Switch 2 Luminaire 13 Luminaire 3 Switch 1 Switch 1 Switch 2 Switch 2 Luminaire 12 Luminaire 2 Switch 1 Switch 1 Switch 2 Switch 2 Lumi...

Page 98: ...s V CG SE 4 400 W Monitoring module with control input CG K 4 400 Monitoring module with control input ATTENTION If standard electronic ballasts are used it must be ensured that the electronic ballast functions properly even in the DC voltage range of 186 V to 275 V We recommend obtaining a corresponding certificate from the manufacturer positive Logik invertierte Logik inverted logic Dauerlicht ...

Page 99: ...___________________________ Signature ________________________ Functions duration test no ______________________________ Date _________________ Time _________________ Device no Location _________________________ Circuit no _____________ Luminaire no location _____________ Bug fixed on ____________________ by ______________________________ Signature ________________________ Functions duration test ...

Page 100: ... build up of electrostatic charge and discharge sparks Risk of explosion If the battery casing is damaged corrosive electrolyte is discharged When working with the batteries first turn off the power completely ensure that it cannot be turned back on and check if they are free of voltage Do not disconnect the battery under load When disconnecting under load or in case of short circuits the arc form...

Page 101: ...inate pentru uz personal Instalareatrebuieefectuatădecătreunelectrician calificat în conformitate cu reglementările naționale de siguranță și prevenirea accidentelor În timpul lucrărilor la baterii purtați ochelari de protecție și îmbrăcăminte de protecție Bateriile trebuie utilizate conform destinației lor într o stare corespunzătoare și nedeteriorată Evitați producerea încărcării electrostatice ...

Page 102: ...h General safety instructions The devices are not suitable for private use An installation must be performed by qualified electricians taking into account the national safety and accident prevention regulations The devices must be used in accordance with their intended use in a proper and andamaged condition Remove all foreign objects from the devices before their first use When working with the d...

Page 103: ...limentarea cu curent asigurați le împotriva repornirii și verificați ca să nu fie sub tensiune Cele de mai sus se referă la alimentarea de la rețea alimentarea de rezervă tensiunea de reglare și curenții de scurgere Nu întrerupeți circuitele sub sarcină Fiți atenți la obiecte care pot cădea în timpul transportului Utilizați numai piese de schimb originale Pусский Общие инструкции по безопасности У...

Page 104: ...property of their respective owners At Eaton we re energized by the challenge of powering a world that demands more With over 100 years experience in electrical power management we have the expertise to see beyond today From groundbreaking products to turnkey design and engineering services critical industries around the globe count on Eaton We power businesses with reliable efficient and safe ele...

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