Repair and Service Manual
SAFETY INFORMATION
Page vi
Always reduce speed to compensate for poor terrain or conditions.
Always apply service brake to control speed on steep grades.
Always maintain adequate distance between vehicles.
Always reduce speed in wet areas.
Always use extreme caution when approaching sharp or blind turns.
Always use extreme caution when driving over loose terrain.
Always use extreme caution in areas where pedestrians are present.
MAINTENANCE
Always maintain your vehicle in accordance with the manufacturer’s periodic service schedule.
Always ensure that mechanics performing repairs are trained and qualified to do so.
Always follow the manufacturer’s directions if you do any maintenance on your vehicle. Be sure to disable the vehicle
before performing any maintenance. Disabling includes removing the key from the key switch and removal of a battery
wire.
Always insulate any tools used within the battery area in order to prevent sparks or battery explosion caused by short-
ing the battery terminals or associated wiring. Remove the batteries or cover exposed terminals with an insulating
material.
Always check the polarity of each battery terminal and be sure to rewire the batteries correctly.
Always use specified replacement parts. Never use replacement parts of lesser quality.
Always use recommended tools.
Always determine that tools and procedures not specifically recommended by the manufacturer will not compromise
the safety of personnel nor jeopardize the safe operation of the vehicle.
Always support the vehicle using wheel chocks and safety stands. Never get under a vehicle that is supported by a
jack. Lift the vehicle in accordance with the manufacturer’s instructions.
Never attempt to maintain a vehicle in an area where exposed flame is present or persons are smoking.
Always be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated.
The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must
have the skill and experience to recognize and protect themselves from potential situations that could result in severe
personal injury or death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for injury,
refer the repair or maintenance to a qualified mechanic.
Always test drive the vehicle after any repairs or maintenance. All tests must be conducted in a safe area that is free of
both vehicular and pedestrian traffic.
Always replace damaged or missing warning, caution or information labels.
Always keep complete records of the maintenance history of the vehicle.
Summary of Contents for MPT 800
Page 6: ...Page iv Repair and Service Manual TABLE OF CONTENTS Notes...
Page 10: ...Repair and Service Manual SAFETY INFORMATION Page viii Notes...
Page 12: ...GENERAL INFORMATION ROUTINE MAINTENANCE Page A ii Repair and Service Manual Notes...
Page 20: ...SAFETY Page B ii Repair and Service Manual Notes...
Page 32: ...BODY Page C ii Repair and Service Manual Notes...
Page 42: ...WHEELS AND TIRES Page D ii Repair and Service Manual Notes...
Page 46: ...FRONT SUSPENSION AND STEERING Page E ii Repair and Service Manual Notes...
Page 104: ...MOTOR Page G ii Repair and Service Manual Notes...
Page 112: ...BATTERIES AND CHARGING Page H ii Repair and Service Manual Notes...
Page 122: ...ELECTRICAL SYSTEM Page J ii Repair and Service Manual Notes...
Page 158: ...BATTERY CHARGER Page L ii Repair and Service Manual Notes...
Page 166: ...REAR SUSPENSION Page M ii Repair and Service Manual Notes...
Page 170: ...REAR AXLE Page N ii Repair and Service Manual Notes...
Page 176: ...WEATHER PROTECTION Page P ii Repair and Service Manual Notes...
Page 182: ...PAINT Page Q ii Repair and Service Manual Notes...
Page 186: ...TROUBLESHOOTING Page R ii Repair and Service Manual Notes...
Page 192: ...LIGHTNING PROTECTION AND GROUNDING Page S ii Repair and Service Manual Notes...
Page 198: ...GENERAL SPECIFICATIONS Page T ii Repair and Service Manual Notes...
Page 210: ...Page T 12 Repair and Service Manual GENERAL SPECIFICATIONS...