E-Z-GO MPT 800, Technician'S Repair And Service Manual

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GENERAL INFORMATION & ROUTINE MAINTENANCE
Page A-5
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
PERIODIC SERVICE SCHEDULE
✓
Check
♦
Clean, Adjust, etc.
▲
Replace
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BEFORE USE:
✓
Check service brake general operation
✓
Check park brake function
✓
Check warning device function in reverse
✓
Check tire condition
✓
Check overall vehicle condition
BATTERIES
♦
Recharge to full charge state after each day’s use
CHARGER / RECEPTACLE
✓
Inspect connector system at each charge
WEEKLY
TIRES
✓
Examine for cuts, excessive wear and pressure (See GENERAL
SPECIFICATIONS)
WHEELS
✓
Check for bent rims, loose or missing lug nuts
MONTHLY - 20 HOURS
(includes items listed in previous table & the following)
BATTERIES
♦
Clean battery & terminals
✓
Check charge condition and all connections
WIRING
✓
Check all wiring for loose connections and broken/missing insulation
SERVICE BRAKE
✓
Conduct brake performance test
BRAKE FLUID (IF EQUIPPED)
✓
Check for leakage
ACCELERATOR
✓
Check for smooth movement
CHARGER / RECEPTACLE
♦
Clean connections, keep receptacles free of dirt and foreign matter
DIRECTION SELECTOR
✓
Check attachment, adjust as required
STEERING ASSEMBLY
✓
Check for abnormal play, tightness of all hardware
TIE ROD/LINKAGES
✓
Check for excessive play, bent components or loose connections
REAR AXLE
✓
Check for leakage, add SAE 30 oil as required
QUARTERLY - 50 HOURS
(includes items listed in previous tables & the following)
FRONT AXLE
✓
Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS
✓
Check for oil leakage and loose fasteners
FRONT SPRINGS
✓
Check for loose hardware, cracks at attachments
Fig. 4 Periodic Service Schedule