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9510-065-D-3-10 - Draft - Not for Release

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5.3 Troubleshooting

5.2 Built-In Diagnostic Tests

Have a good VOM meter to check voltages and continuity. A Meg-Ohm meter capable of checking up to 500 meg-ohms of 
resistance is necessary to properly check the integrity of the ground loops. When a malfunction occurs, isolate the problem to 
one of three areas: 

1.

 the operator, 

2.

 the loop system, 

3.

 the keying devices. 

Use caution when checking high voltage 

terminals, motor capacitor and the motor.

This gate operator is designed with built-in diagnostics that will alert you to potential or existing problems that the microproces-
sor has detected. Specific fault conditions are checked and the operator will signal that a fault exist through the built-in alarm.

1.

 Check the input indicator LEDs. They should only come ON when a keying device (card reader, push button, etc.) is activated. 

If any of the input LEDs are ON continuously, this will cause the gate operator to hold open. Disconnect the keying devices one 
at a time until the LED goes OFF.

2.

 Check any external secondary entrapment protection devices. Any short or malfunction in these devices can cause the gate 

operator to stop or to hold open.

3.

 A malfunction in a loop or loop detector can cause the gate operator to hold open, or to not detect a vehicle when it is 

present over the loop. Pull the loop detector circuit boards from the loop ports on the operator circuit board. If the malfunction 
persists, the problem is not with the loop system. For more information on trouble shooting loops and loop detectors, refer to 
your loop detector instruction sheet and to the DoorKing Loop and Loop Detector Information Manual located on DoorKing’s 
web site.

4.

 Check to be sure that there are no shorted or open control wires from the keying devices to the gate operator. If a keying 

device fails to open the gate, press the Key Switch or momentarily jumper across terminals 1 and 5 on the operator circuit 
board. If the gate operator starts, this indicates that a problem exist with the keying device and is not with the gate operator.

5.

 If a three-button control station (open-close-stop) is connected to this gate operator, check for proper wiring. Only a 

DoorKing three button control station (P/N 1200-006 or 007) can be used with this gate operator. Others will cause a 
malfunction.

6.

 Check the high voltage supply. A voltage drop on the supply line (usually caused by using too small supply voltage wires) will 

cause the operator to malfunction. Refer to the wire size chart in section 2.1 on page 14.

Constant alarm is heard when power is applied:

 This indicates that the limit switch wire harness is not 

connected to the circuit board. In this condition, the operator will not run and the tone will continue until the fault is 
corrected. Check to be sure that the limit switch plug is properly inserted into the limit switch plug on the circuit 
board.

Constant alarm is heard:

 This indicates that the operator is in a hard shutdown condition (section 4.2 on 

pages 27 and 28). The tone will continue to sound for five minutes, and then will beep once every five seconds. The 
operator-reset button must be pressed or power must be removed and then reapplied to return the operator to 
normal operation.

Short “chirp” is heard every five seconds:

 This indicates that the operator has been in a hard shutdown 

condition in excess of five minutes. This will continue until the operator-reset button is pressed or until power is 
removed from the operator (section 4.2 on pages 27 and 28).

Operator runs for 1 second and stops, two short “chirps” are heard:

 This indicates that there may be 

a fault with the current sensor circuit.

Summary of Contents for Series 9500

Page 1: ...t ions SE RIO US INJ UR Y OR DE AT H WARNING MOVING GATE CAN CAUSE Operate gate only when gate area is in sight and free of people and obstructions Do not allow children to play in gate area or operat...

Page 2: ......

Page 3: ...ided Gear Ratio Traveling Speed Amp Horsepower Voltage Phase Max Gate Weight Installed Level Max Gate Length Installed Level Brake Use this manual for the 9500 series operators with circuit board 4404...

Page 4: ...0 10 10 11 12 13 13 14 14 15 16 17 18 19 20 1 1 Gate Hardware 1 2 Removing Cover 1 3 Underground Conduit Requirements 1 4 Concrete Pad Description 1 5 Mounting Operator and Chain 1 6 Installation of C...

Page 5: ...lt In Controls and Reset Buttons Description 4 2 Shutdown Conditions Soft Shutdown Hard Shutdown 4 3 Manual Gate Operation 5 1 Maintenance 5 2 Built In Diagnostic Tests 5 3 Troubleshooting 5 4 Accesso...

Page 6: ...parate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire p...

Page 7: ...talled used and maintained serious injuries or death can result Be sure that the installer has instructed you on the proper operation of the gate and gate operator system Be sure that the installer ha...

Page 8: ...eral public in which unauthorized access is prevented via supervision by security personnel This table illustrates the entrapment protection requirements for each of the four UL325 classes A Inherent...

Page 9: ...intended for vehicular traffic flow at entrances or exits to areas such as parking garages lots or toll areas VEHICULAR HORIZONTAL SLIDE GATE OPERATOR OR SYSTEM A vehicular gate operator or system th...

Page 10: ...ge A gap measured in the horizontal plane parallel to the roadway between a fixed stationary object nearest the roadway such as a gate support post and the gate frame when the gate is in either the fu...

Page 11: ...e potential of the gate closing on vehicular or other traffic that loops cannot sense Installed on the fence to help minimize the potential of entrapment between the gate and fence A filler post or ba...

Page 12: ...r High Voltage Power Sweeps Concrete Pad Concrete Pad 3 4 Inch Minimum Primary Operator Position Secondary Operator Position SECTION 1 INSTALLATION Prior to beginning the installation of the slide gat...

Page 13: ...View End View Front View Back Anchor Foot Front Anchor Foot Concrete Pad Conduit Area Front Anchor Foot Front Anchor Foot Back Anchor Foot Above Ground Re bar Re bar Re bar Sleeve Anchors Note Minimu...

Page 14: ...to gate Chain brackets MUST be mounted so the chain remains the same height as it is on the idler wheels Connect Chain to Chain Bracket Positioning Operator and Chain Brackets Attach Operator to Concr...

Page 15: ...or longer gates to support the weight of the chain DoorKing offers a chain tray and supporting brackets in sections to fit any length gate DoorKing P N 2601 270 10 Ft section Supporting Bracket Suppor...

Page 16: ...re attempting to connect any wiring to the operator be sure that the circuit breaker in the electrical panel is in the OFF position Permanent wiring must be installed to the operator as required by lo...

Page 17: ...setting See page 24 for limit nut descriptions 2 Operation of relay is dependent on setting of SW 1 switches 4 and 5 See page 22 for DIP switch function descriptions Relay contacts can be set for Nor...

Page 18: ...sing edge sensor has been activated and the gate is traveling to the close position but the close reversing edge sensor gets activated the gate will stop and enter a soft shutdown condition 4 Close Ed...

Page 19: ...ens gate Important Controls must be far enough from the gate so that the user is prevented from coming in contact with the gate while operating the controls Outdoor or easily accessible controls shoul...

Page 20: ...Engaged 2 6 Auxiliary Device Wiring Gate Tracker DoorKing Access Control System Model 1833 1835 1837 or 1838 tracker system can be connected This system can keep track of gate operator cycle count sho...

Page 21: ...les without having to use a transmitter or keypad The exit loop can be placed 20 100 feet away from the gate so the gate has started opening or has completely opened by the time you drive up to it Rev...

Page 22: ...ugh path while gate is moving Read owner s manual and safety instructions SERIOUS INJURY OR DEATH Secondary Entrapment Protection Devices Secondary Operator Primary Operator To Close Photo 2 To Open E...

Page 23: ...cuit board to the desired setting See switch setting charts on next 2 pages DIP Switches SW 2 is Upside Down on Board SW 1 is Upside Down on Board LEDs Indicates that low voltage power is applied to t...

Page 24: ...to close gate Auto close timer is ON Adjustable from 1 23 seconds to close gate Self Test Gate Opens Uphill 3 Gate Opens Downhill 6 Relay activates and LED is ON when the gate is fully open Relay act...

Page 25: ...he board will be activated This relay can be used as a switch for various functions such as illuminating a warning light when the gate is moving or turning on a green light when the gate is full open...

Page 26: ...ts After adjusting the limit nuts be sure that the lock plate is engaged in the slots on the limit nuts to prevent them from rotating The slow down limit assembly will move up or down 3 4 inch DO NOT...

Page 27: ...tandards The gate will reverse direction upon encountering an obstruc tion in either the opening or closing gate cycle For the reverse system to function correctly the gate must be properly installed...

Page 28: ...e gate speed The digital readout on the speed controller will display the gate speed The 10 1 gear reducer 9500 models are equipped with a speed brake It is automatically controlled by the speed contr...

Page 29: ...repairs to gate hardware 7 The entrance is for vehicles only Pedestrians must use separate entrance 8 SAVE THESE INSTRUCTIONS Unlock If padlocked and remove the cover See section 1 2 Removing cover on...

Page 30: ...ed The automatic close timer will not close the gate Example 3 Vehicle arrives at exit loop and gate runs towards the open position If the inherent entrapment protection gets activated during this ope...

Page 31: ...catch 3 Lift cover off vertical BE CAREFUL not to hit internal components with cover Idler Wheels Padlock Not Provided 1 2 3 Manually Crank Remove the Cover 1 2 Insert the supplied manual hand crank i...

Page 32: ...ould they become entrapped in the gate When servicing this gate operator always turn power OFF Operator Component Maintenance Monthly Interval 6 3 12 Alarm Chain Fire Dept Gate Loop s Release Primary...

Page 33: ...there are no shorted or open control wires from the keying devices to the gate operator If a keying device fails to open the gate press the Key Switch or momentarily jumper across terminals 1 and 5 on...

Page 34: ...ate operator and check that the gate slides freely without any binding Check the loop detector LEDs and input LEDs Any that flash ON will cause the gate to reverse Replace the circuit board Operator h...

Page 35: ...e integrity of ground loops P N 9401 045 3 Button Control Station Provides open close stop manual operation of the gate Stand Alone Box P N 1200 006 Interior fits in single gang box P N 1200 007 Inter...

Page 36: ...enue Inglewood California 90301 U S A Phone 310 645 0023 Fax 310 641 1586 www doorking com Owner s Manual Series 9500 Series 9500 Maximum Security Heavy Duty Vehicular Slide Gate Operators 9510 065 D...

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