EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE
4. Install the main bearing caps in their original positions.
NOTICE:
Always check to make sure cooling nozzles are open and
aligned after piston installation.
An obstructed, misaligned,
bent, or damaged nozzle may not provide proper piston cooling.
A loosened nozzle may cause a loss of main gallery oil pressure.
In either case, piston overheating or lack of adequate lubrication
may result in severe engine damage.
NOTICE
When installed, ensure the spray nozzles are aligned.
5. Install all of the required cup plugs. Use a good grade of non-hardening sealant such as
Loctite® 620 (or equivalent). Apply a thin coat of sealant just inside the chamfer where
the plug is to be installed and install using cup plug installation tool set (J–35653).
6. With the engine mounted on the overhaul stand, install all of any remaining subassemblies
and parts on the cylinder block.
[a] Install the crankshaft main bearings. Refer to section 17.4.
[b] Install the crankshaft. Refer to section 17.4.
[c] Install the cylinder liner. Refer to section 16.5.
[d] Install the piston and connecting rod assembly. Refer to section 15.6.
[e] Install the gear train. Refer to section 5.2.
[f] Install the
fl
ywheel housing. Refer to section 34.3.
[g] Install the oil pan. Refer to section 19.7.
All information subject to change without notice.
DDC-SVC-MAN-0081 2010
Copyright © 2010 DETROIT DIESEL CORPORATION
42-17
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