Delta Electronics VFD-M Series Page 122 User Manual Download

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Revision May 2008, ME14, SW V3.04

5-1

Chapter 5

Troubleshooting

5.1 Over Current (OC)

ocA

ocd

Over-current
during acceleration

Over-current

during deceleration

Over current

Check if there is any

between the U, V, W and motor

short circuits and

grounding

Yes

Remove short circuit

or ground fault

Reduce the load or
increase the power

of AC motor drive

No Reduce torque

compensation

Reduce torque

compensation

Suitable torque

compensation

Yes

Maybe AC motor drive
has malfunction or error

due to noise. Please

contact with DELTA.

Can acceleration

time be made longer?

Can deceleration

time be made longer?

Reduce load or increase
the power of AC motor
drive

Check braking
method. Please
contact DELTA

Reduce load or increase
the power of AC motor

drive

Has load changed

suddenly?

Check if
acceleration time

is too short by
load inertia.

Check if
deceleration time

is too short by

load inertia.

Increase accel/decel
time

Check if load is too large

Summary of Contents for VFD-M Series

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Page 4: ...ct your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY DANGER 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may still remain in the DC link capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the c...

Page 5: ...n a place subjected to high temperature direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles 3 Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock 4 To prevent personal injury please keep children and unqualified people away from the equipment 5 When the motor cable between AC ...

Page 6: ...nation 1 2 1 1 4 External Parts and Labels 1 3 1 1 5 Remove Instructions 1 4 Remove Keypad 1 4 Remove Front Cover 1 4 1 2 Preparation for Installation and Wiring 1 5 1 2 1 Ambient Conditions 1 5 1 2 2 Minimum Mounting Clearances 1 5 1 3 Dimensions 1 7 Chapter 2 Installation and Wiring 2 1 2 1 Basic Wiring Diagram 2 2 2 2 External Wiring 2 5 2 3 Main Circuit 2 6 2 3 1 Main Circuit Connection 2 6 ...

Page 7: ...un 3 5 Chapter 4 Parameters 4 1 4 1 Summary of Parameter Settings 4 2 4 2 Parameter Settings for Applications 4 14 4 3 Description of Parameter Settings 4 20 Chapter 5 Troubleshooting 5 1 5 1 Over Current OC 5 1 5 2 Ground Fault 5 2 5 3 Over Voltage OV 5 2 5 4 Low Voltage Lv 5 3 5 5 Over Heat OH1 5 4 5 6 Overload 5 4 5 7 Keypad Display is Abnormal 5 5 5 8 Phase Loss PHL 5 5 5 9 Motor cannot Run 5 ...

Page 8: ...tions A 1 Appendix B Accessories B 1 B 1 All Brake Resistors Brake Units Used in AC Motor Drives B 1 B 1 1 Dimensions and Weights for Brake Resistors Brake Units B 3 B 2 Non fuse Circuit Breaker Chart B 5 B 3 Fuse Specification Chart B 6 B 4 AC Reactor B 7 B 4 1 AC Input Reactor Recommended Value B 7 B 4 2 AC Output Reactor Recommended Value B 7 B 4 3 Applications B 8 B 5 Zero Phase Reactor RF220X...

Page 9: ...rence B 14 B 8 1 Dimensions B 17 B 9 Din Rail B 19 B 9 1 Din Rail DR01 Adapter B 19 B 9 2 Din Rail DR02 Adapter B 20 Appendix C How to Select the Right AC Motor Drive C 1 C 1 Capacity Formulas C 2 C 2 General Precaution C 4 C 3 How to Choose a Suitable Motor C 5 ...

Page 10: ...nvironment 4 Store within an air pressure range of 86 kPA to 106kPA 5 DO NOT place on the ground directly It should be stored properly Moreover if the surrounding environment is humid you should put exsiccator in the package 6 DO NOT store in an area with rapid changes in temperature It may cause condensation and frost 7 If the AC motor drive is stored for more than 3 months the temperature should...

Page 11: ...M23A INPUT 3PH 200 240V 50 6 0Hz 6 0A OUTPUT 3PH 0 240V 5 0A 1 9kVA 1HP Freq Range 0 1 400Hz 007 M23A0T0011230 03 04 AC Drive Model Input Spec Output Spec Output Frequency Range Bar Code Serial Number Software Version 1 1 2 Model Explanation VFD M M Series 007 Applicable motor capacity Series Name 007 1 HP 0 7kW 022 3 HP 2 2kW 037 5 HP 3 7kW 055 7 5HP 5 5kW 004 0 5 HP 0 4kW 075 10HP 7 5kW A Versio...

Page 12: ...Chapter 1 Introduction Revision May 2008 ME14 SW V3 04 1 3 1 1 4 External Parts and Labels ...

Page 13: ...Chapter 1 Introduction 1 4 Revision May 2008 ME14 SW V3 04 1 1 5 Remove Instructions Remove Keypad Remove Front Cover RST Side UVW Side ...

Page 14: ...ve Relative Humidity 90 no condensation allowed Atmosphere pressure 86 106 kPa Installation Site Altitude 1000m Operation Vibration 20Hz 9 80 m s2 1G max 20 50Hz 5 88 m s2 0 6G max Temperature 20 C 60 C 4 F 140 F Relative Humidity 90 no condensation allowed Atmosphere pressure 86 106 kPa Storage Transportation Vibration 20Hz 9 80 m s2 1G max 20 50Hz 5 88 m s2 0 6G max Pollution Degree 2 good for a...

Page 15: ...ve is mounted must be noncombustible and be able to withstand this high temperature 6 When AC motor drive is installed in a confined space e g cabinet the surrounding temperature must be within 10 40 C with good ventilation DO NOT install the AC motor drive in a space with bad ventilation 7 Prevent fiber particles scraps of paper saw dust metal particles etc from adhering to the heatsink 8 When in...

Page 16: ... 5 57 130 5 5 14 10 0 0 39 113 0 4 45 10 0 0 39 VFD002M11A VFD004M11A 21B VFD007M11A 21B 43B 53A VFD015M21B 43B 53A VFD022M23B 43B 53A 100 0 3 94 89 0 3 50 151 0 5 94 140 0 5 51 10 0 0 39 116 5 4 59 10 5 0 41 D1 D H2 H H1 W W1 Unit mm inch Model Name W W1 H H1 H2 D D1 VFD022M21A VFD037M23A 43A 53A VFD055M23A 43A 53A VFD075M43A 53A 125 0 4 92 110 0 4 33 220 0 8 66 205 0 8 07 15 0 0 59 166 3 6 55 8 ...

Page 17: ...Chapter 1 Introduction 1 8 Revision May 2008 ME14 SW V3 04 This page intentionally left blank ...

Page 18: ...to the AC motor drive and the motor nameplate for electrical data The Line Fuse Specification in Appendix B lists the recommended fuse part number for each VFD M Series part number These fuses or equivalent must be used on all installations where compliance with U L standards is a required CAUTION 1 Make sure that power is only applied to the R L1 S L2 T L3 terminals Failure to comply may result i...

Page 19: ... 1 B1 E RA RB RC 120VAC 250VAC 5A 24VDC less than 2 5A M0 M1 M2 M3 M4 M5 GND AVI GND 10V 10mA MAX 3 2 1 VR 0 10VDC VR 3K 5KΩ AFM GND VR 1KΩ DC 0 10V RJ 11 1 15V 2 GND 3 SG 4 SG 5 Reserved 6 Reserved Brake Resistor optional Main Circuit Power The spec of main circuit terminal is M3 0 Factory default Forward Stop Reverse Stop Reset Multi step 1 Multi step 2 Multi step 3 Common signal Master Frequenc...

Page 20: ...ectively To permanently reverse the direction of motor rotation switch over any of the two motor leads 7 With long motor cables high capacitive switching current peaks can cause over current high leakage current or lower current readout accuracy To prevent this the motor cable should be less than 20m for 3 7kW models and below And the cable should be less than 50m for 5 5kW models and above For lo...

Page 21: ...Chapter 2 Installation and Wiring 2 4 Revision May 2008 ME14 SW V3 04 Good Not allowed ...

Page 22: ...AC line disturbances Surge switching spike power flick etc AC line reactor should be installed when the power supply capacity is 500kVA or phase lead reactor will be switched And the wiring distance should not exceed 10m Please refer to Appendix B for detail Zero phase Reactor Ferrite Core Common Choke Optional Zero phase reactors are used to reduce radio noise especially when audio equipment inst...

Page 23: ...UTION Mains power terminals R L1 S L2 T L3 Connect these terminals R L1 S L2 T L3 via a non fuse breaker or earth leakage breaker to 3 phase AC power some models to 1 phase AC power for circuit protection It is unnecessary to consider phase sequence It is recommended to add a magnetic contactor MC in the power input wiring to cut off power quickly and reduce malfunction when activating the protect...

Page 24: ...e filter at the output side of terminals U T1 V T2 W T3 on the AC motor drive Please use inductance filter Do not use phase compensation capacitors or L C Inductance Capacitance or R C Resistance Capacitance unless approved by Delta DO NOT connect phase compensation capacitors or surge absorbers at the output terminals of AC motor drives Use well insulated motor suitable for inverter operation Ter...

Page 25: ...6 3A 5 0A 12 14 3 3 2 1 VFD015M21A 21B 15 7A 7 0A 12 3 3 VFD015M23A 9 0A 7 0A 12 14 3 3 2 1 14 12 VFD022M21A 27A 10A 8 8 4 VFD022M23B 15A 10A 8 12 8 4 3 3 VFD037M23A 19 6A 17A 8 10 8 4 5 3 VFD055M23A 28A 25A 8 8 4 15 13 VFD007M43B 4 2A 3 0A 12 14 3 3 2 1 VFD007M53A 2 4A 1 7A 12 14 3 3 2 1 VFD015M43B 5 7A 4 0A 12 14 3 3 2 1 VFD015M53A 4 2A 3 0A 12 14 3 3 2 1 VFD022M43B 6 0A 5 0A 12 14 3 3 2 1 VFD02...

Page 26: ...hout external power M0 M1 M2 M3 M5 M4 E GND 24V 24 Vdc NPN Mode NOTE M0 M1 M2 M3 M5 M4 E GND 24V NPN mode with external power Factory Settin g Forward Stop Reverse Stop Reset Multi step 1 Multi step 2 Multi step 3 Common Signal Mu lti f un ctio n In pu t Te rmin a ls Don t a pply the mains voltage directly to above terminals Factory Settin g Mu lti f un ctio n In pu t Te rmin a ls Forward Stop Rev...

Page 27: ...the multi function inputs ON the activation current is 10 mA OFF leakage current tolerance is 10μA GND Common Signal 10V 10 Vdc Output 10V GND It can supply 10 VDC power AVI Analog Voltage Input ACM AVI 10V Internal Circuit AVI Circuit Impedance 20kΩ Resolution 10 bits Range 0 10Vdc 0 Max Output Frequency ACI Analog Current Input ACM ACI Internal Circuit ACI Circuit Impedance 250Ω Resolution 10 bi...

Page 28: ... input signals are easily affected by external noise Use shielded wiring and keep it as short as possible 20m with proper grounding If the noise is inductive connecting the shield to terminal GND can bring improvement If the analog input signals are affected by noise from the AC motor drive please connect a capacitor 0 1 μ F and above and ferrite core as indicated in the following diagrams C AVI A...

Page 29: ...º angle The AC motor drive control wiring should be properly installed and not touch any live power wiring or terminals NOTE If a filter is required for reducing EMI Electro Magnetic Interference install it as close as possible to AC drive EMI can also be reduced by lowering the Carrier Frequency DANGER Damaged insulation of wiring may cause personal injury or damage to circuits equipment if it co...

Page 30: ...ers Enter Key Press ENTER after key in the elected parameters or change data Potentiometer For master Frequency setting refer to Pr 00 LED Display Indicates motor and drive parameter LED Indicates Lamp lights during RUN STOP FWD REV operation Run key Starts AC drive operation STOP RESET Key Stops and resets the parameter after a fault occurs UP and DOWN Key Sets the parameter number or changes the...

Page 31: ...ally stored in memory To modify an entry use the and keys Err displays if the input is invalid 3 1 2 How to Operate the Digital Keypad LC M02E MODE ENTER or START MODE MODE MODE MODE GO START ENTER ENTER MODE START To set direction or or When operation source is digital keypad To modify data NOTE In the parameter setting mode you can press to return to the selection mode MODE parameter set success...

Page 32: ... 1 3 LC M02E Unit mm inch Reference Table for the 7 segment LED Display of the Digital Keypad Digit 0 1 2 3 4 5 6 7 8 9 LED Display English alphabet A b Cc d E F G Hh I Jj LED Display English alphabet K L n Oo P q r S Tt U LED Display English alphabet v Y Z LED Display ...

Page 33: ...Chapter 3 Keypad and Start Up 3 4 Revision May 2008 ME14 SW V3 04 Digital Keypad Mounting Panel A Unit mm inch Digital Keypad Mounting Panel B Unit mm inch ...

Page 34: ...situation STOP LED and FWD LED will light up 2 Press key to set frequency to 5Hz 3 Press RUN key RUN LED and FWD LED will light up which indicates operation command is forward running And if you want to change to reverse running you should press And if you want to decelerate to stop please press RESET STOP key Operation Method Frequency Source Operation Command Source M0 M1 M2 M3 M4 M5 GND Factory...

Page 35: ... normal please start the formal run NOTE 1 Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem 2 Do NOT touch output terminals U V W when power is still applied to L1 R L2 S L3 T even when the AC motor drive has stopped The DC link capacitors may still be charged to hazardous voltage levels even if the power has been turned off 3 To avoid dam...

Page 36: ...W V3 04 4 1 Chapter 4 Parameters This VFD M AC motor drive has 157 parameters for easy setting In most applications the user can finish all parameter settings before start up without the need for re adjustment during operation ...

Page 37: ...nd 00 Operation determined by digital keypad 01 Operation determined by external control terminals keypad STOP is effective 02 Operation determined by external control terminals keypad STOP is ineffective 03 Operation determined by RS 485 communication port keypad STOP is effective 04 Operation determined by RS 485 communication port keypad STOP is ineffective 00 Pr 02 Stop Method 00 Ramp stop 01 ...

Page 38: ...1 0 Pr 16 Jog Frequency 0 00 to 400 0 Hz 6 00 Pr 17 1st Step Speed Freq 0 00 to 400 0Hz 0 00 Pr 18 2nd Step Speed Freq 0 00 to 400 0Hz 0 00 Pr 19 3rd Step Speed Freq 0 00 to 400 0Hz 0 00 Pr 20 4th Step Speed Freq 0 00 to 400 0Hz 0 00 Pr 21 5th Step Speed Freq 0 00 to 400 0Hz 0 00 Pr 22 6th Step Speed Freq 0 00 to 400 0Hz 0 00 Pr 23 7th Step Speed Freq 0 00 to 400 0Hz 0 00 Pr 24 Reverse Operation I...

Page 39: ...for Speed Search 30 to 200 150 Pr 36 Upper Bound of Output Frequency 0 10 Hz to 400 0 Hz 400 0 Pr 37 Lower Bound of Output Frequency 0 00 Hz to 400 0 Hz 0 00 Pr 38 Multi function Input Terminal M0 M1 00 M0 FWD STOP M1 REV STOP 01 M0 RUN STOP M1 REV FWD 02 M0 M1 M2 3 wire operation control mode 00 Pr 39 Multi function Input Terminal M2 05 Pr 40 Multi function Input Terminal M3 06 Pr 41 Multi functi...

Page 40: ...9 Forward contact is open Reverse contact is close 30 One Shot PLC Run 31 Index input signal 32 Counter Incremented by Drive Output Frequency Pr 43 Analog Output Signal 00 Analog Frequency Meter 0 to Maximum Output Frequency 01 Analog Current Meter 0 to 250 of the rated AC drive current 02 Feedback signal 0 100 03 Output power 0 100 00 Pr 44 Analog Output Gain 00 to 200 100 Pr 45 Multi Function Ou...

Page 41: ...e Stop Pr 47 Desired Frequency Attained 0 00 to 400 0 Hz 0 00 Pr 48 Adjust Bias of External Input Frequency 0 00 to 200 0 0 00 Pr 49 Potentiometer Bias Polarity 00 Positive Bias 01 Negative Bias 00 Pr 50 Potentiometer Frequency Gain 0 10 to 200 0 100 0 Pr 51 Potentiometer Reverse Motion Enable 00 Reverse Motion Disabled in negative bias 01 Reverse Motion Enabled in negative bias 00 Pr 52 Motor Rat...

Page 42: ...tion Time 0 0 to 10 0 seconds 0 1 Pr 63 Loss of ACI 4 20mA 00 Decelerate to 0 Hz 01 Stop immediately and display EF 02 Continue operation by last frequency command 00 Pr 64 User Defined Function for Display 00 Display AC drive output Frequency Hz 01 Display User defined output Frequency H Pr 65 02 Output Voltage E 03 DC Bus Voltage u 04 PV i 05 Display the value of internal counter c 06 Display th...

Page 43: ...e 1 CF1 08 CPU failure 3 CF3 09 Hardware Protection Failure HPF 10 Over current during acceleration oca 11 Over current during deceleration ocd 12 Over current during steady state operation ocn 13 Ground fault or fuse failure GFF 14 Low Voltage not record 15 3 Phase Input Power Loss 16 EPROM failure CF2 17 External interrupt allowance bb 18 Overload oL2 19 Auto Adjustable accel decel failure CFA 2...

Page 44: ...Speed 00 to 9999 sec 00 Pr 84 Time Duration of 4th Step Speed 00 to 9999 sec 00 Pr 85 Time Duration of 5th Step Speed 00 to 9999 sec 00 Pr 86 Time Duration of 6th Step Speed 00 to 9999 sec 00 Pr 87 Time Duration of 7th Step Speed 00 to 9999 sec 00 Pr 88 Communication Address 01 to 254 01 Pr 89 Transmission Speed 00 4800 bps 01 9600 bps 02 19200 bps 03 38400 bps 01 Pr 90 Transmission Fault Treatmen...

Page 45: ... Software Version Pr 101 Auto Adjustable Accel Decel 00 Linear Accel Decel 01 Auto Accel Linear Decel 02 Linear Accel Auto Decel 03 Auto Accel Decel 04 Linear Accel Decel Stall Prevention during Deceleration 00 Pr 102 Auto Voltage Regulation AVR 00 AVR function enabled 01 AVR function disabled 02 AVR function disabled when stops 03 AVR function disabled when decel 00 Pr 103 Auto tune Motor Paramet...

Page 46: ...t Selection 00 Disable 01 Keypad based on Pr 00 setting 02 AVI external 0 10V 03 ACI external 4 20mA 04 PID set point Pr 125 00 Pr 116 PID Feedback Terminal Selection 00 Input positive PID feedback PV from AVI 0 to 10V 01 Input negative PID feedback PV from AVI 0 to 10V 02 Input positive PID feedback PV from ACI 4 to 20mA 03 Input negative PID feedback PV from ACI 4 to 20mA 00 Pr 117 Proportional ...

Page 47: ...ted 00 Pr 134 Analog Input Delay Filter for Set Point 00 to 9999 per 2ms 50 Pr 135 Analog Input Delay Filter for Feedback Signal 00 to 9999 per 2ms 5 Pr 136 Sleep Period 0 0 to 6550 0 sec 0 0 Pr 137 Sleep Frequency 0 00 to 400 0 Hz 0 00 Pr 138 Wake Up Frequency 0 00 to 400 0 Hz 0 00 Pr 139 Treatment for Counter Attained 00 Continue operation 01 Stop Immediately and display E F 00 Pr 140 External U...

Page 48: ...49 Gear Ratio for Simple Index Function 4 to 1000 200 Pr 150 Index Angle for Simple Index Function 00 0 to 360 0 180 0 Pr 151 Deceleration Time for Simple Index Function 0 00 to 100 00 sec 0 00 Pr 152 Skip Frequency Width 0 00 to 400 0Hz 0 00 Pr 153 Bias Frequency Width 0 00 to 400 0Hz 0 00 Pr 154 Reserved Pr 155 Compensation Coefficient for Motor Instability 0 0 Disable 0 1 to 5 0 recommended set...

Page 49: ...nd pumps rotate freely by wind or flow without applying power Keep the free running motor at standstill If the running direction of the free running motor is not steady please execute DC braking before start up Pr 28 Pr 29 Energy Saving Applications Purpose Functions Related Parameters Punching machines fans pumps and precision machinery Energy saving and less vibrations Energy saving when the AC ...

Page 50: ... thermal sensor to have overheat warning Pr 45 Pr 46 Pr 39 Pr 42 Two wire three wire Applications Purpose Functions Related Parameters General application To run stop forward and reverse by external terminals FWD STOP REV STOP M0 Open Stop Close FWD Run M1 Open Stop Close REV Run GND RUN STOP REV FWD M0 Open Stop Close Run M1 Open FWD Close REV GND 3 wire STOP RUN FWD REV M0 Run command Runs when ...

Page 51: ...resistor AC motor drive can use DC braking for emergency stop when quick stop is needed without brake resistor When used often take motor cooling into consideration Pr 28 Pr 30 Pr 31 Over torque Setting Applications Purpose Functions Related Parameters Pumps fans and extruders To protect machines and to have continuous reliable operation The over torque detection level can be set Once OC stall OV ...

Page 52: ...Related Parameters Air conditioners For continuous operation When the frequency command is lost by system malfunction the AC motor drive can still run Suitable for intelligent air conditioners Pr 63 Output Signal in Zero Speed Applications Purpose Functions Related Parameters General application Provide a signal for running status When the output frequency is lower than the min output frequency a ...

Page 53: ...Pr 46 Output Signal at Desired Frequency Applications Purpose Functions Related Parameters General application Provide a signal for running status When the output frequency is at the desired frequency by frequency command a signal is given for external system or control wiring frequency attained Pr 45 Pr 46 Pr 47 Output Signal for Base Block Applications Purpose Functions Related Parameters Genera...

Page 54: ... 4 19 Multi function Analog Output Applications Purpose Functions Related Parameters General application Display running status The value of frequency output current voltage can be read by connecting a frequency meter or voltage current meter Pr 43 Pr 44 ...

Page 55: ...ions determined by the External Control Terminals Keypad STOP key is effective 02 Operation instructions determined by the External Control Terminals Keypad STOP key is not effective 03 Operation instructions determined by the RS 485 communication port Keypad STOP key is effective 04 Operation instructions determined by the RS 485 communication port Keypad STOP key is not effective Refer to Pr 38 ...

Page 56: ...is parameter should be set according to the rated frequency as indicated in the motor nameplate Pr 04 and Pr 03 determine the volts per hertz ratio For example if the drive is rated for 460 VAC output and the Maximum Voltage Frequency is set to 60Hz the drive will maintain a constant ratio of 7 66 v Hz Setting of Pr 04 must be equal to or greater than setting of Mid Point Frequency Pr 06 Pr 05 Max...

Page 57: ... F curve With this setting the V F ratio between Minimum Frequency and Mid Point Frequency can be determined Setting of this parameter must be equal to or greater than Minimum Output Voltage Pr 09 and equal to or less than Maximum Output Voltage Pr 05 Pr 08 Minimum Output Frequency Unit 0 1Hz Settings 0 10 to 20 00Hz Factory Setting 1 50 The parameter sets the Minimum Output Frequency of the AC dr...

Page 58: ...Pr 08 Pr 06 Pr 04 Pr 03 Frequency Fan Pump V F Curve Commonly used V F Setting 1 General Purpose Factory Settings Motor Spec 60Hz Pr 03 Pr 04 Pr 05 Pr 06 Pr 07 Pr 08 Pr 09 60 0 60 0 220 0 1 5 10 0 1 5 10 0 V 60 0 f 10 1 5 220 Pr 03 Pr 04 Pr 05 Pr 06 Pr 07 Pr 08 Pr 09 50 0 50 0 220 0 1 3 12 0 1 3 12 0 V 50 0 f 10 1 5 220 No No Motor Spec 50Hz Set value Set value ...

Page 59: ... 01 sec Settings 0 1 to 600 0 sec or 0 01 to 600 0 sec Factory Setting 10 0 Pr 10 This parameter is used to determine the time required for the AC drive to ramp from 0 Hz to its Maximum Output Frequency Pr 03 The rate is linear unless the S Curve Pr 14 is Enabled Pr 11 This parameter is used to determine the time required for the AC drive to decelerate from the Maximum Output Frequency Pr 03 down ...

Page 60: ...n which the larger the number the greater the effect achieved If the default value of Pr 111 Deceleration S Curve is unchanged 0 then Pr 14 sets both acceleration and deceleration S Curves If Pr 111 is set to any value other than 0 then Pr 14 will set the acceleration S Curve and Pr 111 will set the deceleration S Curve Freq Acceleration Deceleration characteristics 1 2 Disabling S curve 3 4 Enabl...

Page 61: ...ed Frequency Jog Freq Pr 16 Acceleration Time Deceleration Time Time Jog operation command ON OFF Pr 15 Pr 15 Pr 17 1st Step Speed Frequency Unit 0 1 Hz Pr 18 2nd Step Speed Frequency Unit 0 1 Hz Pr 19 3rd Step Speed Frequency Unit 0 1 Hz Pr 20 4th Step Speed Frequency Unit 0 1 Hz Pr 21 5th Step Speed Frequency Unit 0 1 Hz Pr 22 6th Step Speed Frequency Unit 0 1 Hz Pr 23 7th Step Speed Frequency U...

Page 62: ...unction is enabled the AC drive will stop decelerating and maintain a constant output frequency to prevent from over voltage tripping Drive will resume deceleration when the voltage drops below the setting for Pr 25 Note In applications where inertia is low over voltage during deceleration would not occur When inertia is high the AC drive will automatically extend the deceleration period If a fast...

Page 63: ...d in Pr 27 When this occurs the output frequency will decrease to maintain a constant motor speed The drive will accelerate to the steady state output frequency only when the output current drops below the setting for Pr 27 Output current over current detection level output frequency time time output current over current detection level Pr 27 time output freq time over current Stall Prevention dur...

Page 64: ...tart Point for DC Braking Unit 0 1sec Settings 0 00 to 60 00Hz Factory Setting 0 00 This parameter sets the frequency at which the DC Braking will begin during deceleration Master Frequency Min output Freq Pr 29 Pr 31 Pr 30 DC Braking Current ON OFF Pr 28 Start point for DC braking Operation command time s Notes 1 DC Braking during starting is used for loads that may move before the AC drive start...

Page 65: ...0 1sec Settings 0 3 to 5 0 sec Factory Setting 0 5 sec When a momentary power loss is detected the AC drive will stop its output and will wait during a specified time interval called Base Block entered in Pr 34 before resuming operation Setting of this parameter should make the residual output voltage due to regeneration almost zero before the drive resumes operation This parameter also determines...

Page 66: ...vent operation error and machine damage If the Upper Bound of Output Frequency is 50Hz and the Maximum Output Frequency is 60Hz the Maximum Output Frequency will be limited to 50Hz Setting of this parameter must be equal to or greater than the Lower Bound of Output Frequency Pr 37 Pr 37 Lower Bound of Output Frequency Unit 0 1Hz Settings 0 00 Hz to 400 0 Hz Factory Setting 0 Hz Setting of this par...

Page 67: ...REV Run GND 01 Two wire operation Only Pr 38 can be set to 1 RUN STOP REV FWD M0 Open Stop Close Run M1 Open FWD Close REV GND Note Multi function Input Terminal M0 does not have its own parameter designation M0 must be used in conjunction with M1 to operate two and three wire control 02 Three Wire Control Only Pr 38 can be set to 2 STOP RUN FWD REV M0 Run command Runs when close M2 Stop command s...

Page 68: ...AC drive output will stop immediately If there is start signal after stopping the output will start from the minimum frequency 03 External Fault N O 04 External Fault N C Parameter values 3 and 4 program Multi Function Input Terminals M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to be External Fault E F inputs GND E F N O setting by 3 E F N C setting by 4 Mx Close Operation available Mx Open Op...

Page 69: ... 06 07 and 08 program any three of the following Multi Function Input Terminals M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 for Multi step Speed Command function GND d6 Multi step 1 d7 Multi step 2 d8 Multi step 3 Mx Close Operation available Mx Close Operation available Mx Close Operation available Note These three inputs select up to seven multi step speeds defined by Pr 17 to Pr 23 as shown...

Page 70: ...ogrammed by 9 can only be initiated while the motor is stop Refer to Pr 15 Pr 16 10 Accel Decel Speed Inhibit Parameter value 10 programs Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 for Accel Decel Inhibit After receiving this command the AC Drive stops accelerating or decelerating and maintains a constant speed Frequency Master Frequency Accel inhibit Accel inhib...

Page 71: ...eter values 12 13 program Multi Function Input Terminals M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 for external Base Block control Value 12 is for normally open N O input and value 13 is for a N C input GND B B N O setting by 12 B B N C setting by 13 Mx Close Operation available Mx Open Operation available Note When a Base Block signal is received the AC drive will stop all output and the mo...

Page 72: ... will increase by one unit Mx Open Freq will decrease by one unit UP DOWN 16 Run PLC Program 17 Pause PLC Program Parameter value 16 programs Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to enable the AC drive internal PLC program Parameter value 17 programs an input terminal to pause the PLC program GND setting by 16 setting by 17 Mx Close Run PLC Mx Open Pause PL...

Page 73: ...lue Pr 64 1 Counter trigger signal Multi function input terminal Signal output with Pr 97 counter value is attained Pr 97 3 Pr 45 46 13 Signal output with Pr 96 counter value is attained Pr 96 5 Pr 45 46 14 The trigger timing can t be less than 2ms 250Hz Pr 38 to Pr 42 18 19 Counter Reset Parameter value 19 programs Multi Function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to r...

Page 74: ... for manual operation or function testing and to recover the PID function when the system is normal 28 Second Source for Frequency Command This function is used with Pr 142 to select a different frequency source for control 29 Forward contact is open Reverse contact is close This function has top priority to set the direction for running If Pr 24 inhibit REV function is not set No mater what the p...

Page 75: ... The analog output voltage is directly proportional to the output frequency of the AC drive A setting of 100 on Pr 44 makes the Maximum Output Frequency Pr 03 of the AC drive to correspond to the 10VDC analog voltage output The actual voltage is about 10VDC and can be adjusted by Pr 44 The analog output voltage is also directly proportional to the output current of the AC drive A setting of 100 on...

Page 76: ...tput is shut off by the external Base Block 05 Low Voltage Indication Terminal output is activated when low voltage is detected 06 AC Drive Operation Mode Terminal output is activated when the operation of AC Drive is controlled by External Control Terminals 07 Fault Indication Terminal output is activated when certain faults occur oc ov oH oL oL1 EF cF3 HPF ocA ocd ocn GF 08 Desired Frequency att...

Page 77: ...l be activated at 370Vdc in 230V series and at 740Vdc in 460 series 19 Over Heat supervision The contact will be close before 90 C 20 Over Current stall supervision The contact will be close before exceeding the setting of P26 P27 21 Over Voltage stall supervision The contact will be close before exceeding the setting of P25 22 Forward command The contact will be close with forward command 23 Reve...

Page 78: ...sired Freq Attained Preset Freq Attained Pr 47 Pr 48 Adjust Bias of External Input Frequency Unit 0 1Hz Settings 0 00 to 200 0 Factory Setting 0 00 Hz This parameter provides a frequency offset when the source of frequency command is the analog input Pr 49 Potentiometer Bias Polarity Factory Setting 00 Settings 00 Positive Bias 01 Negative Bias This parameter sets the potentiometer Bias Frequency ...

Page 79: ...ter Scale Hz 0V 10V 30 0 60 Example 2 A Bias Adjustment 16 7 of 60Hz determines the Output Frequency to be 10 Hz with the potentiometer set at 0V as shown Notice that the entire V F is transposed accordingly An analog input voltage 0 8 33V or current 4 13 33mA would set frequency as 0 60Hz Once the Maximum Output Frequency is reached any further increase on the potentiometer will not increase outp...

Page 80: ...V 12V Negative bias 60 10Hz 10V 10 0Hz XV XV 100 50 2V Pr 48 X 100 2 10 Potentiometer Scale Hz 0V 10V 35 0 60 Example 4 This example shows how to use Gain to set a potentiometer range of 0 to 5 Volts for 0 60 Hz As an option you also could set Pr 03 120Hz Hz 0V 5V 30 0 60 Potentiometer Scale Factory Settings Pr 03 60Hz Max output Freq Pr 48 0 0 bias adjustment Pr 49 0 bias polarity Pr 50 200 pot f...

Page 81: ...Output Frequency Max Output Freq 60Hz Pr 03 0Hz 0V 10V Factory Settings Pr 03 60Hz Max output Freq Pr 48 10 bias adjustment Pr 49 1 bias polarity Pr 50 111 pot freq gain Pr 51 0 REV motion disable in negative bias Negative bias 6 6Hz 1V Hz 0V 10V 27 0 60 Potentiometer Scale It s 0Hz within this range Bias adjustment Calculation of gain Pr 50 10V 9V X100 111 Example 7 In this example the potentiome...

Page 82: ...drive rated current When setting this parameter just input the motor rated current value without any calculation Use the following criteria to determine the setting of this parameter no load current rated current of motor rated current of AC drive You can use this parameter to limit the output current to the motor as to prevent overheat Pr 53 Motor No Load Current Unit 0 1A Settings 00 FLA to 99 F...

Page 83: ...the user can check if the AC motor drive is correct See Pr 80 for details Pr 58 Electronic Thermal Overload Relay Selection Factory Setting 02 Settings 00 Standard Motor self cool motor 01 Inverter Motor auxiliary cool fan on motor 02 Inactive This function is used to limit the output power of the AC drive when powering a self cooled motor at low speed Pr 59 Electronic Thermal Motor Overload Unit ...

Page 84: ...e Detection level in 1 increments The AC drive rated current is equal to 100 Pr 62 Over Torque Detection Time Unit 0 1 sec Settings 0 0 to 10 0sec Factory Setting 0 1sec This is the duration for over torque detection When the output current is larger than the over torque detection level Pr 61 an over torque condition exists and the detection time Pr 62 is timed out Any of the multi function output...

Page 85: ...gits as illustrated in next page Display Number Represented 9999 The absence of a decimal point indicates a four digit integer 999 9 A signal decimal point between the middle and the right most numbers is a true decimal point For example the number 123 4 would be displayed as 123 4 9999 A single decimal point after the right most number is not a true decimal point instead it indicates that a zero ...

Page 86: ...ng 0 00 This parameter determines the frequency band for a given Skip Frequency Half of the Skip Frequency Band is above the Skip Frequency and the other half is below Programming this parameter to 0 1 disables all skip frequencies output freq Pr 67 Pr 68 Pr 69 0 Decelerating skip freq set point Accelerating Pr 70 Freq to be jumped Speed command freqency Adjustable range Pr 71 PWM Carrier Frequenc...

Page 87: ...to 10 times after the occurrence of certain type of faults over current OC over voltage OV If enabled the AC drive will restart on speed search which begins at Master Frequency Setting this parameter to 0 will disable this operation To set the fault recovery time after a fault please see base block time for speed search Pr 34 Pr 73 Present Fault Record Pr 74 Second Most Recent Fault Record Pr 75 T...

Page 88: ...mes after Fault Unit 0 1 second Settings 0 1 to 6000 0 sec Factory Setting 60 0 If there is no fault in the period of this setting it will reset the rest restart times that used after fault to the setting of restart times Pr 78 PLC Operation Mode Factory Setting 00 Settings 00 Disable PLC operation 01 Execute one program cycle 02 Continuously execute program cycles 03 Execute one program cycle ste...

Page 89: ... Master Frequency and 1st to 7th step speeds 6 Pr 81 to Pr 87 operation time setting of Master Frequency and 1st to 7th step speeds Example 1 Pr 78 01 Execute one cycle through the PLC program Frequency 60Hz 50Hz 40Hz 30Hz 20Hz 15Hz 10Hz 0Hz Pr 81 Pr 82 Pr 83 Pr 84 Pr 85 Pr 86 Pr 87 Pr 17 Pr 18 Pr 19 Pr 20 Pr 21 Pr 22 Pr 23 Master Freq Program operation command Program operation output indication ...

Page 90: ...Pr 82 1 2 Pr 83 1 5 Pr 84 1 5 Pr 85 0 8 Pr 86 1 7 Pr 87 1 7 Example 3 Pr 78 03 Execute one cycle step by step This example shows how the PLC function can perform one cycle at a time within a complete cycle Each step will use the accel decel times in Pr 10 to Pr 13 It should be noted that the time interval for each step may be shorter than expected due to the time required for acceleration and dece...

Page 91: ...time for each step is 10 times the settings of Pr 81 to Pr 87 t Pr 82 t t t t Pr 86 t t Pr 17 Time Pr 81 FWD REV Example 5 Pr 78 01 Execute one cycle through the PLC program In this example the PLC program runs continuously It should be noted that the time interval for each step may be shorter than expected due to the time required for acceleration and deceleration Frequency 60Hz 50Hz 40Hz 30Hz 20...

Page 92: ...al notation and then entered in Pr 79 1 2 3 4 5 6 7 Weights Bit 0 Forward 1 Reverse Direction of 1st Pr 17 speed for Direction of 2nd Pr 18 speed for Direction of 3rd Pr 19 speed for Direction of 4th Pr 20 speed for Direction of 5 Pr 21 th speed for Direction of 6 Pr 22 th speed for Direction of 7 Pr 23 th speed for Example 1 2 3 4 5 6 7 Weights Bit 0 Forward 1 Reverse Forward motion of Pr 17 mult...

Page 93: ... Model Number Pr 80 03 05 07 09 11 13 50 51 52 53 54 55 Rated Output Current A 3 0 4 0 5 0 8 2 13 18 1 7 3 0 4 2 6 6 9 9 12 2 Max Carrier Frequency kHz 15kHz 10kHz Pr 81 Time Duration of 1st Step Speed correspond to Pr 17 Unit 1 sec Pr 82 Time Duration of 2nd Step Speed correspond to Pr 18 Unit 1 sec Pr 83 Time Duration of 3rd Step Speed correspond to Pr 19 Unit 1 sec Pr 84 Time Duration of 4th St...

Page 94: ...tment Factory Setting 03 Settings 00 Warn and Continue Operating 01 Warn and RAMP to Stop 02 Warn and COAST to Stop 03 Keep Operation without Warning Pr 91 Time Out Detection Factory Setting 0 0 Settings 0 1 to 120 0 sec 0 0 disable This parameter is used for ASCII mode When the over time detection is enabled the separation between characters cannot exceed 500 ms Pr 92 Communication Protocol Facto...

Page 95: ...e Meaning ASCII mode Each 8 bit data is the combination of two ASCII characters For example a 1 byte data 64 Hex shown as 64 in ASCII consists of 6 36Hex and 4 34Hex Character 0 1 2 3 4 5 6 7 ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Character 8 9 A B C D E F ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 H...

Page 96: ...racter frame 8 O 1 Pr 92 5 Odd parity 7 7 7 3 Communication Protocol 3 1 Communication Data Frame STX ADR1 ADR0 CMD1 CMD0 0 1 N 1 N ETX CHK1 CHK0 02H Address CMD Data characters 03H Check Sum 3 2 ASCII mode STX Start character 3AH ADR 1 ADR 0 CMD 1 CMD 0 Communication address 8 bit address consists of 2 ASCII codes DATA n 1 DATA 0 Contents of data n x 8 bit data consist of 2n ASCII codes n 25 maxi...

Page 97: ...on Address Valid communication addresses are in the range of 0 to 254 An address equals to 0 means a broadcast to all AC drives AMD in the network In this case the AMD will not reply to the master device For example communication to AMD with address 16 decimal ASCII mode ADR 1 ADR 0 1 0 1 31H 0 30H RTU mode ADR 10H 3 4 Function Function code and DATA data characters The format of data characters d...

Page 98: ... byte 4 0 1 Starting data address 2 7 0 7 0 Content of starting data address 2102H 0 0 0 Number of data count by word 2 0 D 0 LRC CHK 1 LRC CHK 0 7 Content of data address 2103H 0 CR 7 END 1 END 0 LF LRC CHK 1 LRC CHK 0 1 CR END 1 END 0 LF RTU mode Command message Response message ADR 01H ADR 01H CMD 03H CMD 03H 21H Starting data address 02H Number of data count by byte 04H 00H 17H Number of data ...

Page 99: ... 1 ADR 0 1 CMD 1 0 CMD 1 0 CMD 0 6 CMD 0 6 0 0 1 1 0 0 Data address 0 Data address 0 1 1 7 7 7 7 Data content 0 Data content 0 LRC CHK 1 7 LRC CHK 1 7 LRC CHK 0 1 LRC CHK 0 1 END 1 CR END 1 CR END 0 LF END 0 LF RTU mode Command message Response message ADR 01H ADR 01H CMD 06H CMD 06H 01H 01H Data address 00H Data address 00H 17H 17H Data content 70H Data content 70H CRC CHK Low 86H CRC CHK Low 86H...

Page 100: ...is 01H ASCII Mode Command message Response message STX STX 0 0 ADR 1 ADR 0 1 ADR 1 ADR 0 1 CMD 1 1 CMD 1 1 CMD 0 0 CMD 0 0 0 0 0 0 1 1 Starting data address 1 Starting data address 1 0 0 0 0 0 0 Number of data count by word 2 Number of data count by word 2 0 D Number of data count by byte 4 LRC Check C 1 CR 3 END LF 8 The first data content 8 0 F A The second data content 0 8 LRC Check E CR END LF...

Page 101: ...a 0FH content A0H CRC Check Low B2H CRC Check High 49H 3 5 CHK check sum ASCII mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2 s complement negation of the sum For example reading 1 word from address 0401H of the AC drive with address 01H STX 0 ADR 1 ADR 0...

Page 102: ...mial value A001H Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been processed Step 6 Repeat steps 2 to 5 for the next 8 bit byte of the command message Continue doing this until all bytes have been processed The final contents of the CRC register is the CRC value When transmitting the CRC value in the message the upper and lower...

Page 103: ...ers 00nnH 00 means parameter group nn means parameter number for example the address of Pr 100 is 0064H Referencing to chapter 5 for the function of each parameter When reading parameter by command code 03H only one parameter can be read at one time Bit 0 1 00 No function 01 Stop 10 Run 11 Jog Run Bit 2 3 Reserved Bit 4 5 00 No function 01 FWD 10 REV 11 Change direction 2000H Bit 6 15 Reserved 200...

Page 104: ... decel failure cFA 20 Software protection enable codE Status of AC Drive 00 RUN LED light off STOP LED light up 01 RUN LED blink STOP LED light up 10 RUN LED light up STOP LED blink Bit 0 1 11 RUN LED light up STOP LED light off Bit 2 01 Jog active 00 REV LED light off FWD LED light up 01 REV LED blink FWD LED light up 10 REV LED light up FWD LED blink 2101H Bit 3 4 11 REV LED light up FWD LED lig...

Page 105: ... Value XXX XX 2110H AC Drive Mode Type Information 3 7 Communication program of PC The following is a simple example of how to write a communication program for Modbus ASCII mode on a PC by C language include stdio h include dos h include conio h include process h define PORT 0x03F8 the address of COM1 the address offset value relative to COM1 define THR 0x0000 define RDR 0x0000 define BRDL 0x0000...

Page 106: ... can be access as LCR b7 1 outportb PORT BRDL 12 set baudrate 9600 12 115200 9600 outportb PORT BRDH 0x00 outportb PORT LCR 0x06 set protocol 7 N 2 06H 7 E 1 1AH 7 O 1 0AH 8 N 2 07H 8 E 1 1BH 8 O 1 0BH for i 0 i 16 i while inportb PORT LSR 0x20 wait until THR empty outportb PORT THR tdat i send data to THR i 0 while kbhit if inportb PORT LSR 0x01 b0 1 read data ready rdat i inportb PORT RDR read d...

Page 107: ...led the AC drive operates at full voltage during speed changes At the constant speed periods drive calculates the optimal output voltage value for the load and may get it reduced up to 30 below the Maximum Output Voltage 100 70 Output Voltage Frequency base Output voltage With energy saving enabled the drive automatically adjust the output voltage based on the output power level The maximum output...

Page 108: ...nutes Settings 00 to 1440 minutes Read Only Pr 100 Software Version Read Only This parameter shows the software version for the AC motor drive Pr 101 Auto Acceleration Deceleration Factory Setting 00 Settings 00 Linear acceleration deceleration 01 Auto acceleration linear deceleration 02 Linear acceleration auto deceleration 03 Auto acceleration deceleration 04 Linear Accel Decel Stall Prevention ...

Page 109: ...ulates the AC drive output voltage to the Maximum Output Voltage Pr 03 For instance if Pr 03 is set at 200 VAC and the input voltage varies from 200V to 264VAC then the Maximum Output Voltage will automatically be regulated to 200VAC When the AVR function is disabled the Maximum Output Voltage follows the variations of the input voltage 180V to 264VAC Selecting program value 2 enables the AVR func...

Page 110: ...er in vector control Example Pr 107 10 X 2ms 20ms Pr 108 50 X 2 ms 100ms Pr 109 Selection for Zero Speed Control Factory Setting 00 Settings 00 No output 01 Control by DC voltage This parameter is used to select the control method at zero speed If set to 01 the voltage in Pr 110 is used for holding torque Pr 110 Voltage of Zero Speed Control Unit 0 1 Settings 0 0 to 20 0 of Max output voltage Pr 0...

Page 111: ...2 x 2 4 msec Set Pr 77 to 02 before changing settings in Pr 112 Pr 113 Restart Method after Fault oc ov BB Factory Setting 01 Settings 00 None speed search 01 Continue operation after fault speed search from speed reference 02 Continue operation after fault speed search from Minimum speed This parameter is used to select the restart method after certain faults Pr 114 Cooling Fan Control Factory Se...

Page 112: ...on is different from the Frequency Set Point position Negative feedback positive targeted value detective value Positive feedback negative targeted value detective value Pr 117 Proportional Gain P Settings 0 0 to 10 0 Factory Setting 1 0 This parameter determines the feedback loop Gain If the gain is large the response will be strong and immediate If the gain is too large vibration may occur If th...

Page 113: ...e deviation caused by set point changes and external interferences However if the I action is excessively powerful it will delay the response to the variation The P action could solely be used on a loading system that possesses integral components PD Control when a deviation occurs the system immediately generates some operational load that is greater than the single load generated by the D action...

Page 114: ... Pr 124 Feedback Signal Fault Treatment Factory Setting 00 Settings 00 Warning and RAMP to stop 01 Warning and keep operating This parameter selects the operation of the drive upon a loss of the PID feedback signal Pr 125 Source of PID Set point Settings 0 00 to 400 0Hz Factory Setting 0 00 This parameter is used in conjunction with Pr 115 04 to input a set point in Hz Pr 126 PID Offset Level Sett...

Page 115: ...20mA Unit 0 1mA Settings 0 0 to 20 0mA Factory Setting 20 0 This parameter is used to set the ACI input frequency that corresponds to maximum frequency Pr 133 Inverts Reference Signal 0 20mA Factory Setting 00 Settings 00 Not Inverted 01 Inverted If this parameter is set to 01 4mA corresponds to 0Hz in Pr 132 and 0mA corresponds to 60Hz in Pr 131 The main purpose for Pr 128 Pr 133 is to allow chan...

Page 116: ...138 Please see the below diagram Pr 138 Pr 137 Pr 136 0Hz Frequency Command Actual output frequency Sleep Period Sleep Frequency Wake Up Frequency Pr 139 Treatment for Counter Attained Factory Setting 00 Settings 00 Continue Operation 01 Stop Immediately and display E F This parameter sets the procedure for the AC drive to follow once the internal counter attains the setting value in Pr 96 Pr 140 ...

Page 117: ...80 0 460V series 740 to 900 Vdc Factory setting 760 0 575V series 925 to 1075 Vdc Factory setting 950 0 This parameter sets the level for the dynamic braking to operate The setting value must be higher than the steady state DC BUS Voltage to prevent the braking transistor from having a 100 duty At 100 duty the transistor and resistor will most likely fail Pr 144 Accumulative Motor Operation Day Se...

Page 118: ...0 Settings 00 One Decimal 01 Two Decimals It sets the number of decimals in the accel decel time It can be used for Acceleration Deceleration Time 1 Acceleration Deceleration Time 2 and JOG Acceleration Deceleration Time Pr 148 Number of Motor Poles Settings 02 to 20 Factory Setting 04 Pr 149 Gear Ratio for Simple Index Function Settings 4 to 1000 Factory Setting 200 Pr 150 Index Angle for Simple ...

Page 119: ... Settings 0 1 to 5 0 recommended setting 2 0 0 0 Disable This parameter is used to improve a condition of unstable current in any specific area For higher frequencies you can adjust this parameter to 0 0 and increase the setting value in Pr 155 for 30HP and above a setting of 2 0 is recommended Pr 156 Communication Response Delay Time Settings 0 to 200 x500µs Factory Setting 0 This parameter is us...

Page 120: ...Chapter 4 Parameters Revision May 2008 ME14 SW V3 04 4 85 This parameter is to select the communication mode 0 is the existed Delta ASCII communication mode whereas 1 is to select MODBUS mode ...

Page 121: ...Chapter 4 Parameters 4 86 Revision May 2008 ME14 SW V3 04 This page intentionally left blank ...

Page 122: ...compensation Reduce torque compensation Suitable torque compensation No No No No No Yes Yes Yes Yes Yes Maybe AC motor drive has malfunction or error due to noise Please contact with DELTA Can acceleration time be made longer Can deceleration time be made longer Reduce load or increase the power of AC motor drive Check braking method Please contact DELTA Reduce load or increase the power of AC mot...

Page 123: ...o be within spec Has over voltage occurred without load Maybe AC motor drive has malfunction or misoperation due to noise Please contact with DELTA Yes Yes Yes Yes Yes Yes No No No No No When OV occurs check if the voltage of DC BUS is greater than protection value Dose OV occur when sudden acceleration stops Increase deceleration time Increase setting time Increase acceleration time Reduce moment...

Page 124: ...ication Make necessary corrections such as change power supply system for requirement Check if there is heavy load with high start current in the same power system Check if Lv occurs when breaker and magnetic contactor is ON Suitable transformer power capacity Check if voltage between and is greater than 200VDC for 115V 230V models 400VDC for 460V models 517VDC for 575V models Maybe AC motor drive...

Page 125: ...lly Change cooling fan Check if cooling fan is jammed Remove obstruction Check if surrounding temperature is within specification Adjust surrounding temperature to specification Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Is load too large 5 6 Overload OL1 OL2 OL Reduce load or increase the power of AC motor drive Check for correct settings at Pr 58 and P...

Page 126: ...ectors are connect correctly and no noise is present AC motor drive has malfunction Please contact DELTA 5 8 Phase Loss PHL Phase loss No No Yes Yes Check wiring at R S and T terminals Correct wiring Check if the screws of terminals are tightened No Tighten all screws Yes Please check the wiring and power system for abnormal power Maybe AC motor drive has malfunction or misoperation due to noise P...

Page 127: ...uency Yes Modify frequency setting Check if input FWD or REV command Check if the wiring of M0 GND and M1 GND is correct Yes Change switch or relay Set frequency or not Press UP to check if motor can run Correct connection Check if the parameter setting and wiring of analog signal and multi step speed are correct No Motor has malfunction No Maybe AC motor drive has malfunction Please contact DELTA...

Page 128: ...etting of Pr 17 to Pr 23 are the same Press UP DOWN key to see if speed has any change If there is any change of the signal that sets frequency 0 10V and 4 20mA Check if the wiring between M0 M5 to GND is correct Connect correctly Check if frequency for each step is different Check if the wiring of external terminal is correct Change frequency setting If accel decel time is very long Please set su...

Page 129: ...ease contact DELTA Increase torque compensation Check if the torque compensation is suitable Thicken or shorten the wiring between the motor and AC motor drive Reduce load or increase the capacity of AC motor drive 5 12 The Motor does not Run as Expected Check Pr 04 to Pr 09 and torque compensation settings No Yes Yes Yes Yes No No No Adjust Pr 04 to Pr 09 and lower torque compensation Run in low ...

Page 130: ...exist of no product disconnect disturbing equipment no spread limit emission for disturbing equipment and no receive enhance immunity 5 14 Environmental Condition Since the AC motor drive is an electronic device you should comply with the environmental conditions Here are some remedial measures if necessary 1 To prevent vibration the use of anti vibration dampers is the last choice Vibrations must...

Page 131: ...wer input terminal of the AC motor drive 3 If phase lead capacitors are used never on the AC motor drive output use serial reactors to prevent damage to the capacitors damage from high harmonics serial reactor phase lead capacitor Motor Temperature Rises When the motor is a standard induction motor with fan the cooling will be bad at low speeds causing the motor to overheat Besides high harmonics ...

Page 132: ...tions The AC drive detects an abnormal increase in current 1 Check whether the motors horsepower corresponds to the AC drive output power 2 Check the wiring connections between the AC drive and motor for possible short circuits 3 Increase the Acceleration time Pr 10 Pr 12 4 Check for possible excessive loading conditions at the motor 5 If there are any abnormal conditions when operating the AC dri...

Page 133: ...acity Internal electronic overload trip 1 Check for possible motor overload 2 Check electronic thermal overload setting 3 Increase motor capacity 4 Reduce the current level so that the drive output current does not exceed the value set by the Motor Rated Current Pr 52 Motor overload Check the parameter settings Pr 60 to Pr 62 1 Reduce the motor load 2 Adjust the over torque detection setting to an...

Page 134: ...external terminal EF GND goes from OFF to ON When external terminal EF GND is closed the output will be turned off under N O E F Auto accel decel failure Don t use the function of auto acceleration deceleration Ground fault The AC drive output is abnormal When the output terminal is grounded short circuit current is 50 more than the AC drive rated current the AC drive power module may be damaged T...

Page 135: ...e error OV or LV Current sensor error Return to the factory U phase error W phase error Return to the factory Phase Loss Check input phase wiring for loose contacts Software protection failure Return to the factory PID feedback signal error 1 Check parameter settings Pr 116 and AVI ACI wiring 2 Check for possible fault between system response time and the PID feedback signal detection time Pr 123 ...

Page 136: ...ts optimal condition and to ensure a long life It is recommended to have a qualified technician perform a check up of the AC motor drive regularly Daily Inspection Basic check up items to detect if there were any abnormalities during operation are 1 Whether the motors are operating as expected 2 Whether the installation environment is abnormal 3 Whether the cooling system is operating as expected ...

Page 137: ...tricity Periodical Maintenance Ambient environment Maintenance Period Check Items Methods and Criterion Daily Half Year One Year Check the ambient temperature humidity vibration and see if there are any dust gas oil or water drops Visual inspection and measurement with equipment with standard specification Check if there are any dangerous objects in the environment Visual inspection Voltage Mainte...

Page 138: ...ural inspection If there are any loose screws Tighten the screws If any part is deformed or damaged Visual inspection If there is any color change by overheating Visual inspection If there is any dust or dirt Visual inspection Main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there are any loose or missing screws Tighten or replace the screw If machine o...

Page 139: ...n DC capacity of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any leakage of liquid change of color cracks or deformation Visual inspection Measure static capacity when required Static capacity initial value X 0 85 Resistor of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any peculiar...

Page 140: ...r One Year If there are any loose screws Visual and aural inspection Tighten screw if necessary If the contact works correctly Visual inspection Printed circuit board and connector of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there are any loose screws and connectors Tighten the screws and press the connectors firmly in place If there is any pecu...

Page 141: ...ation Visual aural inspection and turn the fan with hand turn off the power before operation to see if it rotates smoothly If there is any loose screw Tighten the screw If there is any change of color due to overheating Change fan Ventilation channel of cooling system Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any obstruction in the heat sink air inta...

Page 142: ...oltage Tolerance 10 90 132VAC Input Rating Frequency Tolerance 5 47 63Hz Cooling Method Fan Cooled Weight kg 1 5 1 5 1 5 Voltage Class 230V Class Model Number VFD XXXM 004 007 015 022 037 055 Max Applicable Motor Output kW 0 4 0 75 1 5 2 2 3 7 5 5 Max Applicable Motor Output hp 0 5 1 0 2 0 3 0 5 0 7 5 Rated Output Capacity kVA 1 0 1 9 2 7 3 8 6 5 9 5 Rated Output Current A 2 5 5 0 7 0 10 17 25 Max...

Page 143: ...phase Proportional to Input Voltage Output Frequency Hz 0 1 400 Hz Output Rating Carrier Frequency kHz 1 10 3 phase Rated Input Current A 2 4 4 2 5 9 7 0 10 5 12 9 Rated Voltage Frequency 3 phase 500 600 VAC 50 60Hz Voltage Tolerance 15 10 425 660 V Input Rating Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled Weight kg 1 5 1 5 2 0 3 2 3 2 3 3 General Specifications Control System SPWM Sin...

Page 144: ...ault records adjustable carrier frequency DC braking momentary power loss restart auto tuning frequency limits parameter Lock Reset vector control counter PID Control PLC MODBUS communication reverse Inhibition abnormal reset abnormal re start digital frequency output sleep revival function 1st 2nd frequency source selections Protection Functions Self testing over voltage over current under voltag...

Page 145: ...Appendix A Specifications A 4 Revision May 2008 ME14 SW V3 04 This page intentionally left blank ...

Page 146: ...Ω BR080W200 1 125 80Ω 1 2 0 4 0 216 80W 200Ω BR080W200 1 220 200Ω 1 0 75 0 427 80W 200Ω BR080W200 1 125 80Ω 2 1 5 0 849 300W 100Ω BR300W100 1 125 55Ω 3 2 2 1 262 300W 70Ω BR300W070 1 125 35Ω 5 3 7 2 080 400W 40Ω BR400W040 1 125 25Ω 230V Series 7 5 5 5 3 111 500W 30Ω BR500W030 1 125 16Ω 1 0 75 0 427 80W 750Ω BR080W750 1 125 260Ω 2 1 5 0 849 300W 400Ω BR300W400 1 125 190Ω 3 2 2 1 262 300W 250Ω BR300...

Page 147: ...hly prior to installation and operation 8 In applications with brake resistor or brake unit Pr 25 Over voltage stall prevention must be disabled And Pr 102 AVR function shall not be used 9 Definition for Braking Usage ED Explanation The definition of the barking usage ED is for assurance of enough time for the brake unit and brake resistor to dissipate away heat generated by braking When the brake...

Page 148: ...C VFD Series MOTOR O L U T1 V T2 W T3 SA R L1 S L2 T L3 MC IM Thermal Overload Relay or temperature switch Surge Absorber B1 B2 BR O L Thermal Overload Relay Brake Resistor Temperature Switch B 1 1 Dimensions and Weights for Brake Resistors Brake Units Dimensions are in millimeter ...

Page 149: ...Appendix B Accessories B 4 Revision May 2008 ME14 SW V3 04 ...

Page 150: ...ended non fuse breaker A Model Name Recommended non fuse breaker A VFD002M11A 15 VFD004M23A 5 VFD004M11A 20 VFD007M23A 10 VFD007M11A 30 VFD015M23A 20 VFD004M21A 15 VFD007M43B 5 VFD007M21A 20 VFD007M53A 5 VFD015M21A 30 VFD015M43B 10 VFD004M21B 15 VFD015M53A 5 VFD007M21B 20 VFD022M23B 30 VFD015M21B 30 VFD022M43B 15 VFD022M21A 50 VFD022M53A 10 VFD037M23A 40 VFD037M43A 20 VFD037M53A 20 VFD055M23A 50 V...

Page 151: ...JN 20 VFD015M21A 15 7 7 0 30 JJN 30 VFD015M21B 15 7 7 0 30 JJN 30 VFD022M21A 27 10 50 JJN 50 VFD004M23A 2 9 2 5 5 JJN 6 VFD007M23A 7 6 5 0 15 JJN 15 VFD015M23A 8 8 7 0 20 JJN 20 VFD022M23B 12 5 10 0 30 JJN 30 VFD037M23A 19 6 17 40 JJN 40 VFD055M23A 28 25 50 JJN 50 VFD007M43B 4 2 3 0 5 JJS 6 VFD015M43B 5 7 4 0 10 JJS 10 VFD022M43B 6 0 5 0 15 JJS 15 VFD037M43A 8 5 8 2 20 JJS 20 VFD055M43A 14 13 30 J...

Page 152: ...60Hz 3 phase Inductance mh kW HP Fundamental Amps Max continuous Amps 3 Impedance 5 Impedance 0 75 1 4 6 9 12 1 5 2 4 6 6 5 9 2 2 3 8 12 5 7 5 3 7 5 8 12 3 5 5 5 7 5 12 18 2 5 4 2 7 5 10 18 27 1 5 2 5 11 15 25 37 5 1 2 2 B 4 2 AC Output Reactor Recommended Value 115V 230V 50 60Hz 3 phase Inductance mh kW HP Fundamental Amps Max continuous Amps 3 Impedance 5 Impedance 0 2 0 25 4 6 9 12 0 4 0 5 4 6 ...

Page 153: ... 1 5 2 5 B 4 3 Applications Connected in input circuit Application 1 Question When more than one AC motor drive is connected to the same mains power and one of them is ON during operation When applying power to one of the AC motor drive the charge current of the capacitors may cause voltage dip The AC motor drive may be damaged when over current occurs during operation Correct wiring M1 M2 Mn reac...

Page 154: ...ion Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances surges switching spikes short interruptions etc The AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m When the mains power capacity is too large line impedance will be small and ...

Page 155: ...ero Phase Reactor MOTOR Note 1 The table above gives approximate wire size for the zero phase reactors but the selection is ultimately governed by the type and diameter of cable fitted i e the cable must fit through the center hole of zero phase reactors Note 2 Only the phase conductors should pass through not the earth core or screen Note 3 When long motor output cables are used an output zero ph...

Page 156: ...illimeter 8 6 5 4 16 15 14 13 11 RC 01 terminal block wiring connections AFM GND AVI 10V GND M2 M0 M1 M3 VFD M I O block VFD M Programming Pr 00 set to 01 Pr 01 set to 01 external controls Pr 38 set to 01 M0 M1 set as run stop and fwd rev Pr 39 set to 05 M2 set for reset Pr 40 set to 09 M3 set for jog select ...

Page 157: ...rent display mode Left Key Move cursor to the left UP and DOWN Key Set the parameter number and changes the numerical data such as Master Frequency FWD REV Key Select FWD REV operation B 7 2 Explanation of Display Message Display Message Descriptions The AC motor drive Master Frequency Command The Actual Operation Frequency present at terminals U V and W The custom unit u The output current presen...

Page 158: ...n set the new value is automatically stored in memory To modify an entry use the or keys Err displays if the input is invalid Communication Error Please check the AC motor drive user manual for more details B 7 3 Operation Flow Chart XX XX XX XXXXX END VFD PU06 Operation Flow Chart Cannot write in ERR Or Succeed to Write in Press UP key to select SAVE or READ Press PROG DATA for about 2 seconds or...

Page 159: ... low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation By using an EMI filter with correct installation much interference can be eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired...

Page 160: ...n selecting motor cable 1 Use the cable with shielding double shielding is the best 2 The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area 3 Remove any paint on metal saddle for good ground contact with the plate and shielding Remove any paint on metal saddle for good ground contact with the plate and shielding saddle the plate with grou...

Page 161: ...12 ft 400m 1312 ft 400m For models 5hp 3 7kW and less Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 66 ft 20m 165 ft 50m 165 ft 50m 230VAC input voltage 328 ft 100m 328 ft 100m 328 ft 100m NOTE When a thermal O L relay protected by motor is used between AC motor drive and motor it may malfunction especially for 460V series even if the length of motor cable is only 165 ft 50m or ...

Page 162: ...B 17 B 8 1 Dimensions EMI Filter RF015M21AA RF022M43AA 70 2 76 226 8 9 100 3 94 212 8 35 212 8 35 28 1 1 50 1 97 26 1 02 15 0 59 4 5 0 18 EMI Filter RF022M21BA RF075M43BA 30 1 18 60 2 36 282 11 1 15 0 59 30 1 18 80 3 15 125 4 82 282 11 1 295 11 61 5 5 0 22 ...

Page 163: ...Appendix B Accessories B 18 Revision May 2008 ME14 SW V3 04 EMI Filter 16TDT1W4S Used on 0 5 3 HP 230V Three Phase Models EMI Filter 40TDS4W4B Used on 5 7 5 HP 230V Three Phase Models ...

Page 164: ...4 SW V3 04 B 19 B 9 Din Rail B 9 1 Din Rail DR01 Adapter Units mm inch Models VFD004M21A 23A VFD007M21A 23A VFD015M21A 23A To mount the drive on a Din Rail adapter place the drive and mounting plate on the rail and push the lever toward the rail ...

Page 165: ...4 B 9 2 Din Rail DR02 Adapter Units mm inch Models VFD002M11A VFD004M11A 21B VFD007M11A 21B 43B 53A VFD015M21B 43B 53A VFD022M23B 43B 53A To mount the drive on a Din Rail adapter place the drive and mounting plate on the rail and push the lever toward the rail ...

Page 166: ...speed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Related Specification Item Speed and torque characteristics Time ratings Overload capacity Starting torque Load type Friction load and weight load Liquid viscous load Inertia load Load with power transmission Load speed and torque characteristics Constant torque Con...

Page 167: ... be less than the rated capacity of AC motor drive Acceleration time 60 seconds The starting capacity _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T ϕ η Acceleration time 60 seconds The starting capacity _ _ _ _ _ 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T ϕ η 2 2 The current should be less than the rated current of ...

Page 168: ...ated current of AC motor drive A _ _ _ _ _ _ A drive motor AC of current rated the I k M Symbol explanation M P Motor shaft output for load kW η Motor efficiency normally approx 0 85 ϕ cos Motor power factor normally approx 0 75 M V Motor rated voltage V M I Motor rated current A for commercial power k Correction factor calculated from current distortion factor 1 05 1 1 depending on PWM method 1 C...

Page 169: ...pected If higher starting torque is required such as for elevators mixers tooling machines etc use an AC Motor Drive of higher capacity or increase the capacities for both the motor and the AC Motor Drive 4 When an error occurs on the drive a protective circuit will be activated and the AC Motor Drive output is turned off Then the motor will coast to stop For an emergency stop an external mechanic...

Page 170: ...nergy loss is greater than for an inverter duty motor 2 Avoid running motor at low speed for a long time Under this condition the motor temperature may rise above the motor rating due to limited airflow produced by the motor s fan Consider external forced motor cooling 3 When the standard motor operates at low speed for long time the output load must be decreased 4 The load tolerance of a standard...

Page 171: ...e carefully When changing the pole number the motor needs to be stopped first If over current occurs during operation or regenerative voltage is too high please let the motor free run to stop coast 2 Submersible motor The rated current is higher than that of a standard motor Please check before operation and choose the capacity of the AC motor drive carefully With long motor cable between AC motor...

Page 172: ... occur Motor torque The torque characteristics of a motor operated by an AC motor drive and commercial mains power are different Below you ll find the torque speed characteristics of a standard motor 4 pole 15kW AC motor drive Motor 180 155 140 100 80 55 38 0320 60 120 60 seconds Base freq 60Hz V F for 220V 60Hz 180 155 100 55 38 0320 60 120 torque Frequency Hz Frequency Hz 60 seconds 60 seconds t...

Page 173: ...Appendix CHow to Select the Right AC Motor Drive C 8 Revision May 2008 ME14 SW V3 04 This page intentionally left blank ...

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