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DSE Model 5110 Automatic Start Engine Management Instrumentation System

Part No. 057-009 5110 Operating Manual Issue 3.3 3/1/2006

39

14 TYPICAL WIRING DIAGRAM

15 FAULT FINDING

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Summary of Contents for DSE5110

Page 1: ...OMPLEX SOLUTIONS MADE SIMPLE DEEP SEA ELECTRONICS PLC DSE5110 AUTOSTART CONTROL MODULE OPERATING MANUAL CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts genpowerusa com SHOP ONLINE www genpowerusa com ...

Page 2: ... any medium by electronic means or other without the written permission of the copyright holder except in accordance with the provisions of the Copyright Designs and Patents Act 1988 Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above Any reference to trademarked product names used...

Page 3: ...EL CONFIGURATION 22 9 1 ENTERING CONFIGURATION MODE 22 9 2 EDITING AN ANALOGUE VALUE 23 9 3 EDITING A LIST VALUE 23 9 4 TIMERS ANALOGUE SETTINGS 24 9 5 LIST ITEM SETTINGS 25 9 6 CONFIGURABLE OUTPUTS 26 9 7 LCD INDICATORS 28 9 8 CONFIGURABLE INPUTS 30 10 INSTALLATION INSTRUCTIONS 31 10 1 PANEL CUT OUT 31 10 2 COOLING 31 10 3 UNIT DIMENSIONS 31 10 4 FRONT PANEL LAYOUT 32 10 5 REAR PANEL LAYOUT 32 11...

Page 4: ... 1 ALTERNATIVE WIRING TOPOLOGIES 43 18 1 1 1 PHASE 2 WIRE 43 18 1 2 3 PHASE 3 WIRE 43 18 1 3 2 PHASE 3 WIRE 44 18 2 SENDER WIRING RECOMMENDATIONS 45 18 2 1 EARTH RETURN SENDERS 45 18 2 2 INSULATED RETURN SENDERS 45 18 3 CHOOSING THE CORRECT C T S 46 18 4 INPUT EXPANSION 47 18 5 STANDBY GENERATING SET 47 18 6 FULLY INTEGRATED AUTO MAINS FAILURE 47 18 7 FRONT PANEL CONFIGURATION ORIGINAL 5110 48 18 ...

Page 5: ... information is indicated by the LCD display on the front panel The powerful Microprocessor contained within the module allows for a range of complex features to be incorporated as standard Graphical Icon based LCD display excluding the need for translations and languages Engine parameter monitoring and instrumentation Generator Voltage Frequency Current instrumentation Fully configurable inputs f...

Page 6: ...odule is identified easily by the PRESENCE of the P810 module configuration software on the rear of the module and the PRESENCE of the LOAD and GENERATOR mimic on the fascia label see below The original 5110 module is identified easily by the LACK of the P810 module configuration socket on the rear of the module and the LACK of the LOAD and GENERATOR mimic on the fascia label see below FASCIA OF N...

Page 7: ... destruction of equipment WARNING Indicates a procedure or practice which could result in injury to personnel or loss of life if not followed correctly Deep Sea Electronics Plc owns the copyright to this manual which cannot be copied reproduced or disclosed to a third party without prior written permission Compliant with BS EN 60950 Low Voltage Directive Compliant with BS EN 50081 2 EMC Directive ...

Page 8: ...s the sequences followed by a module containing the standard factory configuration Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts genpowerusa com SHOP ONLINE www genpowerusa com ...

Page 9: ...r is disengaged and locked out at a pre set frequency from the Alternator output Alternatively a Magnetic Pickup mounted on the flywheel housing can be used for speed detection This is selected using the front panel editor After the starter motor has disengaged the Safety On timer is activated allowing Oil Pressure High Engine Temperature Under speed Charge Fail and any delayed Auxiliary fault inp...

Page 10: ...at a pre set frequency from the Alternator output Alternatively a Magnetic Pickup mounted on the flywheel housing can be used for speed detection This is selected using the front panel editor After the starter motor has disengaged the Safety On timer is activated allowing Oil Pressure High Engine Temperature Under speed Charge Fail and any delayed Auxiliary fault inputs to stabilise without trigge...

Page 11: ...con If a shutdown then occurs the module will display the appropriate icon The original warning alarm icon will remain displayed Example PSI 0 8 11 0 BAR Charge alternator warning all symbols steady Followed by Hz RPM 0 0 0 Charge alternator warning indicator still present common alarm indicator has changed to a shutdown symbol and is now flashing Also present is the flashing overspeed LED Overspe...

Page 12: ...from the warning light terminal on the auxiliary charge alternator the icon will illuminate FAIL TO STOP If the module detects the engine is still running when the Fail to stop timer expires then the module will display NOTE Fail to Stop could indicate a faulty oil pressure sender If engine is at rest check oil sender wiring and configuration AUXILIARY INPUTS if an auxiliary input has been configu...

Page 13: ... until the Emergency Stop push button has been reset Secondly it removes the Positive DC supply from both the Fuel Solenoid and Starter Solenoid The icon will illuminate NOTE The Emergency Stop Positive signal must be present otherwise the unit will shutdown LOW OIL PRESSURE if the module detects that the engine oil pressure has fallen below the low oil pressure trip setting level after the Safety...

Page 14: ...be displayed LOSS OF SPEED SIGNAL if the speed sensing signal is lost during cranking a shutdown is initiated The icon will illuminate Steady As engine speed cannot be determined the entire fail to stop timer is observed before the alarm can be reset and the engine restarted NOTE This will only occur if the controller is configured for magnetic pickup and the speed sensing signal is lost during cr...

Page 15: ...CRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module FIG2 Instrumentation page button LCD Display Common alarm LED User configurable indicators Operation and configuration buttons CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts genpowerusa com SHOP ONLINE www genpowerusa com ...

Page 16: ...brought to the operators attention Refer to the Protections section of this manual for details of the alarms USER DEFINED INDICATIONS The LCD displays the user defined indications when configured and active The icons will illuminate and point to the appropriate text insert label These indications can be used to indicate internal states i e Engine Running Safety On etc USER DEFINED ALARMS The LCD d...

Page 17: ... in HH MM however CAUTION If the DC supply to the module is interrupted the hours run counter will not remember any un displayed minutes accumulated since the last 12 Minute display update i e 10 Hours 38 Minutes accumulated before DC supply is removed 10 6 Hours displayed would become 10 Hours 36Minutes on restoration of DC supply 10 6 Hours still displayed This will only occur in the event of a ...

Page 18: ...oolant temperature Engine Hours Run DC Battery Voltage Manually Selecting an Instrument Initial display Hz RPM Hz RPM 51 0 1530 Pressing the DOWN button the LCD will then show Generator L N voltages 212 3 209 1 196 7 L1 N L2 N L3 N V Pressing the DOWN button the LCD will then show Generator L L voltages 417 3 409 6 399 7 L1 L2 L2 L3 L3 L1 V Pressing the button again will scroll through each indivi...

Page 19: ...ton and start the engine and run off load If the engine is running off load in the Manual mode and a remote start signal becomes present the module will automatically instruct the changeover device to place the generator on load Close generator becomes active if used Should the remote start signal then be removed the generator will remain on load until either the STOP RESET or AUTO positions is se...

Page 20: ...0 controller a short LCD test is performed that illuminates all LCD segments After this the module s software revision number is shown briefly For example this display is showing software revision 1 00 NOTE The original 5110 controller does not have a power up LCD check or version number display The original controller is identified easily See the section entitled Identification of original 5110 a...

Page 21: ...vent log mode The latest shutdown event is displayed Pressing the scroll button will cycle through the events returning to the first one once the end of the list is reached Event number Indication of shutdown alarm logged eg emergency stop Press the STOP button at any time to exit the event log viewer Engine hours Counter at the time of the logged shutdown alarm eg 12 2 hrs If no shutdown event is...

Page 22: ...in this manual NOTE PC Configuration is possible on the new 5110 controller V2 onwards in addition to the Front Panel Configuration PC configuration offers additional settings such as oil pressure sender curve editing and the ability to load save configuration files to disk 9 1 ENTERING CONFIGURATION MODE NOTE Configuration mode can ONLY be entered when the module is in the STOP mode and the engin...

Page 23: ...n in minutes upto the timer s maximum value For instance the parameter being displayed in this example is the cooling timer parameter 7 It s current value is 2 5mins 2mins 30secs 9 3 EDITING A LIST VALUE Some configuration parameters have a list of options to select from These include input and output settings This example shows the setting for LCD indicator 1 parameter 29 It s current setting is ...

Page 24: ...eed Trip 1750RPM 5000RPM 15 Underfrequency Trip 40Hz 60Hz 16 Overfrequency Trip 57Hz 72Hz 17 Charge Alt Failure Warning 8V DC 25V DC 18 Flywheel teeth Value 0 300 19 CT Primary Value 500A 6000A NOTE Setting a timer to zero 0 will disable it Timer settings increment from 0 to 60s in steps of 1s and from 1 minute to the maximum value in steps of 30 seconds 0 5 minutes where applicable NOTE Setting F...

Page 25: ... VDO 0 10bar 5 Datcon 5bar 6 Datcon 10bar 7 Datcon 7bar 8 Murphy 7bar 9 User configured 22 Coolant temp input 0 Not used 1 Digital close for high temperature 2 Digital open for high temperature 3 VDO 40 C to 120 C 4 Datcon High 5 Datcon Low 6 Murphy 7 Cummins 8 PT100 9 User configured Parameter Selections 23 Fast loading 0 No enabled 1 Yes 24 AC system 0 3 phases 4 wires 1 1 phase 2 wire 2 3 phase...

Page 26: ...y input 4 active 12 Auxiliary input 5 active 13 Preheat mode 1 14 Preheat mode 2 15 Preheat mode 3 16 Warning alarm 17 Common alarm 27 Output 2 0 Unused 1 Preheat mode 0 2 Air flap 3 Load transfer 4 Energise to stop 5 Engine running 6 Shutdown alarm 7 System in auto 8 Auxiliary input 1 active 9 Auxiliary input 2 active 10 Auxiliary input 3 active 11 Auxiliary input 4 active 12 Auxiliary input 5 ac...

Page 27: ...14 Preheat mode 2 15 Preheat mode 3 16 Warning alarm 17 Common alarm NOTE The preheat modes selectable for configurable outputs and LCD indicators perform the following actions Preheat mode 0 Preheat during preheat timer ceasing at end of preheat timer Preheat mode 1 Preheat during preheat timer and continue until engine stops cranking Preheat mode 2 Preheat during preheat timer and continue until...

Page 28: ...put 4 active 12 Auxiliary input 5 active 13 Preheat mode 1 14 Preheat mode 2 15 Preheat mode 3 16 Warning alarm 17 Common alarm 30 LCD 2 0 Unused 1 Preheat mode 0 2 Air flap 3 Load transfer 4 Energise to stop 5 Engine running 6 Shutdown alarm 7 System in auto 8 Auxiliary input 1 active 9 Auxiliary input 2 active 10 Auxiliary input 3 active 11 Auxiliary input 4 active 12 Auxiliary input 5 active 13...

Page 29: ... 7 System in auto 8 Auxiliary input 1 active 9 Auxiliary input 2 active 10 Auxiliary input 3 active 11 Auxiliary input 4 active 12 Auxiliary input 5 active 13 Preheat mode 1 14 Preheat mode 2 15 Preheat mode 3 16 Warning alarm 17 Common alarm NOTE The preheat modes selectable for configurable outputs and LCD indicators perform the following actions Preheat mode 0 Preheat during preheat timer ceasi...

Page 30: ...vate 1 Warning Delayed open to activate 2 Warning Immediate close to activate 3 Warning Immediate open to activate 4 Shutdown Delayed close to activate 5 Shutdown Delayed open to activate 6 Shutdown Immediate close to activate 7 Immediate Shutdown open to activate 8 Lamp test close to activate 9 Lamp test open to activate 36 Input 4 0 Delayed Warning close to activate 1 Delayed Warning open to act...

Page 31: ...uld be mounted on suitable anti vibration mountings 10 2 COOLING The module has been designed to operate over a wide temperature range 30 to 70º C Allowances should be made for the temperature rise within the control panel enclosure Care should be taken NOT to mount possible heat sources near the module unless adequate ventilation is provided The relative humidity inside the control panel enclosur...

Page 32: ... Part No 057 009 5110 Operating Manual Issue 3 3 3 1 2006 10 4 FRONT PANEL LAYOUT 10 5 REAR PANEL LAYOUT CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts genpowerusa com SHOP ONLINE www genpowerusa com ...

Page 33: ...ABLE SIZE NOTES 9 Charge fail excite 2 5mm 13 AWG Do not connect to ground battery Negative 10 Auxiliary input 1 0 5mm 20 AWG Switch to Negative 11 Auxiliary input 2 0 5mm 20 AWG Switch to Negative 12 Auxiliary input 3 0 5mm 20 AWG Switch to Negative 13 Auxiliary input 4 0 5mm 20 AWG Switch to Negative 14 Auxiliary input 5 0 5mm 20 AWG Switch to Negative 15 Not connected 16 Functional Earth 2 5mm ...

Page 34: ...1 5 PLUG H 4 WAY PIN No DESCRIPTION CABLE SIZE NOTES 44 Oil Pressure Input 0 5mm 20 AWG Connect to Oil pressure sender 45 Coolant Temperature Input 0 5mm 20 AWG Connect to Coolant Temperature sender 46 Not connected 47 Sender Common Return 0 5mm 20 AWG Return feed for senders NOTE If using single terminal senders refer to connection diagram If using earth return type senders connect return termina...

Page 35: ...Battery Charging Alternator also input for the Charge Fail detection circuitry 10 Auxiliary input 1 This is a negative switched configurable input see Calibration Manual for options available It is possible to configure the input to be a normally closed signal or a normally open signal 11 Auxiliary input 2 This is a negative switched configurable input see Calibration Manual for options available ...

Page 36: ...Y PIN No DESCRIPTION 44 Oil Pressure sensing input Connect to resistive type oil pressure sender Refer to connection diagram for details 45 Coolant Temperature sensing input Connect to resistive type coolant temperature sender Refer to connection diagram for details 46 Not used Do not connect to this terminal 47 Sender Common connection Return feed from sender units refer to connection diagram for...

Page 37: ... 2 3 Panel cut out 220mm x 160mm 8 7 x 6 3 Maximum panel thickness 8mm 0 3 Charge Fail Excitation Range 0 V to 35 V Operating Temperature Range 30 to 70 C C T Burden 2 5VA see note C T Secondary 5A C T Class Class 1 or better recommended Electromagnetic Compatibility BS EN 61000 6 2 EMC Generic Emission Standard Industrial BS EN 61000 6 4 EMC Generic Immunity Standard Industrial Electrical Safety ...

Page 38: ... check that the engine is fully operational fuel available etc and that the fuel solenoid is operating The engine should now run up to operating speed If not and an alarm is present check the alarm condition for validity then check input wiring The engine should continue to run for an indefinite period It will be possible at this time to view the engine and alternator parameters refer to the Descr...

Page 39: ...e Management Instrumentation System Part No 057 009 5110 Operating Manual Issue 3 3 3 1 2006 39 14 TYPICAL WIRING DIAGRAM 15 FAULT FINDING CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts genpowerusa com SHOP ONLINE www genpowerusa com ...

Page 40: ...o Start is activated after pre set number of attempts to start Check wiring of fuel solenoid Check fuel Check battery supply Check battery supply is present on the Fuel output of the module Check the speed sensing signal is present on the 5110 inputs Refer to engine manual Continuous starting of generator when in AUTO Check that there is no signal present on the Remote Start input Check configured...

Page 41: ...eed 1250RPM 14 Over Speed 1750RPM 15 Underfrequency 40Hz 16 Overfrequency 57Hz 17 Charge Alt Failure 8V DC 18 Flywheel teeth 0 magnetic pickup disabled 19 CT Primary 500A 20 Alternator poles 4 21 Oil Pressure transducer 3 VDO 0 10bar 22 Coolant temp transducer 2 VDO 0 120 C 23 Fast loading enabled 0 No 24 AC system 3 3 phase 4 wire 25 Oil pressure display units 0 Bar PSI 26 Output 1 1 Preheat mode...

Page 42: ... Phase Phase L2 L3 Phase Phase L3 L1 Phase Phase BAR Pressure HPa KPa Oil Pressure Units PSI Pressure V Voltage o F Temperature Hz Frequency A Amperes o C Temperature RPM Speed Hours Run AC Parameter being adjusted DC 17 3 ALARM INDICATIONS Display Description Display Description Display Description Warning Alarm Shutdown Alarm Electrical Trip Low Oil Pressure Over speed Charge Fail High Coolant T...

Page 43: ...4 wire system 3 phase star connected alternators Changes to this typical wiring diagram for other AC systems are detailed below NOTE The factory default configuration for the 5110 module is for use with the 3 phase 4 wire AC system If another system is to be used the controller must be reconfigured using the front panel editor detailed elsewhere within this manual 18 1 1 1 PHASE 2 WIRE Single phas...

Page 44: ...ating Manual Issue 3 3 3 1 2006 18 1 3 2 PHASE 3 WIRE Two measured phases with Neutral as a centre tap between the two live phases CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts genpowerusa com SHOP ONLINE www genpowerusa com ...

Page 45: ...must be a sound electrical connection to the sender bodies NOTE If you use PTFE insulating tape on the sender thread when using earth return senders ensure you do not insulate the entire thread as this will prevent the sender body from being earthed via the engine block 18 2 2 INSULATED RETURN SENDERS Connection Name Terminal Number Oil pressure Sender 44 Coolant temperature sender 45 Sender commo...

Page 46: ...m then the burden of the cable alone is approximately 7 5VA As the burden of the DSE controller is 2 5VA then a CT with a rating of at least 7 5 2 5V 10VA must be used If 2 5mm cable were used over the same distance of 20m then the burden of the cable on the CT would be approximately 4VA CT s required in this instance is at least 6 5VA 4 2 5 NOTE Details for 4mm cable are shown for reference only ...

Page 47: ... conjunction with DSE Automatic transfer switch controllers such as the model 500 pictured below 705 or 530 These not only monitor the mains and issue a start command to the 5110 they also provide control of the contactors or other changeover devices Please refer to our Technical department for details Model 500 Deep Sea Electronics plc 18 6 FULLY INTEGRATED AUTO MAINS FAILURE The 5110 module can ...

Page 48: ...ctivate transducer 1 Switch open to activate 2 VDO 0 120 C 3 Datcon High 21 Fast loading 0 No enabled 1 Yes 22 AC system 1 1 phase 2 wire 3 3 phases 4 wires 23 Oil pressure 0 Bar PSI display units 1 kPa ACCESSING THE CONFIGURATION EDITOR Operate the Configuration mode switch into the configure position This recessed switch is located on the rear of the module in the top right corner when viewing t...

Page 49: ...xiliary input 5 active 13 Preheat mode 1 14 Preheat mode 2 15 Preheat mode 3 16 Warning alarm 17 Common alarm LCD INDICATORS Factory default settings are in bold italicised text Parameter Selection 27 LCD 1 0 Unused 1 Preheat mode 0 2 Air flap 3 Load transfer 4 Energise to stop 5 Engine running 6 Shutdown alarm 7 System in auto 8 Auxiliary input 1 active 9 Auxiliary input 2 active 10 Auxiliary inp...

Page 50: ...g Delayed open to activate 2 Warning Immediate close to activate 3 Warning Immediate open to activate 4 Shutdown Delayed close to activate 5 Shutdown Delayed open to activate 6 Shutdown Immediate close to activate 7 Immediate Shutdown open to activate 8 Lamp test close to activate 9 Lamp test open to activate 34 Input 4 0 Delayed Warning close to activate 1 Delayed Warning open to activate 2 Immed...

Page 51: ...ngle phase 2 wire 2 3 phases 3 wire 3 2 phases 3 wires 23 Oil pressure display units 0 Bar PSI 1 kPa NOTE This section details the configuration editor of the V3 5110 module To identify the original and new V2 onwards controllers See the section entitled Identification of original 5110 and new 5110 elsewhere in this manual ACCESSING THE CONFIGURATION EDITOR Press the Stop Reset and Info buttons si...

Page 52: ...ing 6 Shutdown alarm 7 System in auto 8 Auxiliary input 1 active 9 Auxiliary input 2 active 10 Auxiliary input 3 active 11 Auxiliary input 4 active 12 Auxiliary input 5 active 13 Preheat mode 1 14 Preheat mode 2 15 Preheat mode 3 16 Warning alarm 17 Common alarm 25 Output 2 0 Unused 1 Preheat mode 0 2 Air flap 3 Load transfer 4 Energise to stop 5 Engine running 6 Shutdown alarm 7 System in auto 8 ...

Page 53: ...uxiliary input 5 active 13 Preheat mode 1 14 Preheat mode 2 15 Preheat mode 3 16 Warning alarm 17 Common alarm 28 LCD 2 0 Unused 1 Preheat mode 0 2 Air flap 3 Load transfer 4 Energise to stop 5 Engine running 6 Shutdown alarm 7 System in auto 8 Auxiliary input 1 active 9 Auxiliary input 2 active 10 Auxiliary input 3 active 11 Auxiliary input 4 active 12 Auxiliary input 5 active 13 Preheat mode 1 1...

Page 54: ...diate close to activate 7 Immediate Shutdown open to activate 8 Lamp test close to activate 9 Lamp test open to activate 34 Input 4 0 Delayed Warning close to activate 1 Delayed Warning open to activate 2 Immediate Warning close to activate 3 Immediate Warning open to activate 4 Delayed Shutdown close to activate 5 Delayed Shutdown open to activate 6 Immediate Shutdown close to activate 7 Immediat...

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