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Maintenance Tasks

Reference Manual

267

Cleaning the Tachometer

If your application uses the tachometer option for tracking purposes, be sure to

clean the tachometer wheels periodically as outlined below.

1. Turn off the product transport.
2. Turn off the scanner by disconnecting the power source.
3. Using a clean, soft cloth, wipe the wheels of the tachometer clean using a

mild detergent solution.

4. Before restarting the system, be sure the tachometer is making good con-

tact with the product transport.

5. Verify tachometer operation.

Tighten Mounting Hardware

1. Check all barcode scanner, CBX connection box(if applicable), SC5000 Con-

troller (if applicable), and power supply mounting hardware as applicable.

Tighten as necessary. Do not over-tighten. Be sure not to disturb the

equipment’s alignment as it relates to the product transport.

2. Check the mounting hardware of the Photoelectric Sensor (if this option is

being used). Tighten as necessary. Do not over-tighten.

3. Check the mounting hardware of the tachometer (if this option is being

used). Tighten as necessary. Do not over-tighten.

Checking Barcode Scanning System Connections

Wiring connections to the barcode scanners are made between the connector

panel and CBX connection box and/or SC5000 Controller. (See Chapter , Electri-

cal Installation.)

1. Check all wiring connections to the connector panel. Tighten any loose con-

nections as necessary. Do not over-tighten.

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Summary of Contents for DX8210

Page 1: ...DX8210 Reference Manual Omnidirectional Barcode Scanner ...

Page 2: ...n any form or by any means or for any purpose without the express written permission of Data logic S p A and or its affiliates Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U PackTrack ACR ASTRA and X PRESS are trademarks of Datalogic S p A and or of its affiliates All other trademarks and brands are property of their ...

Page 3: ...oder Tachometer 8 Encoder Tachometer Step Settings 8 Photocraft Encoder Tachometer Switch Setting 9 CBX Industrial Connection Box 10 SC5000 System Controller 11 MECHANICAL INSTALLATION 12 Preparing for Mechanical Installation 12 Unpacking Instructions 13 Installation Sequence 13 What You Need to Know About Your Application 14 Installation 15 Dimensions and Clearances 15 Physical Support Requiremen...

Page 4: ...ion Box 38 Connecting to the SC5000 System Controller Optional 39 Grounding 40 Check Scanner Installation 41 E GENIUS Getting Started 42 Prerequisites 42 Starting e Genius 42 Monitor Mode 44 e Genius Basics 46 e Genius Menu Tree 46 Entering Text Using the Text Entry Tool 46 Update and Reset Buttons 47 Disabled Check Boxes 47 Getting Help 47 System Information 48 Modify Settings 51 Operating Mode 5...

Page 5: ...ion Dynamic Test 209 PackTrack 211 Using the PackTrack Wizard 212 Top Mounted Barcode Scanner Calibration Using PackTrack 216 Side Mounted Barcode Scanner Calibration Using PackTrack 230 Verifying PackTrack Calibration 241 Replacing an Installed DX8210 243 Replacing a Standalone Scanner Using Restore 243 Replacing a Slave Scanner in an Array Tunnel Automatically 244 Replacing a Slave Scanner in an...

Page 6: ...vi DX8210 Bar Code Scanner TROUBLESHOOTING LED Diagnostic Indication 270 Error Codes and Resolutions 271 TECHNICAL FEATURES Technical Specifications 279 INDEX 282 ...

Page 7: ... For quick access from the home page click on the search icon and type in the name of the product you re looking for This allows you access to download Data Sheets Manuals Software Utilities and Drawings Hover over the Support Service menu for access to Services and Technical Sup port Patents See www patents datalogic com for patent list This product is covered by one or more of the following pate...

Page 8: ...the user s attention to details that are considered IMPORTANT This symbol alerts the user they are about to perform an action involving either a dangerous level of voltage or to warn against an action that could result in damage to devices or electrical shock This symbol alerts the user they are about to perform an action involving possible exposure to laser light radiation This symbol identifies ...

Page 9: ... device to avoid inadvertent laser beam con tact with the eye of an observer including through reflective surfaces This product conforms to the applicable requirements of IEC 60825 1 and com plies with 21 CFR 1040 10 except for deviations pursuant to Laser Notice N 50 date June 24 2007 The scanner is classified as a Class 2 laser product accord ing to IEC 60825 1 regulations There is a safety devi...

Page 10: ...e device classification Produit s conforme selon 21CFR 1040 10 sauf des dérogations relatives à la Laser Notice N 50 date Juin 24 2007 Dans le paquet il y a l étiquette s pour les pays où le texte d avertissement en français sont obligatoires Le s mettre sur le produit à la place de la version anglaise Exemple d étiquettes d avertissement laser ...

Page 11: ...Datalogic products require inclusion of an adequate analysis and assessment of the risk s This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity Datalogic products are mainly designed for integration purposes into more complex systems For this reason it is under the responsibility of the system integrator to do a new risk asses...

Page 12: ... received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equip ment is operated in a commercial environment This equipment generates uses and can radiate radi...

Page 13: ...tures of the DX8210 are listed below Scanning speed 1000 scans sec Reads all popular codes Supply voltage from 20 to 30 vdc Test mode to verify the reading features and exact positioning of the scan ner without the need for external tools Programmable in several different operating modes to suit the most various barcode reading system requirements Light source solid state laser diodes the light em...

Page 14: ... as Code reconstruction ACR Reading of codes covered by plastic film Reading of codes with a wide depth of field Reading codes within a wide field of view Reading of high resolution codes positioned at long distances from the reader Code reading on fast moving objects These barcode scanners are designed for both single reader layouts and multi reader layouts For typical layouts see section ...

Page 15: ... reading area on very fast conveyors Flexibility The high frequency laser diode modulation system guarantees complete immunity to ambient light and allows installation of the DX8210 in any working area Reading par cels on con veyors As a result of the ASTRA multiple laser technology DX8210 and DX8210 give a great real time DOF even on high speed conveyors Furthermore DX8210 and DX8210 implement th...

Page 16: ...10 2100 2 Laser Standard Resolution 936300001 DX8210 4100 focus 1 4 Laser Standard Resolution 936300003 DX8210 4200 focus 2 4 Laser High Resolution 936300004 X PRESS Human Machine Interface The DX8210 barcode scanner includes two external buttons that make up the X PRESS HMI interface and perform specific tasks without the need of connecting to e Genius See for functional description Some of these...

Page 17: ...ETH M01 M12 IP67 1M straight RJ45 Scanner to the Host or Configuration PC 93A051346 CAB ETH M03 M12 IP67 3M straight RJ45 Scanner to the Host or Configuration PC 93A051347 CAB ETH M05 M12 IP67 5M straight RJ45 Scanner to the Host or Configuration PC 93A051348 REDs Cables ETH CABLE M12 M12 1M 90 90 SC5000 to SC5000 EBC ETH1 or ETH2 93A050087 REDS POWER ALARM CABLE 5M PWR 480B to CBX510 power alarm ...

Page 18: ...unting Adapters to Bosch or 80 20 Frames 93ACC1822 Fieldbus Modules BM300 310 Profibus Module STD IP65 93ACC1810 93ACC1811 Fieldbus Modules BM700 710 Profinet Module STD IP65 93ACC1816 93ACC1886 Controllers SC5000 1000 Standard System Controller 935750001 SC5000 1100 Profibus System Controller 935750002 SC5000 1200 Profinet System Controller 935750003 Mounting Hard ware BA200 Mounting Adapters to ...

Page 19: ...electric sensor and tachometer work well with belt convey ors a special configuration is needed for tilt tray and cross belt sorter applications See section for wiring options Photoelectric Sensor and Cable recommended MEP 593 PHOTOCELL KIT PNP PH 1 with Stripped Wires 93ACC1791 MEP 604 PHOTOCELL KIT PNP M12 M12 Photocell with M12 connector for SC5000 93ACC0140 MEP 604 PHOTOCELL KIT PNP M12 M12 Ph...

Page 20: ...M12 FREE CABLE 95B082050 Encoder Tachometer Step Settings The following table shows the Encoder Step setting used based on pulses per revolution The Encoder Step setting is entered in e Genius see section Modify Settings Global Settings Operating Mode Encoder Step hundredths of milli meter Encoder Model PPR Pulses Per Revolution PPI Pulses Per Inch Encoder Step Setting OEK 4 Datalogic 250 20 63 OE...

Page 21: ... Reference Manual 9 Photocraft Encoder Tachometer Switch Setting Only switches 1 5 are used to set the PPR Pulses Per Revolution Switches 6 8 are used for PNP NPN settings as shown in the label on the arm of the encoder ...

Page 22: ...X510 includes a BM100 backup module which allows easy parameter restore and backup operations The backup module also provides an easy way to upload existing parameters to a replacement bar code scanner when necessary See section for wiring options Industrial Connection Box CBX510 Connection Box CBX510 for DX8210 and DX8210 93A301087 CBX510 Connection Box CBX510ALLINONE BA200 93A301091 Scanner oper...

Page 23: ...fully compatible with DX8210 and DX8210 scanners and its sturdy mechanical structure makes the SC5000 Controller the ideal solu tion for industrial environments The Controller allows connection to the Trigger and Encoder Tachometer PNP inputs are available via M12 circular connectors placed on the lower front panel System Controller SC5000 1000 System Controller Standard 935750001 SC5000 1100 Syst...

Page 24: ...rd all product serial numbers Electrical Installation by Qualified Service Technicians Only Procedures may involve exposure to high voltage A trained and authorized technician must perform these procedures Do not attempt to perform any electrical installation procedures unless you are a trained technician DX8210 barcode scanners contain electronics that may be affected by electrostatic dis charge ...

Page 25: ...e Mount the DX8210 to its mounting bracket Mount the photoelectric sensor to the mounting structure optional Mount the tachometer to the mounting structure optional Mount the CBX connection box to the mounting structure When installing several scanners take care to position them so that no laser beam enters the reading window of other scanners This condition could occur more fre quently for side m...

Page 26: ...ore you can begin installation Conveyor Specifications Conveyor type Belt tilt tray cross belt other What is the conveyor width What is the conveyor speed Does conveyor speed vary or is it constant Product Specifications Are the packages being transported always singulated not touching or non singulated possibly touching How many different product sizes may be involved Are products justified towar...

Page 27: ...e barcode scanners see Chapter 8 Technical Fea tures Multiple head systems may include further details on the physical support requirements with any application specific documentation provided Vibration Limitations See Technical Features on page 278 The DX8210 is a sealed unventilated unit Mounting the unit with 300mm 12 inches of clearance front top and sides is recommended for cooling and ease o...

Page 28: ...ir intersection perpendicu lar Proper grounding limits the effects of noise due to Electromagnetic Inter ference EMI Mounting Structure Considerations Your first task is to mount your DX8210 barcode scanner You can provide your own mounting structure or Datalogic can design one for you We recommend using a Datalogic mounting structure for standard applications Your mounting structure must provide ...

Page 29: ...are two bracket options for mounting the DX8210 the large rear mounted L Bracket 93ACC0151 included in the box with the reader and two smaller side mounted L Brackets 93ACC0079 optional accessories Large Rear Mounted L Bracket To aid in mounting the DX8210 with the large L Bracket mount the bracket to the mounting structure as shown Next insert the shoulder screw provided into the central mounting...

Page 30: ...Mechanical Installation 18 DX8210 Barcode Scanner Keyhole Mounting with Large L Bracket Bosch 60x60 Extrusion Keyhole Mounting with Large L Bracket 80 20 or Bosch 45x90 Extrusion ...

Page 31: ...Installation Reference Manual 19 Small Side Mounted L Bracket Options ...

Page 32: ...D To prevent personal injury or damage to the unit please follow the safety precautions and warnings found in the References section at the beginning of this manual Failure to follow these precautions may void your warranty The content of this manual may be superseded by any customer specific documenta tion provided by Datalogic Before proceeding with any installation procedures be sure to review ...

Page 33: ...e the photoelectric sensor or other trigger to the CBX510 con nection box SC5000 Wire the tachometer to the CBX510 connection box SC5000 if used Wire serial ports to the CBX510 connection box SC5000 if needed Connect the M12 end of the Ethernet cable to the scanner s HOST port and network switch as required by your application Connect the scanner to its power supply Connect the power supply to the...

Page 34: ...Scanner Master Slave Array with CBX510 The BM100 switches indicated below must be set to 0 zero and the connector indi cated is not supported The BM100 switches indicated below must be set to 0 zero and the connector indi cated is not supported ...

Page 35: ...Controller via ETH1 and ETH2 In this sce nario if one scanner fails communication from the other scanners to the SC5000 Controller is not interrupted When using the SC5000 a Fieldbus Host only connects to the SC5000 Fieldbus model Profinet or Profibus at the connectors shown It cannot connect to the CBX An Ethernet Host connects to the HOST connector on the SC5000 top cover A Serial Host must conn...

Page 36: ...tion wiring must cross make their intersection perpendicular Avoid running power and data wiring parallel to each other If possible maintain one of the following separations between the power and data wiring 300 mm 12 inch gap use steel conduit and 25 mm 1 inch gap 6 5 mm 0 25 inch of aluminum When planning your installation wiring remember all power connections must be quick disconnect For PERMAN...

Page 37: ...In most applications the cable con nections to the scanner will include 1 ETH 2 Setup or EBC scanner network default IP Address 192 168 3 100 2 ETH 1 Host or EBC scanner network default IP Address 172 27 101 220 3 POWER 4 I O Connects directly to the 25 pin D type connector on the CBX connection box Route wiring from the scanner s connector panel through the wiring channels if available on the Dat...

Page 38: ...ontroller Parameters for tunnel are set up in MASTER scanner or SC5000 Controller only When using a DX8210 barcode scanner no power supply is required for the CBX510 connection box All power and some communication options are fed to the CBX510 through the scanner s 17 pin I O connector to the CBX510 25 pin connector using the cable provided In cases where the AS I cabling is not used the alternati...

Page 39: ...he connection box is available in the CBX510 Installation Manual available at www datalogic com A simple drawing of the interior of the box is shown below Wiring Into the CBX510 Connection Box Loose lead cables must pass through the water tight seals in the base of the CBX510 connection box Insert the cables allowing enough slack for the individ ual wires to reach the appropriate pin block connect...

Page 40: ...e CBX510 spring clamp connector row 4 are used for RS232 interface connection Name Function SGND Signal ground isolated TX Transmit RTS Request to send RX Receive CTS Clear to send As suggested above the cable shield should be connected in the Shield posi tion The RTS and CTS signals control data transmission and synchronize the con nected devices If the RTS CTS hardware protocol is enabled the sc...

Page 41: ...those acceptable for RS232 communications or in electrically noisy envi ronments The following positions of the CBX510 spring clamp connector row 4 are used for RS422 full duplex interface connection Name Function SGND Signal ground isolated TX RS422 output TX RS422 output RX RS422 input RX RS422 input For applications that do not use RS422 RX signals do not leave these lines floating but connect ...

Page 42: ...plication uses a trigger other than the one specified by Datalogic fol low the appropriate wiring diagram to assure proper wiring The following diagrams illustrate standard recommended wiring of the Photo electric Sensor to the CBX510 terminal block Photoelectric Sensor NPN To confirm the photoelectric sensor is functioning properly watch the TRIG LED while the photoelectric sensor s beam is block...

Page 43: ...31 Photoelectric Sensor PNP Tachometer Wiring to CBX510 DX8210 applications over a conveyor belt use an accessory tachometer and mounting kit The following diagrams illustrate standard recommended wiring of an encoder to the CBX510 terminal block ...

Page 44: ...tallation 32 DX8210 Barcode Scanner Encoder Tachometer Wiring for NPN Output two models Some tachometers may have a different color coding V Red or White Orange Signal White or White Blue Ground Black or Orange White ...

Page 45: ...Tachometer Wiring to CBX510 Reference Manual 33 ...

Page 46: ...tallation 34 DX8210 Barcode Scanner Encoder Tachometer Wiring for PNP Output two models Some tachometers may have a different color coding Red V or White Orange White signal or White Blue Black ground or Orange White ...

Page 47: ...Tachometer Wiring to CBX510 Reference Manual 35 ...

Page 48: ...d for external accessories The e Genius Modify Settings Digital I O window includes options for outputs 1 and 2 with Primary and Secondary Activation Event options includ ing Complete Read Partial Read No Read Trigger On Trigger Off Multiple Read Right Match and Wrong No Match Schematics for Isolated and Non Isolated digital outputs are provided below ...

Page 49: ...Digital Output Configuration to CBX510 Reference Manual 37 Unpowered Outputs Powered Outputs ...

Page 50: ...rical Installation 38 DX8210 Barcode Scanner CBX100 Connection Box The connections are similar to the CBX510 The only difference is that in the CBX100 ID NET REF must be jumpered to ID NET ID as shown below ...

Page 51: ... bottom connector panels In most applications the cable connections to the scanner will include 1 CFG Configuration via laptop Ethernet cable 2 HOST 3 ETH 1 EBC scanner network 4 ETH 2 EBC scanner network 5 POWER 6 I O Connects directly to the 25 pin D type connector on the CBX connec tion box 7 ENC PNP Encoder Tachometer 8 TRG PNP Trigger Photoelectric Sensor 9 Water tight connectors Complete ins...

Page 52: ...s encoders tachometers and photoelectric sensors are mounted is grounded to the conveyor or to the PE terminal inside the PWR 3 The Shield wires from the Encoder Tachometer and photoelectric sensor cables are connected to the proper Shield terminal in the CBX box 4 Normally steps 1 through 3 will guarantee proper function In case of problems such as transmission of strange or wrong characters devi...

Page 53: ...stallation of your barcode scanner confirm that the bar code scanners CBX connection box and or SC5000 Controller have been prop erly installed mechanically and electrically Use the Installation Sequence at the beginning of this chapter and your application specifications to check your installation ...

Page 54: ... computer to the scanner s ETH 2 setup port using either the CAB ETHM0x M12 IP67 ETHERNET CABLE or CBL 1534 0 2 ADAPT CABLE ETH M12 TORJ45F If the ETH 2 setup port is taken ETH 1 host can be used Turn on your computer 2 If you are connecting to a stand alone unit not connected to an in house network you must configure your PC s IP Address to be in the same net work as the unit s IP Address 3 Open ...

Page 55: ...IAL from the Units drop down list 7 Click Log On If the password is valid the application enables all functions available to the user and displays the main window If the password is not valid the application displays a results box with the mes sage Incorrect Password Click OK to return to the Log On window and enter the correct user name and password If you don t know the password query your syste...

Page 56: ...ities of the SC5000 you can use Monitor mode To use Monitor Mode 1 At the default IP Address Select User Level Monitor Mode 2 Click Log On and you will access the e Genius application in Monitor Mode To log out of e Genius Click at the upper right corner of the e Genius window to Log Out When logged out the Log On window will appear ...

Page 57: ...ollowing items click Internet Protocol Version 4 TCP IPv4 and then click Properties 5 Select Use the following IP address 6 In the IP address field type the first 3 octets of the IP address of the reader controller unit 7 For the last octet type a number that differs from the last octet in the reader controller s IP address The actual number used is not important as long as it does not match that ...

Page 58: ...nction and or expand the folders to view any additional setup features Entering Text Using the Text Entry Tool In cases where text needs to be entered to create message headers trailer cus tom messages or for other reasons the Text Entry Tool pencil icon will be displayed Click to open the Text Entry Tool You can enter text in the text field by typing or click on the character buttons to create yo...

Page 59: ...urrounding it The gray box indicates that the option is not available for the configuration you have defined Getting Help e Genius provides complete online help To access the complete help system Select Utilities Help in the e Genius menu tree The help Welcome window appears The Welcome page provides important product information as well as three ways to find specific help information Contents Ind...

Page 60: ... Standalone or Master from the drop down list Standalone not controllers indicates a scan point with a single barcode scanner Master indicates that the system is made up of more than one barcode scanner in a master and slave configuration Enable Automatic Slave Replace There are two ways to replace a defective scanner If the check box is not selected The replacement will be done only by pressing t...

Page 61: ...the Device Information section of the window Device Information Status Green No errors and ready to read Gray Unit not connected unit not seen by master Red Error If you click on the red circle it will take you to the status viewer page for more info on the error Model Displays an image of the scanner controller model Dev Displays the system designation for the device MAC Address Displays the MAC ...

Page 62: ...Unconfigured Devices section of the screen Click OK to add the selected device to the system Replace This is an option under the Edit drop down list in the Unconfigured Devices section of the screen When selected you can select from a list of slave scanners Those with a gray indicator meaning the unit is not connected in the system using MAC Address and Dev drop down lists Click OK to replace the ...

Page 63: ...orts on page 97 Serial Ports Main Port on page 97 Aux Serial Port on page 101 Ethernet on page 103 Ethernet Line Settings on page 104 Ethernet User Sockets on page 106 Ethernet Ethernet_IP on page 110 Ethernet WebSentinel on page 114 Fieldbus on page 116 Messaging on page 121 Messaging Message Format on page 122 Messaging Message Builder on page 134 Messaging Statistics on page 140 Messaging Proto...

Page 64: ...e reading phase is always active and allows the reading of two or more codes when placed along the same scan line Code transmission is identical to the other operating modes except that there is no transmission on the serial port in case of a No Read condition PackTrack Datalogic s patented parcel tracking system which improves the reading features in omnidirectional stations In particular PackTra...

Page 65: ...Options drop down list Each selection has a different set of parameters as described below 1 Input Used The reading phase takes place during the active phase of the presence sensor when the scanner tries to acquire and correctly decode the code If the operation is successful the barcode characters are transmitted on the serial interface or Ethernet input in the format defined by the current config...

Page 66: ...ter to drive the Reading Phase For Profinet or Profibus interfaces it allows the Fieldbus Master to drive the reading phase via bit 7 in Byte 0 LSB of the Output Area For EtherNet IP it allows the EtherNet IP Client to drive the reading phase via bit 7 in Byte OutputBits of the DL_OutputStruct Start Input Number Select the Input Number from the selections available in the drop down list Options ar...

Page 67: ...ng mode Verifier Code Click to activate the Text Entry Tool and create the string text used as the match code to the decoded codes Use characters from NUL 00H to 7EH Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text Store Input Select an option from the drop down list to define the number of the input used to automat...

Page 68: ...of the DL_OutputStruct Start Input Number Select the Input Number from the selections available in the drop down list Options are Trigger Input 1 Aux Input 3 or I O 4 Input 4 This option defines the numbered input that will start the trigger cycle Start Input Active Level Select Active Open or Active Closed from the drop down list Active Open The input is active when there is no current flowing th...

Page 69: ...onfiguration The output line selected for the right output event is activated and the relative message is transmitted on the serial interface or Ethernet input In case of a bad read a no read message is transmitted on the serial interface The output line selected for the no read event is activated and the relative message is transmitted on the serial interface or Ethernet input Serial Start Stop S...

Page 70: ... reading phase ends The laser is turned on again when the next reading phase starts Enabled The laser is always off and all operations are suspended CONTINUOUS MODE The reading phase is always active and allows reading two or more codes when placed along the same scan line Code transmission is identical to the other operating modes except that there is no transmission on the serial port in case of...

Page 71: ...res codes based on content and code length If the list contains a code identical to the current code being read the current code is discarded If not the current code is accepted and added to the list in the first position the remaining codes in the list are shifted If the list is full the oldest code in the list will be flushed When 0 there is no FIFO list and there is no filtering Selection a val...

Page 72: ... being read is identical to any code contained in the list by content length and X coordinate code position the current code is discarded If not the current code is accepted and added to the list in the first position the remaining codes in the list are shifted If the list is full the oldest code in the list will be flushed Replicate same code when Y positions don t match Select the check box to e...

Page 73: ...tings on page 64 OPERATING MODEL PACKTRACK Refer to PackTrack in the DS8110 and DX8210 Reference Manuals for physical PackTrack installation procedures Trigger Source Select the source of the trigger from the drop down list Start Input Number Select the Input Number from the selections available in the drop down list Options are Trigger Input 1 Aux Input 3 or I O 4 Input 4 This option defines the ...

Page 74: ...he reading phase ends when the pack has completely passed by the stop input Leading The reading phase ends as soon as the stop input detects the front edge of the pack Mode Settings Distance from PS Line to Tx Line Enter the distance along the Y axis from the PS photoelectric sensor to the TX Line transmit Tracking starts 10 cm 4 inches before and stops 10 cm 4 inches after the Reading Area in ord...

Page 75: ...he Minimum Distance Error Behavior Window Dimension Enter a Window Dimension in the field provided The measurement of a barcode position in absolute coordinates performed by the scanners may be affected by an error PackTrack evaluation can fail in assigning the barcode for this reason With the Window Dimension parameter the Y coordinates that delimit the pack can be virtually extended to improve t...

Page 76: ...l hardware is used Physical Encoder Tachometer A physical encoder is connected to the Encoder input and is enabled Derived Encoder PLL determines the encoder rate from an external signal This is used in applications where the distance between fixed sized packages trays is constant Conveyor Speed mm sec This parameter is available only when the Physical Encoder is disabled It defines the constant s...

Page 77: ...n as the code s are read or when the reading phase ends The laser is turned on again when the next reading phase starts Enabled The laser is always off and all operations are suspended PackTrack Beam Shutter Timeout Select a time value from the drop down list This parameter is available only when Operating Mode PackTrack and Beam Shutter Triggered By setting this parameter the laser is turned off ...

Page 78: ...of barcodes that have been added to the system with the following columns Idx Select the Idx for the row barcode you wish to enter or edit If a row is disabled a barcode type can be selected and configured for that row If a barcode type is displayed in the selected row its configuration can be edited Symbology Displays the name of the barcode symbology for that row If no symbology has been added f...

Page 79: ... All codes matching the Pattern Match String will be transmitted Do Not Match All codes not matching the Pattern Match String will be transmitted Pattern Match String max 200 chars Click to activate the Text Entry Tool and create a pattern match string A code can also be identified by its content A pattern matching string is programmable for each code It is possible to define the matching string b...

Page 80: ...es that an N number of decodes are performed with the same result before code reading is accepted as valid Only available when Reading Mode is Linear Decoding Severity Enter a number from 1 to 5 1 lowest severity level and 5 highest severity level During decoding poorly printed or damaged codes can be discarded because they do not match the expected code The Decoding Severity defines a ratio betwe...

Page 81: ... to 619 a variable number of characters in steps of 10 To select a particular barcode length in elements set Bar Count to the desired fixed value and Label Length to Variable Match Direction Rule Select Disable Forward or Reverse from the drop down list This parameter defines the direction according to which a code can be transmitted The direction refers to the code direction with respect to the s...

Page 82: ...the last digit aligned to the right of the code and verifies the validity of the preceding digits The calculation technique and number of check digits depend on the code selected It is advised to enable the check digit whenever correct code identification is difficult Match Direction Rule Select Disable Forward or Reverse from the drop down list This parameter defines the direction according to wh...

Page 83: ...aracter precedes the stop character in the scan line Start Ch Code Stop Ch Reverse the code stop character precedes the start character in the scan line Stop Ch Code Start Ch Disable All codes are transmitted no matter what the direction is Forward All codes having a forward direction are transmitted Reverse All codes having a reverse direction are transmitted Codabar Decoding Safety Enter a numbe...

Page 84: ...scan line Start Ch Code Stop Ch Reverse the code stop character precedes the start character in the scan line Stop Ch Code Start Ch Disable All codes are transmitted no matter what the direction is Forward All codes having a forward direction are transmitted Reverse All codes having a reverse direction are transmitted Start Stop Char Tx Specific to Codabar Select Disabled Lower Case or Upper Case ...

Page 85: ...uced Standard Multi Label Barcode Configuration Standard Multi Label on page 78 In Multi Label mode the barcodes selected up to 10 will all be read in the same reading phase If the reading phase terminates before all the codes are read a Global No Read message will be produced unless it is disabled in which case a Local No Read will be produced Logical Combination Barcode Configuration Logical Com...

Page 86: ...bel mode The Local No Read Message uses a not read message for each code selected With the Standard Multi Label and Code Collection option the Local No Read messaged is defined in the barcode settings table located under the individual bar code option the local no read message is defined on the bar code configuration page There is no local no read message in the single label option Use Global No R...

Page 87: ...vided to define the maximum number of different characters allowed to still consider a code as being included in another code and therefore to be filtered If the number of different characters between the compared codes exceeds the value of this parameter the codes are considered as different and will not be filtered a multiple read of a different code occurs If the number of different characters ...

Page 88: ...s a need to filter out one of the barcodes If less than x number of scanners read the barcode then it will be considered a NOREAD for that code Minimum Readings Difference Between Scanners Enter the minimum number of scanners that must read a barcode for it to be considered a valid read Filter Out Single Readings If only 1 scanner reads a code it will be considered a NOREAD Strip Filter Select the...

Page 89: ...nual 77 2 When you have finished making changes click Update All to save all pend ing changes click Reset All to revert to all previously saved values and click Reset Page to revert to previous saved values on the current page ...

Page 90: ...ltiple Read String parameters which allow setting a Local No Read String and a Local Multiple string in the Barcode Settings Table for each defined code symbology Use Global No Read String when No Codes Read Select the check box to allow the Global No Read String to be used if no codes at all are read This option is not available when Global No Read Message is selected from the No Read Message dro...

Page 91: ...ilter Select the check box to reveal the Max Number of Different Characters field When checked this filter attempts to eliminate false multiple reads by determining if a short code read is contained in is a sub string of another longer code read This condition implicates that the short code is probably a misread of the same longer code and therefore should be ignored should not be considered as a ...

Page 92: ...ters field When selected this filter attempts to eliminate false multiple reads by comparing the number of different characters by position between two codes of the same type and length This condition implicates that reading a code of the same type and length having very few different characters is probably a misread of the code itself and therefore the code read the least number of times should b...

Page 93: ...ripped from the code Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text Strip Filter Collapse Select the check box to remove the stripped characters from the code and therefore reduce the code length collapsed It can even be null Replacement Char Click to activate the Entering Text Using the Text Entry Tool on page 46...

Page 94: ... from the Code Combination drop down list the Barcode Configuration window reveals related input fields 1 Enter the appropriate information in the form as described below Code Combination Logical Combination has been selected Logical Combination Rule Click to activate the code group selection dialog box ...

Page 95: ...ssible to define up to 10 different code types These codes should be selected in the Barcode Settings Table before Logical Combination is configured 2 Define how many code types groups are expected by editing the combination rule through the following logical operators Each group may include one or more selected code types AND operator which separates a group from the previous following one XOR op...

Page 96: ...obal No Read Message Terminator X Header Global No Read Message Terminator X Header Global No Read Message Terminator X X Header Code 128 data Data Packet Separator Code 128 data Terminator If Multiple Read Message is enabled and a third label belonging to the Code 128 sym bology is decoded the Multiple Read string is transmitted instead If the Multiple Read Message is disabled the third code labe...

Page 97: ...e Terminator X X X Header EAN 8 data DPS EAN 8 data DPS EAN 8 data Terminator X X X Header EAN 8 data DPS EAN 8 data DPS U PD A data Terminator X X X X Header EAN 8 data DPS EAN 8 data DPS First decoded code Multiple Read Message string Terminator Decoded Code Symbology Output Message Label 1 Label 2 Label 3 Label 4 Header Global No Read Message Terminator X Header Global No Read Message Terminato...

Page 98: ...s Click to activate the Text Entry Tool and create a string to be displayed when Global No Read Message is selected from the No Read Message drop down list Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text Multiple Read Message Select Disable or Enable from the drop down list This string will be sent if during the re...

Page 99: ...ter Settings Contained Filter Select the check box to reveal the Max Number of Different Characters field When checked this filter attempts to eliminate false multiple reads by determining if a short code read is contained in is a sub string of another longer code read This condition implicates that the short code is probably a misread of the same longer code and therefore should be ignored should...

Page 100: ...mplicates that reading a code of the same type and length having very few different characters is probably a misread of the code itself and therefore the code read the least number of times should be ignored should not be considered as a multiple read of a different code This filter is based upon the following rules a multiple read condition occurs the two codes are of the same type the two codes ...

Page 101: ...p Filter Select the check box to display the Strip Filter Settings options This is a second level filter that when enabled allows eliminating characters not managed by the host Strip Filter Settings Strip All Non Printable Chars Select the check box to remove all non printable ASCII characters from the code 000 020 and 127 Char s to be Stripped Click to activate the Text Entry Tool and enter speci...

Page 102: ...endent from any other code in the same group Example Logical Combination Rule 1 2 5 3 4 6 7 3 groups Results Without Priority Filter Group 1 read either code 1 or 2 Good Read read both code 1 and 2 Multiple Read Group 2 read either code 5 or 3 or 4 Good Read read any combination Multiple Read Group 3 read either code 6 or 7 Good Read read both code 6 and 7 Multiple Read Results With Priority Filte...

Page 103: ... 6 7 2 groups Group 1 read code 1 Good Read independent from reading code 2 Group 2 read either code 5 or 3 or 4 Good Read read any combination Multiple Read Group 3 read code 8 Good Read independent from reading code 6 or 7 no read on code 8 and read either code 6 or 7 Good Read no read on code 8 and read both code 6 and 7 Multiple Read Priority Filter Advanced String Enter the character string s...

Page 104: ...ad in the reading phase or when more codes than the expected number set by the configuration parameters are read Use Global No Read String when No Codes Read Select the check box to allow the Global No Read String to be used if no codes at all are read This option is not available when Global No Read Message is selected from the No Read Message drop down list Global No Read String max 128 chars Cl...

Page 105: ...by different scanners including the Master in a single instance Scanner Role Master SYNCHRONIZED The scanner is connected as a Master in a master slave synchronized configuration Slave SYNCHRONIZED The scanner is connected as a Salve in a master slave synchronized configuration See note below Other This selection is for a stand alone scanner The parameter set to 0 means the filter is disabled when...

Page 106: ...the value of this parameter the codes are considered as different and will not be filtered a multiple read of a different code occurs If the number of different characters between the compared codes is less than or equal to the value of this parameter the short code is considered as a sub string of the longer code and will be filtered no multiple read occurs If Max Number of Different Characters 2...

Page 107: ...low bar height codes with the same content attached to baggage Travelers will often remove the large tall bar height code while leaving the smaller low bar height codes attached to the bag The next time they travel they may have multiple low bar height codes on their baggage plus the new tall bar height and low bar height codes for the new trip This option instructs the system to ignore low bar he...

Page 108: ...click to activate the Text Entry Tool and enter the substitution character to replace all the stripped ones Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text 2 When you have finished making changes click Update All to save all pend ing changes click Reset All to revert to all previously saved values and click Reset P...

Page 109: ...ee selections during initial setup to configure any serial ports used by your barcode scanning system If necessary you can later make modifications to the global system settings using the same menu selec tions including Main Serial Port on page 98 Aux Serial Port on page 101 ...

Page 110: ...tioned from the drop down list This parameter is available when the Data TX parameter is checked It enables disables the transmission of the Heartbeat message signaling that the device is still active Disable The Heartbeat message is not transmitted Enable Unconditioned The Heartbeat message is always transmitted even if communication is still active Enable Conditioned The Heartbeat message is tra...

Page 111: ...untered by the scanner This message may be transmitted in the following format Failure Bitmap Format Select the format of the Failure Bitmap from the drop down Decimal ASCII Hexidecimal ASCII Bitmap ASCII Numeric Binary Failure Bitmap Size Select the size fo the Failure Bitmap from the drop down Options are Variable or 1 32 Line Settings Main Port Communication Mode Select Standard or Siemens 3964...

Page 112: ...he checkbox to enable a check digit representing the sum of the correct digits which can detect errors in the data Only available for Siemens 3964 Priority Select Low or High from the drop down list Only available for Siemens 3964 Data Bits Select 7 or 8 from the drop down list Data Bits is a parameter indicating the number of bits composing the data packet of the communication protocol frame Stop...

Page 113: ... list This parameter is available when the Data TX parameter is checked It enables disables the transmission of the Heartbeat message signaling that the device is still active Disable The Heartbeat message is not transmitted Enable Unconditioned The Heartbeat message is always transmitted even if communication is still active Enable Conditioned The Heartbeat message is transmitted only when there ...

Page 114: ...ASCII Hexidecimal ASCII Bitmap ASCII Numeric Binary Failure Bitmap Size Select the size fo the Failure Bitmap from the drop down Options are Variable or 1 32 Line Settings Baud Rate Select a value from 1200 to 115200 from the drop down list Baud Rate is the transmission speed in a communication line Parity Select None Odd or Even from the drop down list Parity is a parameter indicating the presenc...

Page 115: ...tems providing a wide range of speed The design goals for Ethernet are to create a simply defined topology that makes efficient use of shared resources that are easy to reconfigure and maintain and provides compatibility across many manufacturer and systems Ethernet supports many different network protocols Datalogic scanners support IP plus TCP or UDP over Ethernet and 802 3 frame format as Ether...

Page 116: ...e the IP address parameters to become inactive They are then used to display the addresses assigned by a DHCP server Host IP Address Enter the Internet Protocol IP network address for ETH2 Setup in the field provided Consult your network administrator to obtain a new address Host IP Netmask Enter the device subnet mask address in the field provided Consult your network administrator to obtain a ne...

Page 117: ...ew address Setup Netmask Enter the subnet mask address for ETH2 Setup in the field provided Consult your network administrator to obtain a new address Disable Config Net on Inactive SC5000 Click the check box to disable the config port on the inactive SC5000 3 When you have finished making changes click Update All to save all pend ing changes click Reset All to revert to all previously saved value...

Page 118: ...ings Ethernet User Sockets The User Sockets window opens 2 Enter the appropriate information in the form as described below User Socket List Select an option button in the list at the top of this window to create a new user socket or to edit an existing one Idx Select the Idx for the row user socket you wish to enter or edit If a row is disabled a user socket can be selected and configured for tha...

Page 119: ...of time between two message transmissions If the input timeout expires and no transmission has occurred the Heartbeat message will be transmitted Heartbeat Message max 32 chars Click to activate the Text Entry Tool and create heartbeat header text to signal the beginning of the heartbeat message Characters from NUL 00H to 7EH can be used Click Submit to save your text to the origin window text fie...

Page 120: ...elected is UDP see below Server Special Datalogic mode in which the station waits to receive a message content of message does not matter then responds with UDP host messages to that client You must enter a port number and if using a fixed UDP destination port you must enter the number for that port as well Client Choose this option for standard UDP protocol You must define the Server Address that...

Page 121: ...n Port enter the port number Fixed UDP Source Port When using UDP Client select the check box to enable a Fixed UDP Source Port UDP Source Port When using UDP Client with a fixed UDP Source Port enter the port number 3 When you have finished making changes click Update All to save all pend ing changes click Reset All to revert to all previously saved values and click Reset Page to revert to previo...

Page 122: ...timeout expires and no transmission has occurred the Heartbeat message will be transmitted Heartbeat Message max 32 chars Click to activate the Text Entry Tool and create heartbeat header text to signal the beginning of the heartbeat message Characters from NUL 00H to 7EH can be used The Heartbeat Message header string must be different from the Heartbeat Terminator string Heartbeat Terminator max...

Page 123: ...a bit 0 in Byte InputBits of the DL_InputStruct Aux Input 3 Echo Select Disable or Enable from the drop down list If enabled the Scanner Master or SC5000 Controller Input 3 status is echoed to the Ethernet Client via bit 2 in Byte InputBits of the DL_InputStruct I O 4 Input 4 Echo Select Disable or Enable from the drop down list If enabled the Scanner Master or SC5000 Controller Input 4 status is ...

Page 124: ...rolLogix CompactLogix Tag PLC IP Address Enter the IP Address for the PLC Controller Rockwell Automation Allen Bradley Controllogix or CompactLogix Tag Name Enter a tag name up to 40 characters in the field provided PLC Slot Number Enter the PLC Slot number in the field provided This corresponds to the physical slot used on the PLC ASI Object Message Options Message Format Select ASCII or Binary f...

Page 125: ...e data is positioned at the byte with the lowest address Big Endian The most significant byte big end of the data is positioned at the byte with the lowest address Digital Output Lines Control Output 1 This parameter is configurable only if Digital Output 1 Use is set to EthernetIP Select Disable or Enable from the drop down list If enabled it allows the Ethernet Client to drive the Scanner Master...

Page 126: ... large Datalogic experience in T L applications and provides real time statistics diagnostics quick viewing of parcel activity and reporting capabilities To enable or disable WebSentinel 1 In the menu under Modify Settings navigate to Global Settings Ethernet WebSentinel The WebSentinel window opens 2 Enter the appropriate information in the form as described below Enable Select the check box to e...

Page 127: ...e when Absolute is selected from the Conveyor Speed Check Type drop down list Input Timeout secs Enter a time interval in seconds after which the input will be checked for errors If an error is found it will be sent to WebSentinel Message Settings Parcel Message Type Select Standard Extended or Extended ADP from the drop down to specify the type of message Extended WebSentinel PLUS versions earlie...

Page 128: ...ppropriate information in the form as described below Fieldbus Type Fieldbus type is displayed When using the CBX510 with Fieldbus modules select the correct Fieldbus Type For SC5000 this option is preset and read only based on the controller model used Data Tx Select Enable or Disable from the drop down list If enabled the fieldbus port is used by the scanner to transmit data and or messages Hear...

Page 129: ...nator text to signal the end of the heartbeat message Characters from NUL 00H to 7EH can be used The Heartbeat Terminator string must be different from the Heartbeat Message header string Send Failure Bitmap Select the check box to include a Failure Bitmap in the heartbeat message Failure Bitmap Format Select the format of the Failure Bitmap from the drop down Options are Decimal ASCII Hexidecimal...

Page 130: ...ce is 152 bytes Profinet Settings Profinet SC5000 Redundant SC5000 Profinet models Master Input Area Size Enter a value from 8 56 bytes to define the size of the message command sent from the Fieldbus module to the Fieldbus Master Host The default value is 8 bytes The maximum Input Output Area Size for the Profinet interface is 64 bytes Master Output Area Size Enter a value from 8 56 bytes to defi...

Page 131: ...way Address in the field provided Consult your network administrator to obtain a new address Digital Input Lines Trigger Input 1 Echo Select Disable or Enable from the drop down list If enabled the Scanner Master or SC5000 Controller Trigger Input 1 status is echoed to the Fieldbus Master via bit 0 in Byte 0 first byte of the Input Area Aux Input 3 Echo Select Disable or Enable from the drop down ...

Page 132: ...yte of the Output Area Control Output 2 This parameter is configurable only if Digital Output 2 Use is set to Profibus Profinet Select Disable or Enable from the drop down list If enabled it allows the Fieldbus Master to drive the Scanner Master or SC5000 Controller Output 2 via bit 1 in Byte 0 first byte of the Output Area 3 When you have finished making changes click Update All to save all pend ...

Page 133: ...If necessary you can later make modifications to the configura tion using the same menu selections including Messaging Message Format on page 122 Messaging Message Builder on page 134 Messaging Statistics on page 140 Messaging Protocol Index on page 142 Messaging Pass Thru on page 146 Messaging Diagnostics Messages on page 148 ...

Page 134: ... Special Host Protocol Select None or a specific custom protocol from the drop down list In some cases a customer specific protocol may have been created When selected a group of optionsspecific to that protocol are made available None Crisplant Mettler Toledo Message Format Select Standard or Advanced from the Format Type drop down list Standard All ports will transmit using the standard Format p...

Page 135: ...on If selected they occur within the Code Field and are transmitted after each decoded code Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text Code Position Tx Select the check box to enable If enabled the code position information is included in the output data format Code Direction Identifier Enable Select the check...

Page 136: ...om 0 to 48 Data Justification This parameter is only available when Fixed is selected as the Code Field Length Setting Select Left or Right from the drop down list This parameter is applied only to the Barcode field contained in two specific messages Barcode information and Diagnostics of the protocol This defines the position of the Fill Character within the code Left Fill Character is left align...

Page 137: ... or a ASI Axiom Errors from the drop down list This allows selection of different device types as the error codes required by Crisplant vary from device to device DLA Device Errors select when using current Datalogic devices ASI Axiom Errors Select when using legacy Accu Sort devices Crisplant Manufacturer ID This field is determined by the Crisplant Device Type Error Definition selected above and...

Page 138: ... P10 the CR LF characters appear at the end of transmitted received telegrams The Parameter Crisplant Manufacturer ID is forced to the Value a 61H and cannot be modified for this selection the error messages are modified with respect to CSC and CMC protocols Discard Read on Missing Index Select the check box to enable When selected if a Missed Index error occurs an empty telegram is sent to the Cr...

Page 139: ...Messaging Message Format Reference Manual 127 SPECIAL HOST PROTOCOL METTLER TOLEDO PROTOCOL This protocol is a standard interface for Mettler Toledo precision scales and balancers ...

Page 140: ...Heartbeat Message Click to activate the Text Entry Tool and create a heartbeat message in the field provided This parameter is available only when the Heartbeat parameter is enabled This defines the Heartbeat message Click Submit to save your changes or click Cancel to return to previous Code Field Length Setting Select Fixed Length or Variable Length from the drop down list This parameter is appl...

Page 141: ...ode Filter Depth and Encoder Timeout parameters all service labels containing 2 characters only e g F1 F2 ecc all service labels of 8 characters starting with ENP all service labels of 9 characters starting with OSNR Code Filter Enable UPS Code Filter Select the check box to enable If selected the UPS Code Filters PTN Code Filters and Postal Code Filters panels open UPS Code Filters Tracking Label...

Page 142: ... to enable If selected these parameters allow selecting the desired communication channel Main Aux User Socket n to be used for transmitting debug messages coming from slaves The selection is available only if the desired communication channel is free Data TX parameter disabled DPD Code Filters If DPD Code Filter is enabled the user can select the DPD code to be transmitted by selecting its check ...

Page 143: ...ing Phase Off from the drop down list Message Tx selects the transmission of the output message on decoding or after the reading phase as illustrated below This option is only available when Operation Mode is set to On Line This option is only available when an Operating Mode of On Line is selected in Modify Settings Global Settings Operating Mode ...

Page 144: ...mbered message you wish to modify from the drop down list the unit has the ability to handle five distinct message structures Each message may be transmitted out of separate ports Advanced Format Message Definition n Message Destination Select the check box for each port or socket that should receive the message Message Destination Bitmap Indicates the destination of the message Message Alignment ...

Page 145: ...al Scale Type Units Select Metric mm or Imperial 0 1 in from the drop down list The scale format that will be transmitted Code Identifier Select Disable AIM or Custom from the drop down list A Code Identifier string can be included in the output message If Disable is selected no code identifier is included in the output message If AIM is selected the AIM standard identifier is included in the outp...

Page 146: ...Item List Idx Displays the index number of the messages This identifies where an item will be located in the host message This is the information that is placed in the message field it can range from free flowing text to bar code related information to package related information Type Displays the message type including various Text String Code Related Item or Package Related Item messages Qualifi...

Page 147: ...code when character 1 is present in the related position Total Read Count Indicates how many times the code has been read by all scanners present in the network during the same reading phase Read Count by device Indicates the number of times the code has been read by one specific scanner present in the network during the reading phase selectable among those present X Position X coordinate for the ...

Page 148: ...the encoder tachometer pulse value when the package first hits the trigger PS End Trigger Encoder Value Indicates the encoder tachometer pulse value when the package exits the trigger PS Transmit Encoder Value Indicates the encoder tachometer pulse value when the data transmit occurs Current Trigger Count Indicates the number of trigger cycles that have occurred Working Hours By Device Indicates t...

Page 149: ... received in the Protocol Index from a scale Scale Legal For Trade This is a field received in the Protocol Index from a scale Code Group Selection Select a Code Group from those available in the drop down list This option is available when Item Type Code Related Item has been selected Device Index Select a device index number from the drop down list This option is available when Item Type Code Re...

Page 150: ...uts the part of the code that starts with the pattern string data before the string remains Keep After Cuts the part of the code that precedes and includes the pattern string data after the string remains Keep Middle Cuts the part of the code before and after including the two pattern strings data between the two strings remains Example Referring to the window image above if the read code is SDFR1...

Page 151: ...ext Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text Item Data Size Select Variable or a number of digits to use from the drop down list Item Data Format Select Decimal ASCII Hexadecimal ASCII Bitmap ASCII or Numeric Binary from the drop down list Item Scale Type Units Use Global Scale Type Metric mm Imperial 0 1 in...

Page 152: ...stics The Statistics window opens 2 Enter the appropriate information in the form as described below Enable Select the check box to reveal and edit statistic message options The selections correspond to the message as shown below Separator Click to activate the Text Entry Tool and create a Separator in the text field provided Separator strings up to 32 bytes can be created and will be inserted bet...

Page 153: ... Read Counter Select the check box to report the total number of good reads from the last hardware reset No Read Counter Select the check box to report the total number of no reads from the last hardware reset Multiple Read Counter Select the check box to report the total number of multiple reads from the last hardware reset 3 When you have finished making changes click Update All to save all pend...

Page 154: ... User Socket 3 4 Auxiliary Serial Port 5 Main Serial Port The general output format is Header Index1 Data Packet Separa tor IndexN Data Packet Separator Standard Message Terminator The Index field has the following format Index Header Index Message Index Terminator To edit the Protocol Index settings 1 In the menu under Modify Settings navigate to Global Settings Messaging Protocol Index The Proto...

Page 155: ...x string autonomously on the selected communication channel Enable with Request Message The Host waits for the Protocol Index Request Message sent by the scanner when the trigger detects the presence of a pack before transmitting the Protocol Index string associated to the pack itself on the selected communication channel Protocol Index Type Select Standard Volume Scale or Image Name from the drop...

Page 156: ...dex string has a fixed length from 3 to 12 characters Message Cutting Select from the following Message Cutting options None Simple Pattern Number of Leading Chars to Cut Enter the number of leading characters to cut from the barcode in the field provided Available when Simple is selected from the Code Cutting options Number of Trailing Chars to Cut Enter the number of trailing characters to cut f...

Page 157: ...er of the selected interface port is set to Enable without Request Message this parameter specifies the distance from the Trigger Line i e Presence Sensor to the expected receiving point of the Protocol Index Aux Message If set to 0 the Protocol Index Aux Message must arrive during the active reading phase otherwise it will be discarded Socket Settings If ASI ADP Mux message is selected for Protoc...

Page 158: ...he Termination string must be configured in the same way as the message terminator on the device sending the data The terminator will be forwarded with the message To edit the Pass Thru settings 1 In the menu under Modify Settings navigate to Global Settings Messaging Pass Thru The Pass Thru window opens 2 Enter the appropriate information in the form as described below Source Select the check box...

Page 159: ...in window text field or click Cancel to return to origin window without transferring text Destination Select the check box next to the destination s to be used for the Pass Thru 3 When you have finished making changes click Update All to save all pend ing changes click Reset All to revert to all previously saved values and click Reset Page to revert to previous saved values on the current page 0 ...

Page 160: ...ansmitted to the system by the Stand Alone or Master barcode scanner either asynchronously at programmed intervals or synchronously with the code Tx Refresh If Tx Mode is asynchronous On Timeout is selected select a TX Refresh rate in seconds or minutes from the drop down list to define the time interval in which the diagnostic messages will be transmitted Message Position If Transmit Mode is sync...

Page 161: ...t Entry Tool to define the Global String message up to 32 bytes that will be sent as a diagnostic message for any detected diagnostic error Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text Destination Select the check box next to the destination s to be used for the diagnostic messages This is only available when th...

Page 162: ...code Scanner 3 When you have finished making changes click Update All to save all pend ing changes click Reset All to revert to all previously saved values and click Reset Page to revert to previous saved values on the current page ...

Page 163: ...ens 2 Enter the appropriate information in the form as described below Digital Input Lines Trigger Input 1 Active Level Select Active Closed or Active Open from the drop down list Active Closed Input 1 is active when current flows through IN1 EXT_TRIG pins Active Open Input 1 is active when there is no current flowing through IN1 EXT_TRIG pins This parameter setting is not valid if the input has a...

Page 164: ...transistor goes ON like a closed switch Normally Closed The idle state of the output line is closed that is the NPN transistor is ON like a closed switch When the output is activated the transistor goes OFF like an open switch Activation Primary Activation Event And Secondary Activation Event Select a Primary Activation Event from the drop down list None The output is always in line state Complete...

Page 165: ...t is NOT defined Trigger On The event occurs when a start event takes place starting the reading phase Trigger Off The event occurs when a stop event takes place terminating the reading phase Deactivate On Clear Error Select Disable or Enable from the drop down list If this parameter is enabled the output will deactivate when the error is no longer present Deactivation Timeout Enter the maximum du...

Page 166: ...ist This selection indicates the time lapse between system diagnostic queries Report Slave Scanner Diagnostics Select the check box to report diagnostic information from the slave scanners in the system Display Warnings as Alarms Select the check box to report warnings as alarms Errors To Report Select the check box next to each error type the system should report No Scan Signal Failure APD Sensor...

Page 167: ...me interval in seconds or minutes from the drop down list If a time interval is selected a stuck sensor will report an error after the selected interval Protocol Index Alarms Select the check box to enable protocol index alarm messages Maximum Consecutive Lost Protocol Indexes Enter the number of consecutive lost protocol indexes allowed before an error is reported Maximum Of Lost Protocol Indexes...

Page 168: ... interval is selected a stuck encoder will report an error after the selected interval Protocol Index Alarms Select the check box to report presence sensor failure errors Maximum Consecutive Lost Protocol Indexes Enter the number of consecutive lost protocol indexes allowed before an error is reported Maximum Of Lost Protocol Indexes Enter the maximum percentage of lost protocol indexes allowed be...

Page 169: ...isable or a time interval in seconds or minutes from the drop down list If a time interval is selected a stuck sensor will report an error after the selected interval Protocol Index Alarms Select the check box to report presence sensor failure errors Maximum Consecutive Lost Protocol Indexes Enter the number of consecutive lost protocol indexes allowed before an error is reported Maximum Of Lost P...

Page 170: ...ect None Deactivation Activation or Activation and Deactivation from the drop down list This parameter allows defining the function to be performed by an Encoder None No function is performed by the digital input Deactivation The digital input is used to deactivate Energy Saving Thus the motor and laser of all network scanners will be turned on Activation The digital input is used to activate Ener...

Page 171: ...t Deactivation The digital input is used to deactivate Energy Saving Thus the motor and laser of all network scanners will be turned on Activation The digital input is used to activate Energy Saving Thus the motor and laser of all network scanners will be turned off Activation and Deactivation The digital input is used to both activate and deactivate Energy Saving Thus the motor and laser of all n...

Page 172: ...o return to origin window without transferring text Terminator Click to activate the Text Entry Tool and create a Terminator to define a terminator 1 byte and transmit it as a block following the activation deactivation string sent to the Master or Stand Alone scanner Use characters from NUL 00H to 7EH Click Submit to save your text to the origin window text field or click Cancel to return to orig...

Page 173: ...ter or Stand Alone scanner Use characters from NUL 00H to 7EH Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text Activation String Click to activate the Text Entry Tool and create a string that defines the characters to be transmitted within the output message to activate Energy Saving Click Submit to save your text t...

Page 174: ... Type Select Standard or US Aiport from the drop down list Last Code Read Display Select Disable Statistics Last 100 Codes or Statistics from the drop down list Enable Last 10 Codes Display Select the check box to display the last ten barcodes read Web Interface Settings Password Default Password is DLA Password repeat Enter a password required to access the Web Interface 3 When you have finished ...

Page 175: ...ple scan ners are used in a tunnel or array each named scanner will be listed under Device Settings with the sub menus Device Info Mounting and Options If nec essary you can later make modifications to the configuration using the same menu selections including Device Settings Name Scanner Device Settings Device Info on page 164 Device Settings Mounting on page 166 Device Settings Options on page 1...

Page 176: ...window Device Address Displays the system address which is generated from the Dev information found on the System Information page Serial Number Displays the serial number sent by the device MAC Address Displays the MAC media access control address of the device Model Name Displays the Model name sent by the device Model Number Displays the Model number sent by the device Hardware Release Displays...

Page 177: ... the scanner Software Versions Software Version Displays the currently installed version of the ARM anonymizing relay monitor software DSP Version Displays the currently installed version of the decoder software FPGA Version Displays the currently installed version of the field programmable gate array software ...

Page 178: ...uilt In Calibration only available for the DX8210 and you must manually enter the requested data If PackTrack Calibration is selected use the wizard to automatically enter most of the data Both the Built In and PackTrack Calibration methods need manually entered data The Built In method reduces the number of entries for the scanner to calculate the PackTrack parameters PackTrack Calibration PackTr...

Page 179: ...e Built in Calibration Built in Calibration DX8210 only If Use Built in Calibration is selected from the Calibration Method drop down list The Scanner Orientation window appears See the DX8210 Reference Manual Alternate Built In Calibration for Top Mount available at www datalogic com for the complete procedure for setting up your barcode scanner with built in calibration Scanner Mounting Position...

Page 180: ...king changes click Update All to save all pend ing changes click Reset All to revert to all previously saved values and click Reset Page to revert to previous saved values on the current page PackTrack Calibration Wizard PackTrack is a patented operating mode for Datalogic Omni Directional Read ing Stations used to read and correctly assign codes read on different packs when placed in the scanner ...

Page 181: ...formation in the form as described below Leg 1 or 2 Scan Adjust Start DX8210 Leg 1 or 2 Scan Adjust Stop DX8210 Enter percentages of the total scan area 100 for each leg of the DX8210 as illustrated in the image below Make adustments to narrow the reading area of each leg of the X pattern as needed for your application If more than one device is included in the scanning system the device name will...

Page 182: ...is option can be used to reduce the decode processing time The processing time maybe increased in application where the conveyor is slow and the bar height is high Barcode Reconstruction Select the check box to enable Advanced Code Reconstruction ACR 4 when reading the code If not checked standard linear reading mode will be used ...

Page 183: ... to 50 Overflow Stop Ratio Enter the minimum expected width of the barcode stopping quiet zone expressed in number of modules from 1 to 50 Minimum Start Stop Number This parameter defines the minimum number of consecutive scans containing the code start and the minimum number of consecutive scans containing the code stop character which must occur before activating the code reconstruction For corr...

Page 184: ... White Belt Filter is enabled you need to enter a filter threshold White Belt Filter Range When White Belt Filter is enabled you need to enter a filter range Wooden Box Filter Select Enabled or Disabled from the drop down Enables filtering to reduce background noise when codes are on a wood grained surface Number of FPGA Registers to Patch Select a number from the drop down list FPGA Register n Of...

Page 185: ...ostics menu tree selections to monitor your barcode scanning sys tem performance view system messages and access online help The Diagnostic windows include Diagnostics Monitor on page 174 Diagnostics Read Test on page 176 Diagnostics Status Viewer on page 177 ...

Page 186: ...e following conditions Status Phase Trigger GREEN indicates trigger input The LED is activated upon trigger input regardless of trigger source including software trigger Good No Read GREEN indicates a good valid bar code has been decoded RED indicates a no read or incomplete decode Multiple RED indicates more codes than desired were read Partial RED indicates a partial read Output 1 4 RED indicate...

Page 187: ...Multiple Displays the number of multiple barcodes detected since the last reset Partial Displays the number of partially read barcodes since the last reset No Read Displays the number of no reads no barcode read on package since the last reset Reset Click to reset the above counters Message Monitor Message Monitor Field Select the option button beside Main Aux Socket 1 Socket 2 Socket 3 Socket 4 S...

Page 188: ...e The alpha numeric text following the numbered circle indicators is the bar code data Laser Identifiers These circles below the Read Rate percentage identify the number of lasers in the scan head as well as highlighting in GREEN the laser that is reading the barcode In the example above the scanner has four lasers and laser 2 is identified as reading the code If the first circle is high lighted i...

Page 189: ...use the Status Viewer 1 In the menu under Diagnostics navigate to Status Viewer The Status Viewer window opens 2 Select a device to view from the drop down list at the top left corner of the window 3 Click on a button at the bottom of the display window to select the type of information you want to view Status displays system warnings or errors ...

Page 190: ... displays read rate and package count information H W Info displays information about the selected hardware including model serial number scans second laser information and more Counters displays cumulative data about scans triggers errors and much more ...

Page 191: ...Diagnostics Status Viewer Reference Manual 179 Message Log displays messages logged since the last clear command 4 Click Clear to clear out the Message Log ...

Page 192: ...lections to backup restore and update system firm ware or to reboot the scanner The Utilities windows include Utilities Backup or Restore on page 181 Utilities Reboot on page 183 Utilities Update Firmware on page 184 Utilities Launch Genius on page 186 Utilities Help on page 187 ...

Page 193: ... box displays the percent complete of the save operation File When this option is selected click OK to download the file to your computer The file can then be saved to an appropriate backup folder Restore Flash Memory When this option is selected click OK to retrieve the settings to the Backup Module in the CBX or the SD card in the SC5000 A progress box displays the percent complete of the restor...

Page 194: ...estore all Default Application When this option is selected click OK to restore application settings to Factory defaults except for Ethernet and PackTrack App and Env When this option is selected click OK to restore all settings including Ethernet and Packtrack All When this option is selected click OK to COMPLETELY RESET the scanner to Factory configuration ...

Page 195: ... Reboot window to restart the scanner or system To use the Reboot function 1 In the menu under Utilities click Reboot The Reboot window opens 2 Click Reboot A confirmation box appears 3 Click OK to reboot the system or click Cancel to return to the reboot win dow ...

Page 196: ...e A confirmation box appears 3 Click OK to continue 4 The graphic on screen indicates Extract Image is in process A message will appear when Extract Image is complete Depending upon the computer settings of the device interfacing with the scan ner you may be prompted to save the image to a location or it may automati cally save it to the PC s download folder This function should only be performed ...

Page 197: ...Flash The graphic on screen indicates Burn Flash is in process 3 A message will appear when Burn Flash is complete To Reboot the System 1 Click Reboot A confirmation box appears 2 Click OK to reboot the system or click Cancel to return to the reboot the window without restarting the system The appearance of these functions may vary from browser to browser ...

Page 198: ...ch Genius Use Launch Genius to launch the legacy configuration tool To Launch Genius 1 In the menu under Utilities click Launch Genius The Launch Genius window opens 2 Click Open Genius Genius is only used when the DS5100 scanners are connected to the SC5000 ...

Page 199: ...page provides important product information as well as three ways to find specific help information Contents Index and Search To display contextual help for a current window Click the Help Icon displayed at the top right of the screen A help window appears providing you with information for that specific page Click links to the Contents Index and Search options on the left of the help win dow ...

Page 200: ...quence is com plete and the scanner is operational Default Parameters The barcode scanners are shipped from the factory with these defaults Default Password DLA Control Panel Buttons Enabled Code 128 10 30 characters Code 39 IP address HOST ETH1 172 27 101 220 Setup ETH2 192 168 3 100 Perform the following setup procedure using these defaults or configure your Barcode scanner with your application...

Page 201: ...sensor 3 If using more than one scanner connect the host cable to ETH1 of the des ignated Master Then wire ETH2 from the Master to ETH1 of the first Slave and then from the first slave ETH2 to ETH1 of the next slave and so on 4 Connect the 25 pin I O communication cable from the scanner Master only in multihead systems to the CBX510 5 Wire the encoder tachometer and photoelectric sensor into the C...

Page 202: ...ystem Info 11 Select Standalone single head or Master multihead from the Role drop down list 12 If Master is selected the system is poled and the other scanners are added to the Device information list 13 From Modify Settings Global Settings Operating Mode select a mode trigger source encoder setting ...

Page 203: ...Basic Installation Procedures with the CBX510 Reference Manual 191 14 Adjust the barcode settings in Modify Settings Global Settings Barcode Settings Table according to the needs of your system ...

Page 204: ...select single multiple or logical combination of labels based on your application 16 Move through the menu tree to configure Serial Ports Ethernet and Mes saging settings based on your application requirements 17 In Global Settings Messaging Message Format change the Message Tx Selection to After Reading Phase OFF ...

Page 205: ...kup or Restore It is recommended to save the system paramaters to the backup module on the CBX510 and to a file on your computer 20 Select Backup from the Action drop down list and select Flash Memory from the To drop down list 21 Click OK The following message will be displayed 22 Next select Backup from the Action drop down list and select File from the To drop down list 23 Click OK to download ...

Page 206: ...oelectric sensor 3 Connect the host cable to the HOST of the SC5000 see figure below Next wire ETH2 from the SC5000 to ETH1 of the first Slave and then from the first slave ETH2 to ETH1 of the next slave and so on If wiring the scanners in a complete ring configuration connect ETH2 of the last slave in the series to ETH1 of the SC5000 4 Connect the encoder tachometer and photoelectric sensor trigg...

Page 207: ... a browser and enter the default IP 192 168 3 100 see section e Genius opens 9 Log on to e Genius see section 10 From the menu tree select Modify Settings System Info 11 If Master is selected the system is poled and the other scanners are added to the Device information list The SC5000 Controller always serves as the Master when used 12 From Modify Settings Global Settings Operating Mode select a ...

Page 208: ... 13 Adjust the barcode settings in Modify Settings Global Settings Barcode Settings Table according to the needs of your system 14 Adjust the barcode settings in Modify Settings Global Settings Barcode Settings Table according to the needs of your system ...

Page 209: ...tion select single multiple or logical combination of labels based on your application 16 Move through the menu tree to configure Serial Ports Ethernet and Mes saging settings based on your application requirements 17 In Global Settings Messaging Message Format change the Message Tx Selection to After Reading Phase OFF ...

Page 210: ... is recommended to save the system parameters to Flash Memory on the SC5000 and to a File on your computer i 20 Select Backup from the Action drop down list and select Flash Memory from the To drop down list 21 Click OK The following message will be displayed 22 Next select Backup from the Action drop down list and select File from the To drop down list 23 Click OK to download the configuration te...

Page 211: ...e a barcode was successfully read TRIGGER LEARN Flashes YELLOW to indicate an active external presence sensor NOTE When operation mode is set to PackTrack see section these LEDs are inactive on slave scanners COM TEST Flashes YELLOW to indicate data transmitting from main serial STATUS Flashes RED on a NO READ For alternate functions see X Press Human Machine Interface below Description NOTE When ...

Page 212: ...ion to check static reading performance LEARN to self detect and auto configure for reading unknown codes SETUP to allow the open Ethernet port in the last slave scanner in a Master Slave system to work as a dedicated setup port NETCONFIG to locate and configure slave scanners in a array tunnel X PRESS Functions Quick access to the following functions is provided by an easy procedure using the pus...

Page 213: ...Control Panel Buttons Reference Manual 201 Once button is pressed and held the cycle of LEDs activation is as follows Release Button to Exit Release Button to enter Test Mode ...

Page 214: ...Barcode Scanning Features 202 DX8210 Barcode Scanner Release Button to enter Learn Mode Release Button to enter Setup Mode Release Button to enter Network Configuration Mode ...

Page 215: ...about 3 three minutes the scanner will exit Learn Mode without saving the parameters Setup This mode is available in a master slave system scanner as master not an SC5000 This option applies to the last slave scanner in the daisy chain system allowing its open Ethernet port to work as a dedicated setup port In practice you can always communicate using this port but the Setup Mode turns off all of ...

Page 216: ...powers When default is successful all LEDs will flash 3 times Built In Calibration for Top Mount When installing a top mounted DX8210 scanner the Use Built in Calibration selection in the Device Settings Device Name Mounting window can be used as a quick alternative to the PackTrack Wizard To Use the Built in Calibration 1 In the tree menu under Modify Settings navigate to Device Settings Mounting...

Page 217: ...he conveyor stopped tape a piece of paper on the conveyor directly below the top mounted scanner 5 Suspend a plumb bob from the 0 zero locator on the face of the scanner to the paper placed on the conveyor The scanner must be mounted with its face parallel and level with the conveyor sur face ...

Page 218: ...ob and a second person to mark its location on the paper 7 Measure the Y distance from the trigger photo sensor line to the locus mark on the paper 8 Enter the Y Offset distance measured in the Y Offset Distance from Trigger text field 9 Measure the X Offset from the edge of the conveyor outside package edge to the locus mark on the paper 10 Enter the X Offset distance measured in the X Offset tex...

Page 219: ...unt Reference Manual 207 11 Measure the Z Offset from the 0 zero locator on the face of the scanner to the locus mark on the paper 12 Enter the Z Offset distance measured in the Z Offset text field 13 Click Update to save the changes ...

Page 220: ...n the center of a box and place the test box in the scan line as shown below 2 In e Genius navigate to Diagnostics Read Test The Read Test window opens 3 Click Start Test The resulting Y Coordinate returned should be close to the Y Offset measured in the Alternate Built In Calibration for Top Mount pro cedure ...

Page 221: ...encoder count at which the label was read Encoder Start End indicates the encoder values at the start and end of the test box The Adj Enc value must fall between the start and end values indicating that the label is on the box If this is the case the message states Placed Label If the Adj Enc value falls outside the start and end values the message states Unplace Label To Verify Label Placement 1 ...

Page 222: ...DX8210 Barcode Scanner 2 Repeat the test three more times with a label on the trailing edge of the same box and on the leading and trailing edges of a tall system box In each case the monitor window message should show Placed Label ...

Page 223: ...ad first just before the code of the previous pack A system without PackTrack would assign the code of the second pack to the first pack and vice versa thus causing a gross error in sortation PackTrack uses a right handed reference system where the X axis coincides with the Photoelectric Sensor line the Y axis coincides with the conveyor direction and the Z axis is oriented upwards from the convey...

Page 224: ... Modify Settings Global Settings Barcode Settings select and configure a system barcode 2 In Modify Settings Global Settings Barcode Configuration create a Global No Read message you can easily recognize such as NO READ 3 In Modify Settings Global Settings Operating Mode select PackTrack as your Operating Mode Selection Make sure the mode settings and encoder settings match your system parameters ...

Page 225: ...Wizard 1 In the tree menu under Modify Settings navigate to Device Settings Device Name if applicable Mounting The Mounting window opens 2 Select PackTrack Calibration from the Mounting Specifications drop down list A read test tool has now been added to the bottom section of the PackTrack Calibration Wizard which can supply the read rate and XYZ coordinates ...

Page 226: ...Barcode Scanning Features 214 DX8210 Barcode Scanner 3 Select Leg1 from the drop down list at the top of the window 4 Click Launch Wizard The PackTrack Calibration Wizard window opens ...

Page 227: ... locations along each of the DX8210 s laser line legs One leg of a top mounted and side mounted DX8210 scanner is shown in the illustrations below A barcode test chart is included in the box with each scanner and a code from the chart can be used for the PackTrack calibration You may also use a standard barcode from your specific application however test the code to make sure the scanner reads it ...

Page 228: ... conveyor bed to the center of the barcode and enter that distance in the first box under X Coord mm in the PackTrack Calibration Wizard Your measurements will likely differ from those shown below 4 Measure the distance for Y from the trigger PS line to the barcode scan ner s laser line on the barcode and enter that distance in the first box under Y Coord mm It is not possible to illustrate every ...

Page 229: ...Coord mm Since the barcode is directly on the conveyor bed the value should be 0 Your measurements will likely differ from those shown below 6 Click Calibrate 1 PackTrack data is displayed for the first code To make it easier to measure the Y Coordinate place a box along the photoelectric sensor laser line Trigger Then the end of the tape measure or ruler can be place against the edge of the box S...

Page 230: ...ed in the laser line close to the right edge of the conveyor bed See illustration below 8 Measure the distance for X from the left edge of the conveyor bed to the center of the barcode and enter that distance in the first box under X Coord mm Your measurements will likely differ from those shown below ...

Page 231: ...rd mm Your measurements will likely differ from those shown below 10 Measure the distance for Z from the conveyor bed to the barcode and enter that distance in the first box under Z Coord mm Since the barcode is directly on the conveyor bed the value should be 0 Your measurements will likely differ from those shown below 11 Click Calibrate 2 PackTrack data is displayed for the second code ...

Page 232: ...e first box under X Coord mm Your measurements will likely differ from those shown below 14 Measure the distance for Y from the trigger PS line to the barcode scan ner s laser line on the barcode back edge of box and enter that distance in the first box under Y Coord mm Your measurements will likely differ from those shown below 15 Measure the distance for Z from the conveyor bed to the barcode an...

Page 233: ...rd code 17 Click Compute Results The results are displayed at the top of the PackTrack Calibration window 18 Click Update Update Successful should be displayed in the PackTrack Cal ibration window 19 Next select Leg2 from the drop down list at the top of the wizard window Leg 2 laser comes on ...

Page 234: ...at distance in the first box under X Coord mm Your measurements will likely differ from those shown below 22 Measure the distance for Y from the trigger PS line to the barcode scan ner s laser line on the barcode edge of box and enter that distance in the first box under Y Coord mm Your measurements will likely differ from those shown below 23 Measure the distance for Z from the conveyor bed to th...

Page 235: ...e Manual 223 24 Click Calibrate 1 PackTrack data is displayed for the first code 25 Place a system barcode on the conveyor bed in the laser line close to the left edge X 0 edge of the conveyor bed See illustration below ...

Page 236: ...distance in the first box under X Coord mm in the PackTrack Calibration Wizard Your measurements will likely differ from those shown below 27 Measure the distance for Y from the trigger PS line to the barcode scan ner s laser line on the barcode and enter that distance in the first box under Y Coord mm Your measurements will likely differ from those shown below ...

Page 237: ...Z Coord mm Since the barcode is directly on the conveyor bed the value should be 0 Your measurements will likely differ from those shown below 29 Click Calibrate 2 PackTrack data is displayed for the first code 30 Next place a system barcode on the conveyor bed in the laser line close to the right edge of the conveyor bed See illustration below ...

Page 238: ...code and enter that distance in the first box under X Coord mm Your measurements will likely differ from those shown below 32 Measure the distance for Y from the trigger PS line to the barcode scan ner s laser line on the barcode and enter that distance in the first box under Y Coord mm Your measurements will likely differ from those shown below ...

Page 239: ...e first box under Z Coord mm Since the barcode is directly on the conveyor bed the value should be 0 Your measurements will likely differ from those shown below 34 Click Calibrate 3 PackTrack data is displayed for the second code 35 Click Compute Results The results are displayed at the top of the Pack Track Calibration window ...

Page 240: ...arcode Scanner 36 Click Update Update Successful should be displayed in the PackTrack Cal ibration window 37 Close the PackTrack Calibration Wizard window PackTrack Calibration Coeffi cients have been populated on the Scanner Mounting widow ...

Page 241: ...ges click Update All to save all pend ing changes click Reset All to revert to all previously saved values and click Reset Page to revert to previous saved values on the current page See Verifying PackTrack Calibration section Verifying PackTrack Calibration on page 241 ...

Page 242: ...an line close to the left edge of the conveyor bed The label should be placed close to the conveyor bed 3 Measure the distance for X from the edge of the conveyor bed to the bar code right edge of box and enter that distance in the first box under X Coord mm in the PackTrack Calibration Wizard Your measurements will likely differ from those shown below It is not possible to illustrate every possib...

Page 243: ...e the distance for Z from the conveyor bed to the center of the bar code and enter that distance in the first box under Z Coord mm Your measurements will likely differ from those shown below 6 Click Calibrate 1 PackTrack data is displayed for the first code To make it easier to measure the Y Coordinate place a box along the photoelectric sensor laser line Trigger Then the end of the tape measure o...

Page 244: ...in the illustration below Place the box close to the left edge of the conveyor bed aligning the top corner with the laser line as shown 8 Measure the distance for X from the left edge of the conveyor bed to the center of the barcode right edge of box and enter that distance in the first box under X Coord mm Your measurements will likely differ from those shown below ...

Page 245: ... from those shown below 10 Measure the distance for Z from the conveyor bed to the center of the bar code top of box and enter that distance in the first box under Z Coord mm Your measurements will likely differ from those shown below 11 Click Calibrate 2 PackTrack data is displayed for the second code 12 Place a system barcode on the right edge of a box about halfway up the scanner field of view ...

Page 246: ...hown below 14 Measure the distance for Y from the trigger PS line to the center of the barcode leading edge of box and enter that distance in the first box under Y Coord mm Your measurements will likely differ from those shown below 15 Measure the distance for Z from the conveyor bed to the laser line inter secting the barcode center of barcode and enter that distance in the first box under Z Coor...

Page 247: ...lick Update Update Successful should be displayed in the PackTrack Cal ibration window 19 Select Leg2 from the drop down list at the top of the wizard window 20 Reposition the system barcode rotating it on the box so it matches the angle of the Leg 2 laser line Set the box with the barcode in the scan line close to the left edge of the conveyor bed The label should be placed close to the conveyor ...

Page 248: ...easurements will likely differ from those shown below 22 Measure the distance for Y from the trigger PS line to the leading edge of the box and enter that distance in the first box under Y Coord mm Your measurements will likely differ from those shown below 23 Measure the distance for Z from the conveyor bed to the center of the bar code and enter that distance in the first box under Z Coord mm Yo...

Page 249: ... scanning system as shown in the illustration below Place the box close to the left edge of the conveyor bed aligning the top corner with the laser line as shown 26 Measure the distance for X from the left edge of the conveyor bed to the center of the barcode right edge of box and enter that distance in the first box under X Coord mm Your measurements will likely differ from those shown below ...

Page 250: ...rom those shown below 28 Measure the distance for Z from the conveyor bed to the center of the bar code top of box and enter that distance in the first box under Z Coord mm Your measurements will likely differ from those shown below 29 Click Calibrate 2 PackTrack data is displayed for the second code 30 Finally place a system barcode on the leading right edge of a small box close to the conveyor b...

Page 251: ...e for Y from the trigger PS line to the barcode scan ner s laser line on the barcode leading edge of box and enter that distance in the first box under YCoord mm Your measurements will likely differ from those shown below 33 Measure the distance for Z from the conveyor bed to the center of the bar code and enter that distance in the first box under Z Coord mm Your measurements will likely differ f...

Page 252: ...ts are displayed at the top of the Pack Track Calibration window 36 Click Update Update Successful should be displayed in the PackTrack Cal ibration window 37 Close the PackTrack Calibration Wizard window PackTrack Calibration Coefficients have been populated on the Scanner Mounting widow ...

Page 253: ...ad Test The Read Test window opens 2 Place a barcode anywhere in the scanner s laser beam other than where you placed the labels for calibration 3 Click Start Test The system runs a test to identify the location of the bar code within the read area and displays the results in the Read Test window 4 Physically Measure the X from left edge Y From PS and Z code height coordinates of your test barcode...

Page 254: ... Turn on conveyor run a box with a readable barcode past the barcode scanner 7 Check the Monitor to make sure the barcode on the box is being read If you see a no read the barcode doesn t read on the box double check your physical measurements you entered in the PackTrack Calibration Wizard and enter them again ...

Page 255: ...r ETH2 cables 6 Apply power to the system 7 Once the scanner has booted up and the READY LED lights solid green press and hold the RESTORE button until all of the LEDs turn on indicating that the parameters are being restored from the CBX510 s BM100 backup module 8 Release the RESTORE button The green READY LED should come back on This procedure assumes that system parameters have been properly sa...

Page 256: ...rom the array 2 Remove the power and I O cables from the scanner being replaced 3 Label the cables attached to ETH1 and or ETH2 so you can easily identify where they were connected then remove the cables 4 Detach the existing scanner from its mounting bracket leaving the bracket attached to the mounting structure 5 Attach the replacement scanner to the mounting bracket 6 Reattach the power I O ETH...

Page 257: ...flash memory 9 Release the RESTORE button Replacing a Master Scanner in an Array Tunnel Using Restore 1 Remove power from the array 2 Remove the power and I O cables from the Master scanner being replaced 3 Label the cables attached to ETH1 and or ETH2 so you can easily identify where they were connected then remove the cables 4 Detach the existing scanner from its mounting bracket leaving the bra...

Page 258: ...indow should now list all of the scanners and an SC5000 Controller if used including the scanner you just replaced Typical Layouts The following typical layouts refer to system hardware configurations but also require the correct setup of the software configuration parameters Other layouts require the use of a specific SC5000 Controller model The accessories and cables indicated in the following f...

Page 259: ...rough a Hub Switch and point to point connections on the Main inter face using either RS232 or RS422 full duplex Fieldbus models additionally provide the model specific Fieldbus Profibus Profinet IO etc All scanners act as slaves and are connected to the SC5000 through the EBC interface External devices such as a presence sensor and an encoder are all connected either to the SC5000 through its M12...

Page 260: ... communication type RS232 or RS422 rather than the Ethernet one use the CBX510 accessory as shown below The remaining part of the layout scanners PWR etc does not change As already mentioned the CBX510 can also be used to wire the Trigger and Encoder signals and other I O as an alternative to the M12 connection ...

Page 261: ...for Airport applications working in PackTrack Operating Mode irregular shaped packs can cause PS signal glitches resulting in false packs too short or packs too close errors To correct this set the following Operating Modes parameters Minimum Dis tance Between Packs 200 mm Minimum Pack Length 200 mm Window Dimension 200 mm ...

Page 262: ...0 is able to reconstruct the barcode A typical set of partial scans is shown in the figure below None of the partial scans contains the whole label The decoder aligns each par tial scan correctly and combines them in order to obtain the entire code The alignment is performed by calculating the time difference from one partial scan to another using a reference code element Tilt Angle for Advanced C...

Page 263: ...s are given in the tables in section depending on standard a values of 45 and 30 DX8210 scanners provide omnidirectional reading by dividing the scan line into two legs which produce a cross pattern where angle is fixed for each leg see figure below Since code reconstruction is used minimum label heights at different conveyor speeds are given in the tables in the next section which guarantee omnid...

Page 264: ...45 30 Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 5 1 1 5 2 2 5 3 2 5 Interleaved Code Resolution mm 0 25 10 11 13 14 16 17 7 8 9 10 12 13 0 30 12 13 14 16 17 19 8 9 10 11 12 14 0 33 12 14 15 17 18 20 8 9 10 12 13 14 0 38 14 15 16 18 19 21 9 10 11 12 14 15 0 50 18 18 20 21 23 24 11 12 13 14 15 17 0 72 24 25 26 27 28 30 15 16 16 18 19 20 1 00 33 33 34 35 36 37 20 20 21 22 23 24 Ratio 3 1 Minimum Code He...

Page 265: ...22 10 11 12 13 14 15 1 00 21 22 23 24 25 26 13 14 15 16 17 18 Minimum Code Height for ACR Reading mm 45 30 Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 5 1 1 5 2 2 5 3 Codabar Code Resolution mm 0 25 8 9 10 12 13 15 5 6 8 9 10 11 0 30 9 9 11 12 14 15 6 7 8 9 10 12 0 33 9 10 11 13 14 16 6 7 8 9 11 12 0 38 10 11 12 14 15 17 7 8 9 10 11 12 0 50 13 13 14 16 17 19 8 9 10 11 12 13 0 72 17 18 18 19 21 22 11 11...

Page 266: ...0 50 12 13 14 14 15 17 8 8 9 10 11 12 0 72 16 17 18 18 19 20 10 11 11 12 13 14 1 00 21 22 23 24 24 25 13 14 15 15 16 16 Barcode Scanning Features 254 DX8210 Barcode Scanner Reading Diagrams The model type is shown on the serial label DX8210 2100 is Standard Resolution DX8210 4100 is Standard Resolution Extended DX8210 4200 is High Resolution Extended These reading diagrams were based on the follow...

Page 267: ...Reading Diagrams Reference Manual 255 ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 ...

Page 268: ...Barcode Scanning Features 256 DX8210 Barcode Scanner DX8210 2100 0 25 mm 10mil ...

Page 269: ...Reading Diagrams Reference Manual 257 DX8210 2100 0 30 mm 12mil ...

Page 270: ...Barcode Scanning Features 258 DX8210 Barcode Scanner DX8210 2100 0 38 mm 15mil ...

Page 271: ...Reading Diagrams Reference Manual 259 DX8210 2100 0 50 mm 20 mil ...

Page 272: ...Barcode Scanning Features 260 DX8210 Barcode Scanner DX8210 4100 0 38 mm 15 mil ...

Page 273: ...Reading Diagrams Reference Manual 261 DX8210 4100 0 50 mm 20 mil ...

Page 274: ...Barcode Scanning Features 262 DX8210 Barcode Scanner DX8210 4200 0 25 mm 10 mil ...

Page 275: ...Reading Diagrams Reference Manual 263 DX8210 4200 0 30 mm 12 mil ...

Page 276: ...tton swabs or lint free cloth Use to clean barcode scanner s exit window Due to the complex and application specific nature of these installations the barcode scanner must be setup and serviced by authorized technicians trained by Datalogic THE MAINTENANCE PROCEDURES IN THIS CHAPTER MAY BE PERFORMED BY AN END USER TECHNICIAN TRAINING IS RECOMMENDED IF THE END USER INTENDS TO DO MORE THAN THE MAINT...

Page 277: ...sh any dust dirt or debris onto the exit window 3 Carefully remove any debris in or around the exit window 4 Wipe the exterior except the exit window with a clean soft cloth damp ened slightly with a mild detergent solution 5 The exit window should be cleaned after this task is completed Cleaning the Exit Window Shut down the scanner before performing this maintenance task Do not stare into the sc...

Page 278: ...es the photoelectric sensor option as a hardware trigger be sure to clean the photoelectric sensor periodically as outlined below 1 Turn off the product transport 2 Turn off the scanner by disconnecting the power source 3 Clean the photoelectric sensor s lens using the denatured alcohol solution and a cotton swab or lens paper 4 Clean the reflector using the denatured alcohol solution and a cotton...

Page 279: ... if applicable SC5000 Con troller if applicable and power supply mounting hardware as applicable Tighten as necessary Do not over tighten Be sure not to disturb the equipment s alignment as it relates to the product transport 2 Check the mounting hardware of the Photoelectric Sensor if this option is being used Tighten as necessary Do not over tighten 3 Check the mounting hardware of the tachomete...

Page 280: ...ith the reflector 2 Verify that the TRIGGER LED on barcode scanner lights YELLOW when pho toelectric sensor beam is blocked 3 If the photoelectric sensor s LED does not change status adjust the photo electric sensor so that it is properly aligned with the reflector 4 If the TRIGGER LED on the barcode scanner is not green when the photo electric sensor s beam is blocked check the cabling between th...

Page 281: ... are no user serviceable components or field replaceable units FRUs inside the barcode scanner For further information on training contact us through the Datalogic website at www datalogic com When contacting Datalogic for help with a scanner please be ready to share the unit serial number with the Datalogic technician The unit s serial number tag is located on the device where shown below Help de...

Page 282: ...es can be enabled to pro vide details about specific failure conditions At the same time one or more LEDs light up according to the following scheme In a Master Slave configuration all Slave scanner alarms and failures can also be indicated on the Master by turning on the Master s GOOD LED This feature can be enabled by checking the HMI Settings LED Settings Indicate Errors on Mas ter parameter ...

Page 283: ...les are connected Check scanners power source Replace scanner 80 Node Reset Error In a Master Slave configura tion the Master monitors the status of the Slaves in its network If a Slave resets it sends a reset message to the Master The Master then posts this error condition on the diagnostic screen The scan ning tunnel s no read rate may increase during the Slave scan ner s reconnec tion This cond...

Page 284: ...xperi ence an increase in no reads The scanner may start missing the transmit point Confirm that the belt is run ning Make sure the encoder tachometer wheel is making a firm contact with the con veyor Check the Global Settings Diagnostics Encoder Timeout setting to con firm that it is not set too low See section Diagnostics on page 154 Adjust the encoder tachome ter mounting Adjust the Encoder Tim...

Page 285: ...ll not read any barcodes System receives trig ger cycle when no encoder sig nal is present Check Diag nostics Monitor to see if the scanner is reporting a con veyor speed See section Diag nostics Moni tor on page 174 Make sure the encoder tachometer wheel is making a firm contact with the con veyor Adjust realign or replace the encoder tachometer 157 SD Card Failure Error SC5000 SD card cannot be ...

Page 286: ...cket 2 180 Ethernet Socket 3 Error Error Protocol Index message not receivedonUser Socket 3 181 Ethernet Socket 4 Error Error Protocol Index message not receivedonUser Socket 4 182 Ethernet Socket 5 Error Error Protocol Index message not receivedonUser Socket 5 183 Ethernet Socket 6 Error Error Protocol Index message not receivedonUser Socket 6 191 Fieldbus Mismatch Error Fieldbus mod ule type doe...

Page 287: ...rly see section Fieldbus on page 116 Replace fieldbus module 205 APD Tem perature Error Error APD Tempera ture sensor is not working A fluctuation in the scanner s temperature can have an adverse effect on several inter nal functions of the scanner The scanner monitors the temperature and if it is erratic this error is posted The scanner may experi ence an increase in no reads The scanner may star...

Page 288: ... by the controller unit It is used to sync the read data of all the scanners in the network with the master unit LEDs flashing Confirm that all the scanners are connected in the chain Use the scan ner test mode to confirm that the scanner can statically read ing a barcode see section Diagnostics Read Test on page 176 Position a bar code on a box so it faces the ques tionable scan ner and dynamical...

Page 289: ...no read rate One or more scanners may not appear on the System Info page see section Confirm that all the scanners are connected in the chain Use the scan ner test mode to confirm that the scanner can statically read ing a barcode see section Diagnostics Read Test on page 176 Position a bar code on a box so it faces the ques tionable scan ner and dynamically test the scanner Replace faulty scanner...

Page 290: ...chapter provides detailed specifications for the DX8210 Omnidirectional Barcode Scanning Systems It provides specific information on Electrical Features Optical Features Reading Features Physical Features Environmental Features X PRESS Interface Software Features ...

Page 291: ...S DP Inputs 3 opto coupled and polarity insensitive NPN PNP digital inputs 5 30 Vdc Outputs 2 opto coupled software programmable NPN digital outputs OPTICAL FEATURES Wavelength 630 to 680 nm Safety Class Class 2 EN60825 1 Class II CDRH Light Source Visible laser diode Laser Control Security system to turn laser off in case of motor slow down Optic Architecture Technology ASTRA READING FEATURES Sca...

Page 292: ...RFACE LED Indicators Ready Good Trigger Com Status Keypad HMI Keypad for alternative configuration and test mode and Restore Factory Default SOFTWARE FEATURES Readable Code Symbologies Code 128 Interleaved 2 of 5 Code 39 Standard GS1 128 Codabar Code 93 EAN 8 13 UPC A E including Addon 2 and Addon 5 Operating Mode On Line Continuous PackTrack Test Configuration Methods e Genius multilanguage brows...

Page 293: ...Technical Specifications Reference Manual 281 Product not installed on provided bracket Warranty 2 year limited parts and labor ...

Page 294: ...ction Box Encoder Wiring 31 Tachometer Wiring 31 CBX510 10 Digital Outputs 36 Installation with 189 Photoelectric Sensor Connection 30 Relay Configuration 36 CBX510 Connections 27 CE COMPLIANCE xi Code Collection 92 Connecting 21 Connecting a Laptop 26 Connecting a PC 26 Connection Typical 21 Connector Panel DS8110 25 D Device Settings 163 Device Info 164 Mounting 166 Options 169 Diagnostics 154 M...

Page 295: ...ex 29 L Laptop Connecting 26 LASER SAFETY ix LED Diagnostic Indication 270 LED Indicators 199 Line Settings 104 Logical Combination 82 Logical Combination Rule 82 M Maintenance Tasks 265 Menu Tree 46 Message Builder 134 Message Format 122 Messaging 121 153 157 161 162 163 164 166 169 Pass Thru 146 Model Description 4 Modify Settings 51 Monitor 174 Mounting SpecificationsERGEFORMAT 211 O Online Hel...

Page 296: ...tatus Viewer 177 System Info 48 T Tachometer 8 Wiring 31 Text Entry 46 Text Entry Tool 46 Typical Layouts 246 U UL Listing xi Unpacking 13 Update Firmware 184 User Sockets 106 V Versions 4 W Warning Labels x WebSentinel 114 Wiring Encoder 31 Photoelectric Sensor 30 Tachometer 31 X X Press 4 ...

Page 297: ...Reference Manual 285 ...

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Page 300: ...reserved Without limiting the rights under copyright no part of this documentation may be reproduced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permission of Datalogic S p A and or its affiliates Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the...

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