background image

5.5.2

Main

 menu

structure

0-

**

O

pe

ra

tio

n/

D

is

pl

ay

0-

0*

Ba

si

Se

tt

in

gs

0-01

Language

0-02

Motor

 Speed

 Unit

0-03

Regional

 Settings

0-04

Operating

 State

 at

 Power-up

0-05

Local

 Mode

 Unit

0-

1*

Se

t-

up

 O

pe

ra

tio

ns

0-10

Active

 Set-up

0-11

Programming

 Set-up

0-12

This

 Set-up

 Linked

 to

0-13

Readout:

 Linked

 Set-ups

0-14

Readout:

 Prog.

 Set-ups

 /

 Channel

0-

2*

LC

P

 D

is

pl

ay

0-20

Display

 Line

 1.1

 Small

0-21

Display

 Line

 1.2

 Small

0-22

Display

 Line

 1.3

 Small

0-23

Display

 Line

 2

 Large

0-24

Display

 Line

 3

 Large

0-25

My

 Personal

 Menu

0-

3*

LC

P

 C

us

to

m

 R

ea

do

ut

0-30

Custom

 Readout

 Unit

0-31

Custom

 Readout

 Min

 Value

0-32

Custom

 Readout

 Max

 Value

0-37

Display

 Text

 1

0-38

Display

 Text

 2

0-39

Display

 Text

 3

0-

4*

LC

P

 K

ey

pa

d

0-40

[Hand

 on]

 Key

 on

 LCP

0-41

[Off]

 Key

 on

 LCP

0-42

[Auto

 on]

 Key

 on

 LCP

0-43

[Reset]

 Key

 on

 LCP

0-44

[Off/Reset]

 Key

 on

 LCP

0-45

[Drive

 Bypass]

 Key

 on

 LCP

0-

5*

Co

py

/S

av

e

0-50

LCP

 Copy

0-51

Set-up

 Copy

0-

6*

Pa

ss

w

or

d

0-60

Main

 Menu

 Password

0-61

Access

 to

 Main

 Menu

 w/o

 Password

0-65

Personal

 Menu

 Password

0-66

Access

 to

 Personal

 Menu

 w/o

Password

0-

7*

Cl

oc

Se

tt

in

gs

0-70

Date

 and

 Time

0-71

Date

 Format

0-72

Time

 Format

0-74

DST/Summertime

0-76

DST/Summertime

 Start

0-77

DST/Summertime

 End

0-79

Clock

 Fault

0-81

Working

 Days

0-82

Additional

 Working

 Days

0-83

Additional

 Non-Working

 Days

0-89

Date

 and

 Time

 Readout

1-

**

Lo

ad

 a

nd

 M

ot

or

1-

0*

G

en

er

al

 S

et

tin

gs

1-00

Configuration

 Mode

1-03

Torque

 Characteristics

1-06

Clockwise

 Direction

1-

1*

M

ot

or

 S

el

ec

tio

n

1-10

Motor

 Construction

1-

1*

VV

C+

 P

M

1-14

Damping

 Gain

1-15

Low

 Speed

 Filter

 Time

 Const.

1-16

High

 Speed

 Filter

 Time

 Const.

1-17

Voltage

 Filter

 Time

 Const.

1-

2*

M

ot

or

 D

at

a

1-20

Motor

 Power

 [kW]

1-21

Motor

 Power

 [HP]

1-22

Motor

 Voltage

1-23

Motor

 Frequency

1-24

Motor

 Current

1-25

Motor

 Nominal

 Speed

1-26

Motor

 Cont.

 Rated

 Torque

1-28

Motor

 Rotation

 Check

1-29

Automatic

 Motor

 Adaptation

 (AMA)

1-

3*

A

dv

. M

ot

or

 D

at

a

1-30

Stator

 Resistance

 (Rs)

1-31

Rotor

 Resistance

 (Rr)

1-35

Main

 Reactance

 (Xh)

1-36

Iron

 Loss

 Resistance

 (Rfe)

1-37

d-axis

 Inductance

 (Ld)

1-39

Motor

 Poles

1-40

Back

 EMF

 at

 1,000

 RPM

1-

5*

Lo

ad

 In

de

p.

 S

et

tin

g

1-50

Motor

 Magnetization

 at

 Zero

 Speed

1-51

Min

 Speed

 Normal

 Magnetizing

[RPM]

1-52

Min

 Speed

 Normal

 Magnetizing

 [Hz]

1-58

Flystart

 Test

 Pulses

 Current

1-59

Flystart

 Test

 Pulses

 Frequency

1-

6*

Lo

ad

 D

ep

en

d.

 S

et

tin

g

1-60

Low

 Speed

 Load

 Compensation

1-61

High

 Speed

 Load

 Compensation

1-62

Slip

 Compensation

1-63

Slip

 Compensation

 Time

 Constant

1-64

Resonance

 Dampening

1-65

Resonance

 Dampening

 Time

Constant

1-66

Min.

 Current

 at

 Low

 Speed

1-

7*

St

ar

A

dj

us

tm

en

ts

1-70

PM

 Start

 Mode

1-71

Start

 Delay

1-72

Start

 Function

1-73

Flying

 Start

1-77

Compressor

 Start

 Max

 Speed

 [RPM]

1-78

Compressor

 Start

 Max

 Speed

 [Hz]

1-79

Compressor

 Start

 Max

 Time

 to

 Trip

1-

8*

St

op

 A

dj

us

tm

en

ts

1-80

Function

 at

 Stop

1-81

Min

 Speed

 for

 Function

 at

 Stop

[RPM]

1-82

Min

 Speed

 for

 Function

 at

 Stop

 [Hz]

1-86

Trip

 Speed

 Low

 [RPM]

1-87

Trip

 Speed

 Low

 [Hz]

1-

9*

M

ot

or

 T

em

pe

ra

tu

re

1-90

Motor

 Thermal

 Protection

1-91

Motor

 External

 Fan

1-93

Thermistor

 Source

2-

**

Br

ak

es

2-

0*

D

C

 B

ra

ke

2-00

DC

 Hold/Preheat

 Current

2-01

DC

 Brake

 Current

2-02

DC

 Braking

 Time

2-03

DC

 Brake

 Cut-in

 Speed

 [RPM]

2-04

DC

 Brake

 Cut-in

 Speed

 [Hz]

2-06

Parking

 Current

2-07

Parking

 Time

2-

1*

Br

ak

En

er

gy

 F

un

ct

.

2-10

Brake

 Function

2-11

Brake

 Resistor

 (ohm)

2-12

Brake

 Power

 Limit

 (kW)

2-13

Brake

 Power

 Monitoring

2-15

Brake

 Check

2-16

AC

 brake

 Max.

 Current

2-17

Over-voltage

 Control

3-

**

Re

fe

re

nc

Ra

m

ps

3-

0*

Re

fe

re

nc

Li

m

its

3-02

Minimum

 Reference

3-03

Maximum

 Reference

3-04

Reference

 Function

3-

1*

Re

fe

re

nc

es

3-10

Preset

 Reference

3-11

Jog

 Speed

 [Hz]

3-13

Reference

 Site

3-14

Preset

 Relative

 Reference

3-15

Reference

 1

 Source

3-16

Reference

 2

 Source

3-17

Reference

 3

 Source

3-19

Jog

 Speed

 [RPM]

3-

4*

Ra

m

p

 1

3-41

Ramp

 1

 Ramp-up

 Time

3-42

Ramp

 1

 Ramp-down

 Time

3-

5*

Ra

m

p

 2

3-51

Ramp

 2

 Ramp-up

 Time

3-52

Ramp

 2

 Ramp-down

 Time

3-

8*

O

th

er

 R

am

ps

3-80

Jog

 Ramp

 Time

3-81

Quick

 Stop

 Ramp

 Time

3-82

Starting

 Ramp-up

 Time

3-

9*

D

ig

ita

l P

ot

.M

et

er

3-90

Step

 Size

3-91

Ramp

 Time

3-92

Power

 Restore

3-93

Maximum

 Limit

3-94

Minimum

 Limit

3-95

Ramp

 Delay

4-

**

Li

m

its

 /

 W

ar

ni

ng

s

4-

1*

M

ot

or

 L

im

its

4-10

Motor

 Speed

 Direction

4-11

Motor

 Speed

 Low

 Limit

 [RPM]

4-12

Motor

 Speed

 Low

 Limit

 [Hz]

4-13

Motor

 Speed

 High

 Limit

 [RPM]

4-14

Motor

 Speed

 High

 Limit

 [Hz]

4-16

Torque

 Limit

 Motor

 Mode

4-17

Torque

 Limit

 Generator

 Mode

4-18

Current

 Limit

4-19

Max

 Output

 Frequency

4-

5*

A

dj

. W

ar

ni

ng

s

4-50

Warning

 Current

 Low

4-51

Warning

 Current

 High

4-52

Warning

 Speed

 Low

4-53

Warning

 Speed

 High

4-54

Warning

 Reference

 Low

4-55

Warning

 Reference

 High

4-56

Warning

 Feedback

 Low

4-57

Warning

 Feedback

 High

4-58

Missing

 Motor

 Phase

 Function

4-

6*

Sp

ee

d

 B

yp

as

s

4-60

Bypass

 Speed

 From

 [RPM]

4-61

Bypass

 Speed

 From

 [Hz]

4-62

Bypass

 Speed

 To

 [RPM]

4-63

Bypass

 Speed

 To

 [Hz]

4-64

Semi-Auto

 Bypass

 Set-up

5-

**

D

ig

ita

l I

n/

O

ut

5-

0*

D

ig

ita

l I

/O

 m

od

e

5-00

Digital

 I/O

 Mode

5-01

Terminal

 27

 Mode

5-02

Terminal

 29

 Mode

5-

1*

D

ig

ita

l I

np

ut

s

5-10

Terminal

 18

 Digital

 Input

5-11

Terminal

 19

 Digital

 Input

5-12

Terminal

 27

 Digital

 Input

5-13

Terminal

 29

 Digital

 Input

5-14

Terminal

 32

 Digital

 Input

5-15

Terminal

 33

 Digital

 Input

5-16

Terminal

 X30/2

 Digital

 Input

5-17

Terminal

 X30/3

 Digital

 Input

5-18

Terminal

 X30/4

 Digital

 Input

5-19

Terminal

 37

 Safe

 Stop

5-

3*

D

ig

ita

l O

ut

pu

ts

5-30

Terminal

 27

 Digital

 Output

5-31

Terminal

 29

 Digital

 Output

5-32

Term

 X30/6

 Digi

 Out

 (MCB

 101)

5-33

Term

 X30/7

 Digi

 Out

 (MCB

 101)

5-

4*

Re

la

ys

5-40

Function

 Relay

5-41

On

 Delay,

 Relay

5-42

Off

 Delay,

 Relay

5-

5*

Pu

ls

In

pu

t

5-50

Term.

 29

 Low

 Frequency

5-51

Term.

 29

 High

 Frequency

5-52

Term.

 29

 Low

 Ref./Feedb.

 Value

5-53

Term.

 29

 High

 Ref./Feedb.

 Value

5-54

Pulse

 Filter

 Time

 Constant

 #29

5-55

Term.

 33

 Low

 Frequency

5-56

Term.

 33

 High

 Frequency

5-57

Term.

 33

 Low

 Ref./Feedb.

 Value

5-58

Term.

 33

 High

 Ref./Feedb.

 Value

5-59

Pulse

 Filter

 Time

 Constant

 #33

5-

6*

Pu

ls

O

ut

pu

t

5-60

Terminal

 27

 Pulse

 Output

 Variable

5-62

Pulse

 Output

 Max

 Freq

 #27

5-63

Terminal

 29

 Pulse

 Output

 Variable

5-65

Pulse

 Output

 Max

 Freq

 #29

5-66

Terminal

 X30/6

 Pulse

 Output

 Variable

5-68

Pulse

 Output

 Max

 Freq

 #X30/6

5-

8*

I/O

 O

pt

io

ns

5-80

AHF

 Cap

 Reconnect

 Delay

5-

9*

Bu

Co

nt

ro

lle

d

5-90

Digital

 &

 Relay

 Bus

 Control

5-93

Pulse

 Out

 #27

 Bus

 Control

5-94

Pulse

 Out

 #27

 Timeout

 Preset

5-95

Pulse

 Out

 #29

 Bus

 Control

5-96

Pulse

 Out

 #29

 Timeout

 Preset

5-97

Pulse

 Out

 #X30/6

 Bus

 Control

5-98

Pulse

 Out

 #X30/6

 Timeout

 Preset

6-

**

A

na

lo

g

 In

/O

ut

6-

0*

A

na

lo

g

 I/

O

 M

od

e

6-00

Live

 Zero

 Timeout

 Time

6-01

Live

 Zero

 Timeout

 Function

6-02

Fire

 Mode

 Live

 Zero

 Timeout

Function

6-

1*

A

na

lo

g

 In

pu

53

6-10

Terminal

 53

 Low

 Voltage

6-11

Terminal

 53

 High

 Voltage

6-12

Terminal

 53

 Low

 Current

6-13

Terminal

 53

 High

 Current

6-14

Terminal

 53

 Low

 Ref./Feedb.

 Value

6-15

Terminal

 53

 High

 Ref./Feedb.

 Value

6-16

Terminal

 53

 Filter

 Time

 Constant

6-17

Terminal

 53

 Live

 Zero

6-

2*

A

na

lo

g

 In

pu

54

6-20

Terminal

 54

 Low

 Voltage

6-21

Terminal

 54

 High

 Voltage

6-22

Terminal

 54

 Low

 Current

6-23

Terminal

 54

 High

 Current

6-24

Terminal

 54

 Low

 Ref./Feedb.

 Value

6-25

Terminal

 54

 High

 Ref./Feedb.

 Value

6-26

Terminal

 54

 Filter

 Time

 Constant

6-27

Terminal

 54

 Live

 Zero

6-

3*

A

na

lo

g

 In

pu

X3

0/

11

6-30

Terminal

 X30/11

 Low

 Voltage

6-31

Terminal

 X30/11

 High

 Voltage

6-34

Term.

 X30/11

 Low

 Ref./Feedb.

 Value

6-35

Term.

 X30/11

 High

 Ref./Feedb.

 Value

6-36

Term.

 X30/11

 Filter

 Time

 Constant

6-37

Term.

 X30/11

 Live

 Zero

6-

4*

A

na

lo

g

 In

pu

X3

0/

12

6-40

Terminal

 X30/12

 Low

 Voltage

6-41

Terminal

 X30/12

 High

 Voltage

6-44

Term.

 X30/12

 Low

 Ref./Feedb.

 Value

6-45

Term.

 X30/12

 High

 Ref./Feedb.

 Value

6-46

Term.

 X30/12

 Filter

 Time

 Constant

6-47

Term.

 X30/12

 Live

 Zero

6-

5*

A

na

lo

g

 O

ut

pu

42

6-50

Terminal

 42

 Output

6-51

Terminal

 42

 Output

 Min

 Scale

6-52

Terminal

 42

 Output

 Max

 Scale

6-53

Terminal

 42

 Output

 Bus

 Control

About Adjustable Frequency ...

VLT

p

 HVAC Drive Instruction Manual

MG11AH22 - VLT

p

 is a registered Danfoss trademark

5-7

5

5

43

177R0521-VLT_Aqua_Drive_Training_Handout_BODY.indd   43

4/29/15   2:48 PM

Summary of Contents for vlt aqua

Page 1: ...VLT AQUA Drive Training Session Hand Outs www danfossdrives com...

Page 2: ...practice to set them up when commissioning a drive They are labeled Display Line 1 1 Small P 0 20 Display Line 1 2 Small P 0 21 Display Line 1 3 Small P 0 22 Display Line 2 Large P 0 23 and Display Li...

Page 3: ...can be viewed temporarily using the given Data Readout parameters or set up on the display permanently in the Operation Display 0 20 menu group 2 177R0521 VLT_Aqua_Drive_Training_Handout_BODY indd 2...

Page 4: ...inputs or serial communication Off means the drive is not able to run in either mode The second middle word states where the drives reference comes from The two choices are Local and Remote Local mean...

Page 5: ...cted in par 1 29 Automatic Motor Adaptation AMA The Automatic Motor Adaptation is ready to start Press Hand On on the LCP to start AMA running Enable complete or reduced AMA was selected in par 1 29 A...

Page 6: ...ith Ctrl Ramp down was selected in par 14 10 Mains Failure The Mains Voltage is below the value set in par 14 11 Mains Voltage at Mains Fault The FC ramps down the motor using a controlled ramp down C...

Page 7: ...tarily given speed is saved 1 Freeze output was selected as a function for a digital input Group 5 1 The corresponding terminal is active Speed control is only possible via the terminal functions Spee...

Page 8: ...ted in par 2 17 Over voltage Control The connected Motor is supplying the FC with generative energy The Over Voltage Control is adjusting the U f ratio to run the motor in controlled mode and to preve...

Page 9: ...he maximum reference is outside this range Sleep Boost FC 100 200 only The boost function in parameter 406Boost setpoint is enabled This function is only possible in Closed loop operation Sleep Mode F...

Page 10: ...Stop Off was pressed on the LCP or Stop inverse was selected as a function for a digital input Group 5 1 The corresponding terminal is not active Trip An alarm occurred It is possible provided the ca...

Page 11: ...ls 81 82 Digital Inputs 18 19 27 29 32 33 Digital Outputs 27 29 Analog Inputs 53 54 Analog Output 42 Control Power Supplies 24 volt supply on terminals 12 13 10 volt supply on terminal 50 Power supply...

Page 12: ...11 177R0521 VLT_Aqua_Drive_Training_Handout_BODY indd 11 4 29 15 2 47 PM...

Page 13: ...12 177R0521 VLT_Aqua_Drive_Training_Handout_BODY indd 12 4 29 15 2 47 PM...

Page 14: ...Next you must understand the relevance of parameter 3 04 There are two available choices here Sum External Preset When Sum is selected any terminal programmed as a reference resource including digita...

Page 15: ...resources but not actually used any electrical noise that might ride on those terminals will be summed into the equation After the reference sources have been defined the next step is to scale them Th...

Page 16: ...40 Relay Function Wire the VFD start contact between terminals 12 and 18 Wire the relays for VFD fault status P 5 40 sets function of relay Wire the speed reference on terminals 53 and 55 on 53 commo...

Page 17: ...se the 12 parameter quick setup menu to set up the basic parameters required for local control Behavioural Objectives Learn how to access the FC 202 s software quick menus Program understand the 12 Qu...

Page 18: ...multaneously hold down the status main menu OK keys Apply power and continue to hold the buttons for at least 5 seconds after you apply power to the drive If you were successful the display will read...

Page 19: ...not at the commanded reference speed This is because the drive is being commanded to run at 0 Hz locally but the drive will is running at 20 Hz because of the programmed low speed limit A different m...

Page 20: ...The drive will receive the control signals by means of a SCADA system The SCADA system will provide the VFD with an enable safety signal a start stop command and the 0 10 volt speed reference The dri...

Page 21: ...to answer the following questions You can refer to your documentation if necessary Which terminals should the input voltage be connected to ____ ____ ____ Which terminals should the motor be connecte...

Page 22: ...tal inputs for activation You will use a potentiometer located in the control the box and the drives onboard 10 VDC supply to create a signal that will range from 0 10 VDC This analog voltage signal w...

Page 23: ...r 5 12 automatically changes from the function Coast Inverse to External Interlock when you change P 0 03 to North America Go to parameter 5 12 and set it back to Coast Inverse then you can press the...

Page 24: ...out different voltages and frequencies to the connected motor in order to gather advanced motor data Set this parameter to the value Enable Complete AMA Press the Hand On button You will notice that...

Page 25: ...ike 0 volts to represent 0 Hz and 10 volts to represent 60 Hz Use the chart below to help you set this up These are default settings after changing parameter 0 02 to North America Potentiometer 1 AI53...

Page 26: ...emote coast With switch S3 wired to DI 27 is closed the display reads auto remote standby Closing the switch S1 wired to DI 18 starts the drive opening it stops the drive The drive runs at 20 Hz with...

Page 27: ...rive will receive the start stop signals by means of a SCADA system The VFD will have one relay output programmed to indicate when it is running at set point pressure A normally closed over pressure s...

Page 28: ...es S1 S6 to apply 24 VDC to the drives digital inputs for activation In order for the VLT AQUA drive to run in a closed loop configuration it must have a pressure transducer wired directly to it This...

Page 29: ...erlock Close the switch wired to DI 27 S3 and the alarm can be reset The drive will trip any time this switch opens simulating a safety situation or system problem Use the Quick Menu button and then e...

Page 30: ...ameters 6 20 6 21 6 24 6 25 are used scale the feedback terminal to match the feedback transducer For this lab we will be using a potentiometer to simulate a feedback signal With the use of the drives...

Page 31: ...same value as parameter 4 12 __________________________________________________________________________ 20 21 80 PSI this is our desired system set point to maintain between 3 02 3 03 20 93 2 higher...

Page 32: ...You noticed earlier that the drive would only slow to 20 Hz when running The only reason it slows to the programmed minimum speed is because the feedback is above the set point An example of where thi...

Page 33: ...ntil the PID Start Speed the drive will follow its normal ramp time Once it reaches the PID Start Speed it will start looking at the feedback and regulating pressure When the pump is commanded to stop...

Page 34: ...z 3 88 Final Ramp 1 second 20 83 PID Start Speed 60Hz In a real application the PID start speed should be set at the point where the system starts making pressure For this lab it will be set to 60 Hz...

Page 35: ...The run command will be issued internally by the RTC and the sprinkler valves will be controlled with the control cards digital outputs 27 29 When the clock is set there will be time stamps on any al...

Page 36: ...C Learn to use MCT 10 software wizards Enhance your knowledge of the VLT AQUA Drives capabilities Mechanical Setup Use the banana plugs to make the connections shown below Identify the terminals as yo...

Page 37: ...e following parameters to the values shown below 501 Output 502 Output 530 SL digital output a 531 SL digital output b 540 Relay 1 540 0 Running No Warning MCT 10 has several different wizards to assi...

Page 38: ...ve made the changes Note the actual time first and set these events to occur about five minutes from now so when the time passes the events will occur Verifying Operation 9 View the display and watch...

Page 39: ...drive A USB cable can later be connected to the drive and the program can be downloaded Existing VFD programming can also be uploaded and saved as projects within MCT 10 In addition the software cont...

Page 40: ...ides in x Double click the actual parameter of interest under setup 1 and use the drop down menus to make your selection x Click the OK button to accept the change Saving opening a project file SSP Wh...

Page 41: ...wait until the software detects it You will see USB appear under the network column Click the and you will see the connected drive which can now be programmed on the fly Reading from a drive Drives t...

Page 42: ...have not been discussed Take some time to explore the software and uncover some useful features on your own Right clicking will often bring up other available options including comparisons scope trac...

Page 43: ...ameter group is used for configuring the closed loop PID Con troller that controls the output frequency of the unit 21 Extended Closed loop Parameters for configuring the three extended closed loop PI...

Page 44: ...p down Time 3 8 Other Ramps 3 80 Jog Ramp Time 3 81 Quick Stop Ramp Time 3 82 Starting Ramp up Time 3 9 Digital Pot Meter 3 90 Step Size 3 91 Ramp Time 3 92 Power Restore 3 93 Maximum Limit 3 94 Minim...

Page 45: ...n 12 12 Auto Negotiation 12 13 Link Speed 12 14 Link Duplex 12 2 Process Data 12 20 Control Instance 12 21 Process Data Config Write 12 22 Process Data Config Read 12 27 Primary Master 12 28 Store Dat...

Page 46: ...D Start Speed RPM 20 83 PID Start Speed Hz 20 84 On Reference Bandwidth 20 9 PID Controller 20 91 PID Anti Windup 20 93 PID Proportional Gain 20 94 PID Integral Time 20 95 PID Differentiation Time 20...

Page 47: ...erm X42 3 High Ref Feedb Value 26 26 Term X42 3 Filter Time Constant 26 27 Term X42 3 Live Zero 26 3 Analog Input X42 5 26 30 Terminal X42 5 Low Voltage 26 31 Terminal X42 5 High Voltage 26 34 Term X4...

Page 48: ...ell School Road Loves Park IL 61111 USA Phone 1 800 432 6367 1 815 639 8600 Fax 1 815 639 8000 Email salesinformation danfoss com Website www danfossdrives com Danfoss VLT Drives 8800 W Bradley Road M...

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