Danfoss VACON NXP FI10 Operating Manual Download Page 20

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Table 3: Enclosure Sizes

Nominal mains voltage

Nominal current

Enclosure size

5 (465–800 V DC, 380–500 V AC)

0168

FI9

0205

0261

0300

0385

FI10

0460

0520

0590

FI12

0650

0730

0820

0920

1030

1150

FI13

1300

1450

1770

FI14

2150

2700

Product Overview

Operating Guide | VACON® NXI Inverters FI9-FI14

AQ304441431479en-000101 / DPD00909

Summary of Contents for VACON NXP FI10

Page 1: ...Operating Guide VACON NXI Inverters FI9 FI14...

Page 2: ......

Page 3: ...8 Control Panel 22 3 8 1 Keypad 22 3 8 2 Display 23 3 8 3 Basic Menu Structure 24 4 Receiving the Delivery 25 4 1 Checking the Delivery 25 4 2 Storing the Product 25 4 3 Lifting the Product 25 5 Moun...

Page 4: ...3 2 Control Terminals on OPTA1 44 7 3 2 1 Digital Input Signal Inversions 45 7 3 2 2 Jumper Selections on the OPTA1 Basic Board 46 7 3 3 Control Terminals on OPTA2 and OPTA3 47 7 4 Fiber Cable Connec...

Page 5: ...ters to Drive Down From Keypad S6 3 3 71 8 7 5 4 Activating or Deactivating the Automatic Parameter Back up P6 3 4 71 8 7 5 5 Comparing the Parameters 72 8 7 6 Security 73 8 7 6 1 Finding the Security...

Page 6: ...sing the Expander Board Menu 83 8 8 1 Expander Board Menu 83 8 8 2 Examining the Connected Option Boards 83 8 8 3 Finding the Option Board Parameters 84 8 9 Further Control Panel Functions 84 9 Commis...

Page 7: ...16 12 4 2 Cable Sizes for 465 800 V DC 380 500 V AC 117 12 4 3 Terminal Sizes for 465 800 V DC 380 500 V AC 118 12 4 4 Fuse Sizes for 640 1100 V DC 525 690 V AC 119 12 4 5 Cable Sizes for 640 1100 V D...

Page 8: ...ith option boards and other optional equipment Supplementary publications and manuals are available from Danfoss NOTE Download the English and French product manuals with applicable safety warning and...

Page 9: ...tner 1 5 Start up Quick Guide Context Do at minimum these procedures during the installation and commissioning If there are problems speak to the local distributor VACON Ltd is not responsible for the...

Page 10: ...l panel and the application Accept the selections with the Enter button If the start up wizard is not active obey the instructions a and b A Select the language of the control panel from the Menu M6 p...

Page 11: ...NGER SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE The terminal connections and the components of the drive can be live 5 minutes after the inverter is disconnected from the DC supply and the motor has...

Page 12: ...ult in death or serious injury Ensure the correct grounding of the equipment by a certified electrical installer WARNING SHOCK HAZARD FROM PE CONDUCTOR The drive can cause a DC current in the PE condu...

Page 13: ...D Static voltage can damage the components Remember to use ESD protection always when working with electronic components of the AC drive Do not touch the components on the circuit boards without prope...

Page 14: ...ause there are high capacitive currents in the AC drive it is possible that the fault current protective switches do not operate correctly NOTICE VOLTAGE WITHSTAND TESTS Doing voltage withstand tests...

Page 15: ...he microprocessor controls the motor based on the information it receives through measurements parameter settings control I O and control panel The motor and application control block controls the mot...

Page 16: ...ation development can be done with VACON Programming tool and standard PLC programming languages defined in the IEC 61131 3 External control PLC can be replaced with VACON NXP control unit in many app...

Page 17: ...ns voltage G The protection rating I The order number of the customer B The order number of VACON D The serial number F The nominal output current H The firmware code Illustration 2 Package Label of V...

Page 18: ...dard IEC EN 61800 3 A1 when used in IT networks C4 0 The brake chopper 1 0 No brake chopper ISF The hardware changes The supply the first letter Xxx I INU no charging circuit 2 AFE module 5 AFE module...

Page 19: ...English paper manuals DPAP DLDE With German paper manuals 1 Not used for NX Inverters 3 5 Enclosure Sizes Example The codes for nominal current and nominal mains voltage are part of the type code see...

Page 20: ...size 5 465 800 V DC 380 500 V AC 0168 FI9 0205 0261 0300 0385 FI10 0460 0520 0590 FI12 0650 0730 0820 0920 1030 1150 FI13 1300 1450 1770 FI14 2150 2700 Product Overview Operating Guide VACON NXI Inve...

Page 21: ...t also requires that the electrical apparatus must have an adequate level of immunity toward other disturbances from the same environment The compliance of VACON NX Inverters with the EMC Directive is...

Page 22: ...rive status indication shows READY C The fault LED blinks when the AC drive is stopped because of dangerous conditions Fault Trip See 8 5 1 Finding the Active Faults Menu E The Stop button The button...

Page 23: ...le M2 Menu 2 Parameters or P2 1 3 Acceleration time M The value line The line shows the numerical and text values of references parameters and so on It also shows the number of submenus that are avail...

Page 24: ...que V1 6 Motor power V1 7 Motor voltage V1 8 DC link voltage S6 1 Language selection S6 2 Application selection S6 3 Copy parameters S6 4 Compare param S6 5 Security S6 6 Keypad settings S6 7 Hardware...

Page 25: ...se instructions Procedure 1 If the AC drive must be stored before using it make sure that the ambient conditions agree to the following Storage temperature 40 70 C 40 158 F Relative humidity 0 95 no c...

Page 26: ...rter 2 To lift the AC drives larger than FR7 FI7 out of the package use a jib crane 3 After lifting the drive check for signs of damage on the drive Receiving the Delivery Operating Guide VACON NXI In...

Page 27: ...ly free space around the AC drive for cooling see 5 2 2 Cooling of FI9 to FI14 Some free space is also necessary for maintenance Make sure that the mounting surface is sufficiently flat 5 1 2 Ambient...

Page 28: ...de check details for different sizes in Technical Data Higher installation locations are possible when obeying the derating guidelines in this chapter For permitted maximum altitudes see 12 7 Technica...

Page 29: ...sufficiently free space around the drive Make sure that the temperature of the cooling air does not go above the maximum ambient operating temperature or below the minimum ambient operating temperatu...

Page 30: ...around the Inverter in mm in inch Drive type A B 1 C 0168 5 0300 5 0125 6 0208 6 200 7 87 20 0 79 Minimum 300 11 8 0385 5 0520 5 0261 6 0416 6 200 7 87 20 0 79 Minimum 300 11 8 0590 5 1030 5 0460 6 0...

Page 31: ...y and efficiently through the cabinet and the drive Make sure that the hot air goes out of the cabinet and does not come back into the cabinet To achieve it The cabinet door must be provided with air...

Page 32: ...10 A Cool air going in B Hot air coming out Illustration 9 Cooling Airflow Inside the Cabinet Mounting the Unit Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 32 Danfoss...

Page 33: ...sions for FI9 12 2 2 Dimensions for FI10 12 2 3 Dimensions for FI12 or 12 2 4 Dimensions for FI13 FI14 2 Make sure that there is sufficiently free space around the AC drive for cooling see 5 2 2 Cooli...

Page 34: ...e a UL approved copper wire with a minimum heat resistance of 60 C or 75 C 140 F or 167 F Use Class 1 wire only The integral solid state short circuit protection does not give a branch circuit protect...

Page 35: ...nnected to the grounding terminal that is identified with the PE symbol WARNING LEAKAGE CURRENT HAZARD Leakage currents exceed 3 5 mA Failure to ground the drive properly can result in death or seriou...

Page 36: ...oltage withstand tests on the AC drive The manufacturer has already done the tests WARNING SHOCK HAZARD FROM PE CONDUCTOR The drive can cause a DC current in the PE conductor Failure to use a residual...

Page 37: ...3 12 To obey it the short circuit power SSC must be a minimum of 120 RSCE at the interface point between mains and the public mains Make sure to connect the drive and the motor to mains with a short...

Page 38: ...h485 10 2 Locate the DC terminals on top of the inverter and the motor terminals below the inverter B B U V W e30bg875 10 Illustration 12 FI9 Electrical Installation Operating Guide VACON NXI Inverter...

Page 39: ...instructions Procedure 1 To get access to ASIC board remove the cable cover e30bh595 10 2 Locate the DC terminals on top of the inverter and the motor terminals below the inverter U V W B B B B B B e...

Page 40: ...ble and Motor Insulation Table 8 Minimum Distances between Cables The distance between ca bles m The length of the shielded ca ble m The distance between ca bles ft The length of the shielded ca ble f...

Page 41: ...e shield of motor cables to make a 360 connection with the grounding clamp for cable shield 1 2 e30bh483 10 1 Cable clamp 2 EMC grounding clamp 3 If the cables between the control unit and the ASIC bo...

Page 42: ...The standard connections of the control unit and the descriptions of signals are shown in 7 3 2 Control Terminals on OPTA1 For instructions on how to install the control unit that is not attached to t...

Page 43: ...ed from the chassis ground protective earth In the installation consider the potential differences between the grounding points We recommend using galvanic isolation in the I O and 24 V circuitry 7 3...

Page 44: ...IN4 DIN6 Analogue signal output Analogue output common Control voltage output I O ground AO1 Selection V mA with jumper block X1 0 10 V Ri 200 k 10V 10V Joystick ctrl sel with jumper 0 20 mA Ri 250 Di...

Page 45: ...mA C Maximum 250 mA B 24 V out Illustration 17 Maximum Loads on 24 V EXT 24 V Output 7 3 2 1 Digital Input Signal Inversions The active signal level is different when the common inputs CMA and CMB te...

Page 46: ...better agree with local requirements To do it change some positions for the jumpers on the OPTA1 board The positions of the jumpers set the signal type of analog and digital inputs Changing the AI AO...

Page 47: ...AI1 mode Voltage input 0 10V differential AI2 mode Voltage input 0 10V differential A B C D AI1 mode Voltage input 0 10V AI2 mode Voltage input 10 10V A B C D Jumper block X3 CMA and CMB grounding CM...

Page 48: ...8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA Switching capacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA 21 OPTA3 22 23 25 26 28 RO1 1 RO1 2 RO1 3 RO2 1...

Page 49: ...ide of the power unit 1 Each fiber optic cable has a number 1 8 and 11 18 1 7 for FI9 FI10 and FI13 marked on the cable shield at both cable ends The list of the optic signals can be found in the foll...

Page 50: ...on ASIC board of Power unit 1 Power unit 2 FI12 and FI14 1 Gate control enable 2 Phase U control 3 Phase V control 4 Phase W control 5 ADC synchronization 6 VaconBus data from control board to ASIC 7...

Page 51: ...SIC board remove the cable cover in front of the power unit See 6 4 1 Get Access and Locate the Terminals for FI9 FI12 2 Connect the supply cable to the X10 connector on the ASIC board and to the X2 c...

Page 52: ...r module ASIC board 3 Optical fiber board 2 Minimum bending radius 50 mm Illustration 26 Fiber Optic Cabling for FI9 FI10 and FI13 Control Unit Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431...

Page 53: ...ption boards see the option board manual or VACON NX I O Boards User Manual 7 6 Galvanic Isolation Barriers The control connections are isolated from mains The GND terminals are permanently connected...

Page 54: ...l input group A Digital input group B Analogue output Digital output 24V AI2 AI2 AO2 DO1 AO1 DIN3 CMA DIN1 DIN6 CMB DIN4 RO1 2 RO1 3 RI1 1 RO2 2 RO2 3 TI1 TI1 RO2 1 Illustration 28 Galvanic Isolation...

Page 55: ...shows the name of the group or item in the current location READY RUN Keypad A B C e30bf980 10 Monitor V1 V1 A The location on the menu C The number of items that are available or the item value B Th...

Page 56: ...pad V1 V14 2 To go to the Monitoring menu from the main menu push the Menu button Right 3 To scroll through the menu push the Browser buttons Up and Down 8 2 1 Monitored Values The monitored values ha...

Page 57: ...temperature See VACON All in One Application Manual V1 11 Analog input 1 V mA 13 AI1 1 V1 12 Analog input 2 V mA 14 AI2 1 V1 13 DIN 1 2 3 15 Shows the status of the digital inputs 1 3 V1 14 DIN 4 5 6...

Page 58: ...Browser buttons Up and Down to find the parameter P to edit To move directly from the last parameter of a parameter group to the first parameter of that group push the Browser button Up READY Keypad e...

Page 59: ...he Browser buttons Up and Down 4 To accept the change push the enter button or ignore the change with menu button Left If the enter button is pushed the value stops to blink and the new value shows in...

Page 60: ...n To ignore the change push Menu button Left many times until the view goes back to the parameter list If the enter button is pushed the value stops to blink and the new value shows in the value field...

Page 61: ...5 The control mode 1 I 0 terminal 2 Keypad control panel 3 Fieldbus R3 2 Keypad reference P2 1 1 P2 1 2 Hz 0 00 123 0 Forward 1 Reverse P3 3 Direction on keypad 0 1 0 P3 4 Stop button 0 1 1 114 0 Limi...

Page 62: ...d Down 2 To go to the edit mode push the Menu button Right 3 Select the direction with Menu buttons Up and Down The rotation direction changes on the control panel 4 To make the motor to agree with th...

Page 63: ...el Context These are special functions only available in menu M3 Use these instructions to copy the frequency reference set from I O or fieldbus to control panel Prerequisites Make sure to be in menu...

Page 64: ...Data Record Context This menu shows some important data that was valid at the time of the fault This helps to find the cause of the fault Procedure 1 Find the fault in Active faults menu or Fault hist...

Page 65: ...15 Module T 16 Submodule 1 Tells if the drive was at zero speed 0 01 Hz when the fault showed 8 6 Using the Fault History Menu M5 8 6 1 Fault History Menu M5 There is a maximum number of 30 faults in...

Page 66: ...ve These are for example application selection parameter sets and information about the hardware and software The number of submenus and subpages shows as the symbol S or P on the value line Procedure...

Page 67: ...ry defaults S6 3 2 Load up to keypad All parameters S6 3 3 Load down from keypad All parameters All but motor parameters Application parameters P6 3 4 Parameter back up Yes Yes No S6 4 Compare paramet...

Page 68: ...wledg timeout 200 5000 ms 200 P6 7 4 HMI number of retries 1 10 5 P6 7 5 Sine filter Connected Not connected Connected S6 8 System information S6 8 1 Total counters C6 8 1 1 MWh counter kWh C6 8 1 2 P...

Page 69: ...ages Procedure 1 In the System menu M6 find the Language selection page S6 1 with the Browser buttons 2 To go to the edit mode push the Menu button Right The name of the language starts to blink 3 To...

Page 70: ...al memory of the AC drive Stop the AC drive before copying or downloading parameters 8 7 5 1 Saving Parameter Sets Parameter Sets S6 3 1 Context Use this function to get the factory default values bac...

Page 71: ...subpage find the Down from keypad page S6 3 3 2 Push the Menu button Right 3 To go to the edit mode push the Menu button Right 4 Use the Browser buttons to select 1 of these 3 options All parameters A...

Page 72: ...py parameters S6 3 subpage find the Comparing parameters submenu with the Browser buttons 2 Push the Menu button Right The actual parameter values are first compared to those of the customized paramet...

Page 73: ...rom the System menu push the Menu button Right 8 7 6 2 Passwords To prevent unauthorized changes in the application selection use the Password function S6 5 1 By default the password is not active NOT...

Page 74: ...8 7 7 4 Setting the Timeout Time 8 7 6 4 Entering a Password Context In a password protected submenu the display shows Password Use these instructions to enter the password Procedure 1 When the displa...

Page 75: ...for options Browser buttons Up and Down Changing a value Browser buttons Up and Down 8 7 6 8 Activating Deactivating the Start up Wizard Context Use these instructions to activate or deactivate the St...

Page 76: ...Changing the Default Page Context Use the Default page to set the location page to which the display automatically moves after the Timeout time or after the panel is set on For more information on th...

Page 77: ...tons 4 To accept the change push the enter button 8 7 7 5 Contrast Adjustment P6 6 4 If the display is not clear adjust its contrast with the same procedure as the one for the timeout time setting see...

Page 78: ...ton Right 3 To change the internal brake resistor status use the Browser buttons 4 To accept the change push the enter button 8 7 8 3 Fan Control Use this function to control the cooling fan of the AC...

Page 79: ...the messages are transferred with a delay set the values for parameter 6 7 3 to agree these delays For instructions see 8 7 8 6 Changing the HMI Acknowledge Timeout Example For example if the transfer...

Page 80: ...to put it into operation 8 7 8 9 Pre charge Mode P6 7 6 For an FI9 or a larger inverter unit select Ext ChSwitch to control an external charge switch 8 7 9 System Info 8 7 9 1 Finding the System Info...

Page 81: ...or 7 hours 5 minutes and 16 s 8 7 9 4 Resetting the Trip Counters Context Use these instructions to reset the trip counters Procedure 1 In the System info submenu find the Trip counters page 6 8 2 wit...

Page 82: ...o go to the Information pages use the Menu button Right 5 To see the different pages use the Browser buttons 8 7 9 8 Hardware S6 8 5 The Hardware information page includes information on the AC drive...

Page 83: ...the factory to get instructions if it is necessary 8 8 Using the Expander Board Menu 8 8 1 Expander Board Menu The Expander board menu that is the menu for option board information allows to see whic...

Page 84: ...rmation on the option board push the Menu button Right For instructions on how to examine the connected option boards see 8 8 2 Examining the Connected Option Boards 3 To scroll to the Parameters use...

Page 85: ...the covers of the inverter are closed DANGER SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE The terminal connections and the components of the drive can be live 5 minutes after the inverter is disconne...

Page 86: ...d to the motor cable 9 Make sure that the cables do not touch the electrical components of the inverter 10 Make sure that the common input 24 V is connected to an external power source and the ground...

Page 87: ...asure the insulation resistance between each phase conductor and the grounding conductor 3 The insulation resistance must be 1 M at the ambient temperature of 20 C 68 F 9 3 3 Insulation Checks of the...

Page 88: ...Motor nominal voltage Motor nominal frequency Motor nominal speed Motor nominal current 4 Set the maximum frequency reference that is the maximum speed of the motor to agree with the motor and the de...

Page 89: ...ee 9 5 RUN Test without Load 9 7 Motor Run Checklist Context Do these checks before starting the motor Procedure 1 Check that the motor is mounted properly and ensure that the machine connected to the...

Page 90: ...of the terminals Clean the heat sink Clean the cooling channel Make sure that the cooling fan operates correctly Make sure that there is no corrosion on the terminals the busbars or other surfaces If...

Page 91: ...s been non operational or stocked for over 2 years 1 Connect the DC supply to LI1 and L2 or the B B terminals DC to B DC to B of the DC link or directly to the capacitor terminals In the NX AC drives...

Page 92: ...to the capacitor nominal voltage level See information from component or service documentation 4 Start to reform the capacitors The time of reforming depends on the time of storage See illustration 3...

Page 93: ...the drive To start the drive again find a solution to the problem AR Fault Autore set The type AR fault stops the drive The fault is reset automatically and the drive tries to start the motor again I...

Page 94: ...fo File Context Use these instructions to create a service info file in VACON NCDrive PC tool to help to troubleshoot in a fault situation Prerequisites Make sure the VACON NCDrive PC tool is installe...

Page 95: ...I14 604 1330 12 2 Dimensions For dimension information see the following topics 12 2 1 Dimensions for FI9 12 2 2 Dimensions for FI10 12 2 3 Dimensions for FI12 12 2 4 Dimensions for FI13 FI14 12 2 5 D...

Page 96: ...0 26 5 18 26 5 17 5 140 153 1 153 1 12 6 116 371 239 100 100 123 85 13 40 162 65 65 123 372 14 952 9 5 4 6 13 e30bh451 10 Illustration 33 The Dimensions for VACON NX Inverter FI9 Specifications Operat...

Page 97: ...13 85 16 A 17 5 18 8 430 1032 230 230 110 5 211 25 6 41 14 100 100 242 552 71 75 9 12 659 9 5 13 e30bh452 10 Illustration 34 The Dimensions for VACON NX Inverter FI10 Specifications Operating Guide V...

Page 98: ...54 85 16 40 13 85 100 5 123 116 123 14 9 12 952 659 60 5 M8x25 e30bh453 10 Illustration 35 The Dimensions for VACON NX Inverter FI12 Back View Specifications Operating Guide VACON NXI Inverters FI9 FI...

Page 99: ...7 5 40 65 65 316 18 239 100 100 100 100 1032 9 5 13 e30bh463 10 Illustration 36 The Dimensions for VACON NX Inverter FI12 Front View Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ30444...

Page 100: ...5 116 9 116 116 15 A 430 17 103 123 109 123 109 123 16 13 85 40 1012 5 1049 116 553 e30bh454 10 Illustration 37 The Dimensions for VACON NX Inverter FI13 Back View Specifications Operating Guide VACON...

Page 101: ...50 150 150 8 232 254 150 50 50 232 40 244 8 150 40 27 4 6 9 5 13 20 e30bh464 10 Illustration 38 The Dimensions for VACON NX Inverter FI13 Front View Specifications Operating Guide VACON NXI Inverters...

Page 102: ...following topics for principal connection diagrams of different enclosure sizes 12 3 1 Principal Connection Diagram for FI9 FI10 12 3 2 Principal Connection Diagram for FI12 12 3 3 Principal Connecti...

Page 103: ...DC DC 21 22 23 X15 25 26 X9 24 V DC B B U V W FI 9 10 X10 H1 H7 PE X9 X15 B E F C A D e30bh456 10 A Cooling fan B Charging switch Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ3044414...

Page 104: ...as option D Charging feedback F NXP control unit Illustration 40 Principal Connection Diagram for FI9 FI10 without Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479e...

Page 105: ...E 21 22 23 X15 25 26 X9 24VDC B E F C D G e30bh455 10 A External supply C Charging relay B Charging switch D Charging feedback Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ30444143147...

Page 106: ...nit F Output filter available as option Illustration 41 Principal Connection Diagram for FI9 FI10 with Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD0...

Page 107: ...3 H900 FI10 1 FI10 2 X10 H1 7 H903 H900 U V W PE X9 X15 21 22 23 X15 25 26 X9 24VDC F D E B A C e30bh458 10 A Charging switch C Charging feedback B Charging relay D Cooling fan Specifications Operatin...

Page 108: ...able length without output filters is 40 m F NXP control unit Illustration 42 Principal Connection Diagram for FI12 without Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ30444...

Page 109: ...3 H900 FI10 1 FI10 2 X10 X9 X15 H1 7 H903 H900 U V W PE U V W PE DC DC DC DC A B C D E G F e30bh457 10 A External supply B Charging switch Specifications Operating Guide VACON NXI Inverters FI9 FI14 A...

Page 110: ...unit D Charging feedback F Output filter available as option Illustration 43 Principal Connection Diagram for FI12 with Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431...

Page 111: ...B FI10 U W U V X10 H1 7 DC DC X9 X15 PE 21 22 23 X15 25 26 X9 24 V DC B E D C F A e30bh460 10 A Cooling fan C Charging relay B Charging switch D Charging feedback Specifications Operating Guide VACON...

Page 112: ...FI13 without Charging DC DC DC DC DC DC A B B B B FI10 V FI10 W W U V X10 H1 7 B B FI10 U X9 X15 PE 21 22 23 X15 25 26 X9 24 V DC C B E F D G e30bh459 10 A External supply B Cooling fan Specification...

Page 113: ...trol unit D Charging relay F Output filter available as option Illustration 45 Principal Connection Diagram for FI13 with Charging Specifications Operating Guide VACON NXI Inverters FI9 FI14 AQ3044414...

Page 114: ...H903 H900 H903 H900 DC DC X9 X15 PE A e30bh461 10 A Cooling fan C Charging relay E Output filters available as option Note Minimum cable length without output filters is 40 m B Charging switch D Char...

Page 115: ...ing switch E Charging feedback G NXP control unit B Cooling fan D Charging relay F Output filters available as option Note Minimum cable length without output filters is 40 m Illustration 47 Principal...

Page 116: ...0M6812 DIN3 690 800 2 NXI_0300 5 300 170M6812 DIN3 690 800 2 FI10 NXI_0385 5 385 170M8547 3SHT 690 1250 2 NXI_0460 5 460 170M8547 3SHT 690 1250 2 NXI_0520 5 520 170M8547 3SHT 690 1250 2 FI12 NXI_0590...

Page 117: ...5 5 40 4 Cu 2 3 120 70 Al 2 3 185Al 57Cu NXI_0460 5 460 5 40 4 Cu 2 3 150 70 Al 2 3 240Al 72Cu NXI_0520 5 520 6 40 4 Cu 2 3 185 95 Al 2 3 300Al 88Cu FI12 5 NXI_0590 5 590 5 40 4 Cu 2 3 240 120 Al 4 3...

Page 118: ...EN 60204 1 IEC 60364 5 2 2001 PVC insulation 40 C ambient temperature 70 C surface temperature 3 Flexible conductor Min temperature endurance for isolation 70 C 4 Copper Busbar 5 The modules require s...

Page 119: ...Fuse Sizes for 640 1100 V DC 525 690 V AC Table 21 Fuse Sizes for 640 1100 V DC 525 690 V AC Enclosure size Type IL A Bussman aR fuse type Fuse size Fuse Un V Fuse In A Number of fuses FI9 NXI_0125 6...

Page 120: ...0 2 6 NXI_2250 6 2250 170M6277 3SHT 1100 1000 2 6 12 4 5 Cable Sizes for 640 1100 V DC 525 690 V AC Table 22 Cable Sizes for 640 1100 V DC 525 690 V AC Enclosure size 1 Drive type IL A Supply cable Cu...

Page 121: ...5 Al 5x 3x185 57Cu NXI_1180 6 1180 5 40 4 Cu 5x 3x185 95 Al 6x 3x185 72Cu FI14 5 NXI_1500 6 1500 5 40 4 Cu 2 4 3 120 70 Al 2 4 3 150Al 41Cu NXI_1900 6 1900 5 40 4 Cu 2 4x 3x185 95 Al 2 5x 3x185 57Cu N...

Page 122: ...208 FI10 NXI_0261 6 261 40 13 50 16 e30bh450 10 PE M8 25 13 6x40 17 38 e30bh448 10 NXI_0325 6 325 NXI_0385 6 385 NXI_0416 6 416 FI12 NXI_0460 6 460 NXI_0502 6 502 NXI_0590 6 590 NXI_0650 6 650 NXI_07...

Page 123: ..._0168 0300 5 NXI_0125 0208 6 FI9 M10 35 40 45 NXI_0385 0520 5 NXI_0261 0416 6 FI10 M12 35 40 45 NXI_0590 1030 5 NXI_0460 0820 6 FI12 2 x M10 35 40 45 NXI_1150 1450 5 NXI_0920 1180 6 FI13 3 x M12 65 70...

Page 124: ...ning 9 minutes must be approximately 92 of IH or less This is to make sure that the output current is not more than IH during the duty cycle e30bg039 10 I H I H 150 1 min 9 min I H 150 I t Illustratio...

Page 125: ...90 828 250 250 355 315 NXI_0590 5 FI12 590 649 520 780 936 315 250 400 355 NXI_0650 5 FI12 650 715 590 885 1062 355 315 450 400 NXI_0730 5 FI12 730 803 650 975 1170 400 355 500 450 NXI_0820 5 FI12 820...

Page 126: ...25 358 261 392 470 315 250 NXI_0385 6 FI10 385 424 325 488 585 355 315 NXI_0416 6 FI10 416 458 325 488 585 400 355 NXI_0460 6 FI12 460 506 385 578 693 450 400 NXI_0502 6 FI12 502 552 460 690 828 500 4...

Page 127: ...and greater Motor connection Output voltage 3 0 Uin 1 4 Constant output current IH Ambient temperature 40 C 104 F overloadability 1 5 x IH 1 min 10 min IL Ambient temperature 40 C 104 F overloadabilit...

Page 128: ...r 2 6 9 NXI_5 1 10 kHz Factory default 3 6 kHz NXI_6 1 6 kHz Factory default 1 5 kHz Frequency reference Analog input Panel reference Resolution 0 1 12 bit accuracy 1 Resolution 0 01 Hz Field weakenin...

Page 129: ...4 Vibration Displacement amplitude 0 25 mm peak at 5 31 Hz EN50178 EN60068 2 6 Max acceleration 1 G at 31 150 Hz Shock UPS Drop Test for applicable UPS weights EN50178 EN60068 2 27 Storage and shippin...

Page 130: ...3 EN ISO 13849 1 PL e Category 3 EN 62061 SILCL3 IEC 61508 SIL3 The function also corresponds to a controlled stop in accordance with stop category 1 EN60204 1 ATEX thermistor input 94 9 EC CE 0537 Ex...

Page 131: ...it protection of 24 V and 10 V reference voltages Yes 1 The voltage ripple of the inverter supply voltage formed in rectification of the electric network s alternating voltage in basic frequency 12 8...

Page 132: ...1 0 9 308 325 0 9 383 385 0 9 454 416 0 9 490 FI12 460 0 91 548 502 0 91 598 590 0 91 703 650 0 91 774 750 0 91 894 820 0 91 977 FI13 920 0 91 1096 1030 0 91 1227 1180 0 92 1421 FI14 1500 0 92 1807 19...

Page 133: ...ing Check the load Check the motor Check the cables and connections Make an identification run 12 10 3 Fault 1 Overcurrent Subcode S4 Software based overcurrent fault Cause There is too high a current...

Page 134: ...eshooting Set the deceleration time longer Use the brake chopper or the brake resistor They are available as options Activate the overvoltage controller Do a check of the input voltage 12 10 6 Fault 3...

Page 135: ...e control panel Switch off the power DO NOT RESTART THE DRIVE or CONNECT THE POWER Ask instructions from the factory If this fault shows at the same time with Fault 1 do a check of the motor cable and...

Page 136: ...Reset the fault and start the drive again If the fault shows again ask instructions from the local distributor 12 10 14 Fault 8 System fault Subcode S7 Charging switch Cause operation malfunction defe...

Page 137: ...18 Fault 8 System fault Subcode S11 Power unit comm Measurement Cause operation malfunction defective component Troubleshooting Reset the fault and start the drive again If the fault shows again ask i...

Page 138: ...rt circuit supervision if the thermistor function is not used and the thermistor input is short circuited 12 10 22 Fault 8 System fault Subcode S32 OPTAF board has been removed Cause OPTAF board has b...

Page 139: ...27 Fault 8 System fault Subcode S37 OPTAF Test pulse is not detected in both STO channels Cause Single hardware problem detected in Safe Disable inputs Troubleshooting Change the OPTAF board Change th...

Page 140: ...System fault Subcode S41 OPTAF STO channels are not active when the thermistor trip is active Cause Single hardware problem detected in the thermistor input Troubleshooting Change the OPTAF board 12...

Page 141: ...bleshooting Change the OPTAF board Change the control board 12 10 36 Fault 8 System fault Subcode S46 OPTAF Thermistor or analog input is not set even if STO is active Cause Single hardware problem de...

Page 142: ...ible with VACON NXP Troubleshooting Remove the OPTAF board 12 10 40 Fault 8 System fault Subcode S50 OPTAF Filter discharge resistor fault Cause Problem with the control board Troubleshooting Ask inst...

Page 143: ...arameter group Protections Troubleshooting If there is a temporary supply voltage break reset the fault and start the drive again Do a check of the supply voltage If the supply voltage is sufficient t...

Page 144: ...2 10 47 Fault 11 Output phase supervision Subcode S2 Additional closed loop control output phase fault Cause The measurement of current tells that there is no current in 1 motor phase It is possible t...

Page 145: ...tor or the brake chopper Ask instructions from the local distributor 12 10 51 Fault 13 AC drive undertemperature Cause Too low a temperature in the heat sink of the power unit or in the power board Th...

Page 146: ...ency is not too high in relation to the ambient temperature and the motor load 12 10 54 Fault 14 AC drive overtemperature Subcode S4 Overtemperature on ASIC board or driver boards Cause Overheating de...

Page 147: ...ped It is possible to set different responses in the application for this fault See parameter group Protections Troubleshooting Check the load Check underload protection parameterization 12 10 58 Faul...

Page 148: ...ooting If the fault occurs again ask instructions from the local distributor 12 10 62 Fault 22 Parameter fault Subcode S2 Firmware interface variable check sum error Cause Parameter save fault Operati...

Page 149: ...ation defined power down variable checksum error Cause Parameter save fault Operation malfunction defective component Troubleshooting If the fault occurs again ask instructions from the local distribu...

Page 150: ...ecommission the application Check parameters 12 10 69 Fault 24 Counter fault Cause Values that showed on the counters are incorrect Troubleshooting Have a critical attitude towards values shown on cou...

Page 151: ...fe state Cause Start up of the drive has been prevented START command is ON when returning to READY state after Safe Disable has been active Troubleshooting Cancel prevention of start up if it can be...

Page 152: ...ling and loading Do a check of the thermistor connection If thermistor input of the option board is not in use it has to be short circuited 12 10 77 Fault 30 Safe disable Cause The input on OPTAF boar...

Page 153: ...newer version of the control unit Troubleshooting Change the control unit 12 10 83 Fault 37 Device changed same type Subcode S1 Control board Cause A new option board has replaced the old one in the...

Page 154: ...ions from the local distributor 12 10 87 Fault 40 Device unknown Subcode S2 StarCoupler power sub units are not identical Cause An unknown or mismatching device was connected the power unit or option...

Page 155: ...ode S6 Old power unit Asic and new software mismatch Cause An unknown or mismatching device was connected the power unit or option board Troubleshooting Ask instructions from the local distributor 12...

Page 156: ...ted too high a short term overload current Troubleshooting Check the load Check the motor frame size Make an identification run 12 10 96 Fault 41 IGBT temperature Subcode S5 BCU Filtered current too h...

Page 157: ...Subcode S2 Brake resistance too high BCU Cause Brake resistor overtemperature protection has detected too heavy braking Troubleshooting Reset unit Set the deceleration time longer Dimensioning of the...

Page 158: ...leration time longer Dimensioning of the brake chopper is not correct Use external brake resistor 12 10 103 Fault 43 Encoder fault Subcode S1 Encoder 1 channel A is missing Cause Problem detected in e...

Page 159: ...the encoder cabling is faulty 12 10 106 Fault 43 Encoder fault Subcode S4 Encoder reversed Cause Problem detected in encoder signals The encoder is reversed The output frequency has been set to the p...

Page 160: ...ble connections and terminals 12 10 110 Fault 43 Encoder fault Subcode S8 Resolver Motor pole pair mismatch Cause Problem detected in parameterization of option board There is a mismatch of the resolv...

Page 161: ...not slipping Check the encoder parameters for example encoder ppr 12 10 114 Fault 43 Encoder fault Subcode S12 Dual speed supervision fault Cause Encoder speed supervision The difference between the...

Page 162: ...encoder cable cable shield and grounding of the cable shield Do a check of the mechanical mounting of the encoder Do a check of the encoder parameters 12 10 117 Fault 44 Device changed different type...

Page 163: ...tion for this fault See parameter group Protections Troubleshooting Do a check of the current loop circuitry 12 10 121 Fault 51 External fault Cause Digital input fault Digital input has been programm...

Page 164: ...distributor 12 10 125 Fault 56 Measured Temperature Cause Shows temperature measurement fault for option board OPTBH or OPTB8 Temperature exceeded set limit Sensor disconnected Short circuit Troublesh...

Page 165: ...the option board parameters Do a check of the optical fiber cable or CAN cable 12 10 129 Fault 60 Cooling Cause External cooling has failed Normally this fault comes from the heat exchanger unit Troub...

Page 166: ...f the drive 12 10 134 Fault 65 Measured Temperature Cause Shows temperature measurement fault for option board OPTBH or OPTB8 Temperature exceeded set limit Sensor disconnected Short circuit Troublesh...

Page 167: ...hen using normal Master Follower function this fault code is given if one or more follower drives trips to fault Troubleshooting Correct the fault cause on follower and reset fault Specifications Oper...

Page 168: ...ts 131 132 Debug menu 83 Default page 76 Derating 27 Digital input signal inversion 45 Dimensions 95 Display indications 23 Display backlight 77 Display contrast 77 Disposal 8 Down from keypad 71 E EM...

Page 169: ...125 126 Pre charge Mode parameter 80 Principal connection diagram 102 Protection rating 21 Q Qualified personnel 8 R Resetting fault history 66 RUN test 88 S Safety 11 12 Security menu 73 Service Inf...

Page 170: ...Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 170 Danfoss A S 2019 11...

Page 171: ...Operating Guide VACON NXI Inverters FI9 FI14 AQ304441431479en 000101 DPD00909 171 Danfoss A S 2019 11...

Page 172: ...hat such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the...

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