Daedong KIOTI PX1053 Manual Download | Manualshive

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TABLE OF CONTENTS

PRECAUTIONS WHEN USING THE PTO

.....................6-11

INSTALLING PTO SHAFT

............................................. 6-1

2

HYDRAULIC BRAKE VALVE (IF EQUIPPED)

.............. 6-13

HANDLING LOADER ............................................. 6-15

FIXATION POINTS FOR FRONT END LOADER

......... 6-16

DRIVING ON SLOPE .................................................... 6-17
JOYSTICK LEVER ........................................................ 6-18
JOYSTICK VALVE .........................................................

6-2

0

MAINTENANCE ...................................................7-1

MAINTENANCE CHECK LIST ................................. 7-3

DAILY CHECK ITEM ....................................................... 7-3

MAINTENANCE SCHEDULE CHART

............................. 7-4

LUBRICANTS ........................................................... 7-7

MAINTENANCE CODE ............................................ 7-8

HOW TO OPEN THE HOOD(A) ...................................... 7-8

CHECKING AND ADDING FUEL(C)

............................... 7-8

CHECKING TRANSMISSION FLUID LEVEL(D)

............. 7-9

CHECKING ENGINE OIL LEVEL(E) ............................. 7-10

CHECKING COOLANT LEVEL(F)

..................................7-11

CLEANING GRILL, RADIATOR SCREEN(G) ............... 7-1

2

CHECKING BRAKE PEDALS(H)

.................................. 7-1

2

CHECKING GAUGES, METER AND EASY

CHECKER(I) .............................................................. 7-13

CHECKING HEAD LIGHT, HAZARD LIGHT ETC.(J) .... 7-13

CHECKING SEAT BELT AND CABIN(K)

....................... 7-13

CHANGING ENGINE OIL AND REPLACING FILTER(L)

..7-13

CHECKING AND REPLENISHING UREA TANK (AT)

... 7-1

5

REPLACING TRANSMISSION FLUID AND FILTER(M)

.. 7-16

CHANGING FRONT AXLE CASE OIL(N)

..................... 7-18

ADJUSTING BRAKE PEDAL(O)

................................... 7-18

BLEEDING BRAKE FLUID LINE

...................................

7-2

0

LUBRICATING GREASE LOCATIONS(P)

....................

7-2

1

CHECKING WHEEL BOLT / NUT TORQUE(Q)

............

7-22

REPLACING FUEL FILTER(S)

......................................

7-2

3

REPLACING AIR CLEANER PRIMARY ELEMENT(T) ....

7-2

4

CHECKING FUEL LINES(U)

.........................................

7-25

ADJUSTING FAN BELT TENSION(V)

...........................

7-2

6

BATTERY(W)

.................................................................

7-2

6

CHECKING INTAKE AIR LINE(X) .................................

7-2

9

ADJUSTING TOE-IN(Y)

................................................

7-2

9

CHECKING RADIATOR HOSE AND CLAMP(Z) ........... 7-30

TG120-수출향-US-00.indd 8

2017-10-20 오후 5:57:24

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Summary of Contents for KIOTI PX1053

Page 1: ...owner s familiarize themselves with the KIOTI PX9530 PX1053 PX1153 PX1303 it is the policy of KIOTI tractor to provide an owner s manual which includes helpful information about tractor safety operation and maintenance If the informa tion you seek is not found in this manual your KIOTI tractor dealer will be happy to help you Please feel free to contact DAEDONG IND CO LTD DAEDONG USA INC with your...

Page 2: ...tside the European Community local laws will prevail Main protections on the tractors discussed in this manual ISO 3600 EU standards DESCRIPTION NON CABIN CABIN 1 ROPS Protection against overturning Yes Yes 2 FOPS Protection against objects falling from above No Yes 3 OPS Protection against penetration of objects from sides protection against hazardous chemicals No CategoryⅠ No CategoryⅠ TG120 수출향...

Page 3: ...DUCTION OF WARRANTY SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX 3 POINT HITCH IMPLEMENT AND LOADER OPERATION SECTION TABLE OF CONTENTS TG120 수출향 US 00 indd 3 2017 10 20 오후 5 57 23 ...

Page 4: ...CALS 1 18 CAUTIONS FOR DECAL MAINTENANCE 1 22 IDENTIFICATION INTRODUCTION OF WARRANTY 2 1 INTRODUCTION 2 2 WARRANTY PRE DELIVERY INSPECTIONS AND INSTALLATION 2 3 WARRANTY CLAIM 2 4 SPARE PARTS WARNING 2 5 IF YOU MOVE 2 5 POST WARRANTY SERVICE 2 5 SAFETY 2 6 VEHICLE IDENTIFICATION NUMBER 2 6 TRACTOR SERIAL NUMBER 2 6 ENGINE SERIAL NUMBER 2 6 TRANSMISSION SERIAL NUMBER 2 7 ESSENTIAL REPLACEMENT PART...

Page 5: ...22 OPERATING THE CONTROLS 4 23 SHUTTLE SHIFT LEVER 4 25 MAIN SHIFT LEVER 4 26 RANGE GEAR SHIFT LEVER 4 27 PTO CHANGE LEVER 4 28 TRAVELING SPEED 3 11 MANUAL 3 11 POWER SHUTTLE 3 12 IMPLEMENT LIMITATIONS 3 14 STANDARD SIZE BY IMPLEMENT 3 14 DESCRIPTION OF OPERATING SYSTEM 4 1 Exterior view 4 3 switch 4 4 MOUNTING LOCATION 4 4 KEY SWITCH 4 5 COMBINATION SWITCH 4 6 HAZARD LAMP SWITCH 4 8 Instrument pa...

Page 6: ...NAL LIFT LEVER 4 40 Cabin System 4 41 INTERIOR DEVICES 4 41 EXTERIOR DEVICES 4 42 ENTRANCE 4 42 UNLOCKING THE DOOR 4 43 REAR WINDOW 4 43 WORKING LIGHT 4 44 WIPER 4 44 PTO CRUISE 4 45 DeSOx SWITCH 4 46 MODE SELECTION SWITCH 4 48 CD PLAYER 4 49 BLUETOOTH PLAYER RADIO 4 49 DEFOGGER SWITCH 4 49 ANTENNA 4 50 ROOM LAMP 4 50 ACCESSORY 4 51 SUN VISOR IF EQUIPPED 4 52 SUNROOF 4 52 EMERGENCY HAMMER ONLY EU ...

Page 7: ... LOADING INTO AND UNLOADING OUT OF THE TRUCK 5 17 PRECAUTIONS WHEN USING POWER STEERING 5 17 3 POINT HITCH CONTROL SYSTEM 5 19 REMOTE HYDRAULIC 5 22 CONNECTING AND DISCONNECTING IMPLEMENT 5 24 3 POINT HITCH IMPLEMENT AND LOADER OPERATION 6 1 REMOVAL AND INSTALLATION OF 3 POINT HITCH IMPLEMENT WITH PTO SHAFT 6 2 OPERATION FOR 3 POINT HITCH IMPLEMENTS 6 5 ADJUSTMENT OF LIFT ROD 6 5 ADJUSTMENT OF TOP...

Page 8: ...EEN G 7 12 CHECKING BRAKE PEDALS H 7 12 CHECKING GAUGES METER AND EASY CHECKER I 7 13 CHECKING HEAD LIGHT HAZARD LIGHT ETC J 7 13 CHECKING SEAT BELT AND CABIN K 7 13 CHANGING ENGINE OILAND REPLACING FILTER L 7 13 CHECKING AND REPLENISHING UREA TANK AT 7 15 REPLACING TRANSMISSION FLUID AND FILTER M 7 16 CHANGING FRONT AXLE CASE OIL N 7 18 ADJUSTING BRAKE PEDAL O 7 18 BLEEDING BRAKE FLUID LINE 7 20 ...

Page 9: ...TAKE FILTER AU 7 35 FLUSH COOLING SYSTEM AND CHANGING COOLANT AJ 7 37 ANTIFREEZE 7 39 DRAINING WATER FROM CLUTCH HOUSING AL 7 39 CHECKING AND REPLACING WIPER AM 7 40 REPLACING FUSE AN 7 42 REPLACING CABIN FUSE AO 7 44 SLOW BLOW FUSE AP 7 44 REPLACING BULB AQ 7 45 STORAGE AND DISPOSAL 8 1 TRACTOR STORAGE 8 2 DAILY STORAGE 8 2 LONG TERM STORAGE 8 2 USING TRACTOR AFTER STORAGE 8 3 USAGE AND DISPOSAL ...

Page 10: ...eded Follow the advice provided with the warning CAUTION This indicates that a condition may result in damage to your vehicle or its equipment if the caution is not heeded Follow the advice provided with the caution IMPORTANT This mark indicates emphasis on notable characteristics of working procedures and infor mation about technology for easier operation NOTE This indicates that interesting or h...

Page 11: ...range Back up light Power take off clutch control on position Middle range Turn up light Power take off clutch control off position High range Auto tilling depth work light Turn signal Creep Auto level work light Engine oil pressure Slow Auto draft work light Battery charging condition Fast L Low travel light Parking brake Four wheel drive on H High travel light Engine coolant temperature Headligh...

Page 12: ...TG120 수출향 US 00 indd 12 2017 10 20 오후 5 57 25 ...

Page 13: ...iving the tractor 1 8 When parking the tractor 1 9 When operating the PTO 1 9 When using the 3 point hitch 1 10 Safety precautions during servicing 1 10 Safety precautions when using the loader 1 14 Safety decal maintenance 1 17 Decal mounting location 1 17 DeCALs 1 18 Cautions for decal maintenance 1 22 TG120 수출향 US 01 indd 1 2017 09 14 오후 6 39 07 ...

Page 14: ...tractor 7 When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor you should al ways check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new trac tor Failure to do so could result in accidents or injury 2 Only person...

Page 15: ...eat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor handholds and step plates should always be used This will help to prevent accidental slips trips and falls 15 Be sure to scrape off mud or soil from your shoes before mounting the tractor T66O103a T66O104a T66O105a 9 Never operate this tractor or any other agricultural equipment while...

Page 16: ...driving tractors with narrow tread widths For added stabil ity you should adjust your rear wheel tread width see page 4 63 19 Before starting your tractor you should depress the clutch and make sure that all shift levers are in the neutral position and park ing brake is applied 20 For your safety ROPS with a seat belt is recommended for all applications 1 Tread T66O106a T66O107a A lways use seat b...

Page 17: ...g2O103a For your safety tractors must be equipped with original safety belts In case of overturning hold firmly the steering wheel e DO NOT try to get off the seat until the tractor has come to a stop If the doors are locked leave the tractor through the duly in dicated emergency exits The safe working practices listed hereunder concerns only a few cases of overturn ing risk The list is therefore ...

Page 18: ... the down slope or the tractor could jack knife around a towed load DON T brake suddenly Apply brakes smoothly and gradually When going down a slope use the throttle to slow the tractor engine and use the same gear you would use to up the slope Shift into gear before you start downhill Engage four wheel drive if equipped this will give greater sta bility NEVER disengage the clutch or attempt to sh...

Page 19: ... steer uphill but slow down and take a wide turn Always drive straight up or down a slope never across it When travelling up or down a slope keep the heavy end of the tractor and the implement pointed uphill Tg2O108a When driving across a slope with mounted implements keep such implements on the uphill side Do not raise implements Keep them as low and near to the ground as possible TG120 수출향 US 01...

Page 20: ...n a steep incline and remember to shut off the engine and P T O before dis mounting the tractor Precautions during operation When starting the engine T66O109a T66O108a Tg2O109a Avoid crossing steep slopes if pos sible If you must do so avoid any holes or depressions on the down hill side Avoid any stumps rocks bumps or raised areas on the uphill side TG120 수출향 US 01 indd 8 2017 09 14 오후 6 39 10 ...

Page 21: ...ar Never hitch anything to the axle housing or any other point except the draw bar Pulling from any other location only increase the risk of serious personal injury or death 1 Drawbar 2 Towing Hook S43O132a 6 Improper use of the draw bar even if correctly positioned can cause a rear overturn 7 Do not overload an attachment or towed equipment Use proper counterweights to maintain tractor stability ...

Page 22: ...ransporting Us H11O682A ing the proper adaptor parts attach the chain to the tractor draw bar support or other speci fied anchor location Provide only enough slack in the chain to per mit turning See your Dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine 11 If the front of the tractor tends to rise up when heavy implements are attached to the ...

Page 23: ...procedures in mind 16 You should be familiar with your equipment and its limitations 17 If abused or used incorrectly your tractor can become dangerous to you and bystanders Overload ing your tractor or using unsafe equipment can also be danger ous and should be avoided Refer to the Specifications of Implement Limitation which out lines the maximum load for safe tractor operation 18 Driving forwar...

Page 24: ... under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet T66O115a 1 Lock the brake pedals together when traveling at road speeds Brake both wheels simultaneously when making an emergency stop Uneven braking at road speeds could cause the tractor to tip over When driving the tractor 1 Brake Pedal L 2 Brake Pedal R 3 Brake Pedal Lock S43O116a 2 Always slow...

Page 25: ...ractor may run out of con trol 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when traveling at road speeds 9 Do not operate an implement while the tractor is on the road Lock the three point hitch in the raised position 10 When towing other equipment use a safety chain and place an SMV emblem on it as well M55O107B 1...

Page 26: ...use S43O120B 3 Before installing or using P T O driven equipment read the man ufacturer s manual and review the safety labels attached to the equip ment WARNING Before driving an implement through the PTO always make sure that all bystanders are well away from the tractor When using the PTO drive with a stationary tractor always make sure that the gears are in neutral and that the parking brake is...

Page 27: ...ce the gear shift lever in neutral and stop the en gine 1 Do not smoke while working around the battery or when refuel ing your tractor Keep all sparks and flames away from the battery and fuel tank The battery presents an explosive hazard because it gives off hydrogen and oxygen etc especially when recharging Safety precautions during servicing T66O124a T66O122a 4 When operating stationary P T O ...

Page 28: ... cool slowly rotate the cap to the first stop and allow sufficient time for excess pressure to escape After all the pressure is released remove the cap completely If your tractor is equipped with a coolant recovery tank add coolant there rather than to the radiator T66O125a T66O126a M55O114a 7 If the tractor must be lifted for servicing take it to a suitably equipped workshop 8 Carry out the follo...

Page 29: ...ly them at the center of the front and rear axles while paying due attention to weight distribution 11 No decals for the lifting point are applied on the tractor as they would be too difficult to apply in the available spaces and would be all too easily removed or ef faced during normal operation of the tractor M55O115a Apply the jack lift to the lifting points according to the type of operation a...

Page 30: ...ic fluid under pressure has sufficient force to penetrate skin causing seri ous personal injury Be sure to release all residual pressure Before disconnecting hydraulic lines Before adding pressure to the hydraulic system make sure that all connections are tight and that all lines pipes and hoses are free of damage 19 Fluid escaping from pinholes may be invisible Do not use hands to search for susp...

Page 31: ...ters and battery T66O131a 1 Never let anyone get in the loader and use the loader as a work bench Otherwise it may lead to a fatal injury or even death H11O102a Safety precautions when using the loader 2 Do not stand under the lifted load er or get close to it Also lower the loader arm onto the ground before leaving the tractor Otherwise it may lead to a fatal injury or even death H11O103a TG120 수...

Page 32: ...04a 4 Never carry a big object with the loader unless a proper implement is attached Keep a carried object low during driving Otherwise it may lead to an injury or even death H11O105a 5 When attaching or detaching the loader fix all parts which are con nected to the bucket and boom The bucket or boom can be acci dentally dropped down leading to an injury or even death H11O106a TG120 수출향 US 01 indd...

Page 33: ...death H11O107a 7 Keep bystanders away No riders H11O108a H11O107a ROPS Roll Over Protective Structure sun canopy not a FOPS Falling Object Protec tive Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dangerous area such as fall ing rocks zone IMPORTANT TG120 수출향 US 01 indd 21 2017 09 14 오후 6 39 15 ...

Page 34: ...carry out all re quired adaptations of the trac tor Use the front loader and all supplied equipment as pre scribed by the loader s opera tor manual Keep the loader s operation manual together with the trac tor s manual always at hand in the storage compartment of the tractor Before driving or operation your tractor it is mandatory to read this manual very care fully with special attention to the c...

Page 35: ...th suit able guards and suitable to tractor implement coupling Follow all directions of the operation manual concerning both the fastening ac cording to connection direction and safety rules to avoid rotation of protections chains and overlaying of the telescopic tubes Also keep articulation angles WARNING When a tractor with safety frame is equipped with a front loader there is still a risk if th...

Page 36: ...mpartments clean Before cleaning the machine always lower implements to the ground engage the first gear engage the parking brake turn the engine off and re move the key Always use specific personal safety devices for each service operation Clean steps pedals and floor Re move grease or oil Brush away dust or mud In winter scrape away snow and ice Remember slippery surfaces are dangerous Avoid usi...

Page 37: ...1 SAFETY PRE CAUTIONS 1 25 Safety decal maintenance Decal mounting location TG2O102f TG120 수출향 US 01 indd 25 2017 09 14 오후 6 39 16 ...

Page 38: ...press the brake pedal to set the parking brake Also make sure to chock the wheels when parking on a hill 1 Part No T5210 52131 3 Part No T4710 52201 WARNING Do not operate any part outside the vehicle other than installation and removal of an implement Make sure to set all the levers in their neutral posi tion and apply the parking brake before working on level ground Turn OFF the P T O switch bef...

Page 39: ...to death 1 This vehicle is equipped with the turbocharged engine Avoid rapid turn acceleration or start off right after the engine is started Also idle the engine for approx 1 minute before operation 2 Also idle the engine for approx 1 minute before stopping the engine WARNING WARNING CAUTION 8 Part No T4930 52341 1 For the tractor equipped with the ROPS make sure to wear the seat belt all the tim...

Page 40: ...g brake and stopping the engine 3 Be careful not to hit the shift lever unintentionally causing shift operation while the engine is running It can lead to an accident T4930 52461 15 Part No T5310 52391 T5310 52391 CAUTION 1 When working with an implement using external hydraulic pressure such as a front loader make sure to check the transmission fluid amount If insufficient add fluid to the specif...

Page 41: ...ad Activating only one brake at higher speeds could cause loss of control 17 Part No T4930 52351 19 Part No TG16 0593 Emergency Exits In emergency use hammer to break windows TG16 0593 20 Part No TG16 0628 CAUTION Do not switch off until DEF purge work is completed Normally it takes about 2 minutes after engine shutdown TG16 0628A TG120 수출향 US 01 indd 29 2017 09 14 오후 6 39 17 ...

Page 42: ... use a solvent such a thinner or acetone since it can ruin the decals Do not spray high pressure wa ter directly onto the decal The decal may fall off the tractor CAUTION If a decal is damaged or lost contact your local KIOTI deal er immediately to install a new decal Make sure to attach the decal to the correct position cleanly without bubbles after cleaning its mounting surface If a decal is att...

Page 43: ...ion number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission SERIAL number 2 3 Essential replacement part 2 4 Oils and fluids 2 4 Filters 2 5 Belts and rubber parts 2 6 Other components 2 6 WARRANTY 2 7 TG120 수출향 US 02 indd 1 2017 09 14 오후 6 39 37 ...

Page 44: ...vehicle and its plate is attached on the front right side of the front axle frame This number also printed on the bar code label which is located on the dash board cover on your left hand side The engine number is stamped on the cylinder block near the high pressure pump in the right side of the tractor Also it is stamped on the de cal on the back of the turbocharger in the left side of the tracto...

Page 45: ...ce be sure to see your KIOTI dealer For service contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give your dealer both the tractor and engine serial numbers Before using non KIOTI approved implements contact your nearest dealer regarding safety application of the implement Tractor Model Name To be filled i...

Page 46: ...fect condition Essential replacement part Oils and fluids No ITEM SPECIFICATION CAPA U S gal L 1 Engine oil API CJ4 SAE 10W30 3 8 14 4 2 Urea solution Urea solution approved by Ministry of Environment according to ISO 22241 5 28 20 3 Transmission fluid DAEDONG S UTF 38 Exxonmobil Mobilfluid 350 BP AUTRAN SYN 29 Shell Donax TD Low vis Petro Canada Duratran XL Syn thetic Blend 22 45 85 4 Grease SAE ...

Page 47: ...changing oil Filters tg2O201a No PART NO DESCRIPTION QTY 1 400508 00064 Engine Oil Filter 1 2 T5710 38031 Hydraulic Filter 2 3 400504 00115 Fuel Filter Element 1 4 T5310 1101002 Air Filter Ass y PX9530 PX1053 PX1153 1 5 T5310 1101005 Element Ass y PX9530 PX1053 PX1153 1 6 P606121 Air Filter Ass y PX1303 1 7 P6068665 Element Ass y PX1303 1 TG120 수출향 US 02 indd 5 2017 09 14 오후 6 39 43 ...

Page 48: ...tractor Therefore regu larly check or replace those items to prevent the failure The battery condition is very impor tant for engine start performance es pecially in winter Therefore make sure to check its condition daily No PART NO DESCRIPTION QTY 1 130205 00406 Water Pump Belt 1 2 TG10 0011A Fan Belt PX1053 PX1153 PX1303 1 TG10 0012A Fan Belt PX9530 1 3 T5980 72611 A C Belt 1 No PART NO DESCRIPT...

Page 49: ...rvals as well as the instructions outlined in the user s manual provided by KIOTI 2 Warranty Period and Related Parts Warranty conditions may vary depending on the agency or dealership so please confirm the warranty conditions for this product with the dealership from which it was purchased 3 Responsibilities as Owner of the Agricultural Machine 1 Please maintain and use the product in accordance ...

Page 50: ...enance or complying with information stated in the user s manual on precautionary stickers etc or failing to perform inspection and maintenance for the malfunction 5 Malfunctions which occur due to modifying or changing the structure function etc of the product without approval or not using genuine parts 6 Cases where a malfunction has occurred due to a cold or heat induced rupture or electric dis...

Page 51: ... specifications 3 2 External dimensions 3 2 General specifications 3 3 TRAVELING SPEED 3 11 MANUAL 3 11 Power shuttle 3 12 IMPLEMENT LIMITATIONS 3 14 Standard size by implement 3 14 TG120 수출향 US 03 indd 1 2017 09 21 오전 11 33 28 ...

Page 52: ... tractor in mm ITEM MODEL REMARK PX9530 PX1053 PX1153 PX1303 1 Overall length A 183 9 4 670 2 Overall width B 88 6 2 250 US 84 6 2 150 EU 3 Overall height C 107 9 2 740 109 1 2 770 4 Wheel base D 93 3 2 370 5 Tread E1 65 4 1 660 66 1 1 680 6 Tread E2 70 5 1 790 US 66 1 1 680 66 5 1 690 EU 7 Ground clearance F 18 7 475 19 5 495 E 2 E 1 A1 A2 Tg2O301A TG120 수출향 US 03 indd 2 2017 09 21 오전 11 33 29 ...

Page 53: ...2 02 110 Rated PTO Power kW HP 57 3 76 8 62 7 84 1 66 8 89 5 Rated Revolution rpm 2 200 Capacity Fuel tank U S gal ℓ 34 3 130 Urea tank U S gal ℓ 5 28 20 Transmission Oil U S gal ℓ 22 45 85 Front axle Oil U S gal ℓ 2 9 11 Engine Oil filter include U S gal ℓ 3 8 14 4 Engine Coolant U S gal ℓ 3 7 14 Drive Train Main Clutch Type Dry single plate single stage Transmission Shuttle Type Synchromesh Main...

Page 54: ...ard mph km h 0 16 23 89 0 26 38 45 0 17 25 46 0 28 40 97 Reverse mph km h 0 16 23 72 0 26 38 18 0 17 25 26 0 28 40 66 Front wheel drive system Hydraulic Main Brake Type Wet Disc Type Mechanical Differential Lock Rear Standard Tire Size Agricultural Front 12 4 24 13 6 24 Rear 18 4 30 18 4 34 Hydraulic Pump lpm cc rev 119 2 Main 72 7 Steering 46 5 Steering Hydrostatic Power Steering 3 Point Lift Con...

Page 55: ...ependent PTO shaft specifications SAE 1 3 8 6 spline 1 2 3 stages rpm US 540 1 000 EU 540 750 1 000 Min turning radius With one rear wheel braked feet mm 12 8 3 900 13 8 4 200 Weight with Cabin and AG tires lbs kgf 8 944 4 057 Max Draw bar vertical load lbs kgf 3 307 1 500 Max Trailer loading weight lbs kgf 9 921 4 500 The specifications are subject to change without notice TG120 수출향 US 03 indd 5 ...

Page 56: ... 02 110 93 2 125 Rated PTO Power kW HP 54 9 73 6 59 7 80 1 69 1 92 6 79 0 105 8 Rated Revolution rpm 2 200 Capacity Fuel tank U S gal ℓ 34 3 130 Urea tank U S gal ℓ 5 28 20 Transmission Oil U S gal ℓ 22 45 85 Front axle Oil U S gal ℓ 2 9 11 Engine Oil U S gal ℓ 3 8 14 4 Engine Coolant U S gal ℓ 3 7 14 4 6 17 6 Drive Train Main Clutch Type Multi wet disc clutch Transmission Shuttle Type Power Shutt...

Page 57: ...orward mph km h 0 14 23 89 0 22 38 45 0 14 25 46 0 23 40 97 Reverse mph km h 0 14 23 74 0 22 38 18 0 14 25 28 0 23 40 68 Main Brake Type Wet Disc Type Mechanical differential lock Rear standard Front wheel drive system Hydraulic Tire Size Agricultural Front 12 4 24 13 6 24 Rear 18 4 30 18 4 34 Hydraulic Pump lpm cc rev 119 2 Main 72 7 Steering 46 5 Steering Hydrostatic Power Steering 3 Point Lift ...

Page 58: ...665 No of standard remote valves Front Rear 4 4 PTO Rear Type Independent PTO shaft specifications SAE 1 3 8 6 spline 1 2 3 stages rpm US 540 1 000 EU 540 750 1 000 Min turning radius With one rear wheel braked feet mm 15 4 3 900 16 5 4 200 Weight with Cabin and AG tires lbs kgf 8 944 4 057 8 999 4 082 Max Draw bar vertical load lbs kgf 3 307 1 500 Max Trailer loading weight lbs kgf 9 921 4 500 TG...

Page 59: ...AnnexXIII and when driving by in compliance with standard 2015 96 REP PR AnnexIII Note Data supplied by the manufacturer approval values pending Item Tractors with Cabin Regulation EU 2015 96 REPPR AnnexIII EU 2015 96 REPPR AnnexIII Stationary EU No 1322 2014 RVCR An nexXIII Internal Permissible sound level max 84 3dB A max 86 4dB A max 83 7dB A Annex II less than 86dB A TG120 수출향 US 03 indd 9 201...

Page 60: ...ork surface and the ground speed Vibrations cause discomfort for the operator and in some cases put his her health and safety at risk Make sure that the tractor is in good condition and that all routine servicing is correctly and regularly car ried out Check tire pressure and the steering and braking systems Check that the operator s seat and adjustment systems are in good condition then adjust th...

Page 61: ...93 1 80 2 91 3 2 29 3 68 2 26 3 65 2 36 3 81 2 35 3 79 4 3 09 4 80 2 96 4 77 3 09 4 98 3 06 4 94 Middle M 1 3 73 6 00 3 70 5 96 3 86 6 22 3 84 6 18 2 4 87 7 85 4 84 7 79 5 05 8 14 5 02 8 08 3 6 33 10 20 6 29 10 13 6 57 10 58 6 53 10 51 4 8 27 13 31 8 21 13 22 8 58 13 81 8 51 13 71 Hgh H 1 10 35 16 66 10 27 16 54 10 73 17 28 10 66 17 16 2 13 53 21 79 13 44 21 64 14 04 22 60 14 04 22 44 3 17 60 28 3...

Page 62: ...43 2 31 1 50 2 42 1 49 2 40 3 1 88 3 03 1 87 3 01 1 95 3 14 1 93 3 12 4 2 45 3 95 2 44 3 93 2 54 4 10 2 52 4 07 Middle M 1 3 07 4 94 3 05 4 91 3 18 5 13 3 16 5 09 2 4 01 6 46 3 98 6 42 4 16 6 70 4 13 6 66 3 5 22 8 41 5 18 8 35 5 41 8 72 5 38 8 66 4 6 81 10 97 6 76 10 89 7 07 11 38 7 02 11 30 Hgh H 1 8 52 13 72 8 47 13 63 8 84 14 23 8 78 14 13 2 11 15 17 95 11 08 17 83 11 56 18 62 11 50 18 49 3 14 ...

Page 63: ...3 1 80 2 91 3 2 28 3 68 2 26 3 65 2 36 3 81 2 35 3 79 4 2 98 4 80 2 96 4 77 3 09 4 98 3 06 4 94 Middle M 1 3 72 6 00 3 70 5 96 3 86 6 22 3 84 6 18 2 4 87 7 85 4 84 7 79 5 05 8 14 5 02 8 08 3 6 33 10 20 6 29 10 13 6 57 10 58 6 53 10 51 4 8 27 13 31 8 21 13 22 8 58 13 81 8 52 13 71 Hgh H 1 10 35 16 66 10 27 16 54 10 73 17 28 10 66 17 16 2 13 54 21 79 13 44 21 64 14 04 22 60 14 04 22 44 3 17 60 28 33...

Page 64: ...ailures to the tractor damage to other property and injury to the operator or others Any malfunctions or failures to the tractor resulting from use with improper implements are not covered by the warranty Item Model Tread max width Lifting Capacity max loading weight W0 24 in aft of hitch Front Rear US EU PX9530 65 4 in 1 660 mm 70 5 in 1 790 mm 66 1 in 1 680 mm 8 002 lbs 3 630 kg PX1053 66 1 in 1...

Page 65: ... following list shown on the next page 3 307 lbs 1 500 kg 9 921 lbs 4 500 kg Lifting Capacity max loading weight The max allowable load which can be put on the 24 in aft of hitch W0 Implement weight The implement s weight which can be put on the lower link W1 Max drawbar load W2 Trailer loading weight The max loading weight for trailer without trailer s weight W3 S42o301A TG120 수출향 US 03 indd 15 2...

Page 66: ...Loader Max Bucket width 84 in 2 134 mm bucket Backhoe with sub frame Max Diging depth N A 3 point mounting is not recommended by DAEDONG Tiller Max Cutting width Not recommended unless rated for 80 PTO HP Box Blade Max Cutting width 96 in 2 438 mm maximum or rated for 80 PTO HP w FWA Rear Blade Max Cutting width 180 in 4 572 mm maximum or rated for 80 PTO HP w FWA Rotary Cutter Max Cutting width N...

Page 67: ...PTO LAMP 4 16 4WD LAMP 4 16 QUICK TURN LAMP 4 17 BRAKE ONE SIDE LAMP 4 17 CRUISE PTO LAMP 4 18 FORCED DeSOx WARNING LAMP 4 18 DeSOx ACTIVE LAMP 4 19 DeSOx INHIBIT LAMP 4 20 EMISSION WARNING LAMP 4 20 LOW UREA LEVEL WARNING LAMP 4 21 WATER IN FUEL WARNING LAMP 4 21 LOW FUEL LEVEL WARNING LAMP 4 22 OPERATING THE CONTROLS 4 23 SHUTTLE SHIFT LEVER 4 25 MAIN SHIFT LEVER 4 26 RANGE GEAR SHIFT LEVER 4 27...

Page 68: ...4 43 WORKING LIGHT 4 44 WIPER 4 44 PTO CRUISE 4 45 DeSOx SWITCH 4 46 MODE SELECTION SWITCH 4 48 CD PLAYER 4 49 BLUETOOTH PLAYER RADIO 4 49 DEFOGGER SWITCH 4 49 ANTENNA 4 50 ROOM LAMP 4 50 ACCESSORY 4 51 SUN VISOR IF EQUIPPED 4 52 SUNROOF 4 52 EMERGENCYHAMMER ONLYEU MODEL 4 53 HEATER AND AIR CONDITIONER 4 53 OPERATING METHODS 4 54 SYSTEM CONFIGURATION 4 58 7 PIN POWER OUTPUT SOCKET 4 59 tires Wheel...

Page 69: ...Lamp FRT RR 6 Step 7 Bonnet 8 Head Lamp 9 Top Link 10 Lift Rod 11 Lower Link 12 Draw bar 13 Tail Lamp 14 Handle 15 Side Lamp 16 Front Fender 17 Beacon Lamp Exterior view 1 4 7 16 12 13 17 5 6 8 9 10 18 15 11 14 3 2 1 4 7 16 12 13 17 5 6 8 9 10 15 11 14 3 2 TG2O401A TG120 수출향 US 04 indd 3 2017 10 20 오후 5 59 16 ...

Page 70: ...530 PX1053 PX1153 PX1303 4 switch MOUNTING LOCATION TG1O460A 1 Instrument Panel 2 Combination Switch 3 Hazard Lamp Switch 4 PTO Auto Manual Switch 5 Key Switch TG120 수출향 US 04 indd 4 2017 10 20 오후 5 59 18 ...

Page 71: ...B When the key switch is in the posi tion B the engine and all electrical devices in the vehicle are turned off However flasher lights and turn sig nal lights can be operated along with their indication lamps on the dash board ACC C When the key switch is turned to the position C the flasher lights and turn signal lights can be operated ON D The position D indicates the ON position As soon as the ...

Page 72: ...e horn turn signal lamp and hazard lamp can be operated without the key inserted NOTE When setting the ignition switch to the OFF position after opera tion the pump is operated to return urea left in the urea pump and injector back to the tank making a ticking sound This is normal Do not set the battery cut off switch to the OFF position or dis connect the battery during this state This takes for ...

Page 73: ...ght switch can be operat ed only while the key switch is turned to the ON position Turning the head light switch clockwise one click will illuminate the instrument panel lights while turning it one more click will illuminate the low beam head lights TG1O405A Turn signal light switch 1 Turn Signal Light Switch A Left Turn B Right Turn The turn signal lights are used when turning the vehicle left or...

Page 74: ...itch can be operated without the key inserted Pressing this switch sounds the horn Horn switch TG1O407A This switch can be used to warn other vehicles when malfunction oc curs in the tractor while driving on a public road Pressing this switch up blinks the hazard lamp and returning it turns off the lamp The turn signal lights cannot be operated while this switch is pressed up to operate the hazard...

Page 75: ... B 1 1 TG1O409A Switch Position Turning Lamp 2WD Normal turning Lamp OFF 4WD Normal turning 4WD Lamp ON CAUTION Do not activate the 4WD func tion on a paved road or while driving at a high speed It may cause an unexpected accident Before driving at a high speed confirm that the switch is set in the 2WD position If driving at a high speed with the 4WD function activated the tires can be rapidly wor...

Page 76: ...sand 4 When the tractor is pushed forward by repulsive force from the rotary tiller on hard soil 5 When tilling a field or moving over a field bank CAUTION To avoid accidents Do not activate the 4WD func tion while driving on a road The 4WD should not be used on a paved road as tires can be worn faster While the 4WD is engaged drive the vehicle with low speed as steering and braking characteristic...

Page 77: ... 12 DeSOx Active Lamp 13 Forced DeSOx Warning Lamp 14 Hour Meter Error Code 15 Cruise PTO Lamp 16 Parking Brake Lamp 17 4WD Operation Lamp 18 PTO ON Lamp 19 Low Fuel Level Warning Lamp 20 Low Speed Lamp 21 High Speed Lamp 22 Fuel Gauge 23 QT 24 HMS 25 Horizontal Auto 26 Auto tilling depth 27 Auto draft 28 Turn up 29 Back Up 30 Air Filter Clogging Warning Lamp 31 Urea Low Level Warning Lamp 32 DeSO...

Page 78: ... for the mid range load to achieve 540 PTO RPM 1 1 2 2 Tg2O405b 1 1 Tg2O404b Engine rpm meter indicates the num ber of engine revolutions per minute Hour meter indicates the total oper ating time of the tractor to six digits The hour meter does not operate if the engine is stopped even though the key switch is in the ON position 1 Fuel Gauge E Empty F Full FUEL GAUGE This indicates the remaining f...

Page 79: ... zone do not stop the engine immediately Instead reduce the work load to cool down the engine before stopping the engine Make sure to keep the front grill clean so that air is sucked through it freely for fast cooling CAUTION ENGINE COOLANT TEMPERATURE GAUGE This gauge indicates the coolant temperature after the key switch is turned to the ON position C Coolant is cold H Coolant is hot The range m...

Page 80: ...tractor checked by your local KIOTI Dealer CAUTION This lamp comes on when the en gine oil pressure or oil level is low If this lamp comes on while driving stop the engine immediately and check the engine oil level If this lamp comes on even with the specified engine oil level have the tractor checked by your local KIOTI dealer ENGINE OIL PRESSURE WARNING LAMP Tg2O470a BATTERY CHARGING LAMP This l...

Page 81: ... switch up and down turns on the corre sponding lamp in green TURN SIGNAL LAMP Tg2O472a Tg2O473a GLOW PLUG LAMP This indicates the operating condi tion of the preheat system When the key switch is turned to the ON posi tion this lamp comes on It is recom mended to start the engine as soon as this lamp goes off for best starting performance This lamp may not turn on if the engine is warm In this ca...

Page 82: ... axle can be deteriorated if only one brake pedal is depressed dur ing the 4WD is activated CAUTION PARKING BRAKE LAMP When the parking brake is actuated the lamp lights ON PTO LAMP This lamp shows the PTO engage ment condition When the PTO is engaged this lamp comes on When the PTO clutch is disengaged this lamp goes off Tg2O475a Tg2O476a This comes on to indicate 4WD en gagement 4WD LAMP Tg2O477...

Page 83: ...speed of the outer front wheel increasing the turning performance in the 4WD operation For the safety reason this is acti vated only when the range shift gear is not in the low speed position Using the one side brake on the cor responding side with the quick turn function can further reduce the turn ing radius Tg2O478a BRAKE ONE SIDE LAMP 1 Brake Pedal LH 2 Brake Pedal RH 3 Pedal Interlock A Lock ...

Page 84: ... un locked The switch is used to set the PTO rpm With the PTO cruise button set in the ON position pressing the SET button turns on this lamp CRUISE PTO LAMP CRUISE PTO Tg2O485a 1 DeSOx is provided to burn sulfur contained in fuel and engine oil regularly using post injection so that sulfur does not affect the SCR catalyst deteriorating nitrogen ox ide purification efficiency 2 This process is rep...

Page 85: ...lamp on the instru ment cluster comes on the active DeSOx needs to be performed Pressing the switch for 3 seconds starts the active DeSOx Then the engine revs up to the high idle speed As soon as the DeSOx is completed the engine speed is dropped to the low idle speed 4 This process takes about 20 min utes To start this process the parking brake should be applied the angle of the pedals and thrott...

Page 86: ...ne system is malfunctioning Therefore stop working and have the system checked If your ignore the blinking lamp and keep working without having the system diagnosed and serviced the engine power can be dropped and its speed can be forcibly lowered to the low idle speed in a certain period of time Also the system can be dam aged Tg2O443b TG2O490a Normally it comes on and blinks along with the check...

Page 87: ...ake one by yourself as such urea can damage the system WARNING This comes on when the urea level is below 20 in the tank It starts to blink when the urea level is below 10 Make sure to add more urea immedi ately in this case LOW UREA LEVEL WARNING LAMP Tg2O450b When a certain amount of water ap prox 155 cc is accumulated in the main filter this lamp on the instru ment cluster comes on In this case...

Page 88: ...or Hour meter When You found these on the LCD please contact with KIOTI dealer 1 Display Contact to local KIOTI dealer WARNING LOW FUEL LEVEL WARNING LAMP This lamp comes on when the fuel tank is approaching empty When it comes on you should add fuel as soon as possible Driving with the this lamp on or with the fuel level be low E can cause the engine to mis fire and damage the engine parts Tg2O48...

Page 89: ...king Brake 5 Main Shift Lever 6 Hand Throttle Lever 7 Joy stick Lever 8 Drivie Mode Selection Switch 9 Emergency Switch 10 PTO Main Switch 11 Double Acting Lever 12 PTO Auto Manual Switch 13 Clutch Pedal 14 Steering Column Tilt 15 Brake Pedal L 16 Brake Pedal R 17 Foot Throttle 18 Horizontal Cylinder Manual Switch 19 Position Control Lever 20 HMS Main Switch 21 HMS Selection Switch 22 Power Socket...

Page 90: ...ver 5 Joy stick Lever 6 Drivie Mode Selection Switch 7 Emergency Switch 8 PTO Main Switch 9 Double Acting Lever 10 Clutch Pedal 11 Steering Column Tilt 12 Brake Pedal L 13 Brake Pedal R 14 Foot Throttle 15 Position Control Lever 16 Draft Control Lever 17 Calibration Switch 18 Power Socket 19 Clutch reaction speed setting button Power shuttle 20 Driving Selection Switch TG2O408C TG120 수출향 US 04 ind...

Page 91: ...sed Put this lever into the neutral position when the tractor is not driven How to switch between for ward driving and reverse driv ing p shuttle To switch between the forward driving and reverse driving push the shuttle shift lever forward while lifting it slightly to select forward driving Pulling it back selects reverse driving If the engine is just started op erate the shuttle shift lever at a...

Page 92: ... decreased down to 9 km h When placing the shuttle shift le ver in the neutral position power is cut off resulting in decrease of the machine speed and eventu ally stopping of the machine You can switch between the high driving speed and low driving speed by pressing this button during driv ing The current shifting status can be identified through the HIGH LOW lamp on the instrument cluster When t...

Page 93: ...edal If the lever is not moved freely or makes abnormal noise put the lever into the neutral position engage and disengage the clutch and then try to shift the lever RANGE GEAR SHIFT LEVER TG1O480A Position the creep speed lever in the H position in normal conditions and shift it to the L position only when necessary When the creep speed is selected the rotational force of the axle has major effec...

Page 94: ...ing discon necting adjusting or cleaning any PTO driven equipment CAUTION 1 PTO Change Lever PTO CHANGE LEVER TG1O483A rpm Shift Model 1st 2nd 3rd ALL 562 749 1 023 When working with a loader When doing public works 3 Precautions for creep speed Make sure to shift with the clutch pedal fully depressed Start off the tractor with the park ing brake released Depress the brake pedal after disengaging ...

Page 95: ...ns in a clockwise direction As viewed from the rear of the trac tor GROUND SPEED PTO The PTO speed will be proportional to the tractor speed The PTO shaft will stop when the tractor is stopped It is important to note the PTO shaft will rotate in the opposite direction when the tractor is in reverse CLUTCH PEDAL 1 Clutch Pedal Make sure to depress the clutch pedal to its end To start off smoothly p...

Page 96: ... side pedal during the 4WD is activated and to use the brake one side pedal during the quick turn function is activated WARNING BRAKE PEDAL 1 Brake Pedal L 2 Brake Pedal R 3 Pedal Interlock A Unlock B Lock 1 Make sure to link the left and right brake pedals as shown in the fig ure while driving on a road The tractor can roll over if depressing only one brake pedal at a high speed 2 To make a sharp...

Page 97: ...brake disc CAUTION PARKING BRAKE LEVER 1 Parking Brake Lever A Pull B Push STEERING WHEEL ADJUSTMENT The angle of the steering wheel can be adjusted for the driver s comfort Hold the steering wheel with both hands depress the tilt pedal lightly and then adjust the position of the steering wheel as desired To stop the tractor depress the brake pedal and pull the lever up to apply the parking brake ...

Page 98: ...ontrol the engine rpm The engine accelerates to its full speed by pushing the hand throttle lever position completely out while pulling the lever position decelerates the engine The hand throttle lever is mainly used while working on a field FOOT THROTTLE 1 Foot Throttle The foot throttle is mainly used dur ing driving on a road while the hand throttle lever is mainly used in a work field HAND THR...

Page 99: ... PTO is in op eration CAUTION When engaging the PTO low er the engine speed engage the PTO and then accelerate the tractor gradually in order to prevent impact load to the PTO from abrupt operation IMPORTANT be started The rear PTO rotates at 540 rpm 1st when the engine speed is approx 2 115 rpm 1 1 1 A B 1 TG2O414b PTO SWITCH The PTO switch is used to supply power from the tractor to the imple me...

Page 100: ... transmission when the clutch pedal is operated Adjust this reaction speed lower or faster as desired 1 Clutch Reaction Speed Setting Button A Slow B Fast TG2O418c DIFFERENTIAL LOCK PEDAL REAR 1 Lock Pedal A Release to Disengage B Depress to Engage The differential lock is to secure the differential system and keep the wheel rotation on both sides the same in order to enhance the trac tion of the ...

Page 101: ...aged CAUTION Use this system under the following conditions 1 When any wheel slips and the tractor does not move in the field 2 When it is hard to escape a paddy field 1 Seat Adjustment Lever To adjust the seat position pull the lever 1 to left under the front of the seat slide the seat to the desired po sition and then release the lever Make sure that the seat is firmly fixed by moving it gently ...

Page 102: ... driver Turning the cushion adjustment lever counterclockwise to the 50 kg posi tion makes the cushion lighter and turning the lever clockwise to the 120 kg position makes the cushion heavier 1 Cushion Adjustment Lever Cushion strength adjustment 1 1 tg2O447c 1 Seat Belt Seat belt The seat belt is self retracting type Make sure to fasten the seat belt be fore driving T85O535A TG120 수출향 US 04 indd ...

Page 103: ...SITION CONTROL LEVER 1 Position Control Lever 2 Lock Bolt 3 Lower Link A Lowering B Lifting 2 1 3 A B 2 1 3 A B TG1O489b The position control lever is used to adjust the height of implements on the 3 point hitch ends The implement attached to the lifting arm can be lowered by pushing the lever while the implement is raised by pulling the lever In order to limit the lowering height of implements us...

Page 104: ...is is called Draft Function The plowing depth can be controlled by the soil status by putting the draft control lever into the Deep position to activate the draft function at mid load and putting 1 2 1 2 TG1O490b the lever into the Shallow position to activate the draft function at light load For detailed information refer to Ini tial Operation in Chapter 5 JOYSTICK LEVER 1 Joystick Lever E Bucket...

Page 105: ...n F Bucket Up G Boom Down H Boom Up DOUBLE ACTING LEVER 1 Double Acting Lever A Port A B Port B C Port C D Port D 1 A B C D A B C D 1 TG2O421b This lever is used to control a auxiliary hydraulic implement installed to rear Lowering the lever supplies hydraulic fluid to Port B while raising it sup plies hydraulic fluid to Port A See chapter 5 Operation for de tails TG120 수출향 US 04 indd 39 2017 10 2...

Page 106: ...T LEVER 1 External lift lever A Lift B Lower An external lift lever is installed on the back side of the cabin to make it easier to attach and detach imple ments 1 A B 1 A B A A B B 1 1 TG2O493B US EU TG120 수출향 US 04 indd 40 2017 10 20 오후 6 00 05 ...

Page 107: ...tch 4 CD Player 5 Sunroof Handle 6 Air Inlet 7 Room Mirror 8 Power Socket 9 Working Light FRT RR Switch 10 Wiper Operating Switch FRT RR 11 Fuction Selection Switch 12 Room Lamp 13 Sunvisor Optional 1 1 6 6 3 8 5 13 12 7 9 10 11 4 2 1 1 6 6 3 8 5 13 12 7 9 10 11 4 2 TG2O423A TG120 수출향 US 04 indd 41 2017 10 20 오후 6 00 06 ...

Page 108: ...ed optimally for the driver s comfort and conve nience 2 This tractor has wide windows as well as outside rearview mirrors on both sides to provide a clear and wide rear view 3 The cabin can be kept comfortable and pleasant by operating the air conditioner and heater TG1O428A 4 The cabin structure is safe as it is verified by the ROPS Roll Over Protection Structure test How ever make sure to faste...

Page 109: ...h space to open the win dow to prevent damage and breakage by an implement WARNING REAR WINDOW 1 Handle of Rear Window 2 Button Press the button on the rear window handle lightly to open the rear win dow in the cabin To close it hold the handle and pull it gently UNLOCKING THE DOOR Push the lever to open the door in the cabin 1 Door Lever TG1O429A TG2O424a TG120 수출향 US 04 indd 43 2017 10 20 오후 6 0...

Page 110: ...sition The key switch should be positioned to the ON position at this moment 1 Working Light Switch Front 2 Working Light Switch Rear 3 Working Light Front Rear 1 Wiper Operating Switch Front 2 Wiper Operating Switch Rear 3 Wiper Front WIPER 1 To turn on position the switch marked wiper to the ON posi tion 2 The washer fluid is sprayed through the nozzle of the wiper by pressing the switch again w...

Page 111: ...efore driving Spray enough washer fluid and operate the wiper if there is dirt on the window When operating the wiper while it is frozen to the window its fuse can be blown In this case op erate the wiper after increas ing the cabin temperature enough to defrost the wiper WARNING 3 The washer fluid for the windshield is installed on the rear left side outside the cabin 1 Washer Fluid Tank TG1O492A...

Page 112: ...nstrument cluster comes on perform the following refer to the page 4 19 1 Park the tractor on a flat surface 2 Idle the engine Set the speed con trol lever in the low speed position 3 Put all shift levers to the neutral position The PTO cruise is not deac tivated when depressing one of the brake pedals with the brake pedals disconnected from each other IMPORTANT How to deactivate PTO cruise Depres...

Page 113: ...ollowings Make sure to use only genuine fuel Keep the engine oil replace ment schedule Check the engine oil level fre quently to keep it to the speci fied level Avoid any unnecessary engine idling Never stop the engine during driving Never place the shift lever in the neutral position when driv ing downhill Do not use any engine oil ad ditive or fuel additive Avoid driving with any warn ing lamp i...

Page 114: ...toggles the ECO lamp on off This lamp shows the level of fuel consumption white for low con sumption green for middle level consumption and red for high fuel consumption 1 1 TG2O497A 1 MODE selection menu indicator No ITEM DESCRIPTION 1 Odometer 2 LH Instant fuel consumption 3 ALH Average fuel consumption 4 L Total fuel consumption Mode selection menu MODE button A Each pressing of the MODE switch...

Page 115: ...ing in an accident CAUTION BLUETOOTH PLAYER RADIO 1 Bluetooth Player Radio 2 Power Switch TF1O452A This vehicle is equipped with a Bluetooth player which has an audio radio function and wireless LAN communication Using the Bluetooth function it is possible to pair and use it with other Bluetooth en abled devices For detailed information refer to the stereo system s user manual EU CAUTION Working w...

Page 116: ...rp tools or abrasives could da mage the defogger ROOM LAMP 1 Room Lamp A ON B OFF C Auto ON Push the interior lamp lever to the ON position to turn on the interior lamp When opening the left hand door with the interior lighting lever in position C the interior lights auto matically turn off 1 Antenna ANTENNA Check the contact and angle of the antenna in case of poor signal recep tion TG2O433A 1 B ...

Page 117: ...mirror before driving to secure for a clear rear view tg2O435a 1 Cup Holder 2 Storage There are five storage areas and cup holders above the left and right lever guides in the cabin Cup Holder and Storage Power Socket ASHTRAY HANGER Convenience accessories include Power Socket mirror and clothes hanger 1 Power Socket 2 Hanger TG1O434A 1 2 1 2 1 2 1 2 TG2O437B TG120 수출향 US 04 indd 51 2017 10 20 오후 ...

Page 118: ... 1 Sun Visor Pull it down to block the sunlight from the front Keep it folded unless nec essary SUNROOF 1 Sunroof Lever 2 Sunroof 1 You can use it to let the fresh air in the cab 2 If you want to open it just press the button of the handle and rotate handle then it will smoothly open by the gas cylinder 3 If you want to close it after letting the fresh air in just pull the handle lightly 4 When yo...

Page 119: ...owsiness or frost on the windows Do not operate the recirculation mode for an extended period of time WARNING EMERGENCY HAMMER ONLY EU MODEL 1 Emergency hammer Emergency Hammer is equipped For Emergency situation like overturn Use this hammer to break the glass es for the escaping from Vehicle TG2O492A HEATER AND AIR CONDITIONER 1 Defrost Switch 2 Bi level Switch 3 Temp Down Switch 4 Temp Up Switc...

Page 120: ...heating airconditioning system ON an OFF OPERATING METHODS Power switch TG1O4B9A If this switch is pressed air comes out from 4 grilles of the left right VENT SWITCH TG1O4C1A If this switch is pressed air comes out from 4 positions of the front and 4 positions of the left right simultan eously BI LEVEL SWITCH TG1O4C2A TG120 수출향 US 04 indd 54 2017 10 20 오후 6 00 17 ...

Page 121: ...lso it is efficient to defrost the windshield DEFROST SWITCH TG1O4C3A To operate the air conditioner press this switch A C SWITCH TG1O4C4A The temperature control raises or lowers the air temperature 1 Temp Down Switch 2 Temp Up Switch Temperature control TG1O4C5A TG120 수출향 US 04 indd 55 2017 10 20 오후 6 00 20 ...

Page 122: ...fore operating the A C CAUTION This switch adjust the speed of the fan There are 4 steps from low to high 1 Blower Down Switch 2 Blower Up Switch BLOWER UP CONTROL TG1O4C6A Make sure to follow the instructions below to keep the air conditioner in the best condition 1 Operation in winter season During the winter time run the air conditioner once or twice every month to prevent refrigerant leak age ...

Page 123: ...as compressor failure Be sure proper refrigerant is used prior to charging the system Water in the A C system can cause a cooling malfunction and damage cycle parts Insufficient amount of oil in the compressor will cause poor lubrication and compressor fail ure Excessive amounts of oil will cause a cooling malfunction Refrigerant and compressor oil levels should be checked or re placed if the foll...

Page 124: ...8 SYSTEM CONFIGURATION 1 Mode Actuator 1 2 Indoor Outdoor Air Actuator 3 Mode Actuator 2 4 Temperature Actuator 5 Water Valve Actuator A Defrost Outlet B Vent Outlet C Air Inlet S42O471A TG120 수출향 US 04 indd 58 2017 10 20 오후 6 00 23 ...

Page 125: ...ed WARNING 7 PIN POWER OUTPUT SOCKET The 7 pin socket is installed on the rear left side of the tractor This supplies power to the brake lamps turn signal lamps and posi tion lamps of the trailer 1 Power Connector No Circuit Color of wire 1 Earth EW 2 Tail lamp and li cense plate lamp Br 3 Left turn signal G 4 Stop R 5 Right turn signal Y 6 Position Lamp B 7 Spare L TG2O440A Though the tire pressu...

Page 126: ...n inflating or checking air pressure WARNING Do not disassemble or as semble the tire If it is neces sary to disassemble assemble the tire let a qualified service person perform the work WARNING T46w030a TG120 수출향 US 04 indd 60 2017 10 20 오후 6 00 24 ...

Page 127: ... a different size from the ones already in use are installed con tact the KIOTI dealer for the front rear wheel speed ratio Improper front rear wheel speed ratio can result in excessive wear of the tires NOTE Always maintain the proper tire inflation pressure Make sure the tire pressure does not exceed the pressure recommended in the manual INFLATION PRESSURE AG Agricultural Tire T46w031a Class Ti...

Page 128: ...ure to frequently check that all these parts are firmly tightened Make sure to perform inspec tion daily WARNING TREAD 1 Bolt 2 Rim Bolt 3 Rim The rear axle tread width are adjustable by changing the installation of the tire together with rim to the disk to suit the type or condition of work TG1O493A TG120 수출향 US 04 indd 62 2017 10 20 오후 6 00 25 ...

Page 129: ...03 1 970 77 56 1 562 61 50 1 880 74 02 1 552 61 10 1 870 73 62 1 786 70 31 2 253 88 70 1 414 55 67 1 881 74 06 1 882 74 10 2 349 92 48 1 510 59 45 1 977 77 83 1 862 73 30 2 180 85 83 1 852 72 91 2 170 85 43 1 762 69 37 2 080 81 89 1 752 68 97 2 070 81 50 1 962 77 24 2 429 95 63 1 590 62 60 2 057 80 98 2 058 81 02 2 525 99 41 1 686 66 38 2 153 84 76 TG120 수출향 US 04 indd 63 2017 10 20 오후 6 00 29 ...

Page 130: ...1 786 70 31 2 253 88 70 1 414 55 67 1 881 74 06 1 562 61 50 1 880 74 02 1 552 61 10 1 870 73 62 1 882 73 94 2 345 92 32 1 506 59 29 1 973 77 68 1 862 73 30 2 180 85 83 1 852 72 91 2 170 85 43 1 762 69 37 2 080 81 89 1 752 68 97 2 070 81 50 1 962 77 24 2 429 95 63 1 590 62 60 2 057 80 98 2 054 80 87 2 521 99 25 1 682 66 22 2 149 84 60 TG2O459A TG120 수출향 US 04 indd 64 2017 10 20 오후 6 00 32 ...

Page 131: ...6 70 31 2 253 88 70 1 414 55 67 1 881 74 06 1 562 61 50 1 914 75 35 1 533 60 35 1 880 74 02 1 882 74 09 2 349 92 48 1 510 59 45 1 977 77 83 1 877 73 90 2 223 87 52 1 843 72 56 2 189 86 18 1 962 77 24 2 429 95 63 1 590 62 60 2 057 80 98 1 767 67 57 2 114 83 23 1 733 68 23 2 080 81 89 2 058 81 02 2 525 99 41 1 686 66 38 2 153 84 76 TG120 수출향 US 04 indd 65 2017 10 20 오후 6 00 37 ...

Page 132: ...t be adjusted If it is necessary to adjust it contact your local KIOTI Dealer If it is damaged by unapproved mod ification it will not be covered by warranty Tightening torque Wheel nut Rim bolt 28 32 5 kgf m 274 6 318 7 N m 28 34 0 kgf m 274 6 333 4 N m For agricultural tires make sure to install them with their arrow marks on their side pointing the front driving direction The tire is correctly ...

Page 133: ... the type or condition of work rear wheel installation pattern TG1O438A ADDITIONAL WEIGHT IF EQUIPPED Additional front weight 1 Additional Front Weight If the loader is not installed attach a weight to the front frame of the trac tor as a safety measure If a heavy implement is installed at the rear or when towing a heavy trailer the front wheels may be lifted Add sufficient weight to keep steer ab...

Page 134: ...t becomes hard to steer the trac tor the tires can be worn faster and the durability of the front axle can be deteriorated 1 Weight 2 Bolt 3 Plain Washer 4 Spring Washer 5 Nut 6 Weight Lock Pin 7 Clip Pin 8 Lift Rod Lock Pin Components for additional front weight When installing or removing a weight always check the tire inflation pressure and adjust it as necessary The front weights are available...

Page 135: ...ght IMPORTANT 1 H11O4E1a 1 Rear Weight Additional rear weight IF EQUIPPED The rear weight is used to maximize the traction of the tractor by increas ing the grip of the rear wheels when using a heavy trailer or plow For detailed information on installa tion contact your local KIOTI Dealer 1 Rear Weight 2 Bolt 3 Nut 4 Spring Washer Max load 92 kg 46 kg 2 Pieces 3 3 4 2 1 A40O4E2A TG120 수출향 US 04 in...

Page 136: ...ject water and cal cium solution into the tire to use it as a ballast If one liter of water is mixed with 0 4 kg of calcium this liquid does not freeze down at 45 C 49 F For a tire without a tube fill it with water and calcium solution at least to the valve stem level 75 If the tire without a tube is not filled with water and calcium solution suf ficiently a part of the rim is exposed resulting in...

Page 137: ...0 85 R30 142A8 729 W15L 30 4 270 7 100 1 500 157 157 4 1 340 85 R24 121A8 567 W11 18 2 830 7 100 1 500 157 157 4 2 460 85 R34 144A8 752 W15L 30 4 270 7 100 1 500 157 157 5 1 360 70 R24 122A8 546 W11 18 2 830 7 100 1 500 157 157 3 2 460 85 R30 142A8 729 W15L 30 4 270 7 100 1 500 157 157 6 1 380 70 R24 125A8 567 W11 18 2 830 7 100 1 500 157 157 5 2 480 70 R34 143A8 749 W15L 30 4 270 7 100 1 500 157 ...

Page 138: ...MEMO MEMO TG120 수출향 US 04 indd 72 2017 10 20 오후 6 00 41 ...

Page 139: ...e 5 10 Parking 5 13 Turning 5 15 Driving on slope 5 15 The cautions when cominginandoutofWORKFIELD 5 15 precautions while driving on the road 5 16 loading into and unloading out of the truck 5 17 Precautions when using power steering 5 17 3 point hitch control SYSTEM 5 19 Remote hydraulic 5 22 Connecting and disconnecting implement 5 24 TG120 수출향 US 05 indd 1 2017 09 14 오후 6 57 38 ...

Page 140: ...roper work load and speed for the initial operation of 10 to 20 hours Initial operation Walk around inspection Engine oil level Urea level inspection Transmission oil level Coolant level Clean the front grill and radiator screen Air cleaner element Brake pedal free play All dash gauges and indicators Head lights tail lights and working lights Accessible wiring harness for any damage Seat belt and ...

Page 141: ... the engine unless you are on the driver s seat The tractor can abruptly start off resulting in an injury or accident WARNING Use of a starting aid can cause serious damage and will not be covered under warranty Never try to start the engine for over 10 seconds consecu tively to protect the start mo tor and battery from damage IMPORTANT When the parking brake is en gaged the parking brake lamp on ...

Page 142: ... In case of cold weather you may adjust it to Fast for easier starting 7 Depress the clutch pedal It cannot be started while the clutch is not depressed 1 Hand Throttle Lever Slow Fast TG2O412A P SHUTTLE 1 PTO Main Switch 2 PTO Shift Switch A AUTO B MANUAL 4 Set the main range and shuttle shift levers in the neutral position TG2O494A TG120 수출향 US 05 indd 4 2017 09 14 오후 6 57 41 ...

Page 143: ...x 15 seconds after the engine is started in order to enhance the engine combustion performance and reduce harmful emissions right after engine start 10 Warm up the engine for 3 to 4 minutes 10 minutes in winter after releasing the clutch pedal 9 When the engine is started re lease the key Then the key is automatically turned back to the ON position Do not turn the key switch to the Start position ...

Page 144: ...ntact your local KIOTI Dealer 2 If the charge warning lamp 3 does not go off in 4 to 5 seconds after the engine is properly started it means that the battery is not be ing charged Have the charging system such as the battery and alternator serviced 3 Refer to Instrument panel in chapter 4 for detailed information about other indicators and lamps Checking WARNING lamps The engine can be severely da...

Page 145: ...ving the tractor Do not leave the tractor out side unattended It can be stolen as the key used for all KIOTI tractors are the same in shape The horn turn signal lamp and hazard lamp can be oper ated without the key inserted Therefore using these com ponents without the engine started can discharge the bat tery IMPORTANT When setting the ignition switch to the OFF position after opera tion the pump...

Page 146: ...n sumption and affects the dura bility of the tractor negatively Never warm up the engine and leave the tractor for an extend ed period of time It can cause fire and an accident Never leave the tractor unat tended while warming up WARNING 1 Start the engine and run it at a low speed and without load for approx 3 to 4 minutes 2 In cold weather increase the warming up time to 10 minutes 3 If it is v...

Page 147: ...ves and open the hoods of both tractors Remove the battery termi nal cover as necessary 4 Connect the alligator clips on both ends of the red positive cable to the positive terminals of both bat teries 5 Connect one clip of the black negative cable to the negative ter minal of the normal battery and the other clip to the tractor body with the discharged battery Make sure to connect the clip to the...

Page 148: ... 2 3 4 tg2O504B H11O511a 1 Seat Belt 2 Wear the seat belt Always wear the seat belt when cap is installed If the seat belt is worn across the abdomen or waist not the hips an injury can occur in case of an accident or impact Do not wear the seat belt if the ROPS is not installed or folded WARNING 3 Adjust the steering wheel accord ing to the driver s physique Do not adjust the tilt angle of steeri...

Page 149: ...peed the trac tor can lose its balance and be overturned WARNING 1 Position Control Lever 2 Lock Bolt 5 Pull the position control lever back ward to raise the attachment on the 3 point hitch 1 2 1 2 Tg2O422B 6 Increase slowly the engine RPM from idle speed to the medium speed 1 Accel Pedal 2 Hand Throttle Lever Slow Fast TG2O412C TG120 수출향 US 05 indd 11 2017 09 14 오후 6 57 45 ...

Page 150: ...er 1 Parking Brake Lever A Pull B Push A B 1 A B 1 TG2O501A 8 Depress the clutch pedal fully 1 Clutch Pedal TG1O462A To avoid accidents Do not release the clutch ped al abruptly The tractor may start off abruptly resulting in rollover CAUTION TG2O505A MANUAL 1 Shuttle Lever 2 Main Shift Lever 3 Range Shift Lever TG120 수출향 US 05 indd 12 2017 09 14 오후 6 57 47 ...

Page 151: ...peed abruptly for safe driving When driving on a slope or loading or unloading the trac tor to a transporting vehicle reduce the speed in advance so that there is no need to shift the gear in the middle of the slope Also do not put your hand on the shift lever while driving on a slope The tractor may roll down the slop due to the disengaged gear which is very dangerous CAUTION 10 The tractor begin...

Page 152: ...severe accident can happen WARNING To avoid possible injury death or loss of property from a ma chine runaway With the engine off the tractor may move unexpectedly re gardless of the gear shift posi tion Before leaving the tractor cer tainly apply the parking brake to prevent machine runaway Only power shuttle model WARNING The tractor may move slowly with the engine running even though the main a...

Page 153: ...e downhill slope drive at the low speed Make sure that the coupling device of brake pedal interlock and differential lock pedal are released Do not disengage the clutch or put the shift lever in the neutral position on a slope Otherwise a runaway condi tion could occur Before entering a steep slope move the shift lever down to a proper gear and never try to move the shift lever on a slope A seriou...

Page 154: ...t brake pedal while driving on the public road 1 Turn Signal Light 1 brake Pedal LH 2 brake Pedal RH 3 Pedal Interlock A Whenever traveling on the road TG1O418A When you are driving on the road observe all local traffic and safety regulations If not you can have an accident of bodily injury on a person Only the operator should ride on the tractor unless a pas senger seat is installed WARNING If th...

Page 155: ...e truck when transporting Be aware of the height of the loaded tractor and avoid low clearance areas Follow this instruction to avoid accidents WARNING Precautions when using power steering 1 Power Steering Handle 1 The power steering function is acti vated only while the engine is run ning However the steering wheel becomes slightly firmer when the engine is running at a low speed The steering wh...

Page 156: ... installed to the tractor Therefore the angle of the KIOTI emblem on the cen ter of the steering wheel may dif fer occasionally which is normal The load reaction type means that the reaction force or impact applied to the front axle is trans ferred to the steering wheel Therefore the steering wheel can be returned to its straight forward position from the turning position NOTE When driving on a ro...

Page 157: ...ower link while pulling the le ver backward lifts the lower link 3 pointhitchcontrolSYSTEM 1 Position Control Lever 2 Lock Bolt 3 The height of the lower link is pre cisely controlled proportional to the position of the lever 4 The lower link is lifted by the hy draulic energy of the tractor while it is lowered by potential energy of its own weight Therefore the implement cannot be lowered by the ...

Page 158: ...ER 1 Draft Control Lever A Lowering 1 The draft control function is used to prevent the wheels from rotating idle and the engine from stopping due to excessive draft load when the tractor is used for work which requires a lot of draft such as plowing 1 A B C 1 A B C TG1O524b 1 Top Link A Traction power is not required Rotary etc B Heavy Load Traction Work C Normal Load Traction Work 2 The draft fu...

Page 159: ...and if the lever is pulled back to its end the highest position of the lifting arm can be raised a little If the lifting arm is properly operated but abnormal noise is still heard the hydraulic system may be malfunction ing In this case let the engine idle for 10 to 15 minutes and then resume functions If the problem is still present con tact your local KIOTI Dealer The implement may shake up and ...

Page 160: ...Therefore it is not necessary to hold the lever to a certain position which is suitable for an implement with a long oper ating time such as the hydraulic motor Put the detent valve operating lever into the neutral position when the hydraulic implement is not in use If the detent valve is kept in the operating position for an extended pe riod of time the relief valve is kept open and the temperatu...

Page 161: ...c fluid is supplied from the hydraulic pump to the hydraulic port which is not connected and the pressure rises as the port is blocked However this pressure is released as the relief valve opens H11O586A 3 When the cylinder is contracted the hydraulic fluid returned from the cylinder is drained to the trans mission through the draining circuit as the operating lever is operated to the opposite dir...

Page 162: ...sert the male coupler of the im plement A clicking sound is heard when the couplers are engaged 5 Pull the hydraulic hose of the im plement to check that the couplers are properly connected 6 Start the engine and check the op erating status and leakage 1 Make sure to stop the engine be fore disconnecting it 2 Release any residual pressure in the hydraulic hoses of the imple ment and tractor by ope...

Page 163: ...n it is not released or the engine is run ning It is hard to connect and disconnect the hose and hy draulic fluid can be sprayed from the hose and get into your eyes or skin Stop the engine and wear pro tective glasses and gloves be fore work WARNING TG120 수출향 US 05 indd 25 2017 09 14 오후 6 57 52 ...

Page 164: ...MEMO MEMO TG120 수출향 US 05 indd 26 2017 09 14 오후 6 57 53 ...

Page 165: ... dismounting the implement 6 7 Draft hitch and trailer 6 8 PTO PTO shield guard 6 9 convertible pto shaft 6 21 spline if equipped 6 10 Precautions when using the pto 6 11 INSTALLING PTO SHAFT 6 12 HYDRAULIC BRAKE VALVE if EQUIPPED 6 13 Handling loader 6 15 fixation points for front end loader 6 16 Driving on slope 6 17 Joystick lever 6 18 Joystick valve 6 20 6 6 3 POINT HITCH IMPLEMENT AND LOADER ...

Page 166: ...ght of the low er link to be parallel to the pins of the implement 3 Put all the shift levers in the neu tral position 1 Implement Support 2 Lower Link 1 Check Link Pin 4 Remove the pins on either side of the check link 5 Remove the ball assembly by pushing the guide pin operating lever 1 Lever 2 Ball Assembly tg2o617a tg2O618A A40O613A PX9530 PX1053 PX1153 PX1303 6 TG120 수출향 US 06 indd 2 2017 09 ...

Page 167: ... lock pins and fix it with the snap pin Remove the implement support as necessary 1 Top Link 2 Lock pin 3 Snap Pin 6 Attach the ball assembly to the implement 1 Lower Link 2 Ball Assembly 7 When the lower link is lifted it is secured with click sound 1 Lower Link 2 Ball Assembly A40O614A A40O615A A40O616A 3 POINT HITCH IMPLEMENT AND LOADER OPERATION 6 TG120 수출향 US 06 indd 3 2017 09 15 오후 3 09 04 ...

Page 168: ...r is in its position before driving the PTO shaft The PTO shaft and universal joint shaft should not be in terfered by any surrounding parts Never go close to the rotating PTO shaft or universal joint shaft A severe accident can happen WARNING Consult your local KIOTI Deal er for selection of the univer sal joint When selecting a universal joint make sure that it is not too short to come off the i...

Page 169: ... turning the lift rod han dle 2 After adjustment fix it with the stopper Adjustment of LIFT ROD 1 Top Link 2 Lift Rod L 3 Lift Rod R 4 Check Link 5 Lower Link 6 Draw Bar 7 Lift Cylinder 1 2 7 3 4 5 6 1 2 7 3 4 5 6 TG2O601b A40O602B 3 POINT HITCH IMPLEMENT AND LOADER OPERATION 6 TG120 수출향 US 06 indd 5 2017 09 15 오후 3 09 06 ...

Page 170: ... Hook 1 Install the top link to the desired position and install the pin and lynch pin 2 Tighten the lock nut on the top link securely after adjusting top link length Adjustment of Top link Stop the engine and lower the attachment on the ground prior to disconnecting the lift rod from the lower link Check the attachment for proper support WARNING When there is no implement at tached fix the lower ...

Page 171: ...rt the set pins lynch pins and snap pins back to the implement securely to keep those safe 4 Stop the engine and move the re mote hydraulic control lever back and forth to relief the hydraulic pressure in the system before dis connecting hydraulic couplers 5 Put the top link back to its hook Hold both lower links together with a rubber band Otherwise the low er links can contact with rear tires an...

Page 172: ...Chain H11O682A H11O104a Type Drawbar Approval number To be announced Maker Daedong or Kioti Maximum horizontal load D Value N A Towable mass T 8 tonnes Maximum permissible vertical load on the coupling point 1 500kg Position of cou pling point Height above ground minimum 337 mm maximum 437 mm Distance from vertical plane passing through the axis of the rear axle minimum 860 mm maximum 860 mm PX953...

Page 173: ...haft Cover 2 PTO Shaft Cap Before you install the some kind of implement take off PTO shaft cap 2 and install the universal joint of im plement If necessary fold up the PTO shield guard 1 PTO PTO shield guard Never use any other part for pulling except draw bar Pull ing with top link ROPS and etc will cause a fatal accident Be sure to install the auxiliary safety chain when installing a trailer WA...

Page 174: ... at factory and can be switched to a 21 spline shaft depending on the implement How to Switch Spline Shafts 1 1 TG2O612a 1 PTO Shaft Cap 1 Remove the PTO shaft cap 1 1 TG2O612a 1 Snap ring 2 Use pliers for snap rings for holes to remove the snap ring PX9530 PX1053 PX1153 PX1303 6 10 TG120 수출향 US 06 indd 10 2017 09 15 오후 3 09 09 ...

Page 175: ...ary water proofing and sealing measures If such measures are not taken the guarantee could be rendered invalid When using the PTO drive with a stationary tractor ALWAYS make sure that the gears are in neutral and that the parking brake is applied Before starting up any PTO driven implement hitched to the three point linkage lift the implement to its full height and check that at least 1 4 of the t...

Page 176: ...s properly seated to the groove of the PTO shaft 1 Universal Joint H11O682A To avoid accidents always make sure that all PTO guards are in position and stay well clear of the driveline when us ing the PTO Always disengage the PTO and stop the engine before connecting disconnecting or adjusting implements that are connected to it Before driving an implement through the PTO ALWAYS make sure that all...

Page 177: ...heck if the brake brand and types of the trailer are suitable with as below Trailer Brake Valve Brand BOSCH Model Trailer brake valv BV1R Oil 12 Fluid type Mineral hydraulic oil identical to the oil of the tractor Dimensions Piston Ø12 mm Nominale pressure 250 bar Maximal trailer brake pressure 140 10 bar Installation area Rear of tractor 2 Connect the hydraulic hose for trailer brake operation to...

Page 178: ...ng the plug from the coupler to connect the brake hose make sure that no foreign material enters the coupler WARNING Never exceed a speed of 25km h 15 mph when travelling with hydraulically braked trailers If the number of brake opera tion increases during long dis tance driving the oil tempera ture rises and the area around the coupler can be hot Be careful not to get burned PX9530 PX1053 PX1153 ...

Page 179: ...r detailed information about instal lation and use of the front loader refer to the separate manual of the loader Check the transmission fluid level and add fluid as neces sary after installing an imple ment IMPORTANT TG2O606C 3 POINT HITCH IMPLEMENT AND LOADER OPERATION 6 15 TG120 수출향 US 06 indd 15 2017 09 15 오후 3 09 14 ...

Page 180: ...ing bracket at indicated point WARNING fixation points for front end loader Flywheel housing Front axle frame 2 Front axle frame 1 Flywheel housing Front axle frame 2 Front axle frame 1 A43O638A PX9530 PX1053 PX1153 PX1303 6 16 TG120 수출향 US 06 indd 16 2017 09 15 오후 3 09 19 ...

Page 181: ...llast are installed H11O556A Driving uphill H11O557A Driving downhill To avoid injuries Keep the loader arm as low as possible when driving on a slope WARNING When driving on downhill with the empty bucket and rear ballast in keep the bucket end of the tractor uphill In other words drive forward on uphill and backward on downhill 3 POINT HITCH IMPLEMENT AND LOADER OPERATION 6 17 TG120 수출향 US 06 in...

Page 182: ...over Parking with loader installed stalled keep the rear ballast toward the higher level of the ground In other words drive backward on uphill and forward on downhill Use the 4WD to increase traction when driving on a slope with the loaded bucket and rear ballast in stalled Set the bucket and implement as low as possible for vehicle stability and safety while driving unless there are obstacles on ...

Page 183: ...he boom is up in the air the boom can fall freely and lead to the accident WARNING 4 Down dump The boom can be lowered and the bucket can dump by operating the joystick lever to the front right posi tion 2 o clock position 4 Down dump The boom can be lowered and the bucket can dump by operating the joystick lever to the front right posi tion 2 o clock position However these two operations may not ...

Page 184: ...t for several times to remove residual pressure in the hydraulic hose IMPORTANT To avoid accidents Pressurized diesel fuel or hy draulic fluid may be sprayed on your skin or eyes lead ing to a severe injury or even death To check leakage use a board and wear protective gloves and goggles If your eyes come into contact with the hydraulic fluid seek medical attention immediately Never try to disconn...

Page 185: ...BIN K 7 13 Changing engine oil and replac ing filter l 7 13 Checking and Replenishing urea tank AT 7 15 Replacing transmission fluid and filter m 7 16 Changing front axle case oil n 7 18 Adjusting Brake Pedal o 7 18 Bleeding brake fluid line 7 20 Lubricating Grease LOCATIONS p 7 21 Checking Wheel Bolt nut Torque q 7 22 REPLACING Fuel Filter s 7 23 REPLACING Air Cleaner Primary Element t 7 24 Check...

Page 186: ... 34 Checking caB cushion rubber Ah 7 34 replacing air filter Ai 7 34 Check and clean cab air intake filter AU 7 35 Flush cooling system and changing coolant Aj 7 37 Antifreeze 7 39 Draining water from clutch housing al 7 39 Checking and replacing wiper am 7 40 Replacing Fuse an 7 42 Replacing cabin fuse ao 7 44 slow blow fuse ap 7 44 Replacing bulb aq 7 45 TG120 수출향 US 07 indd 2 2017 10 26 오후 1 20...

Page 187: ...evel cold add premixed coolant as needed F G AC Seat Belt Check the condition of seat belt and mounting hardware Repair or replace as needed Tires Check for wear damaged tires and ensure for proper sized tires and correct air pressure Parking Brake Check operation and adjust if required Clean Pedals Clean brake pedals travel control pedal clutch pedal and footrest area H General Items Check for lo...

Page 188: ...ion fluid Change M 4 Front axle oil Change N 5 Front axle pivot Adjust 6 Engine start system Check 7 Greasing Apply P 8 Wheel bolt torque Check Q 9 Battery condition Check 3 W 10 Air cleaner element Clean 1 T AF Replace 2 11 Fuel filter element Replace S 12 Fan belt Air con belt Adjust 3 V AB 13 Clutch pedal free play Adjust O 14 Brake pedal free play Adjust R maintenance schedule chart TG120 수출향 ...

Page 189: ...an G Check Z Replace 16 Power steering hose and oil line Check AA Replace 17 Fuel line Check U Replace 18 Intake air hose Check X Replace 3 19 PTO shaft and guard condition Check 20 3 point hitch and draw bar condition Check 21 Secure pins Check 22 Tire pressure and damage Check 23 Parking brake condition Check 24 Toe in Adjust Y TG120 수출향 US 07 indd 5 2017 10 26 오후 1 20 42 ...

Page 190: ...ght bulb Replace AQ 34 Urea pump filter Replace 4 AT must be done after the first 10 or 50 hours of operation 1 Air cleaner should be cleaned more often in dusty conditions than in normal condition 2 Every year or every 6 times of cleaning 3 Replace only if necessary 4 Every 3 year The items listed above marked are registered as emission related critical parts by KIOTI in U S EPA ex haust emission...

Page 191: ...YN 29 Petro Canada Duratran XL Synthetic Blend 6 Front axle oil 2 9 11 SAE 90 gear oil or better or same as T M oil 7 Brake oil 0 12 0 47 Shell Tellus S2 M 68 or Shell Tellus S2 MX 68 8 Grease Ref to Grease fitting location in chapter 7 A little Multi purpose type grease LUBRICANTS To prevent serious equipment damage use only genuine KIOTI fluids oils and greases or equivalents Check the oil level...

Page 192: ...he front section of the hood until it is locked into its original position 3 Do not apply excessive force to the lever to fix the hood The hood can be damaged Checking and adding fuel C The fuel tank cap is automatically locked as it is tightened To fuel unlock the cap with the ignition key before opening it 1 Fuel Tank Cap 2 Locking Device Fuel Tank Capacity 34 3 U S gal 130 L TG1O702A Never open...

Page 193: ...se the fuel injection pump to malfunction use the strainer when refuelling CAUTION Checking Transmission Fluid Level D 1 Park the machine on a flat surface lower the implement and shut off engine 2 Depress the brake pedals and ap ply the parking brake 3 Set all shift levers into the neutral position 4 Stop the engine 1 Oil Dipstick A Oil level is acceptable within range Be careful not to spill dur...

Page 194: ...r the implement 3 If the engine was just running wait for approx 5 minutes before checking the oil level 1 Oil Dipstick A Oil Level is Acceptable Within This Range To avoid personal injury Be sure to stop the engine be fore checking the oil level CAUTION If oil level is low do not run engine Never add the oil over the up per limit Be sure to check the oil level after installing hydraulic implement...

Page 195: ... case of leakage add anti freeze and water in the specified mixing ratio up to the middle of the range 3 The tractor is furnished in the factory with a mixture of anti freeze ethyl ene glycol and water in a ratio of 50 50 which is usable in any season 1 Reservoir Tank A FULL B LOW When using oil of different maker or viscosity from the previous one remove all of the old oil Never mix two dif feren...

Page 196: ...ooth operation 2 You should adjust this pedal if an incorrect measurement is found See maintenance code O and R in this chapter To avoid accidents Be sure to stop the engine be fore removing the screen CAUTION Bonnet Grill and screen must be clean from debris to pre vent engine from overheating and to allow good air intake for the air cleaner IMPORTANT When checking the brake ped als separated bot...

Page 197: ...g tractor 2 Replace if damaged Changing engine oil and replacing filter l 1 Park the tractor on a level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 3 Remove the drain plug at the bot tom of the engine and drain the oil completely All the used oil can be drained out easily when the engine is still warm Be sure to put the drain plugs ...

Page 198: ...er Included 3 8 U S gal 14 4 L The engine oil is very hot while the engine is running or right after the engine is stopped Be careful not to be burned Avoid oil contact while chang ing or adding engine oil and wear eye protection to prevent eye contact WARNING The engine oil filter should be replaced when changing the en gine oil NOTE Prolonged and repeated con tact with the engine oil may cause s...

Page 199: ...ea tank AT The urea tank is located in the left side of the vehicle Its purpose is re duction of NOx and urea should be added to the tank regularly Make sure to use genuine urea according to ISO 22241 ap proved by Ministry of Environ ment Using self produced or di luted urea or other substance instead can damage the after treatment system WARNING Urea is soluble liquid used to reduce NOx As it is ...

Page 200: ... tractor us ing a filter wrench Replacing transmission fluid and filter m The transmission fluid should be changed if it is contaminated or after the transmission is serviced or every 800 hours of operation When chang ing the transmission fluid make sure to change the fluid filter However replace the filter only at initial 50 hours and every 400 hours operation afterward 1 Park the tractor on a le...

Page 201: ...before changing the fluid or replacing the filter Cool down the fluid sufficient ly You can get burned by hot fluid CAUTION To prevent serious damage to the hydraulic system use only a KIOTI genuine filter Do not operate the tractor with heavy load right after chang ing the transmission fluid Run the engine at medium speed for a few minutes to prevent damage to the hydraulic sys tem IMPORTANT 1 Ai...

Page 202: ...bevel case be fore checking the oil level 6 Add oil as necessary and tighten the oil filler plugs and oil level checking plug 1 Oil Filler Plug 2 Checking Oil Plug 3 Drain plug Front Axle Oil Capacity 2 9 U S gal 11 L a40oh02a 1 Brake Pedal 2 Push Rod 3 Lock Nut 4 Master Cylinder A Free Play Adjusting Brake Pedal o Brake pedal free play 1 Slightly depress the brake pedal and measure its free play ...

Page 203: ...s free play is out of the specified value adjust the free play with the bolt Tighten the mounting nut firmly af ter adjustment 1 Brake Pedal LH 2 Brake Pedal RH 3 Adjusting Bolt A Free play difference between brake pedals Make sure that the push rod does not push the piston with the pedal released WARNING Free play difference between brake pedals LH RH Less than 0 276 in 7 mm TG120 수출향 US 07 indd ...

Page 204: ...th fluid so that it does not get empty 5 Repeat the step 4 until there is no air bubble coming out from the bleeder 6 After bleeding is completed tighten the bleeder with the brake pedal 2 depressed 7 Bleed the other side of brake line by repeating the steps from 2 to 6 8 The fluid level of the brake fluid tank 1 should be at the upper limit after bleeding the line S40O618B Brake Fluid Capacity 0 ...

Page 205: ...en applying it Lubricating Grease LOCATIONS p 1 Front bracket axle pivot TG1O745A 1 Main Shift Lever TG1O746A 1 Bevel Gear Case LH RH TG1O747A 1 Top Link 2 Lift Rod LH RH 2 2 1 1 1 1 2 2 TG2O716A 3 1 2 2 3 1 1 1 2 2 TG1O742A 1 Hydraulic lift cylinders pin 2 Top link bracket 3 Support Hyd lever 1 1 TG1O743A 1 Rear bracket axle pivot TG120 수출향 US 07 indd 21 2017 10 26 오후 1 20 47 ...

Page 206: ...ening Torque Front wheel Bolt 196 225 N m 144 166 lbf ft 20 23 kgf m Nut Rear wheel Bolt 275 319 N m 203 235 lbf ft 28 32 5 kgf m Nut To avoid personal injury Never operate tractor with a loose rim wheel or axle Any time bolts and nuts are loosened retighten to speci fied torque Check all bolts and nuts fre quently and keep them tight CAUTION 1 Aux Ram Cylinder LH RH 1 1 1 1 TG2O715b TG120 수출향 US ...

Page 207: ...the spring pressure Rotate the element to clockwise to lock the element into the casing 6 Fit a new seal to the casing and lightly lubricate the seal face with clean fuel oil 1 Filter Element 2 Thread 3 Seal 4 Filter Casing 7 Check that the thread on the inside of the element is not damaged 8 Fit the filter assembly to the fuel filter head and tighten by hand until the filter assembly contacts the...

Page 208: ...replacement refer to the instruction for replacing the air cleaner filter for every year To clean the element use only clean dry compressed air on the inside of the element Air pressure at the nozzle must not exceed 29 psi 2 kgf cm Maintain reasonable distance between the nozzle and the filter REPLACING Air Cleaner Primary Element t The air cleaner will only fulfill its function if it is correctly...

Page 209: ...eed 100 hours in 6 months 1 If the hose clamps are loose apply a slight coat of lubricant onto the threads and securely tighten it 2 The fuel pipe is made of rubber and ages regardless of period of service Change the fuel pipe to 1 1 TG5O720a gether with the hose clamps every two years and securely tighten 3 If the fuel pipes and hose clamps are found damaged or deterio rated earlier than two year...

Page 210: ...elt tension A 4 If the tension is insufficient turn the tension adjusting bolt clock wise to adjust the tension to the standard tension range 5 Replace the fan belt if it is dam aged cracked or worn To avoid personal injury Be sure to stop the engine be fore checking belt tension CAUTION Belt deflection for proper fan belt tension A 0 19 in 5 mm 1 Battery 2 Battery Switch Battery w PrecautionS for...

Page 211: ... wear eye protection while working on the battery The battery fluid can hurt your eyes Use only the battery with the specified voltage Otherwise it may cause a fire WARNING PX1303 3 Apply grease to the terminals and cable end in order to prevent cor rosion TG2O772A 1 Battery 2 Battery Switch 1 Battery Switch A OFF B ON When the battery switch is set in the OFF position power is blocked When it is ...

Page 212: ...ntra tion is too low during the win ter season the battery may be frozen Do not start the engine when the battery is frozen Try to warm it up first If the battery is not securely installed the battery case and electrolytes could be damaged by vibration To prevent the battery acid from contacting the terminals apply grease around the battery terminals and connections CAUTION Never check the charge ...

Page 213: ... front B Wheel to wheel distance at rear 1 Park tractor on a flat place 2 Turn steering wheel so front wheels are pointed straight ahead 3 Lower the implement lock the parking brake and stop the engine 4 Measure distance between tire beads center at front of tire and hub height TG2O723A 5 Measure distance between tire beads at the rear of tire and hub height 6 Front distance should be 0 08 0 31 in...

Page 214: ... Checking Radiator Hose and Clamp z Check to ensure the radiator hoses are free from damage and are tight ened properly every 200 hours or ev ery 6 months whichever comes first 1 If the hose clamps are loose or water leaks from hose tighten clamps securely 2 If the radiator hoses are swollen hardened cracked or otherwise damaged you must replace the hoses Failure to do so could lead TG2O724A to co...

Page 215: ... refer to Engine troubleshooting in chap ter 8 before starting the engine Precaution at Overheating 1 Power Steering Oil Line Power steering line Aa 1 Check to see that all hydraulic lines and hose fittings are tight and undamaged 2 If damage is found you should re place the hose at once TG2O725A 1 Stop the engine and apply the parking brake 2 Press the belt between the pul ley with force of 9 92 ...

Page 216: ...n is blocked by dirt clean with a soft brush or cloth using tab water CAUTION 1 2 1 2 TG2O726A 1 Adjusting Bolt 2 Lock Nut Adjusting Front Axle pivot Ad If the front axle pivot pin adjustment is not correct front wheel vibration can occur causing vibration in the steering wheel ADJUSTING PROCEDURE Loosen the lock nut tighten the ad justing screw all the way and then loosen the screw by 1 6 turn Re...

Page 217: ...rding to driving conditions Re place the filter according to the fol lowing proce dure 1 Open the hood and check the air cleaner housing for damage 2 Release the air cleaner clip and remove the front cover 3 Clean the inside of the air cleaner housing by blowing compressed air through it 4 Replace the element assembly check the housing for damage Replace filter assembly if neces sary 5 Install the...

Page 218: ...r the air inlet The mass air flow sensor is in stalled behind the air cleaner Therefore do not apply com pressed air into the air cleaner housing with the secondary filter safety filter removed CAUTION Check the linkage and damage of the air conditioner hose and pipe Checking caB cushion rubber Ah Check the damage of the cab cush ion rubber Checking air conditioner hose Ag 1 After loosening bolts ...

Page 219: ...er precautions noted by the manufacturers WARNING Tractor with cabs have no protection against dangerous substances but have a protec tion against dust Category 2 If the tractor is used to spray phytosanitary products or chemicals generally thought of as hazardous to health the operator must wear individual protections mask suitable to the harmfulness of the actual product used WARNING Always wear...

Page 220: ... individual protec tions when working in particu larly dusty environment CAUTION Replace filters with original spares only NOTE Dispose of filters correctly in accordance with local regula tions Be responsible for the environment IMPORTANT 1 1 TG1O753A Remember that the cab filter is not suitable for chemicals in general Absolute protection against these products can therefore only be achieved by ...

Page 221: ... place the filters at the intervals specified by the filter manu facturer Contact your Dealer if specific filters against chemicals must be used CAUTION Always wear the right sort of personal protective equipment to protect against the harmful products used WARNING Flush cooling system and changing coolant Aj 1 Drain Cock 1 Stop the engine and let it cool 2 To drain the coolant open the radi ator ...

Page 222: ... by hot steam Make sure to remove it after the coolant is cooled down enough Even though the coolant is cooled down turn the cap to its first stop and then wait un til it is depressurized before removing the cap completely CAUTION Do not start engine without coolant Use clean fresh water and anti freeze to fill the radiator and reservoir tank When the anti freeze is mixed with water the anti freez...

Page 223: ...he concentrated anti freeze When the coolant level drops due to evaporation add water only In case of leakage add an ti freeze and water in the speci fied mixing ratio Antifreeze absorbs moisture Keep unused antifreeze in a tightly sealed container Do not use radiator cleaning agents when antifreeze has been added to the cooling wa ter Antifreeze contains an anti corrosive agent which will react w...

Page 224: ...dle Disconnect the washer fluid hose and then install a new wiper arm to its position by aligning it to the proper angle Checking and replacing wiper am Inspection TG1O756A Replacement 1 Wiper Arm 2 Wiper Fixing Lever 3 Wiper Blade H11O649a 1 Set the wiper upright to replace the wiper blade 2 Hold the blade with one hand and press the blade fixing lever with the other hand to separate the blade fr...

Page 225: ...hen the wiper blade is sepa rated the wiper arm should not contact the windshield or rear glass The glass can be damaged CAUTION When wiping the windshield set the wiper blade upright spray water onto the glass with a hose and wipe the glass with clean cloth If the wiper blade is frozen to the glass in a cold weather or there is not washer fluid never operate the wiper In order to prevent damage o...

Page 226: ...acing Fuse an TG1O757b TG1O767b TG1O494A There are marks for the fuse capac ity and location on the cover of the fuse panel Replace the fuse accord ing to the following procedure 1 Turn the key switch to the OFF position and turn off all the electri cal devices 2 Open the fuse box cover and check the fuse in question using fuse tongs 1 Fuse Storage Case 2 Fuse TG120 수출향 US 07 indd 42 2017 10 26 오후...

Page 227: ...acity higher than specified on the fuse box cover If using a faulty fuse steel wire or foil the electrical de vice can be damaged or even catch a fire WARNING If the replaced fuse is blown soon it is probable that the wir ing system is faulty In this case contact your local KIOTI Dealer If the fusible link relay or other electrical component is faulty contact your local KIOTI Dealer NOTE TG120 수출향...

Page 228: ...s to protect the electrical devices in the cabin excluding the body The fuse in this box can be re placed with the same method for the fuse in the body fuse box 1 Slow Blow Fuse slow blow fuse ap The slow blow fuse is to protect the electric wiring If it is blown find and repair the cause and replace it with a new genuine part Slow Blow Fuse 60A 1 1 TG1O758A TG120 수출향 US 07 indd 44 2017 10 26 오후 1...

Page 229: ...W 5 Work lamp 21W 6 Cluster Charging warning light 3W Indicator Others 1 4W 7 Backup lamp 10W Using a non approved slow blow fuse can damage elec trical systems in the tractor severely Refer to the chapter Trouble shooting in this manual or contact your local KIOTI Dealer for specific information dealing with electrical prob lems IMPORTANT Headlamp 1 Handle A Pull B Open 1 Turn the key switch to t...

Page 230: ...o remove the bulb If the bulb is blown re place it with a new one with the same capacity 1 Connector 2 Safety Spring TG1O734A 5 Installation is carried out in reverse order of removal Be careful not to touch the new bulb with your finger s to ensure its original life time If you need to clean the bulb use alcohol with a lint free rag TG1O735A TG120 수출향 US 07 indd 46 2017 10 26 오후 1 20 55 ...

Page 231: ...ng part of the halogen bulb The bulb life can be shortened by finger prints dust and moisture or the bulb even can be broken Clean it with soft cloth Be careful of the following when re placing the halogen bulb Replace the bulb after it is cooled down Do not touch the glass of the bulb Handle the bulb with care and be careful not to scratch or rub it Do not let the bulb contact with liq uid when i...

Page 232: ...it Then install a new bulb with the same capacity 1 Work Lamp Bulb TG1O737A room lamp 1 Room Lamp 1 Fit a flat bladed screwdriver into the edge of the room lamp and pry off the room lamp cover A40O714A H11O666A 1 Room Lamp Bulb 2 Remove the room lamp bulb by pulling it up Install a new bulb TG120 수출향 US 07 indd 48 2017 10 26 오후 1 20 56 ...

Page 233: ...talled on the rear fender TG1O509A 2 Unscrew the mounting bolts from the inside of the rear fender 1 Protective Cover 2 Mounting Bolt A40O716A 1 Turn Signal Lamp RR Bulb 3 Remove the bulb by turning its socket counterclockwise Install a new bulb A40O717A TG120 수출향 US 07 indd 49 2017 10 26 오후 1 20 57 ...

Page 234: ...g it down lightly to remove it Install a new bulb Do not touch the bulb if it is still illuminated or right after it is turned off You can be burnt by the hot bulb CAUTION For some bulbs which require delicate handling or work pro cess contact your local KIOTI Dealer Do not touch the illuminating glass part of the halogen bulb The bulb life can be shortened by finger prints dust and moisture or th...

Page 235: ...ng a bulb make sure to put the key switch and the switch for the correspond ing bulb to the OFF position Install a new bulb with the same capacity after removing the installed bulb CAUTION TG120 수출향 US 07 indd 51 2017 10 26 오후 1 20 58 ...

Page 236: ...MEMO MEMO TG120 수출향 US 07 indd 52 2017 10 26 오후 1 20 58 ...

Page 237: ...8 8 storage AND DISPOSAL Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 3 Usage and disposal 8 4 TG120 수출향 US 08 indd 1 2017 09 14 오후 7 00 34 ...

Page 238: ... rods with grease 7 Remove the battery from the tractor Store the battery follow ing the battery storage proce dures 8 Keep the tractor in a dry place where the tractor is sheltered from rain Cover the tractor 9 Clean the engine components as well as the tractor 10 Add grease to all the grease fit ting 11 Flush the cooling system and drain water from it Also add an tifreeze as well as water 12 Cho...

Page 239: ...e cover from the ex haust pipe 9 Get onto the tractor and start the engine 10 Check if the instrument panel and all parts operate correctly while running the engine for a few minutes Using tractor after stor age To avoid injury Never clean the tractor body while the engine is running Never run the engine in an enclosed area without proper ventilation system in order to prevent poisoning by exhaust...

Page 240: ...ispose it according to the regulations 3 Avoid working under high load as it can cause excessive exhaust gas which is harmful to the environ ment 11 Drive the tractor outside and check if it is operating properly Park the tractor outside and idle engine for at least 5 minutes Stop the engine and visually in spect the tractor Check if there is leakage 12 Start the engine release the parking brake a...

Page 241: ...9 9 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TROUBLESHOOTING TG120 수출향 US 09 indd 1 2017 09 14 오후 7 00 50 ...

Page 242: ...ection lines the fuel pump will not work properly To attain proper fuel injection pressure check carefully for loosened fuel cap nut etc Loosen air vent screw over fuel filter and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of in jection nozzle This is caused when water or dirt is mixed in the fuel Clean the nozzle injection piece being careful ...

Page 243: ... firmly 2 When output is insufficient Valve out of adjustment Adjust to proper valve clearance Inlet 0 25 mm 0 010 in Exhaust 0 30 mm 0 012 in Air cleaner is dirty Clean the element at every 100 hours of operation Replace the element at every 1 year of operation Fuel injection pressure is wrong Adjust it to 184 Kgf cm or replace the injection nozzle 3 When color of exhaust is specially bad Fuel is...

Page 244: ... and apply grease 4 Steering wheel is not operating prop erly Steering wheel is heavy or vibrate The toe in is incorrect Adjust it again The tire inflation pressure is different Inflate the left and right tires into the specified pressure Each connection is loose Re tighten each connection and replace the part Steering wheel play is excessive The steering wheel shaft is worn Have it repaired in a ...

Page 245: ...s cannot be turned on or are dim The fuse is blown Check the wiring and replace the fuse The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them The battery electrolyte level is low Charge the battery Battery cannot be charged Check the battery and alternator Horn does not sound The horn switch is faulty Replace or see KIOTI dealer The wiring is fault...

Page 246: ...r it 8 A C performance is poor Abnormal noise occurs The internal parts are not sufficiently lubricated Add lubricant The belt is loose Adjust the belt tension The bracket is loose Tighten its bolts again Inner and outer components are damaged Check and repair them Refrigerant and oil are leaking The sealing washer is broken Replace it The tightening bolt is loose Tighten it High temperature and l...

Page 247: ...10 10 INDEX INDEX 10 2 TG120 수출향 US 10 indd 1 2017 10 20 오후 6 01 17 ...

Page 248: ... 32 ADJUSTING PROCEDURE 7 28 ADJUSTING TOE IN Y 7 29 ADJUSTMENT OF LIFT ROD 6 5 ADJUSTMENT OF STABILIZER 6 7 ADJUSTMENT OF TOP LINK 6 6 AIR CONDITIONER BELT TENSION AB 7 31 AIR CONDITIONER MAINTENANCE 4 56 ALLOWABLE TOLERANCE OF FREE PLAY BETWEEN LH AND RH BRAKE PEDALS 7 19 ANTENNA 4 50 ANTIFREEZE 7 39 b BATTERY CHARGING LAMP 4 14 BATTERY SWITCH 7 27 BATTERY W 7 26 BELTSAND RUBBER PARTS 2 10 BI LE...

Page 249: ...T BELTAND CABIN K 7 13 CHECKING TRANSMISSION FLUID LEVEL D 7 9 CHECKING WARNING LAMPS 5 6 CHECKING WHEEL BOLT NUT TORQUE Q 7 22 CLEANINGAIR CONDITIONER CONDENSER AC 7 32 CLEANING GRILL RADIATOR SCREEN G 7 12 CLUTCH PEDAL 4 29 CLUTCH REACTION SPEED SETTING BUTTON POWER SHUTTLE 4 34 COMBINATION SWITCH 4 6 COMPONENTS FORADDITIONAL FRONT WEIGHT 4 68 CONNECTINGAND DISCONNECTING IMPLEMENT 5 24 CONNECTIO...

Page 250: ...URE WARNING LAMP 4 14 ENGINE SERIAL NUMBER 2 6 ENGINE TROUBLESHOOTING 9 2 ENTRANCE 4 42 ESSENTIAL REPLACEMENT PART 2 8 EVACUATOR VALVE 7 24 EXTERIOR DEVICES 4 42 EXTERIOR VIEW 4 3 EXTERNAL DIMENSIONS 3 2 EXTERNAL LIFT LEVER 4 40 f FILTERS 2 9 FIXATION POINTS FOR FRONT END LOADER 6 16 FLUSH COOLING SYSTEMAND CHANGING COOLANT AJ 7 37 FOOT THROTTLE 4 32 FORCED DeSOx WARNING LAMP 4 18 FRONT WHEEL INST...

Page 251: ...CTION OF WARRANTY 2 1 IF YOU MOVE 2 5 IMPLEMENT LIMITATIONS 3 14 INDEX 10 1 INFLATION PRESSURE 4 61 INITIAL OPERATION 5 2 INSIDE REAR VIEW MIRROR 4 51 INSPECTION 7 39 INSTALLING PTO SHAFT 6 12 INSTRUMENT PANEL 4 11 INTERIOR DEVICES 4 41 INTRODUCTION 2 2 j JOYSTICK LEVER 6 18 JOYSTICK LEVER 4 38 JOYSTICK VALVE 6 20 JUMP STARTING 5 9 k KEY SWITCH 4 5 l LICENSE PLATE LAMP 7 49 LOADING INTOAND UNLOADI...

Page 252: ... LAMP 4 16 PARKING BRAKE LEVER 4 31 PARKING WITH LOADER INSTALLED 6 18 POSITION CONTROL LEVER 4 37 POST WARRANTY SERVICE 2 5 POWER SHUTTLE 3 12 POWER SOCKET ASHTRAY HANGER 4 51 POWER STEERING LINE AA 7 31 POWER SWITCH 4 54 PRECAUTIONAT OVERHEATING 7 30 PRECAUTION FOR INSTALLING HOW TO USE TOP LINK HOLES 6 6 PRECAUTIONS BEFORE OPERATION 1 2 PRECAUTIONS DURING OPERATION 1 5 PRECAUTIONS FOR HANDLING ...

Page 253: ... 7 44 REPLACING FUEL FILTER S 7 23 REPLACING FUSE AN 7 42 REPLACING TRANSMISSION FLUIDAND FILTER M 7 16 ROOM LAMP 7 47 ROOM LAMP 4 50 s SAFETY 2 6 SAFETY DECAL MAINTENANCE 1 17 SAFETY PRECAUTIONS 1 1 SAFETY PRECAUTIONS DURING SERVICING 1 10 SAFETY PRECAUTIONS WHEN USING THE LOADER 1 14 SEATADJUSTMENT 4 35 SEAT BELT 4 36 SEAT SLIDING 4 35 SEATBACK RECLINING 4 35 SHUTTLE SHIFT LEVER 4 25 SIDE TO SID...

Page 254: ...LESHOOTING 9 4 TRANSMISSION SERIAL NUMBER 2 7 TRAVELING SPEED 3 11 TREAD 4 62 TROUBLESHOOTING 9 1 TURN SIGNAL LAMP 4 15 TURN SIGNAL LAMP FRONT 7 49 TURN SIGNAL LAMP REAR 7 48 TURN SIGNAL LIGHT SWITCH 4 7 TURNING 5 15 u UNLOCKING THE DOOR 4 43 USAGEAND DISPOSAL 8 4 USING TRACTORAFTER STORAGE 8 3 v VEHICLE IDENTIFICATION NUMBER 2 6 VENT SWITCH 4 54 w WARMING UP 5 8 WARRANTY CLAIM 2 4 WARRANTY PRE DE...

Page 255: ...LLED 6 17 WHEN OPERATING THE PTO 1 9 WHEN PARKING THE TRACTOR 1 9 WHEN STARTING THE ENGINE 1 5 WHEN UNLOADED BUCKETAND REAR BALLASTARE INSTALLED 6 17 WHEN USING THE 3 POINT HITCH 1 10 WIPER 4 44 WORKING LIGHT 4 44 TG120 수출향 US 10 indd 9 2017 10 20 오후 6 01 18 ...

Page 256: ...TG120 수출향 US 10 indd 10 2017 10 20 오후 6 01 18 ...

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