CynkoMet N-233 Series Instructions For Use And Operation Download Page 51

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Cynko

Met

N-233

Page 51

Table 5

No.

Material type

Volume

weight [kg /

m3]

Root:

raw potatoes

700 - 820

steamed mashed potatoes

850 - 950

dried potatoes

130 - 150

sugar beet - roots

560 - 720

fodder beet - roots

500 - 700

Organic fertilizers:

Old manure

700 - 800

Long laying manure

800 - 900

10 Fresh manure

700 - 750

11 compost

950

– 1 100

12 dry peat

500 - 600

13 Mineral fertilizers:

14 ammonium sulfate

800 - 850

15 potassium salt

1 100

– 1 200

16 superphosphate

850

– 1 440

17 basic phosphate

2 000

– 2 300

18 potassium sulphate

1 200

– 1 300

19 kainite

1,050

– 1 440

20 lime-rich ground fertilizer

1,250 - 1,300

Summary of Contents for N-233 Series

Page 1: ...hine Symbol Type N 233 Serial number The serial number is stamped on the nameplate and on the front beam of the upper frame of the machine The rating plate is riveted to the front beam of the upper frame When buying the machine check the conformity of the serial numbers stamped on the spreader with the serial number written in the warranty card in the sales documents and in the instruction manual ...

Page 2: ...tenance and trouble free operation of the machine According to the Regulation of the Minister of Infrastructure of 31 December 2002 on the technical conditions of vehicles and obligatory equipment the manufacturer announces that the agricultural tractors and low speed vehicles and trailers designed to connect with these vehicles should be marked with a distinctive plate section 3 6 figure 2 The pl...

Page 3: ...ES BASIC EQUIPMENT OF THE MACHINE The machine is designed in accordance with the applicable standards documents and legal regulations currently in force DETERMINATION OF DIRECTIONS IN THE MANUAL Left side side to the left hand of the observer facing in the direction of travel of the machine forward Right side the right hand side of the observer facing in the direction of travel of the machine forw...

Page 4: ...CynkoMet N 233 Page 4 ...

Page 5: ...ery and amending Directive 95 16 EC OJ L157 of 09 06 2006 pages 24 86 Regulations of the Minister of Economy of 21 October 2008 on essential requirements for machines Journal of Laws of 2008 no 199 item 1228 For the conformity evaluation the following harmonized standards have been used PN EN ISO 4254 1 Farm Equipment Safety Part 1 General requirements of 2014 PN EN 690 Agricultural machinery Manu...

Page 6: ...21 3 7 Description of residual risk 25 3 8 Residual risk assessment 26 3 9 Information and warning stickers 26 4 Information regarding use 30 4 1 Technical characteristics 30 4 2 Description of construction and operation 31 4 2 1 General description 31 4 2 3 Brake system working and parking brake 34 4 2 4 Electrical installation lighting and signaling 36 4 3 Rules of proper use of the spreader 38 ...

Page 7: ...ll and brakes 66 6 5 Maintenance of the drive axle 67 6 6 Mounting the adapter s drum guard 67 6 7 Adapter support 69 6 8 Operation of the floor conveyor 70 6 9 Handling electrical equipment 72 6 10 Lubrication 72 6 11 Storage and maintenance 76 6 12 Adjustment of conveyor drive and adapter drive chain tension 77 6 13 Blockade of adapter drums 78 6 14 Troubleshooting 79 7 Transport 82 8 Spreader c...

Page 8: ...ation and recommendations the observance of which is absolutely necessary in the text are highlighted in bold or preceded by the word CAUTION Information descriptions of threats and precautions as well as commands and orders related to the safety of use are highlighted in the manual with a sign and also mentioned in the chapter SAFETY OF USE CAUTION CAUTION The operating instructions must absolute...

Page 9: ...er frame figure 1 When buying the spreader check the compatibility of the serial numbers on the machine with the number written in the WARRANTY CARD in the sales documents and in the USER S MANUAL Figure 1 Location of the nameplate and issue of the serial number 1 nameplate 2 serial number CAUTION CAUTION It is forbidden to use the spreader when the nameplate is illegible or has been removed from ...

Page 10: ...dels a N 233 5 Model with 4 5t load capacity equipped with non tilting side walls with a height of 0 75m A2HS adapter b N 233 6 Model with 4 5t load capacity equipped with non tilting side walls with a height of 0 75m A4VS adapter ...

Page 11: ...wall OPTION The rear hydraulic wall item 1 secures the cargo against being spread on the road It makes it possible to transport bulk material on public roads without dismounting the adapter b Rear wall OPTION The rear wall makes it possible to use the spreader as a self dumping transporter 1 ...

Page 12: ...ly mounted on the A4VS P adapter Deflectors make it possible to control the width over which material is spread d A2HS adapter The horizontal A2HS adapter consists of a bolted frame and two horizontal drums with shredding blades with a diameter of 400 mm ...

Page 13: ... pneumatic brake system OPTION Section 4 2 6 g Hydraulic brake system OPTION Section 4 2 6 Tab 1 Basic and optional equipment table N 233 5 N 233 6 Single circuit pneumatic brake system X X Double circuit pneumatic brake system Hydraulic brake system Wheels 400 60x15 5 X X Rear hydraulic wall Rear wall A2HS adapter X A4VS P adapter X Deflector Legend X standard equipment optional equipment ...

Page 14: ...ecember 2002 on technical conditions of vehicles and the scope of their necessary equipment Failure to follow the transport and loading of goods specifications described by the manufacturer and the rules on road transport in force in the country in which the spreader is used will void the warranty service and is regarded as use of the machine incompatibly with its purpose Models equipped with hydr...

Page 15: ...cludes all activities related to correct and safe operation and maintenance of the machine Therefore the user is obliged to read the contents of the user s manual of the spreader and the warranty card and adhere to the recommendations contained therein comply with maintenance plans and mechanism regulation instructions comply with general safety regulations while working read the contents of the i...

Page 16: ...uring operation adhere to all instructions contained in the manual Before every start up check the spreader for operational safety completeness of all screens tightness of all the screws if there are no cracks on the structure or visible damage proper tension of the feeder chain section 6 8 Entering the spreader is possible only during absolute motionlessness of the machine and disconnection of th...

Page 17: ...and disconnection of the PTO from the tractor The presence of persons between the tractor and spreader is prohibited until the vehicle is secured against rolling by means of the parking brake handbrake and wedges under the wheels The permissible transport speed 30 km h cannot be exceeded It is forbidden to transport people or animals on the spreader It is forbidden to enter into the loading platfo...

Page 18: ...of the spreader check its technical condition especially the condition of the coupling system drive system brake system and light signaling system The machine is marked with information and warning inscriptions in the form of stickers as specified in table no 2 The user is obliged to constantly take care of the readability of signs and warning symbols on the machine In the event of damage or destr...

Page 19: ...s be used Coupling and uncoupling of the spreader may only take place when the machine is immobilized with the parking brake 3 3Road wheels When working with the driving wheels wheel replacement always secure the spreader against uncontrolled movement by means of the parking brake and wedges laid under the wheels Wheel replacement is to be performed on a stable surface in order to prevent dropping...

Page 20: ...pressure in the system so as to enable connection In the case of injury by a jet of hydraulic oil consult a physician immediately Hydraulic oil may cause infections if it penetrates into the body In the event of eye contamination wash eyes with a large amount of water and consult a physician In the event of contact of oil with skin wash the dirty spot with soap and water Do not use organic solvent...

Page 21: ...nd components Using other parts may result in exclusion of liability of the manufacturer for resulting consequences Maintenance operations of the spreader should be carried out on a stable surface and with securing the spreader against uncontrolled rolling off through planting chocks under the wheels using the parking brake It is forbidden to weld galvanized elements because of the harmful vapors ...

Page 22: ...g make sure that the spreader is properly connected to the tractor in particular check the link pin hook It is forbidden to park on the slopes with a loaded and unsecured machine Securing is based on pulling the parking brake and laying chocks under the wheels The chocks item 1 should be placed only under a wheel item 2 on one side of the machine one in front of the wheel one to the back of the wh...

Page 23: ...drive system brakes and signaling lights and hydraulic pneumatic and electrical connection elements Before driving check whether the parking brake is released and the braking force regulator included with double circuit pneumatic brake system is set in the proper position fig 8 section 4 2 3 The spreader is adapted for driving on slopes up to a maximum inclination of 8 Moving the spreader on steep...

Page 24: ...en reversing it is recommended to use the assistance of another person During maneuvering the person helping must keep a safe distance from the danger zones and at all times be visible to the operator of the tractor If during reversing we are not using the help of a second person before commencing the maneuver make sure that nobody is in the danger zone CAUTION CAUTION Before each maneuver of reve...

Page 25: ...horized persons under aged persons or under the influence of alcohol or other drugs being on the machine during operation without disconnecting the PTO of the tractor cleaning maintenance of the machine during operation without disconnecting the PTO of the tractor not keeping a safe distance from bystanders when operating the machine when reversing driving spreading materials for which the spreade...

Page 26: ...performing maintenance and repair jobs in accordance with the security service rules prohibition on being on the machine during driving work loading or unloading residual risk can be eliminated CAUTION CAUTION There is residual risk in the event of failure to comply with the recommendations and guidelines that have been set out 3 9Information and warning stickers The spreader bears informational a...

Page 27: ...ting maintenance or repair Front wall 3 Pressure in the tires 1 On the side walls above the wheels 4 Informational note The right side wall left side wall 5 Model designation The right side wall left side wall 6 540min 1 PTO revolutions Front wall 7 Pulling in of hand or upper trunk Maintain a safe distance from the spreader Right side wall 8 Ejected objects Risk to whole body Maintain a safe dist...

Page 28: ...yor chain tensioning points On frame on the sides of the spreader 14 Direction of chainwheel revolutions Drive guards 15 Direction of conveyor travel Control panel 16 Adapter s hitching point Adapter s top beam 17 Note 115kg 3 Adapter weight Adapter drive guard 1 pressure dependent on the used tire 2 value dependent on spreader model 3 value dependent on adapter model ...

Page 29: ...CynkoMet N 233 Page 29 Figure 4 Placement of stickers on walls A Stickers 1 2 6 9 10 B Stickers 3 4 5 13 14 17 C Stickers 3 4 5 7 8 11 13 15 D Sticker no 12 E Sticker no 16 A B C E D ...

Page 30: ...00 12 Tire size 400 60 15 5 14RP 13 Max tire pressure kPa 350 14 Max pressure in hydraulic system bar MPa 160 16 15 Rated voltage V 12 V 16 Permissible design speed 2 km h 30 17 Permissible max speed during work km h 8 18 Power requirement kW KM 33 45 19 Noise emission 3 dB 78 82 20 Adapter A2HS A4VS P 1 capacity depends on the equipment of the spreader 2 The permitted speed of the spreader moving...

Page 31: ...ine designed for spreading manure of any kind as well as lime peat and compost After installing extensions installation section 4 3 3 and replacing the adapter with the rear wall it can be used as a self dumping volumetric transporter Depending on the model the A2HS adapter with horizontal drums or A4VS P with vertical drums can be mounted ...

Page 32: ...CynkoMet N 233 Page 32 Drum guard adapter Load carrying beam with brake and drive system Walls set Upper frame with conveyor ...

Page 33: ...osity index ASTM D 2270 95 6 CCS structural viscosity at 18 C ASTM D 5293 mPa s 9000 Equivalents of Agrol U oil API GL 4 DIN HLP ISO VG 100 John Deere J20C MF CMS M1145 Volvo WB101 ZF TE ML 03E ZF TE ML 05F CAUTION CAUTION The factory made hydraulic system of the machine is filled with Agrol U oil It is possible to fill the hydraulic system with a different oil with similar specifications The syst...

Page 34: ... At the customer s request a double circuit pneumatic system or hydraulic brake system can be installed CAUTION CAUTION In the event of disconnection of the spreader s and tractor s pneumatic systems during driving the brake system ensures self braking of wheels Figure 6 Diagram of single circuit pneumatic brake system Parking brake cord Pneumatic actuator Parking brake crank Coupler for connectio...

Page 35: ...he tractor and then the plug marked in red to the red socket in the tractor In the case of the double circuit pneumatic system it is important to set the braking force regulator depending on the degree to which the spreader is loaded Regulation is performed using the lever found on the regulator Possible lever positions position 0 empty machine position 1 medium load position 2 full load Pneumatic...

Page 36: ...ndle rear bundle two LP 170 position lights two LT 20 cluster lamps All lamps are equipped with a cable terminated by a plug for connection to the central bundle and rear bundle Four rectangular reflectors yellow serve to supplement lighting along with two triangular reflectors red Joining the electrical installation of the spreader with the tractor s installation should be made with a suitable co...

Page 37: ... 10 Schematic diagram of the electrical system 1 Plug in socket 2 LP170 position light 3A LT20 left cluster lamp 3B LT20 right cluster lamp 4 Central bundle 5 Rear bundle plug in points to the bundle for components 1 2 4 3B 2 3B 5 ...

Page 38: ...e spreader 4 3 1 Preparation before running for the first time 4 3 1 1 Control of the spreader after delivery The manufacturer guarantees that the spreader is fully operational and complete and has been checked according to quality control procedures on site and is approved for use However this does not relieve the user from the obligation of checking the vehicle after delivery and before first us...

Page 39: ...ction Check the completion of the machine standard and optional equipment Check the condition of the anti corrosion coatings Check all individual components of the spreader for mechanical damage dented bent or broken parts arising from improper machine transport Check the condition of tires of the driving wheels and the air pressure in the tires Tab 2 section 4 1 Inspect the technical state of the...

Page 40: ...spreader does not raise any objections connect the machine to the tractor in compliance with the following sequence secure the spreader against uncontrolled rolling of through the use of a parking brake and placing wheel chocks under the wheel set the spreader shaft at the height of the hitch in the tractor using the adjustable support perform the reversing maneuver and couple the drawbar to the t...

Page 41: ...hat the deflector guard is in a closed and secured position set travel speed fig 13 Remember that only the first 3 holes for unloading item 3 fig 13 serve for spreading The last two holes with the greatest speed serve for unloading when the spreader is set up for work as a self dumping transporter start the tractor and disengage the parking brake move the whole set by a few meters open the hydraul...

Page 42: ...itching the lever from neutral position item 2 fig 13 the closest holes item A fig 13 correspond to the lowest speed and the farthest the highest speed item B fig 13 Figure 13 Conveyor s adjusting lever Directions of conveyor movement and lever position holes item 1 forward conveyor movement loading holes item 2 neutral position no feed holes item 3 reverse conveyor movement unloading A slow feed ...

Page 43: ...he warranty please contact your dealer to resolve the problem CAUTION CAUTION Make sure that the jointed telescopic shaft meets the following specifications Nominal torque min 400 Nm Nominal revolutions 540 rpm Distance between joint axes o In collapsed state no more than 510 mm o In extended state no less than 785 mm Certified with CE mark CAUTION CAUTION It is strictly prohibited for the operato...

Page 44: ...ration for the spreader s work the following should be checked the wear and condition of the tires and driving wheels Air pressure in the tires condition of the drive axle tightening of the driving wheels to wheel hubs and the condition of other threaded joints CAUTION CAUTION Before each maneuver of reversing and start of spreading the material loaded on the loading crate use of the beep signal 2...

Page 45: ...ng capacity of 2000 kg Dismounting the adapter disconnect the adapter s drive shaft remove the adapter s drive shaft Secure it against falling attach belts slings to the handles found on the adapter s top beam for the purpose of securing it against uncontrolled falling unfasten the screws joining the adapter s structure to the spreader s walls and frame dismount the adapter put it away in a safe p...

Page 46: ...ed to drive with a transporter that has its rear wall unsecured against opening CAUTION CAUTION When adapted for work as a transporter the spreader is not a trailer within the meaning of the Act on Road Traffic Law of 20 June 1997 Machines with a dismounted adapter may not be used on public roads 1 2 ...

Page 47: ...to the spreader such as stones pieces of wood metal parts wires etc Failure to comply with this requirement may result in permanent damage to the machine s structure and void the warranty as well as in injury to bystanders or animals caused by such elements 4 3 5 Connecting and disconnecting with the tractor The spreader can be connected to the agricultural tractor if all connections electrical pn...

Page 48: ...nnecting the hydraulic hoses to the tractor pay attention that the hydraulic system of the tractor is not under pressure CAUTION CAUTION When coupling ensure adequate visibility If the case of restricting visibility use the sound signal from the tractor or use the help of another person CAUTION CAUTION Connecting the spreader to a hitch other than the original transport hitch is unacceptable becau...

Page 49: ...or must be closed to prevent it from unauthorized access The tractor engine is to be turned off and remove the key from the ignition CAUTION CAUTION Pay attention to the compatibility of oils in the tractor hydraulic system and the hydraulic system of the spreader 4 3 6 Loading the crate CAUTION CAUTION Loading of the cargo bed can take place only when the spreader is connected to the tractor set ...

Page 50: ...he load does not cause contamination of the road Due to the varied density of the materials the use of the total capacity of the container may result in exceeding the permissible load of the machine The approximate bulk weights of various materials are given in table 5 Avoid exceeding the spreader s maximum load capacity ...

Page 51: ...beet roots 500 700 7 Organic fertilizers 8 Old manure 700 800 9 Long laying manure 800 900 10 Fresh manure 700 750 11 compost 950 1 100 12 dry peat 500 600 13 Mineral fertilizers 14 ammonium sulfate 800 850 15 potassium salt 1 100 1 200 16 superphosphate 850 1 440 17 basic phosphate 2 000 2 300 18 potassium sulphate 1 200 1 300 19 kainite 1 050 1 440 20 lime rich ground fertilizer 1 250 1 300 ...

Page 52: ...0 450 29 Hard timber 500 600 30 impregnated timber 600 800 31 steel structures 700 7 000 32 roasted ground lime 700 800 33 Slag 650 750 34 Gravel 1 600 1 800 35 plant litter and roughage 36 dry meadow hay for swath 10 18 37 hay wilted for swath 15 25 38 hay in a collective trailer dry withered 50 80 39 cut wilted hay 60 70 40 compressed dry hay 120 150 41 pressed wilted hay 200 290 42 stored dry h...

Page 53: ...50 80 52 dry straw cut on a volumetric trailer 20 40 53 dry straw on a collective trailer 50 90 54 Dry straw cut in a haystack 40 100 55 compressed straw low degree of deformation 80 90 56 compressed straw high degree of deformation 110 150 57 grain mass in rolls 20 25 58 grain mass cut on a volumetric trailer 35 75 59 grain mass on a collective trailer 60 100 60 green forage for swath 28 35 61 gr...

Page 54: ...eed 450 650 71 Mineral feedingstuffs 1 100 1 300 72 Oat middling 380 410 73 wet beet skins 830 1 000 74 Extruded beet skins 750 800 75 Dry beet skins 350 400 76 bran 320 600 77 bone meal 700 1 000 78 Fodder salt 1 100 1 200 79 molasses 1 350 1 450 80 Silage lower silo 650 1 050 81 hay silage tower silo 550 750 82 Seeds 83 Vicia faba 750 850 84 charlock 600 700 85 pea 650 750 86 lentil 750 860 ...

Page 55: ... 640 760 99 Other 100 dry soil 1 300 1 400 101 Wet soil 1 900 2 100 102 fresh peat 700 850 103 Gardening soil 250 350 Source The technology of machine works in agriculture PWN Warsaw 1985 the loading height no higher than 5 cm above the height of the walls Material is to be charged according to the table of the goods mass CAUTION CAUTION It is advised to aim at an even distribution of the load in ...

Page 56: ...s proper visibility and make sure that there are no bystanders nearby 4 3 7 Load transport When driving on roads you must adapt to the road traffic regulations in force in the given country be guided by prudence and reasonable conduct Below are the most important tips to drive the tractor with an attached spreader Before starting make sure that in the vicinity of the spreader and the tractor there...

Page 57: ... Driving through such obstacles can cause sudden tilting of the spreader and tractor This is particularly important because the center of gravity of the loaded spreader adversely affects driving safety Driving near the edge of ditches or canals is dangerous because of the risk of landslides under the wheels of the spreader or tractor The driving speed must be reduced sufficiently in advance before...

Page 58: ... unloading turn off the conveyor feed using the horn signal twice signal readiness to close the wall close the rear wall CAUTION CAUTION Be extremely careful when opening and closing the side walls because of the risk of crushing fingers or hands CAUTION CAUTION Engaging the conveyor feed while the rear wall is closed may result in damage to the machine ...

Page 59: ...tion Two wire pneumatic installation Rear wall Chocks under wheels Tools Jointed telescopic shaft Connecting cable of the electrical system Warning triangle Signboard distinguishing slow moving vehicles Rear bolt hydraulic wall Deflector for A4VS P adapter includes 22x24 flat wrench for adjusting chain tension of the floor conveyor and 17x19 flat wrench for unfastening side guards and adjusting te...

Page 60: ...on is the daily maintenance of the spreader before commencing work it foresees checking tightness of threaded joints table no 7 checking the tightness of the hydraulic system checking the tightness of the pneumatic system checking the correct operation of mechanisms conveyor feed check the functioning of the brake system check the functioning of the electrical system checking and performance of lu...

Page 61: ...ainst falling down in the event of a jack failure by placing a stable support under the machine CAUTION CAUTION In the case of noting any irregularities in the operation or damage to systems or assemblies of the spreader the machine must be taken out of use until repair and removal of defects It is forbidden to carry out service and repair work under a burdened cargo bed and with the tractor engin...

Page 62: ...o check backlash raise the wheel of the spreader intended for backlash adjustment by slowly turning the wheel check whether motion is fluid and the wheel turns without excessive resistance and jamming if this is not the case replace the bearing by gripping the top of the tire with one hand and the bottom of the tire with the other and deflecting both ends from vertically in an alternating fashion ...

Page 63: ...esistance The soundness of bearings backlash has to be finally checked after driving a few kilometers with the spreader checking the degree of the hubs heating by hand The following may be causes of significant resistance when turning wheels and strong heating of hubs improper adjustment of bearing backlash contaminants found in grease damaged bearings The above symptoms require dismantling the wh...

Page 64: ... reposition the expander arm by one or more teeth on the shaft in the proper direction back if the brake is too late forward if the brake is too early After the proper position is obtained mount the seating ring The adjustment should be conducted separately for each spreader wheel After proper brake adjustment expander arms should form an angle of approx 90o with the actuator s piston rod while th...

Page 65: ...ill push the water out After water outflow stops close the drain valve Once a year before the winter unscrew the drain valve and clean off the accumulated dirt Figure 16 Draining the air tank 1 air tank 2 drain valve CAUTION CAUTION Before dismantling the drain valve reduce the pressure in the air tank In the case of a double hose pneumatic system depending on the operating conditions of the sprea...

Page 66: ...use of different types of oil is not permitted The hydraulic system is optional in the case where the spreader is equipped with a hydraulic brake system and rear gate The hydraulic system of the spreader should be completely tight Checking the tightness of the hydraulic system connect the spreader to the tractor engage the hydraulic cylinder or motor hold in maximum extension position for 30 secon...

Page 67: ...ion and repair the failure CAUTION CAUTION The state of the hydraulic system should be controlled up to date during its use It is prohibited to use a machine with a damage hydraulic system of the rear wall or brakes 6 5Maintenance of the drive axle Maintenance of the drive axle is based on continuous inspection of the condition of brakes and checking for cracks It should not be permitted for a thi...

Page 68: ...CynkoMet N 233 Page 68 Figure 18 Mounted guard ...

Page 69: ...y 1 4 2233 76 07 000 Wspornik kpl prawy 1 5 PN 85 M 82101 Śruba M12x145 1 6 PN 78 M 82005 Podkładka 13 4 7 PN 85 M 82175 Nakrętka samozabezpieczająca M12 2 8 PN 85 M 82101 Śruba M12x60 1 2 Tighten loosely in order to ensure free rotation The lever should be deflected towards the exterior side of the machine 1 Mount the lever on the latch hook Number Specification Adapter guard Guard lever Left bra...

Page 70: ...and blades Failure to do so rules out the manufacturer s liability with regard to the warranty and to the safety of the machine s use 6 8Operation of the floor conveyor Works related to conveyor maintenance are based on checking the front and rear socket wheels for cracks visible damage and hazardous pollution checking the condition of the chain support points and bearings of conveyor parts and wh...

Page 71: ...se of insufficient effect of tension this action should be repeated shortening the chain by another 2 links The chains must be shortened in pairs by the same number of links Shortening should be done with extreme care while maintaining compliance with basic occupational health and safety rules and using personal protective equipment CAUTION CAUTION It is essential before each use to check the tens...

Page 72: ... of work The duties of the user include only technical inspection of the electrical installation and reflectors replacing light bulbs CAUTION CAUTION Driving with a faulty lighting system is prohibited Damaged shades and burned out bulbs must be replaced immediately before driving Lost or damaged reflective lights must be replaced with new ones 6 10 Lubrication Lubrication of the spreader is to be...

Page 73: ... length and winter storage 3 Drive chains 2 ŁT 43 AGROL U After spring and autumn operations are concluded 4 Transmission 1 AGROL U Replacement immediately after completing work with the spreader 5 Bearings of the conveyor s rear shaft 2 ŁT 43 6 Latches 2 ŁT 43 7 Ratchet wheel teeth 1 ŁT 43 8 Crankshaft bearings 1 ŁT 43 9 Spreader drum bearings 4 2 ŁT 43 10 Tensioners 2 ŁT 43 After spring and autu...

Page 74: ... the spreader Lubrication frequency Points Every 10h of work 5 6 Every half year 2 3 7 10 Every year 1 8 9 11 12 13 Every 100h of work 4 Name of grease Standard Symbol ŁT 43 PN C 96134 AGROL U oil PN C 96100 Hidden upper frame Hidden upper frame ...

Page 75: ...then unfasten guard screws fig 21 on both sides of the machine Then remove the guard Figure 21 Positions of screws for unfastening the guard The drain plug item 1 fig 22 found at the bottom of the body serves to remove oil Oil from the transmission box is to be removed immediately after the machine s operation when the oil is hot into the container intended for this purpose The vent hole item 2 fi...

Page 76: ...s Any plug sealing rings must strictly be replaced with new ones whenever plugs are unfastened CAUTION CAUTION Before starting the machine always check the oil level in the transmission and replenish oil if the level is too low 6 11 Storage and maintenance After ending operation the spreader must be carefully cleaned and washed with a stream of water and then left in a dry and ventilated area 2 3 ...

Page 77: ...on During a long break in the use of the spreader it is recommended to place it indoors in a closed room or in a roofed and ventilated place 6 12 Adjustment of conveyor drive and adapter drive chain tension The tensioner item 1 fig 23 and fig 24 serves to adjust the tension of the floor conveyor s and adapter s drive chain The play on the working part of the chain at half of its length should be 5...

Page 78: ...s 3 Chain 6 13 Blockade of adapter drums During the machine s operation an emergency may occur that results in stopping of the adapter s drums In this situation regardless of the cause adhere strictly to the guidelines described in section 6 Technical Support Moreover strictly leave the connection to the tractor in order to ensure stability 2 1 3 3 1 2 ...

Page 79: ...ct the PTO take special caution when restarting the machine Figure 25 Possible causes of no adapter drum revolutions 1 Hard object stone jammed between drums 2 Damage of gears interlocking with the drive chain 3 Chain fell off from gears 4 Jamming of floor conveyor 5 Problems with the drive system 6 14 Troubleshooting Table 8 Faults and remedies 1 2 2 3 3 4 5 ...

Page 80: ...he position of the spreader arms Worn out brake linings Replace the brake shoes Installation leakage Check the tightness of the installation Damaged air compressor in the tractor Repair or replace Damaged brake valve in the tractor Repair or replace Uneven feed Damaged flow regulator Replace Damage of the conveyor elements Remove the damaged element clean the socket wheel Uneven spreading of the m...

Page 81: ...amaged or contaminated actuator Check the actuator s piston bending corrosion tightness repair or replace the actuator if necessary Too much actuator load Check and if necessary reduce the load on the actuator Damaged hoses Check to make sure that the hydraulic hoses are tight not refracted and properly looped If necessary replace or tighten ...

Page 82: ...ements contained in this manual The spreader braking system must be running and tested before running off or driving on the ramp When loading unloading using a crane or a lever the spreader is to be lifted with the help of approved fasteners designed to carry the load with sufficient capacity The belts must be in good condition they cannot show any signs of damage The belts should be placed under ...

Page 83: ...ng The spreader wheels chocks must be attached to the loading platform of the car so as to prevent their shifting CAUTION During independent transport the trailer operator should be familiar with the contents of this manual and follow the recommendations contained in it During road transport the spreader is fastened on the platform of the means of transport in accordance with the manufacturer s te...

Page 84: ...lled warranty card of the machine undergoing reclamation 1 Failures detected during the warranty period will be removed by warranty service no later than 14 working days from the date of delivery by the repair station or any other agreed period 2 In a written notification claim mail fax e mail etc you must give the data and contact of the owner of the machine its name serial number purchase date a...

Page 85: ...spilled oil using available means Collect the oil residues using sorbents or mix the oil with sand sawdust or other absorbent materials The collected oil waste should be kept in a sealed and marked container resistant to hydrocarbons The container should be kept away from heat sources flammable materials and food CAUTION CAUTION Used hydraulic oil or gathered remains mixed with absorbent material ...

Page 86: ...ON Is absolutely forbidden to start the conveyor loaded with material e g manure peat lime etc with the power adapter on and a closed wall hydraulic gate valve Failure to do so may cause irreparable damage to the adapter and your warranty ...

Page 87: ...CynkoMet N 233 Page 87 ...

Page 88: ...CynkoMet N 233 Page 88 PARTS CATALOGUE ...

Page 89: ...CynkoMet N 233 Page 89 ...

Page 90: ...le added containing the list of parts of the unit or the mechanism In order to obtain the part number select an assembly or mechanism drawing which includes the part from the catalogue read the number of its position and then on the appropriate plate find the appropriate position under this name and part symbol When ordering please specify the exact address of the orderer recipient of the parts pa...

Page 91: ...CynkoMet N 233 Page 91 Tab 1 ...

Page 92: ...3 05 00 001 Bearing bracket 2 7 TMW D50 C B8 T45 Drawbar ear 1 8 PN 77 M 82008 Nut M30 8 B Fe Zn12 8 9 PN 86 M 82144 Screw M30x110 8 8 B Fe Zn12 2 10 PN 86 M 82144 Screw M30x90 8 8 B Fe Zn12 2 11 PN 77 M 82008 Spring washer 16 3 6 12 PN M 82302 M16x80 hexagon screw 6 13 2233 02 00 000 8 Frame set 1 14 PN 78 M 82005 Washer 13 4 15 PN 77 M 82008 Spring washer 12 2 4 16 PN 85 M 82105 M12x35 8 8 Screw...

Page 93: ...CynkoMet N 233 Page 93 Table 2 Wall 750 Models N 233 5 N 233 6 Tab 2 ...

Page 94: ...sher 13 14 7 PN 77 M 82008 Spring washer 12 2 18 8 PN 86 M 82144 M12 Nut 18 9 PN 77 M 82005 Washer 13 20 10 PN 85 M 82101 M12x70 8 8 Screw 8 11 PN 85 M 82105 M10x30 8 8 Screw 2 12 PN 86 M 82144 Nut M10 2 13 PN 78 M 82005 Round washer 10 5 4 14 PN 77 M 82008 Spring washer 10 2 2 15 PN 85 M 82101 M12x55 8 8 B Screw 4 In the case of optional equipment the following is available Number Specification A...

Page 95: ...CynkoMet N 233 Page 95 Table 3 Braked driving axle ...

Page 96: ...CynkoMet N 233 Page 96 Tab 3 No Specification Number Amount 1 ATW axle 2233 18 00 000 2 1 2 U bolt 2219 00 00 002 0 4 3 M16 4 C nut PN 86 M 82144 16 ...

Page 97: ...CynkoMet N 233 Page 97 Table 4 Drive transmission system ...

Page 98: ...N 77 M 82008 Spring washer 10 2 7 13 PN 86 M 82144 Nut M10 7 14 2233 05 00 001 Bearing bracket 2 15 2219 18 00 003 1 Attachment channel bar 1 16 PN 85 M 82101 M12x45 8 8 B screw 2 17 PN 86 M 82144 M12 Nut 6 18 PN 77 M 82008 Spring washer 12 2 6 19 PN 85 M 82101 M12x30 8 8 B screw 2 20 PN 78 M 82005 Washer 13 4 21 PN 85 M 82101 M16x30 8 8 B screw 4 22 PN 77 M 82008 Spring washer 16 3 4 23 PN 85 M 8...

Page 99: ...CynkoMet N 233 Page 99 Tab 4 ctd 30 PN 85 M 82105 M8x25 8 8 Screw 7 31 PN 86 M 82144 M6 Nut 6 32 PN 77 M 82008 Spring washer 6 1 6 33 PN 85 M 82105 M6x20 8 8 B screw 6 ...

Page 100: ...allel key A10x8x50 2 37 PN 70 M 85005 Parallel key A8x7x50 1 38 2208 03 01 026 0 Felt ring 1 39 PN 85 M 82105 M12x35 8 8 Screw 2 40 Osłona WPM 41 701 PTO shaft guard 1 41 PN 59 M 82005 Round washer 8 4 1 42 PN 85 M 82105 M8x20 8 8 B Screw 1 43 PN 85 M 82101 Pressing screw M8x15 N 2 44 PN 77 M 82030 Washer 13 2 ...

Page 101: ...CynkoMet N 233 Page 101 Table 5 Shaft 1 set ...

Page 102: ...aring cover 3 1 5 2213 02 11 001 Bearing housing 1 6 PN 85 M 82101 M8x60 screw 4 7 PN 86 M 82144 Nut M8 4 8 2219 18 00 006 Bearing seal 2 9 2219 05 11 001 Tube guard 1 10 2219 05 13 000 Shaft suspension 1 11 2213 02 00 015 0 Attachment 1 12 PN 76 M 86002 M10 grease fitting 1 13 2213 02 11 020 Bearing cover 1 1 14 PN 70 M 85005 Parallel key A8x7x50 1 15 2208 03 01 026 0 Felt ring 1 ...

Page 103: ...CynkoMet N 233 Page 103 Table 6 Shaft 2 set ...

Page 104: ... 104 Tab 6 No Number Specification Amount 1 2219 05 14 001 Shaft II 1 2 2213 02 00 012 0 Sleeve 1 3 2213 02 00 013 0 Cover 1 4 2213 02 00 016 0 Insert 1 5 PN 70 M 85005 Parallel key A8x7x50 2 6 2219 05 14 002 Pipe guard 1 ...

Page 105: ...CynkoMet N 233 Page 105 Table 7 Shaft 4 set ...

Page 106: ...IV 1 2 2213 02 14 002 Sleeve II 1 3 2213 02 14 003 Chain wheel Z 22 1 4 2213 02 14 004 Sleeve 1 5 2219 05 00 003 0 Bearing housing 2 6 PN 86 M 86260 Ball bearing 6307 2RS 1 7 2219 73 14 001 Guard II 1 8 PN 70 M 85005 Parallel key 10x8x50 2 9 PN 81 M 85111 Mounting ring of spring Z35 1 ...

Page 107: ...CynkoMet N 233 Page 107 Table 8 Shaft 5 set ...

Page 108: ... 003 0 Bearing housing 2 3 PN 86 M 86260 Ball bearing 6307 2RS 1 4 2219 06 00 008 1 Chain wheel 1 5 2213 02 14 002 Sleeve II 1 6 2219 73 14 001 Guard II 1 7 PN 70 M 85005 Parallel key A10x8x50 1 8 PN 81 M 85111 Mounting ring Z 30x1 5 1 9 PN 70 M 85005 Parallel key A8x7x50 1 10 2219 73 15 001 Sleeve 1 ...

Page 109: ...CynkoMet N 233 Page 109 Table 9 Conveyor drive Tab 9 ...

Page 110: ...M 86260 Ball bearing 1204 1 12 2219 06 06 001 Cover 2 1 13 PN 81 M 85111 Mounting ring of spring 20x1 2 2 14 PN 86 M 86260 Ball bearing 6006 2RS 2 15 2219 06 00 017 Distance sleeve 1 16 PN 81 M 85111 Mounting ring W55 2 17 2219 06 00 007 0 Crankshaft pin 1 18 2219 06 08 000 Ratchet wheel 1 19 2219 08 01 000 0 Disk set 1 20 2213 11 00 006 7 Washer 1 21 2219 06 00 002 0 Rocker 2 22 2208 04 00 002 0 ...

Page 111: ...CynkoMet N 233 Page 111 Tab 9 ctd ...

Page 112: ...her 13 2 33 PN 85 M 82101 M12x30 8 8 B screw 2 34 PN 77 M 82008 Spring washer 12 2 2 35 PN 81 M 85111 Mounting ring Z 30x1 5 1 36 2214 06 00 005 0 Felt ring 1 37 PN 81 M 85111 Z40 retaining circlip ring 1 38 2219 06 00 009 0 Tensioning spring 1 39 2213 01 23 100 7 Tensioner lever set 1 40 PN 81 M 85111 Mounting ring of spring Z35 1 41 2213 01 23 001 7 Tensioner pulley 1 ...

Page 113: ...CynkoMet N 233 Page 113 Table 10 Conveyor control lever ...

Page 114: ... 0 Lever 1 3 2219 08 09 002 0 Sleeve 1 4 2219 08 09 003 0 Spring 1 5 2219 08 00 005 0 Spherical knob 1 6 2219 08 09 004 0 Pin 1 7 2219 08 00 007 0 Pin 1 8 2235 08 01 000 3 Arm set 1 9 PN 81 M 85111 Mounting ring of spring Z 15 1 10 PN 81 M 85111 Mounting ring of spring 20x1 2 1 11 PN 86 M 82144 Nut M10 3 ...

Page 115: ...CynkoMet N 233 Page 115 Table 11 Adapter A2HS ...

Page 116: ...2 2 14 6 PN 85 M 82101 M12x30 8 8 B screw 4 7 2235 10 01 000 Adapter spreader 1 8 2219 79 02 000 Bottom adapter spreader 1 9 2219 79 00 100 Bottom hitch set 2 10 2235 25 00 001 2 Lower beam 1 11 2219 25 00 001 0 Side guard 2 1 12 PN 85 M 82105 M8x20 8 8 B Screw 2 13 PN 77 M 82008 Spring washer 8 2 2 14 PN 86 M 82144 Nut M8 2 15 PN 85 M 82101 M12x45 8 8 B screw 8 16 PN 85 M 82105 M12x25 screw 2 17 ...

Page 117: ...CynkoMet N 233 Page 117 Table 12 Spreader of adapter A2HS ...

Page 118: ...g cover 3 6 2208 03 01 026 0 Felt ring 3 7 2208 03 00 007 0 Bearing seal 1 4 8 2208 05 01 301 0 Cover without hole 1 9 PN 81 M 85111 Mounting ring Z 30x1 5 1 10 PN 85 M 82101 M8x45 8 8 B screw 6 11 PN 77 M 82008 Spring washer 8 2 6 12 PN 86 M 82144 Nut M8 7 13 PN 70 M 85005 Parallel key A8x7x40 1 14 2219 25 01 001 z14 Toothed chain wheel 1 15 PN 85 M 82101 Pressing screw M8x25 N 1 16 PN 76 M 86002...

Page 119: ...CynkoMet N 233 Page 119 Table 13 Adapter A4VS P ...

Page 120: ...7 50 000 Dextrorotating drum set 2 7 2233 37 60 000 Counter set 1 8 2233 37 30 000 Welded top beam 1 9 PN86 M 82144 M16 Nut 16 10 PN 85 M 82005 Washer 17 32 11 PN 77 M 82008 Spring washer 16 3 16 12 PN 85 M 82105 M16x40 8 8 Screw 16 13 PN 85 M 82175 M12 Self locking nut 12 14 PN 78 M 82005 Washer 13 24 15 PN 85 M 82105 M12x35 8 8 Screw 12 16 PN 85 M 82101 M12x45 8 8 B screw 8 17 PN 86 M 82144 M12 ...

Page 121: ...CynkoMet N 233 Page 121 Table 14 A4VS P drum ...

Page 122: ... 2 7 2208 05 01 200 0 Left bearing cover 1 8 2208 03 01 026 0 Felt ring 1 9 2233 37 40 001 Distance sleeve 1 10 2219 36 20 005 Attachment 1 11 PN C 94150 Insert 8 12 2219 36 20 006 Insert 1 13 2213 02 00 013 0 Cover 1 14 PN 77 M 82008 Spring washer 8 2 7 15 PN 85 M 82105 M8x16 screw 4 16 PN 86 M 82144 Nut M8 3 17 PN 85 M 82101 M8x45 8 8 B screw 3 18 PN 76 M 86002 M10 grease fitting 1 19 2221 21 00...

Page 123: ...CynkoMet N 233 Page 123 Table 15 Conveyor ...

Page 124: ...9 07 00 222 1 Strip cover 2 11 PN 85 M 82005 Washer 17 2 12 2213 12 00 003 0 Coupling link 1 13 2213 12 00 004 0 Cap 2 14 2213 12 00 005 7 Link protection 2 15 2221 07 00 007 Guard L 180 2 16 PN 76 M 86002 M10 grease fitting 90 degrees 1 17 PN 76 M 86002 M10 grease fitting 1 18 2208 04 00 002 0 Washer 1 1 19 2213 12 00 205 Exterior sleeve 1 20 PN 85 M 82101 M16x320 8 8 B screw 2 21 2221 07 00 008 ...

Page 125: ...CynkoMet N 233 Page 125 ...

Page 126: ...5 pin 2 8 2235 04 01 001 2 Bracket 2 9 UP 40R ŻÓŁTE Reflective yellow device 4 10 PN 85 M 82101 M5x45 screw 3 11 PN 77 M 82008 Round washer 5 3 3 12 PN 86 M 82144 M5 Nut 3 13 PN 85 M 82101 M4x20 screw 4 14 PN 85 M 82101 M6x16 screw 4 15 PN 77 M 82008 Spring washer 6 1 8 16 PN 86 M 82144 M5 Nut 4 17 PN 77 M 82008 Round washer 4 3 4 18 PN 83 S 76055 Plug in socket 12N 1 19 2235 04 10 002 Rear bundle...

Page 127: ...CynkoMet N 233 Page 127 Table 17 1 hose pneumatic brake system ...

Page 128: ... 1 10 1209022155 Elbow M22x1 5 2810 2 11 2219 15 00 003 Rubber sleeve 2 12 U c 1 2 Metal rubber seal 21x26x2 2 13 87 30 010 0 Hose connector 1 14 PN 78 M 82001 Pin S Zn 3 2x25 1 15 L 5000 M22x1 5 M22x1 5 Red spiral pneumatic hose 1 16 Tekalan fi 15x1 5 Actuator feed hose L 2840 1 17 PN 86 M 82144 M12 Nut 2 18 PN 77 M 82008 Spring washer 12 2 2 19 PN 85 M 82105 M12x20 screw 2 20 PN 86 M 82144 Nut M...

Page 129: ...CynkoMet N 233 Page 129 Table 18 Parking brake ...

Page 130: ... 7 Special nut 1 4 PN 78 M 82005 Round washer 10 5 2 5 PN 78 M 82001 S Zn 2 5x20 Pin 1 6 PN 85 M 82105 M8x20 8 8 B Screw 1 7 2219 09 01 000 Cord dia 5 5T6X19X170 2 S llG160 1 8 2208 02 00 017 0 Parking brake clamping ring 1 9 PN 86 M 82144 Self locking nut M6 8 B 1 10 PN 85 M 82101 M6x30 8 8 B screw 1 11 2208 02 00 102 0 Sleeve 1 ...

Page 131: ...CynkoMet N 233 Page 131 Table 19 2 hose pneumatic brake system Tab 19 ...

Page 132: ...Nut 2 13 PN 77 M 82008 Spring washer 12 2 2 14 PN 85 M 82105 M12x20 screw 2 15 PN 86 M 82144 Nut M10 4 16 PN 77 M 82008 Spring washer 10 2 6 17 PN 78 M 82005 Round washer 15 1 18 131 09 04 000 Cylinder base 1 19 PN 85 M 82175 M12 Self locking nut 4 20 PN 78 M 82030 Enlarged washer 13 4 21 PN 85 M 82105 M12x25 screw 4 22 7104 08 00 001 Spring 2 23 44 12 010 0 HZS 4 Control valve 1 24 61 11 013 0 Br...

Page 133: ...CynkoMet N 233 Page 133 ...

Page 134: ...2 Metal rubber seal 1 2 22 30x3 4 36 PN 86 M 82144 Nut M8 8 B 2 37 S111003838000 Elbow connector ZŁW 15 M22 M22 KOL 1 38 87 10 020 0 A1 hose connector 1 39 87 10 030 0 A2 hose connector 1 40 2219 15 00 003 Rubber sleeve 3 41 Red spiral connector hose M22X1 5 L 5000 1 42 Red spiral connector hose M22X1 5 L 5000 1 43 120902215 Straight M22x1 5 2800 1 ...

Page 135: ...CynkoMet N 233 Page 135 Table 20 Hydraulic brake installation ...

Page 136: ...th polyamide insert M12 8 B 4 11 PN 65 M 73139 16 13 Nut 2 12 PN 65 M 73137 16 13 Cutting ring 2 13 7074 04 00 006 Clamp II 1 14 PN 86 M 82144 Nut M8 8 B 1 15 PN 77 M 82008 Spring washer Ø 8 2 1 16 PN 85 M 82105 M8x20 8 8 B Screw 1 17 BN 81 1903 01 AB 16 2000 13 13 Hose 1 18 ISO 7241 A ISO 12 5 16L Plug cover 1 19 ISO 7241 B ISO 12 5 Plug cover 1 20 131 15 00 100 Clamp set 1 21 PN 81 M 85111 Exter...

Page 137: ...CynkoMet N 233 Page 137 Table 21 Hydraulic wall ...

Page 138: ... 82005 Washer 6 4 16 11 PN 77 M 82008 Spring washer 6 1 8 12 PN 85 M 82101 M6x16 8 8 B screw 4 13 PN 59 M 82005 Round washer 8 4 8 14 PN 85 M 82105 M8x25 8 8 Screw 8 15 PN 85 M 82105 M6x20 8 8 B screw 4 16 2233 35 03 000 Rear guard set 1 17 2233 35 10 000 Hydraulic installation 1 18 2233 35 11 000 Rear mesh bracket set 2 19 2233 35 00 005 Plate 2 20 2233 35 00 006 Blind 2 2 21 2233 35 00 004 Blind...

Page 139: ...CynkoMet N 233 Page 139 Table 22 Hydraulic installation for wall ...

Page 140: ... hose AA 13 90 deg angle 400 13 1 7 BN 81 1903 01 Flexible hose AA 13 7500 13 1 8 BN 81 1903 01 Flexible hose AA 13 90 deg angle 7500 13 1 9 PN 85 M 82175 M8 nut with polyamide insert 1 10 PN 85 M 82105 M8x20 8 8 B Screw 1 11 ISO 7241 A ISO 12 5 16L Plug cover 2 12 PN 86 M 82144 M6 Nut 4 13 PN 77 M 82008 Spring washer 6 1 4 14 PN 85 M 82101 M6x50 screw 4 15 PN 85 M 82105 M12x35 8 8 Screw 2 16 PN 8...

Page 141: ...CynkoMet N 233 Page 141 Table 23 Deflector ...

Page 142: ...1 6 2233 37 70 500 Right guard 1 7 2233 37 70 300 Lower right hinge 1 8 2233 37 70 600 Guard arm 2 9 2233 37 70 200 Lower left hinge 1 10 2233 37 70 700 Pin 2 11 Zawleczka rol 4P Pin 4mm double coil DIN 11024 2 12 ISO 7040 Self locking high nut M16 4 13 PN 85 M 82105 M18x120 screw 4 14 ZB 15 V 3 Side latch 1 15 PN 93 S 73103 Handle 1 16 PN 86 M 82144 M6 Nut 2 17 PN 77 M 82030 Washer 6 5 4 18 PN 85...

Page 143: ...CynkoMet N 233 Page 143 Table 24 Guards ...

Page 144: ...e 144 Tab 24 No Number Specification 1 2233 00 03 000 Left side guard 2 2233 00 02 000 Right side guard 3 2245 00 20 000 1 Guard set 4 2221 66 04 000 1 Guard set 5 2219 00 01 000 3 Guard set 6 2233 76 00 000 5 Drum guard ...

Page 145: ...CynkoMet N 233 Page 145 Table 25 Drum guard set ...

Page 146: ...0 Right bracket set 1 5 PN 85 M 82101 M12x145 screw 1 6 PN 78 M 82005 Washer 13 4 7 2233 35 03 200 Bumper set 2 8 PN 85 M 82105 M6x20 8 8 B screw 4 9 PN 85 M 82175 M12 Self locking nut 2 10 PN 77 M 82008 Spring washer 6 1 4 11 PN 86 M 82144 M6 Nut 4 12 PN 85 M 82101 M12x60 screw 1 13 PN 86 M 82144 Nut M10 4 14 PN 85 M 82105 M10x25 screw 4 15 PN 77 M 82008 Spring washer 10 2 4 ...

Page 147: ...CynkoMet N 233 Page 147 NOTES ...

Page 148: ...CynkoMet N 233 Page 148 NOTES ...

Page 149: ...CynkoMet N 233 Page 149 NOTES ...

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CynkoMet N-233 Series, Instructions For Use And Operation

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