JEANTIL EVR 10-6 Instruction Manual Download

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INSTRUCTION MANUAL

11/2007

PLEASE READ CAREFULLY AND UNDERSTAND BEFORE USING THE

EQUIPMENT

SPREADER WITH VERTICAL BEATERS

JEANTIL

Rue de la Tertrais

ZI La Hautière BP1

35590 L’HERMITAGE France

Tel : 00 33 (0)2.99.64.04.04

Fax : 00 33 (0)2.99.64.19.56

Spare parts shop tel: 00 33 (0)2.99.64.04.02

Spare parts shop fax: 00 33 (0)2.99.64.09.36

E-mail:

[email protected]

– Web site:

www.jeantil.com

EVR 8-6

EVR 10-6

EVR 12-8

EVR 13-10

EVR 15-12

EVR 14-11

EVR 14-12

EVR 16-12

EVR 16-12 T

EVR 18-14

EVR 18-14 T

EVR 21-15

540revs/min

1000revs/

min

N°10

Summary of Contents for EVR 10-6

Page 1: ...BP1 35590 L HERMITAGE France Tel 00 33 0 2 99 64 04 04 Fax 00 33 0 2 99 64 19 56 Spare parts shop tel 00 33 0 2 99 64 04 02 Spare parts shop fax 00 33 0 2 99 64 09 36 E mail jeantil jeantil com Web site www jeantil com EVR 8 6 EVR 10 6 EVR 12 8 EVR 13 10 EVR 15 12 EVR 14 11 EVR 14 12 EVR 16 12 EVR 16 12 T EVR 18 14 EVR 18 14 T EVR 21 15 540revs min 1000revs min N 10 ...

Page 2: ...ntifies important advice that must be followed for your safety When you see this symbol be aware that there is a potential risk of injury read carefully the advice that follows it and inform other users c Keeping the manual Always keep this manual within easy reach or at your place of work or operating site Pass it on to any other user including if you lend or sell the equipment d Contact details ...

Page 3: ...T EVR 18 14 EVR 18 14T EVR 21 15 SERIAL N COMPLIES WITH 1 Labour regulations 2 The revised European equipment directive N 98 37 EC 3 Revised EMC directive electromagnetic compatibility N 89 336 EC 4 Specific safety standards NF En 690 Spreaders 5 General safety standards NF EN ISO 12100 1 NF EN ISO 12100 2 NF EN 294 NF EN 349 NF U 02 001 ISO 4254 1 NF EN 1553 NF EN 811 6 Highway code SIGNED AT L H...

Page 4: ...ronmental conditions p 7 e Manufacturer s and user s responsibilities p 8 5 Technical characteristics p 8 1 Dimensions p 8 2 Stowing diagram p 10 6 General safety rules p 11 1 General p 11 2 Warning Pictograms p 12 3 Coupling p 14 4 PTO Drive shaft p 14 5 Failure or jamming of the equipment p 15 6 Maintenance and repair p 15 6 a General p 15 6 b Welding operations p 16 6 c Servicing the tyres p 16...

Page 5: ...G p 27 10 Start up and operation p 27 11 Uses p 27 1 Spreading quantity per hectare p 27 2 Loading p 28 3 Spreading p 29 4 When the spreading is finished p 30 12 Additional equipment information p 30 1 Independent hydraulic power unit Price ref 2236 p 30 2 Spreader meter Price ref 2155 p 31 3 Rear door for thick slurry Price ref 2860 2862 p 31 4 Single acting hydraulic stand Price ref 2147 N 82200...

Page 6: ...uction P T A C Réceptionné Masses maximales admissibles Anneau Essieu 1 Essieu 2 kg kg kg kg 20 kg Essieu 3 35590 L HERMITAGE FRANCE Ref 892 770 Manufacturer s plate to EC standards Never remove the manufacturer s plate and the EC marking fixed to the equipment ...

Page 7: ...lied all the safety instructions Once working it will be too late to do this c Defining the operating stations 1 The only operating station for the equipment is the tractor s driving station 2 Never leave the driving station when the engine of the tractor and the equipment are operating 3 To access the operating station use the access devices provided by the manufacturer ladder running board d Env...

Page 8: ...s recommendations 3 Do not carry out any modifications yourself and do not allow others to modify your equipment and its accessories mechanical electrical hydraulic or pneumatic characteristics without requesting prior written approval from the manufacturer 4 Failure to comply with these requirements may make the machinery dangerous The manufacturer disclaims any responsibility if damage or injury...

Page 9: ... 1 20 m 1 20 m 1 20 m 1 40 m 1 40 m 1 40 m 1 40 m 1 40 m 1 40 m 1 40 m E Overall length 6 40 m 6 40 m 6 85 m 7 35 m 7 85 m 7 35 m 7 35 m 7 85 m 7 85 m 8 45 m 8 45 m 9 45 m F Overall width 2 55 m 2 55 m 2 55 m 2 55 m 2 55 m 2 55 m 2 55 m 2 70 m 3 00 m 2 85 m 3 00 m 3 00 m G Beater length 1 60 m 1 80 m 1 80 m 1 80 m 1 80 m 2 00 m 2 00 m 2 00 m 2 00 m 2 00 m 2 00 m 2 00 m H Height under frame 1 30 m ...

Page 10: ...10 2 Stowing diagram ...

Page 11: ...tform and means of access to the work station 8 Before carrying out any work on the equipment ensure that it cannot be started up accidentally 9 All controls ropes cables rods hoses etc must be positioned in the locations provided for them so that they cannot accidentally initiate a manoeuvre likely to cause an accident or damage 10 Before use and after any adjustment or maintenance ensure that al...

Page 12: ...t 3 If repairs are carried out check that the replacement parts carry the same stickers as those that have been removed Ref 892 640 SAFETY AND OPERATING STICKER CLEARLY placed IN FULL VIEW on the front of all items of equipment close to the components used to connect the unit to the tractor Ref 892 651 Placed on the left side of the drive shaft casing Ref 892 653 Placed at the back of wheel mudgua...

Page 13: ...2 230 Placé à l avant de l épandeur Ref 892 687 Placed on the rear right and left sides of spreader Ref 892 230 Placed at the front of the spreader Ref 892 652 Placed next to parts which need greasing See diagram Ref 892 677 EVR without distributor Réf 892 677 EVR sans distributeur Ref 892 703 EVR with distributor and rear cover Ref 892 677 EVR without distributor ...

Page 14: ...ght compromise stability Do not exceed the maximum allowed loading for the tractor and equipment attachment points Where necessary fit ballast weights to the mounts provided for this purpose in accordance with the tractor manufacturer s recommendations Couple the equipment to a tractor whose linkage is equipped with lateral and vertical locking devices 8 To drive on roads respect the coupling heig...

Page 15: ...efficient operation 3 Check the cleanliness of the oil 4 Respect maintenance periods Before any servicing or repair 5 Check the stability of the machine and its components 6 Lower the equipment to the ground 7 Fit any provided stability devices stands etc 8 Check that all moving parts are stopped 9 Disengage the tractor PTO 10 Disconnect the hydraulic power hoses between the tractor and the machin...

Page 16: ...p the tractor engine and remove the starter key 3 Before working on the hydraulic system check that the installation is not under pressure 4 Eliminate pressure before disconnecting hydraulic lines 5 Before restoring pressure in the hydraulic lines check that all connectors are fully tightened and that the hydraulic hoses are in good condition and correctly protected 6 f Repairs 1 Any failure that ...

Page 17: ...n containers designed for the purpose Avoid using containers used for food or drink bottles 3 Used tyres It is against the law to store tyres or to dump them dispose of them in the natural environment or burn them in the open air Take them to a dealer or an approved collector 8 Fitting and installation Hitching to the tractor 1 COUPLING 1 See page 8 technical characteristics and page 16 coupling 2...

Page 18: ...ve shaft is located between the spreader s longitudinal main shaft and the vertical beater drive It is equipped with a declutchable cam limiter on the spreaders 10 6 to 21 15 or with a shear bolt on the 8 6 near the vertical beaters and a freewheel on the spreader s front side 2 The instructions from the transmission manufacturer come with the transmission 3 HYDRAULICS 1 See page 16 hydraulic serv...

Page 19: ...ving problems activate the tractor distributor and immediately use the equipment s hydraulic functions b As soon as the equipment s hydraulic functions have been used return the tractor s distributor to NEUTRAL c For earlier models of John Deere tractors prior to the 6000 series check that the tractor s hydraulic system is not vibrating and that the equipment s return hose is connected to the trac...

Page 20: ...g points are arranged as follows 1 Drawbar pin 2 2 Front shaft of moving floor left and right side 1 Left 1 Right 3 Upper bearings of spreading device 1 Left 1 Right 4 Rear shaft of moving floor left and right side 1 Left 1 Right 3 Regularly oil hinges and pins which are not fitted with greasers GREASING DIAGRAM ...

Page 21: ...g floor Rollboden 2 l SAE 90 ROCHLING 7 EVR 12 8 to 15 12 814 136 Fond mouvant Moving floor Rollboden 2 4 l SAE 90 ROCHLING 8 EVR 14 11 to 16 12 814 130 Fond mouvant Moving floor Rollboden 2 l SAE 90 ROCHLING 9 EVR 18 14 and 21 15 814 161 Fond mouvant Moving floor Rollboden 3 5 l SAE 90 ROCHLING 10 EVR 8 6 to 21 15 814 177 pompe Pump Pumpe 2 22 l SAE 90 BIMA 3 CHAINS Marine or vaucanson transmissi...

Page 22: ...4 5x32 Alliance 347 1 80 m 0 62 m 5490 1 7 12 5 842142 23 1x26 Alliance 347 1 60 m 0 59 m 4880 2 0 14 6 842256 650 75R32 Alliance A360 1 80 m 0 63 m 6990 3 2 Radial 7 842130 or 842253 600 60x30 5 Trelleborg 1 50 m 0 60 m 7290 2 6 12 8 842255 600 55R26 5 ELS Nokian 1 33 m 0 60 m 6750 3 2 Radial 9 842 170 710 55R34 ELS Nokian 1 65 m 0 71 m 9200 2 8 Radial 10 842 222 650 65R30 5 Michelin 1 62 m 0 66 ...

Page 23: ...calibrate or decalibrate screw or unscrew the valve s adjusting screw and control with pressure gauge 7 SAFETY VALVE OF HYDRAULIC DOOR 1 Valve N 825 246 fitted on the lower port piston side of one of the hydraulic door cylinders 2 Safety for any interventions on or inside the spreader see safety instructions 3 Should be completely open when operating and completely closed for interventions on or i...

Page 24: ... EPAN 5 WALTERSCHEID 1 It protects the spreading device against overload foreign matters and an excessive speed of the moving floor 2 Located on the secondary transmission K64 22R 3 The jaw with freewheel is fitted on the main longitudinal shaft side towards the front of the spreader 4 The jaw with torque limiter is fitted on the vertical beater drive side 5 The torque limiter calibrations are Tra...

Page 25: ...o determine the length of the spring pack dimension A and after removing the elastic pin to adjust the limiter according to the table bellow Limiter type Exterior diameter Spring type Number of springs Adjustment value 1mm 1 turn Corresponds to Longuest adjustment dimension maxL mm Shortest adjustment dimension minL mm K64 22 170 mm 60x20 5x2 6 about 35 daNM 53 mm 47 5 mm NOTE To avoid the limiter...

Page 26: ...for the tractor s PTO 540 or 1000revs min and do not slow down in spite of the constant noise produced by the two beating cams The limiter can remain disengaged for a certain time without risks for the cams or the carter s notches 2 Invert the moving floor s speed to clear the heap of manure as explained above 3 Reduce the speed of rotation of the tractor s PTO to about 200revs min to engage the l...

Page 27: ...it goes round once 4 In case of frost check that the guillotine door is working option 11 Uses 1 SPREADING QUANTITY PER HECTARE I Determine the weight to be loaded 1 Manure density D P1 weight of container full kg P2 weight of container empty kg V1 volume of container in litres Example P1 11 kg P2 3kg V1 10 litres D P1 P2 11 3 0 8 V1 10 2 Calculate the weight P in tonnes to be loaded P V2 volume o...

Page 28: ...essary to spread a new set quantity Q2 of manure if one knows the quantity of manure Q1 in tonnes to spread per hectare and the speed of the tractor V1 in km h 1 V2 V1 x Q1 Q2 2 Example Q1 40 tonnes per hectare V1 6 km h To spread Q2 50 tonnes per hectare the tractor will have to move at a speed V2 V2 V1 x Q1 6 x 40 4 8 km hour Q2 50 2 LOADING Ensure that under no circumstances during operation do...

Page 29: ...ontrol the moving floor can have a regular or variable speed Use A With hydraulic control from the tractor pump pressurize the power circuit engaging the tractor distributor B With independent hydraulic control from the spreader s hydraulic power unit 1 Turn the moving floor on using the spreader s distributor at low speed 2 Adjust the moving floor s speed by pushing the button on the flow regulat...

Page 30: ...tional equipment information 1 INDEPENDENT HYDRAULIC POWER UNIT Price ref 2236 1 PUMP MODEL 540 revs min EVR 8 6 10 6 12 8 13 10 15 12 N 821019 2 PUMP MODEL 1000 revs min EVR 14 11 14 12 16 12 18 14 21 15 N 821020 SAFETY As the pump is driven by the rotating PTO do not forget to put the control distributors for hydraulic parts in neutral such as the moving floor heavy slurry door etc FUNCTION Avoi...

Page 31: ...ter is automatically activated 3 REAR DOOR FOR THICK SLURRY Price ref 2860 2862 SAFETY 1 Carefully check that the door is not in contact with an electric line as there is a potential risk of electrocution 2 The guillotine door is equipped with a hydraulic safety system which stops the moving floor if the door is not open enough FUNCTION It enables to halt and control the quantity of product to spr...

Page 32: ...ENANCE 1 Change oil at least once a year 2 Oil quality Mineral oil HFO 32 UNIL OPAL 3 Oil quantity 4 litres 5 DUAL ACTING HYDRAULIC PUMP Price ref 2147 N 891 008 It is equipped with a double pilot valve which enables it to be completely immobile when it is not controlled It is connected to the equipment s distributor with 2 hoses 6 SPREADING DEVICE EPAN 6 Price ref 2837 1 Description The spreading...

Page 33: ...anteed by a cam limiter at the entry of the lower gearbox which protects the entire device and by the declutchable cam limiter on the side transmission which protects the horizontal beaters 3 3 F Fu un nc ct ti io on n This device enables the user to obtain a very wide and precise spreading in a small volume 4 4 U Us se e Activating the tractor PTO drives the two plates and the two horizontal beat...

Page 34: ...aning 13 a Cleaning method Cover all parts that need protection from water penetration or from cleaning products Periodically wash the equipment with a water hose If a high pressure water hose is used do not hold it too close to the spreader avoid directing the hose on electronic components the engine or electric connections hydraulic lines and hoses seals filler plug etc Grease the equipment as s...

Page 35: ...Distributor components 45L min 904 061 1 A Single acting manual pump 904 024 1 A Dual acting hydraulic stand 904 027 1 A Level indicator 904 031 1 A Two way valve 904 036 1 A Safety plug valve ALFAGOMMA 904 038 1 A Check valve and coupler on return 904 065 1 A Braking valve 904 126 1 A Shuttle valve 6 2 904 124 1 A Double pressure limiter 904 125 1 A Reuniting deviator 2 Hydraulic diagrams 904 144...

Page 36: ...3 10 15 12 904 156 1 A Set of 3 angle transmission gearboxes Berma EVR 10 6 12 8 13 10 15 12 904 039 1 A Set of 3 angle transmission gearboxes GB EVR EPAN 5 EVR 14 11 14 12 16 12 18 14 21 15 904 157 1 A Set of 3 angle transmission gearboxes Berma EVR 14 11 14 12 16 12 18 14 21 15 904 158 1 A Set of 4 angle transmission gearboxes Berma EVR 14 11 14 12 16 12 18 14 21 15 904 040 1 A Double side gearb...

Page 37: ...oor speed EVR 8 6 904 132 1 A Moving floor speed EVR 10 6 904 085 1 A Moving floor speed EVR 12 8 904 133 1 A Moving floor speed EVR 13 10 904 134 1 A Moving floor speed EVR 15 12 904 135 1 A Moving floor speed EVR 14 11 14 12 904 095 1 A Moving floor speed EVR 16 12 904 137 1 B Moving floor speed EVR 18 14 904 138 1 A Moving floor speed EVR 21 15 908 001 1 A Coupling questionnaire 904 086 1 A Hyd...

Page 38: ...actor filter 2 Lack of hydraulic power 4 Tractor pump failure flow and pressure 1 Back pressure on hydraulic return see hydraulic connection 2 Reduce flow to 45 l min 3 Damaged hydraulic motor seal 1 Too important flow reduce flow to 45 l min 4 Brutal movements and or hydraulic circuit overheat 1 In case of frost check the rear door is functioning before loading equipment 5 Rear door stuck because...

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