Crane Merchandising Systems BevMAX 4 Series Technical Manual Download

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DELIVERY (PICKER) CUP ASSEMBLY

ITEM

PART DESCRIPTION

DN5800-4

DN5800-E4

DN3800-4

DN3800-E4

Assembly Delivery (Picker) Cup Assembly w/ Sensor was 64708270

80182497

Same

Cup Base Board (Picker Cup Board with sensor) 3/26/08 & after
was 80492765

80492916 Same

Cup/Port Motor Assembly

80450161

Same

Cup Motor Cam

80120202

Same

Micro Switch with Bent Arm (Picker Home Switch)

80410137

Same

Micro Switch with Straight Arm (Cup Home Switch – Y)

80410135

Same

Micro Switch with Bent Arm (Picker Out Switch)

80410136

Same

Screw, Phil Pan 2 – 32 X 1/2

80030501

Same

Plunger Cup Bumper

80360123

Same

Base Cup Cover

80182289

Same

11 Delivery

Cup

Sleeve

80182258

Same

12 Delivery

Cup

Body

80182288

Same

Pin Cup Hinge

80120187

Same

14 Assembly

Plunger

80520275

Same

Motor Cam Cover

64707035

Same

Return Spring, Plunger (Picker Cup)

80170167

Same

17 Cam

Bearing

80530051

Same

Harness, Cup to E Chain

80492374

Same

Screw, 8 – 18 x ½ Pan Head, Machine

80030431

Same

Screw, #4 – 40 x 3/8 Machine w/ lock washer

80030503

Same

Cup Sensor Plate (3/26/08 & after)

64708090

Same

22 Flat

Wire

Clip

80181929

Same

Part numbers & descriptions are subject to change with out notice.

NA = Not applicable TBD = To be determined RB = Replaced by

Summary of Contents for BevMAX 4 Series

Page 1: ...800 E4 Production 8900 0001BH higher Manufactured by Crane Merchandising Systems P O Drawer 719 Williston SC 29853 0719 803 266 5001 fax 803 266 5049 Visit us on the web www dixienarco com 803 904 660 11 Operation Service Parts Troubleshooting Manual Tier 2 ...

Page 2: ...em 8 Shelf Assembly 8 Double Gate Assembly 8 Slide Pusher Assembly 8 Delivery Picker Cup Assembly 8 Refrigeration Deck Clamp 8 9 Belt Tension Adjustment 9 PROGRAMMING 10 32 Coca Cola EVS BevMax 4 Programming 10 24 Quick Reference Menu Items 25 26 Dixie Narco Factory Diagnostics Programming 27 32 MAJOR COMPONENT DESCRIPTION 32 AC Distribution Box 32 Service Door Switches 32 GENERAL MAINTENANCE 33 3...

Page 3: ...wer LED Lighting Domestic only 64 Domestic Compressor Parts Diagram 65 Export Compressor Parts Diagram 66 Domestic AC Distribution Box J2 Port Test Voltages 67 Export AC Distribution Box J2 Port Test Voltages 68 PARTS LIST AND DIAGRAMS 69 104 Machine Front View 71 72 Cabinet Detail Product Area 73 74 Cabinet Detail Service Door Area 75 76 XY Motor Picker Unit 77 78 Delivery Picker Cup Assembly 79 ...

Page 4: ...he year H 2009 K 2012 I 2010 L 2013 J 2011 M 2014 CE Mark IIA Declaration An updated CE Mark or IIA Declaration document can be provided upon request If needed please contact Technical Support Manager in Williston SC Phone Bryan Staubs 1 803 266 8805 or email bstaubs cranems com PHYSICAL CHARACTERISTICS DN5800 4 DN5800 E4 DN3800 4 DN3800 E4 HEIGHT 72 1828 8 mm 72 1828 8 mm WIDTH 47 1193 8 mm 39 99...

Page 5: ...nd Canada this is 120Vac 60Hz 1P In Europe Australia and other export countries this is 220 230 240Vac 50Hz 1P depending upon your country voltage The serial plate also specifies the ampere rating of the machine This machine must be plugged into a properly rated receptacle with its own circuit protection fuse or circuit breaker Equipment Nominal Power Requirements 120V 10 2 A 1224W 1 224kw 220V 5 ...

Page 6: ... provided in the coin return cup or if shipped with a locking clip remove the clip and install the lock Ensure there is no power to the AC Distribution Box On venders with a main power switch on the AC Distribution Box the switch needs to be in the OFF position On venders with a main power quick disconnect plug on the AC Distribution Box the quick disconnect plug needs to be unplugged Check that a...

Page 7: ...evel will help verify that the vender is level Leveling legs are adjusted using a wrench or socket 1 or 38 mm in size If the vender is to be used in a bank of equipment check the top and sides for proper alignment If you are unable to properly level the vender select an alternate location NEVER PLACE OBJECTS UNDER THE LEVELING LEGS OF THE VENDER DANGER THE VENDER MUST BE PROPERLY LOCATED AND LEVEL...

Page 8: ...e BevMax 4 5800 4 3800 4 Vender does not require spacers or shims to vend most packages Load product in each column one package at a time insuring that the package being loaded is in front of the product pusher Insure that the package is stable within the column doesn t move excessively from side to side After loading the vender test vend each column to insure proper operation Please contact a Ser...

Page 9: ...o enter the gate area and the kicker is flush to the rear knuckle assembly A stainless steel pin is inserted through the rear most portion of the front knuckle assembly and connects to a gear box below the tray When a selection is made the plunger pushes the lever toward the back of the tray At the same time the front knuckle is opened into a flat position the rear knuckle is closed to a blocking ...

Page 10: ...g belts when needed The X Belt Idler Tensioning Assembly in the upper left hand corner of cabinet now includes a thumb screw Adjustments should only be needed if a belt is replaced The Bottom X Drive Tensioner Assembly in the lower right hand corner of cabinet has a plastic spring loaded tensioner designed to keep the belt against the pulley when moving and does not require any adjustments ...

Page 11: ...mbination Information available is historical cash counted interval cash counted for each selection historical sale total number of vends interval vends counted for each selection error codes and return Refer to the Cash Counters Sales Counters and Error Codes routines for instructions to move through the menus PROGRAMMING MENU Error Codes ERROR ROUTINE This function allows you to enter the error ...

Page 12: ...es have not been cleared If all changer Error Codes have been cleared the next error code will be displayed or No Error Codes if there are no Error Codes Press key number 1 will return to Error Codes Bill Validator Bill Validator Summary Error Codes Press key number 4 and the display will show one of the following Bill Val Comm indicating a bill validator communication error No communication for m...

Page 13: ...lth Timer Health Timer Error The initial pull down time has not met the health timer constraints Refer to Health Timer section for details Press and hold key number 4 for 2 seconds will clear the error and the display will show No Error Codes Health Code Health Code Error The health code cooling constraints have not been met Refer to Health Timer section for details Press and hold key number 4 for...

Page 14: ...lows you to enter the following routines which are not accessible until the operator enters a password which is set as 4 2 3 1 To enter the password press key number 4 until the display goes blank Then press key number 2 then 3 then 1 and then 4 and Cash Counters should appear on the display If not entered properly the display will return to Password Entry after approximately 16 seconds If entered...

Page 15: ...how All Selections for tray A only Press key 2 to scroll to A1 thru A9 then back to All Selections for A tray only At the position you wish to set price when you press 4 and enter the display will show or current price set Press key 2 to increase the vend price or key 3 to decrease the vend price With the display showing the vend price you require press key 4 to save Factory default setting is Sin...

Page 16: ...lections Example selections A1 thru A3 vend from columns A1 thru A3 sequentially Option 5 Combined groups of 2 3 Selection grouping per tray will be assigned columns 1 2 3 4 5 6 7 8 9 working with associated selections Option 6 Combined groups of 3 Selection grouping per tray will be assigned columns 1 2 3 4 5 6 7 8 9 working with associated selections Custom StS Custom space to sales Allows you t...

Page 17: ...y when the RESET command is received via handheld or portable computer when set at Config 5 0 Press key number 4 and Config 5 will be displayed with the flashing Press key numbers 2 or 3 to scroll between Config 5 0 and Config 5 1 Press key number 4 with the display flashing the setting you wish to use Press key number 1 to return to Config 5 Press key number 2 to scroll to Config 6 Config 6 Confi...

Page 18: ...Uncond Accept Unconditional Acceptance Value This is the function that the control board will use to set the largest value of any single form or currency coin or bill that can be accepted without having enough change to pay back the full amount Press key number 4 and the display will show Press key number 2 or 3 to scroll from 00 00 to 99 95 Press key number 4 with the display showing the value yo...

Page 19: ...ess key number 4 will display the current setting Press key number 2 or 3 to scroll through the Daylight savings options listed OFF no daylight savings time changes made Australia Australian rules Set forward 1 hour at 1 00 am on the first Sunday in October Set backward 1 hour at 1 00 am on the last Sunday in March Europe European rules Set forward 1 hour at 1 00 am on the last Sunday in March Set...

Page 20: ...displayed Press key number 2 or 3 to scroll between Enable 0 and Enable 1 Press key number 4 with the display showing the setting you wish to use Press key number 2 to scroll to Start Start Time Start Energy Conservation This function is used to set the days and time to start Energy Conservation when Enable 1 is selected Press key number 4 and Start Day will show on the display Start Day Day to St...

Page 21: ...isplayed Press key number 2 or 3 to scroll between Enable 0 and Enable 1 Press key number 4 with the display blinking the setting you wish to use Display will return to Enable X Press key number 2 to scroll to Start Time Start Time Start Selection Blocking Routine This function is used to set the day s and time to start selection blocking Press key number 4 and Start Day will show on the display S...

Page 22: ...Stop Day Hour Stop Hour and Minute Setting Set this function using instructions for Select Block 1 Stop Time Stop Hour Press key number 1 to return to Stop Time Press key number 2 to scroll to Selection Selection Selection to Be Affected By Blocking This function is used to set selection s which will be blocked during certain periods of the day Set this function using instructions for Select Block...

Page 23: ... The controller will allow an additional 15 minutes for the temperature to pull down to 41º F 5º C If the temperature doesn t reach 41º F 5º C or less after the 15 minute period the controller will issue a Health Code error and disable vending of health protected products If the temperature is greater than 45º F 7º C on power up the controller will automatically set a Health Code error and disable...

Page 24: ...function is used to override Refrigeration if it is being used Refrigeration 0 disabled and Refrigeration 1 enabled Press key number 4 and will start flashing Press key number 2 or 3 to scroll between Refrigeration 0 and Refrigeration 1 Press key number 4 with the display showing the setting you wish to use Display will return to Refrigeration Press key number 1 to return to Over ride Switch Press...

Page 25: ...ortant To setup Combo Vend Discount enable Multivend enable Combo Discount set Satellite 137 937 Prices and Set Discount Prices Press key number 4 to enter routine and display will show All Selections press button 2 to scroll through Set Row A through Row E of Drink Vender and then continues with Set Row 21 through Set Row 26 of Snack Vender Press key number 1 to move to All Drink Selections Press...

Page 26: ...ounts RAM Checksum Temp Too Cold Config 5 Dr Sw Reset Scale Factor Temp Too Hot Config 6 Not Used FRAM Not Cooling Config 7 Save Credit RTC Health Code Config 8 Force Vend Low Battery Recheck Failed Config 9 Multi Vend PWROUT Coin Pay Out 5 10 25 etc Config 10 Bill Escrow Changer Changer Comm Tube Fill 5 10 25 etc Correct Change Consumer Overpay Tube Sense Test Modes Test Vend Column A1 etc Corr C...

Page 27: ...Offset Coke Factory Setup Cup Sensor On Off Coke Factory Setup Cup Test Coke Factory Setup Port Test Satellite 137 937 Setup Snack Vender Coke Factory Setup Set Shelf Config Enable Snack Vender Enable 0 1 Coke Factory Setup Master Reset Golden Eye Policy Drop Home Coke Factory Setup Update Software Set Golden Eye Sel Sel 210 0 1 Coke Factory Setup Double Talk Snack MotorScan Execute Motor Scan Cok...

Page 28: ...splays Reset Model Continue 4 Y 1 N Press A key to scroll thru the models Models are 3800 4 5800 4 3800 E4 5800 E4 The display will display save A Y Clear no Press the key at the correct model to save setting Note Program the model 5800 4 for all Domestic BevMax 4 3 Venders with 9 columns per shelf Program the model 3800 4 for all Domestic BevMax 3800 4 with 7 columns per shelf There is not an opt...

Page 29: ...the cup the sensor can be turned off Press key 1 to return to Cup Sensor On Off Coke Factory Setup Cup Test Turns Delivery Cup Sensor On Off This sub menu will be used to test the operation of the Delivery Picker Cup Assy and Sensor Press key 4 and the display will show Cup Test Press key 4 and the display will show On 0 In 0 Out 0 Hm 1 Note The left door switch must be pulled to the out position ...

Page 30: ...ings are used in venders prior to 8487 0001AE Shelf settings D E E1 settings are used in venders 8487 0001AE to 8900 0001BH Shelf settings D2 is setting used in all domestic BevMax 4 5800 4 venders and E3 5 shelf Export E4 4 shelf Export are used in export BevMax 4 5800 E4 venders 8900 0001BH and higher Once the desired setting is showing on the display press the 4 key to save the setting Note all...

Page 31: ...nking c Display will change to new version software with red LED blinking at a steady heart beat rate 3 Manual Reprogramming used if Eprom does not automatically reprogram a At power up the current software version will be displayed To manually program the control board with the new software press the service switch on the control board to enter service menus Advance to UPDATE SOFTWARE b Press the...

Page 32: ... will return to Test Sel Switch Press key number 2 to scroll to the next test mode Test Display Display Test This function allows you to test all segments in the display Press key number 4 and a row of lower case letters a through t will display then turn off then a row of upper case letters A through T will display alternating until key number 1 has been pressed Press key number 1 to return to Te...

Page 33: ...t motor scan test Press key 2 to scroll through the results Press key 4 to initiate a new scan of the motors The display will say Scanning Motors When scan is complete the display will say Scanning motors done press to continue Press key 2 to scroll through the results The report will show Motor Scan Results Good Motors number of good motors detected Motor Scan Results Bad Motors number of bad mot...

Page 34: ...e non abrasive cleaner and a soft towel Never lubricate the gasket and always check for cracking or deformities which may cause leaks Replace if necessary VERTICAL LAMP LENS COVER Then vertical lamp lens covers are of a polycarbonate material Clean as needed with warm water only Ammonia or alcohol based products will damage the lens cover TRAYS TRAY INSERTS The trays and tray inserts should be cle...

Page 35: ... carefully could cause damage which may result in a failed control board ALWAYS KEEP THE EPROM IN THE ESD TUBE GROUND YOURSELF ON THE VENDER CABINET BEFORE REMOVING THE EPROM FROM THE ESD TUBE OR CONTROL BOARD AN EPROM CAN BE USED TO PROGRAM MANY VENDERS AS LONG AS CARE IS TAKEN NOT TO DAMAGE THE EPROMS LEGS ALWAYS TURN POWER OFF BEFORE REMOVING OR INSTALLING EPROMS IN THE CONTROL BOARD EPROM Remo...

Page 36: ... X Motor Encoder J11A J11 Keypad P2 Product Port J12A J12 Temp Sensor P6A P6 Display J16 Multi Drop Bus P7A P7 Relays U17 EPROM Socket P8 Y Cup Motors P3 Door Switch XY P10A P10 Door Switch B1 Battery J2 Supplier Programming Connector S1 Service Switch P31 Executive Interface J3 Dongle Harness P1 J12A J5A P6A J11A J16 J3 J2 F1 U17 P3 BevMax 4 DN5800 4 5800 E4 DN3800 4 3800 E4 S1 B1 P1A P14 P15 P8 ...

Page 37: ...i Occurs on same column multiple shelves A2 B2 C2 D2 E2 1 Shelf not secured on supports 2 Position alignment 3 Plunger did not cycle fully a Replace delivery cup assembly b Replace control board ii Gate did actuate 1 Product and gate mismatch 2 Possible delivery cup assembly position alignment problem a Plunger should hit approximately from top edge of target i Adjust position alignment in DN Fact...

Page 38: ...or switch i Is it functioning ii Is it being made when door is closed c Check the Delivery Cup Plunger Plunger Home Switch i If plunger arm is stuck out it will shut down XY delivery system ii If plunger arm home switch fails it will shut down XY delivery system d Check the 10 pin harness connector to the Y motor e Check rollers f Check Y motor harness and motor g Check E Chain harness h Replace c...

Page 39: ...light the Green LED on control board b Check for syrup or dirt build up c Replace port assembly d Check harness and motor e Check vend sensor and vend sensor harness f Check vend sensor ground wire g Check the port open and closed switches h Replace control board 8 Double Vend From Gate a Too many packages loaded in column b Check gear box assy c Check pins in gate assy 9 Package Not Sliding On Sl...

Page 40: ...ol board NO YES Plug in connector Plug in Vender Manually move XY to HOME position Yellow light Refer to X Axis Home Red light Refer to Plunger Home Does XY move to HOME position using the keypad YES NO Change Control Board Change failed Motor Red Light Refer to Plunger Home Visually confirm plunger in home position YES NO Refer to Picker Cup TS Check door switch working NO YES Replace switch Is f...

Page 41: ... Diagnostics BevMax Setup Coke Factory Setup Position test press 0 key to cycle plunger Is Red LED on plunger home Cycle plunger multiple times to ensure proper operation If Plunger is stuck in the out or in position Refer to Picker Cup Troubleshooting or replace Cup Assembly Plunger Home Red light ON OFF ...

Page 42: ...S NO Do a Vend Test with Door Closed Is the display showing Encoder count with a 1 at the end of the X axis code YES NO 1 showing a switch or ground wire issue 0 showing a mechanical obstruction Check replace motor Problem solved YES NO X Axis Home Yellow light ON OFF Manually move cup to A9 and pull the left door switch PI out Does the Vend Mech move in the downward position Check Y Home Green Li...

Page 43: ... mechanical obstruction Check replace motor Problem solved Y Axis Home Green light ON OFF Manually move cup to A9 and pull the left door switch PI out Picker Cup goes to the home position YES NO Manually activate the switch and light cycles on and off Replace motor interface board Is the display showing Encoder count with a 1 at the end of the Y axis code YES NO 1 1 X axis Y axis Check repair or r...

Page 44: ...ull the left door switch out Press the 4 key Picker Cup goes to the home position YES NO Do a Position test Run Y axis A to E X axis 2 to 7 five times each Does Picker Cup stop in correct Do a vend test with door closed While running does the Green LED dimly light flicker YES NO Check repair or replace Y axis ground wire XY Slams to Top Right 0r Left NO YES Go to Diagnostics Connect Check ground w...

Page 45: ...ck repair or replace plunger spring plunger in and out switches Replace motor Trouble shoot Y motor system Check fuse on board Good Failed Check left door switch PI working NO YES Replace switch Verify Y Home switch toggles green light on off YES NO Replace Cup board Is plunger touching shelf NO YES Replace Is plunger touching target YES NO Is plunger below target Go to Set Shelf Offset Red LED is...

Page 46: ...eplace X Axis E chain Ground wire Send cup to A shelf Is cup in correct location YES NO Fire the plunger to ensure correct location Repeat A E cycle two to three times Is cup in correct location YES NO Repeat A E cycle two to three times Does cup position get worse YES NO Go to DN Factory Diagnostics BevMax Setup Coke Factory Setup Set Shelf Offset and check Adjust as necessary See DN Factory Diag...

Page 47: ...s Keypad Motor Board See XY not working Check Harness Keypad Motor Motor Board Do a Test Sel Switch test Works YES NO CUP AT WRONG LOCATION LEFT RIGHT or X AXIS Repeat test at several locations Does it stop in correct position NO YES Close door do a test vend Change Keypad Go to DN Factory Diagnostics BevMax Setup Coke Factory Setup Set Shelf Offset Check encoder counts Send to home does home swit...

Page 48: ...de Vend Test and vend a product to open the delivery port door Is the yellow LED on control board on and Port Door open YES NO Check repair and replace door close switch DELIVERY PORT DOOR WORKS IN PORT TEST BUT NOT IN SALES MODE Check for physical obstructions Check repair and replace door open switch harness motor Close door and do a test vend Does it work YES NO Open service door Pull left door...

Page 49: ...ace MDB Harness 2 Plug in harness 3 Fill Coin Tubes with Coins 4 Reprogram per Manufacturer Recommendation 5 Replace Coin Mech DOLLAR BILL ACCEPTANCE ISSUES PROBLEM CAUSE FIX Bill Validator will not run Prices tube cash conditions Check Mech Tubes Takes Bill in Then Rejects it Check Validator or Replace Stacks Bill While in Escrow Mode Max Price Not Yet Reached Bill Error Listed in Test Mode Commu...

Page 50: ...104 These charts are intended as a guide to isolate and correct most problems you might encounter Should your machine show OUT OF SERVICE go in the TEST MODE and press B to list errors ALL COINS ARE REJECTED ...

Page 51: ...ors to determine cause of Out Of Service Refer to programming for error explanations Loose connection Check cable at bill validator and controller board Coin mechanism low on coins Fill coin tubes Bill path obstructed dirty Clear clean path Wrong option switch settings Reset Incompatible bill validator Replace Defective bill validator Replace Defective controller board Replace ...

Page 52: ...51 of 104 INCORRECT CHANGE DISPENSED ...

Page 53: ...52 of 104 SELECTION WILL NOT VEND Use DN Factory Diagnostics to check plunger arm replace if necessary ...

Page 54: ...Air leak Check product door seal and cable openings in cabinet CONDENSATE ON OUTSIDE OF PRODUCT DOOR Condensate on outside of product door Machine in direct sunlight Move machine Machine in location with humidity above 70 Move machine COMPRESSOR WILL NOT STOP Compressor will not stop Defective thermostat Replace ...

Page 55: ...ution box Defective door interlock switch Replace Low voltage Check power source Defective thermostat Replace Defective starting component capacitor relay Replace Defective compressor Replace Troubleshooting Tip Use a short 15 Amp extension cord and plug the compressor directly into the wall outlet This will bypass the AC distribution box Note For Testing Purposes Only ...

Page 56: ...e rear of cabinet is at least 3 25 82 6 mm from wall Machine in direct sunlight Move machine Faulty product seal Replace Condenser fan or evaporator fan not running Check blade for obstruction Check fan circuit Evaporator is iced up Check for air leaks or clogged condensate drain line Check rear screen for obstructions Ensure rear of cabinet is at least 4 10cm from wall ...

Page 57: ...t Switch Port Motor Port Closed Limit Switch Port LED Port Sensor Port Sensor Electrode Ballast X Motor X Home Switch Y Motor Y Home Switch Temp Sensor Display Keypad AC Box Fan Refrig Lamp Door Switch E lock MDB EXE Motor Power Interrupt Switch E Lock Door Relay Aux E Lock Power Lamp Lamp 120 VAC Relay Control 24 VAC 120 VAC 120 VAC VMC ...

Page 58: ...Switch Port Motor Port Closed Limit Switch Port LED Port Sensor Port Sensor Electrode Ballast X Motor X Home Switch Y Motor Y Home Switch Temp Sensor Display Keypad AC Box Fan Refrig Lamp Door Switch E lock MDB EXE X Y Power Interrupt Switch E Lock Door Relay Aux E Lock Power Lamp Lamp 220 VAC Relay Control 24 VDC 24 VAC 220 VAC 220 VAC VMC ...

Page 59: ...916 Picker Motor 80450161 Picker Home Sw 80410123 Picker Out Sw 80410132xx1 Cup Home Sw 80410131 Limit Switch 80410131 P5 P3 P4 P1 P1 P2 J3 P6 P3 J1 X Motor Y Motor 80492374 J1 80492926 DN3800 narrow 80492923 DN 5800 wide CR0013743 80492421 BevMax 4 Wiring Diagrams Left side Pg 1 of 3 803 889 17x x1 Exp Fluor 803 889 54x x1 Exp LED 803 889 55x x1 Dom LED 803 888 48x x1 Dom Fluor ...

Page 60: ... Jack To Coin Mech Temp Sensor 80492821 80492825 80492824 80492836xx1 80492827 80492823 J11 P6 J5 J16 P2 P10 P14 P15 P7 P12 P3 P8 80492819 80492886 Door Switch Door Switch J3 80492853 BevMax 4 Wiring Diagrams Right side Pg 1 of 3 803 889 17x x1 Exp Fluor 803 889 54x x1 Exp LED 803 889 55x x1 Dom LED 803 888 48x x1 Dom Fluor 80492926 DN3800 narrow 80492923 DN 5800 wide ...

Page 61: ... Keypad 80410121 Electronic lock Vend Sensor Board 80492851 Port Board 80492511 Port Motor To MDB Peripherals IRDA Port Auxiliary Lock Power 80492836xx1 80492475xx1 To Cabinet BevMax 4 Wiring Diagrams Pg 2 of 3 803 889 17x x1 Exp Fluor 803 889 54x x1 Exp LED 803 889 55x x1 Dom LED 803 888 48x x1 Dom Fluor ...

Page 62: ...8 48x x1 Dom Fluor To Cold Control To Evaporator Fan BLK BRN WHT BRN To Cabinet Ballast 80440126 Choke 80492691 Light relay Fan relay Comp relay Relays 3 80420026 Light fan compressor 80492844 AC Input Refrigeration 80492852 80492819 80492828 Switch 80491515 AC Distribution Box To Cabinet 80492871 80492840 80492895 80492895 W662 80480114 80491381 80491384 80492843 80492895 80492842 ...

Page 63: ...492843 80492842 Choke 80492691 Ballast 80440135 Ballast 80440134 80492883 80492884 80492885 80492883 80492882 80492819 AC Distribution Box Comp relay Light relay Fan relay 80492881xx1 80492895 80492843 80492840 80491384 80491362 80491381 80491114 IEC 320 80492828 80492871 To Cold Control To Evaporator Fan BLK BRN WHT BRN To Cabinet To Cabinet 80492876 Lamp Relays 3 80420026 Light fan compressor ...

Page 64: ...fan LED compressor Fan relay Light relay Comp relay 80492843 80492691 Choke 80491384 80492840 80491381 80492895 80491114 80410112 Green rocker switch 80492871 To Cabinet To Cold Control 80492819 To Evap Fan To Cabinet 80492842 80492868 Transformer AC Distribution Box Refrigeration AC Input 80491362 To Cabinet 80492886 80492895 80420026 LED Relay LED Lite 9985061 LED Lite 80492876 80492895 80492843...

Page 65: ...D compressor Fan relay Light relay Comp relay 80492843 80492842 Choke 80491384 80492840 80491381 80492895 W662 80491515 switch 80492871 To Cabinet To Cold Control 80492819 To Evap Fan To Cabinet 80492842 80492514xx1 Transformer AC Distribution Box Refrigeration AC Input 80480114 To Cabinet 80492886 80492895 80420026 LED Relay LED Lite 9985061 LED Lite 80492895 80492843 80492888 380303 Power Module...

Page 66: ... Capacitor FFU130HAX EM US 2255008 3 80240213 Overload Compressor FFU130HAX EM 513554617 4 80240214 Cover Electrical Component FFU130HAX EM 13555028 5 80240216 Relay Compressor Start FFU130HAX EM 213516051 6 80240218 Capacitor Compressor Start FFU130HAX EM US 3252378 7 80240220 Cap Capacitor FFU130HAX EM 2254002 8 80240215 Cord Relief FFU130HAX EM 513545045 9 802 402 21x x1 Holder Capacitor FFH130...

Page 67: ...65701290 Export Refrigeration Kit Item Part Description CR0004162 Compressor Export 1 CR0004863 Starting Relay Danfoss 2 CR0004865 Cord Relief Compressor Danfoss 3 CR0004174 Capacitor Compressor Start 80μF Danfoss 4 CR0004172 Cover Electrical Component FFU130HAX EM 13555028 5 R134A Freon 9 5oz or 269kg ...

Page 68: ...round 115 VAC Hot switched for fan motor 6 ground 115 VAC Hot switched for lights 7 ground 0 VAC Neutral 8 ground 0 VAC Neutral 9 ground 0 VAC Neutral Domestic Test Measurements 4 Pin P7 AC Distribution Box 1st lead to Pin 2nd lead to Pin Domestic Reading When 4 pin connector is unplugged OHMS reading 1 3 Lights control relay coil 570 ohms 2 3 Fan control relay coil 570 ohms 4 3 Compressor relay c...

Page 69: ... 5 ground 240 VAC Hot switched for fan motor 6 ground 240 VAC Hot switched for lights 7 ground 0 VAC Neutral 8 ground 0 VAC Neutral 9 ground 0 VAC Neutral Export Test Measurements 4 Pin P7 AC Distribution Box 1st lead to Pin 2nd lead to Pin Export Reading When 4 pin connector is unplugged OHMS reading 1 3 Lights control relay coil 570 ohms 2 3 Fan control relay coil 570 ohms 4 3 Compressor relay c...

Page 70: ...ighting Fluorescent 89 Lighting LED 90 Refrigeration Unit Plastic Evap Box Fin Tube Condenser 91 92 Refrigeration Unit Metal Evap Box Fin Tube Condenser 93 94 Electronics 95 96 Harnesses 97 98 Labels Decals Misc 100 Screws Nuts 101 102 Washers Bolts Misc Hardware 103 104 Special Note Crane Merchandising Systems Dixie Narco part numbering has changed Many of the 11 digit numbers are now 8 digit num...

Page 71: ...70 of 104 ...

Page 72: ...71 of 104 MACHINE FRONT VIEW 6A 9 11 13 14 5B 5A 7 3A 4B 19 18 6B 3C 4B 4A 2 4C 17 16 1 12 5C ...

Page 73: ...410059 Same 5C Door Switch 804 101 19x x1 Same 6A Door Latch High Security 2 Point Lock CR0010839 Same 6B Screw Hex 20 x 5 8 80030436 Same 7 Leg Assembly welded in place 65700060 Same 8 Leg Leveler 5 8 11 x 2 1 16 80050379 Same 9 Shipping Boards Domestic CR0000969 Same Shipping Boards Export CR0004959 Same 10 Thermometer 80140155 Same 11 Wear Strip Door Decal 80387837 Same 12 Glass Door Bottom Hin...

Page 74: ...73 of 104 CABINET DETAIL PRODUCT AREA 3 2B 12 11 6 7 9 2A 8 5 14 11 ...

Page 75: ...Right Tray Support 1 piece 5 shelf 9133DH higher D2 CR0005593 Same 3 Rear Tray Mount Bracket 2 piece prior to 9133DH All 64707003 Same Rear Tray Rail 2 piece 5 shelf E4 65707002 Same Rear Tray Rail 2 piece 5 shelf prior to 9133DH Export CR0004447 Same Rear Tray Support 1 piece 5 shelf 9133DH higher E3 CR0006969 Same Rear Tray Support 1 piece 5 shelf 9133DH higher E4 CR0006972 Same Rear Tray Suppor...

Page 76: ...75 of 104 CABINET DETAIL SERVICE DOOR AREA 1 16 10 4 7 11 5 17 11 4 5 14 12 2 10 15 8 ...

Page 77: ...pring x 1 x 029 MW 80170155 NA 8 Mech Door Hinge Mech Assembly 64700400 CR0005660 9 Flat Mount Cable with adhesive 80480112 Same 10 Cash Box Cover 64700019 CR0007000 11 Coin Box Chute 647 000 18x x3 CR0007266 12 Cash Box metal 64700080 NA Cash Box plastic NA 4321228 13 Locking Cash Box Kit 432 011 50x x4 Same 14 Upper Coin Chute 80182341 Same 15 Door Stop 64700045 Same 16 Roller Double Catch 80152...

Page 78: ...77 of 104 XY MOTOR PICKER UNIT X Y 3 13 4 12 7 9 8 22 9 21 20 7 17 24 23 11 15 16 31 18A 18B 18C 16 14 15 19 20 16 28 17 31 32 34 ...

Page 79: ...s 647 084 70x x3 CR0006104 Same 18A Oilite Bushing no longer available NA NA 18B Tension Spring used in 647 084 70x x3 only 801 701 71x x1 Same 18C Pulley 32 tooth D Drive 80530066 Same 19 X Motor Bracket Assembly was 647 084 60x x3 CR0006104 Same X Motor Bracket Cover was 64707148 NA Same 20 X Axis Belt 22 64707530 Same 21 X Bottom Carriage Assembly bottom of XY 64708240 Same 22 Assembly X Axis D...

Page 80: ...79 of 104 DELIVERY PICKER CUP ASSEMBLY 11 1 2 21 10 5 16 14 15 17 4 7 12 13 19 6 19 20 9 8 19 3 22 ...

Page 81: ...136 Same 8 Screw Phil Pan 2 32 X 1 2 80030501 Same 9 Plunger Cup Bumper 80360123 Same 10 Base Cup Cover 80182289 Same 11 Delivery Cup Sleeve 80182258 Same 12 Delivery Cup Body 80182288 Same 13 Pin Cup Hinge 80120187 Same 14 Assembly Plunger 80520275 Same 15 Motor Cam Cover 64707035 Same 16 Return Spring Plunger Picker Cup 80170167 Same 17 Cam Bearing 80530051 Same 18 Harness Cup to E Chain 8049237...

Page 82: ...81 of 104 SERVICE DOOR OUTSIDE 3 4 12 18 20 25 5 7 8B 8B 23 9 15 14 18 17 8A 21 16 13 26 19D 6 10 24 27 19B 1 ...

Page 83: ...mbly CR0001800 NA NA 11 Keypad security Bracket 64705037 NA NA 12 Assembly Port with out LED s was 64705560 80182496 NA NA 13 Port Enclosure 80182400 NA NA 14 Port Cam 80182409 NA NA 15 Bracket and Motor Assembly with notch 64705400 NA NA 16 Assembly Inner Cup Port 80182097 NA NA 17 Vend Sensor Plate 64705360 NA NA 18 Port Discharge Pad 80360122 NA NA 19A Vend Sensor Board Assembly Port was CR0002...

Page 84: ...83 of 104 SERVICE DOOR INSIDE 1 5 10 3 11 25 6 2 25 32 9 15 14 10 17 31 19 23 24 20 9 4 5 18 21 22 26 29 33 8A 8B ...

Page 85: ...rn Button Bracket was CR0002303 CR0005650 Same 19 Coin Keypad Bracket Assembly CR0001800 Same 20 Panel Retainer Clip holds membrane switch overlay to bracket CR0002204 Same 21 Coin Insert Chute 80182355 Same 22 Coin Return Button was 801 823 14x x1 CR0007492 Same 23 Keypad Overlay Membrane Switch Assembly with metal dome 80410142 Same 24 Keypad Overlay Gray was 80388894 NA NA 25 Extended Change Cu...

Page 86: ...85 of 104 GATE TRAY DETAIL 8 7 11 1 2 4 6 12 13 14 10 9 3 ...

Page 87: ...ame 6 Spring Gear Box Part of 7 Same 7 Gear Box Assembly 3 column 80182062 Same Gear Box Assy 2 column NA 80182196 8 Double Gate Drive Mech Target Part of 7 Same 9 Double Gate Drive Mech Gear Part of 7 Same 10 Double Gate Drive Mech Follower Part of 7 Same 11 Tray Wire Formed Domestic 9 Column Wide 80140293 NA Tray Wire Formed Domestic 7 Column Narrow NA CR0000878 12 Slide with Product Pusher Asse...

Page 88: ...___ Export AC Box Prior to run 8905BH 2 4 10 To board To relays 13 Domestic AC Box Prior to run 8905BH 9 8 10 3 4 To board To relays 13 10 2 10 9 8 12 12 Domestic AC Box 8905BH higher To relays To board 13 Defrost Control Connector 4 10 12 3 Export AC Box 8905BH higher To board To relays Defrost Control Connector 10 3 4 13 ...

Page 89: ...843 Same 6 Harness Power Distribution 80492842 Same 7 Harness Main Power GFCI Inline 65701080 NA 8 Choke 80492692 80492691 9 Relay Fan Compressor and Light 80420026 Same 10 Rocker Switch 80491515 80410112 11 Harness Relay 80492840 Same 12 Main Power Label was 80386085 80388747 Same 13 Label AC Box Power Disconnect 80387694 Same 14 Defrost Control Harness 80492871 Same 15 Harness Compressor Power A...

Page 90: ...1718 80470077 80470103 8 Canoe Clip Lens Cover 80090361 Same 11 Vertical Light Assembly 2 Lamp 65701100 65701140 12 Ballast Assembly T8 Electronic 110V 60Hz Vertical Lamps 9 pin connector 80440125 80440135 13 Assembly Lamp Channel 2 Vertical 647 061 70x x3 Same 14 Lens Fluorescent Lamp Vertical 80160328 Same 5 Fluorescent Lamp T8 2 OS 21718 80470077 80410130 16 Light Harness 120 Volt 2 Lamp T8 804...

Page 91: ...ness Power LED Lighting to filter 80492887 Same 6 Harness LED Output to relay 80492888 Same 7 Harness LED Adapter to power adapter was 80492889 9985055 Same 8 Relay 80420026 Same 9 Light Filter AP380303 Same 10 Power Supply Switch Mode Line 24vDC 9985050 Same 11 Vertical Side Light Assembly 2 Lamp LED 65701170 Same 12 Assy Lamp Chanel 2 Modified 64706048 Same 13 Lens 80160328 Same 14 Canoe Clip Le...

Page 92: ...91 of 104 REFRIGERATION UNIT BevMax 4 with Plastic Evap Box 9539 0032DJ and higher 26 2 10 18 13 11 15 28C 6 16 9 27 28B 28A ...

Page 93: ...t NA CR0004747 11A Condenser Fan Motor 9W Domestic was 80450193 80450187 NA 11B Condenser Fan Motor Export 16W NA CR0004145 12 Silencer 80210052 Same 13 Fan Blade Condenser 80130866 CR0004748 14 Speed Nut 80080199 Same 15 Condenser Coil CR0010358 Same 16 Dryer 80240129 Same 17 Grommet Compressor 90200057 Same 18 Evaporator Coil CR0004391 Same 19 Accumulator 80240046 Same 20 Encapsulated Temperatur...

Page 94: ...93 of 104 REFRIGERATION UNIT BevMax 4 with Metal Evap Box prior to 9539 0032DJ 26 2 10 18 13 11 15 28A 28C 6 16 9 27 ...

Page 95: ...er Fan Motor Export 16W NA CR0004145 12 Silencer 80210052 Same 13 Fan Blade Condenser 80130866 CR0004748 14 Speed Nut 80080199 Same 15 Condenser Coil 80260079 Same 16 Dryer 80240129 Same 17 Grommet Compressor 90200057 Same 18 Evaporator Coil was 80260081 80260079 Same 19 Accumulator 80240046 Same 20 Encapsulated Temperature Sensor 80492821 Same 21 Assembly Evaporator Fan 115V Energy Star 5 blade 8...

Page 96: ...95 of 104 ELECTRONICS Coke BevMax 4 EXE Control Boards 3 1 7 5 4 6 7 Executive 4 pin interface added ...

Page 97: ... 3 Volt Lithium CR20332 80492045 Same 8 Encapsulated Temperature Sensor 80492821 Same 9 Choke Evaporator Fan Assembly Lighting AC Dist Box Domestic 80492692 Same Choke Evaporator Fan Assembly Lighting AC Dist Box Export 80492691 Same 10 Board Y Motor 80492532 Same 11 Motor XY System was 80450184 80450189 Same 12 Control Board Cover CR0001619 Same 13 Delivery Picker Cup Base Board was 80492765 8049...

Page 98: ...97 of 104 HARNESSES 6 8 2 7 1 4 5 9 22 16 15 10 19 14 21 17 18 13 23 24 20 3 ...

Page 99: ...at P10 to Single Door Switch 3 pin flat black to J3 80492823 Same 10 Encapsulated Temp Sensor 6 pin plug at J12 to Temp Sensor 87 long 80492821 Same 11 Harness Port Cup Bottom Vend Sensor 4 pin plug to bottom of Port Cup 80492750 Same 12 Harness Main Power 198 long Detachable GFCI Power Cord 65701080 Same Cord Power UK Detachable 3 pin 78 long 80492566 Same Cord Power Denmark Detachable 3 pin 78 l...

Page 100: ...99 of 104 ...

Page 101: ...8583 Same 11 Decal Sleeve Coke Straight 80388520 Same Decal Sleeve Black Straight 80388487 Same Decal Sleeve Dasani Straight 80388581 Same 12 Wiring Diagram Domestic Fluorescent Lighting 80388848 Same Wiring Diagram Domestic LED Lighting 80388954 Same 13 Wiring Diagram Export Fluorescent Lighting 80388917 Same Wiring Diagram Export LED Lighting 80388954 Same 14 Coke BevMax 4 5800 4 Technical Manua...

Page 102: ...s diagrams are for shape reference only A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 not available A31 A32 A33 A34 A35 A36 not available A37 A38 A39 A40 ...

Page 103: ...A19 80030431 Screw Phil Pan 8 18x1 2 A20 80030454 Screw Hex Head 10 16x 50 A21 80030449 Screw Hex Tapping 250 20 A22 80030452 Screw Hex Washer Head 20 A23 80030497 Screw Phil Pan 8 18x 375 A24 80030502 Screw Phil Pan 8 18x5 8 A25 80030417 Screw 4 24 HiLo A26 80030421 Screw Phil Pan Swage Form 8 32x1 2 A27 80030451 Screw Hex Washer Head 8 18x1 2 A28 80020248 Screw Pan Head 6 32 X A29 80030415 Screw...

Page 104: ...shape reference only B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 C1 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 D4 D5 D6 E1 E2 E3 E4 E5 E6 E7 F1 F2 F3 F4 F5 F6 not available F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 H1 not available not available H2 H3 H4 H5 H6 H7 ...

Page 105: ... 80190380 Standoff Richo RLCBSR401SR C3 90070122 Washer 260 ID x 687 OD Flat F9 80100177 Pin Self Clinch 250 x 1 C4 90150308 Washer Hex 29 34 T Handle F10 80100175 Standoff Clinch 8 32 5 8 C5 80070152 Washer 191 ID x 5 OD x 054T Flat F11 80181813 Nylon Spacer 8 ID 312 OD 5 C6 48909130 Washer SS Flat 10 F12 80090249 Tinnerman Clip U Nut 20 C7 80070144 Washer Flat 18 Gauge 17 64ID x 5 8OD F13 800902...

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