ComAp InteliNano NT Plus Reference Manual Download

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ComAp, a.s.

Kundratka 17, 180 00 Praha 8, Czech Republic
Tel: +420 246 012 111, Fax: +420 266 316 647

Reference Guide

ABLE OF CONTENTS

Document information ...................................................................................................................... 3

Clarification of notation ........................................................................................................... 3

1.1

Conformity Declaration ........................................................................................................... 3

1.2

Important ................................................................................................................................ 3

1.3

Text ........................................................................................................................................ 5

1.4

System Overview ............................................................................................................................. 6

General description ................................................................................................................ 6

2.1

Configurability ........................................................................................................................ 6

2.2

Application Overview ........................................................................................................................ 7

AMF

– Automatic Mains Failure start ..................................................................................... 7

3.1

MRS

– Manual Remote Start ................................................................................................. 8

3.2

True RMS measurement ........................................................................................................ 9

3.3

Installation and wiring ..................................................................................................................... 10

Mounting............................................................................................................................... 10

4.1

Package contents ................................................................................................................. 11

4.2

Terminal diagram ................................................................................................................. 12

4.3

Power supply ........................................................................................................................ 13

4.4

D+ ......................................................................................................................................... 14

4.5

Voltage measurement and generator connection types ...................................................... 15

4.6

Current measurement .......................................................................................................... 22

4.7

Binary inputs ........................................................................................................................ 23

4.8

Binary outputs ...................................................................................................................... 24

4.9

Analog inputs ....................................................................................................................... 25

4.10

AMF application wiring diagram ........................................................................................... 27

5.1

MRS application wiring diagram .......................................................................................... 28

5.2

Controller Settings .......................................................................................................................... 29

Setup mode .......................................................................................................................... 29

6.1

Inputs and Outputs ......................................................................................................................... 33

Normally Open Contact ........................................................................................................ 34

7.1

InteliNano

InteliNano NT



Plus

Modular Gen-set Controller with Current
Measurement

Compact Controller for Stand-by Operating Gen-sets

SW version 2.0.1.x, July 2015

Summary of Contents for InteliNano NT Plus

Page 1: ...2 True RMS measurement 9 3 3 4 Installation and wiring 10 Mounting 10 4 1 Package contents 11 4 2 Terminal diagram 12 4 3 Power supply 13 4 4 D 14 4 5 Voltage measurement and generator connection types 15 4 6 Current measurement 22 4 7 Binary inputs 23 4 8 Binary outputs 24 4 9 Analog inputs 25 4 10 5 Recommended Wiring 27 AMF application wiring diagram 27 5 1 MRS application wiring diagram 28 5 2...

Page 2: ...rameters and protections 67 10 2 G Generator protections 71 10 3 A AMF Auto Mains Failure settings 73 10 4 11 ECU 75 CAN bus wiring 75 11 1 12 Alarms Events and History Management 76 Events 78 12 1 Warnings 80 12 2 Shutdowns 82 12 3 ECU Messages 86 12 4 13 Technical data 87 Power supply 87 13 1 Operating conditions 87 13 2 Physical dimensions 88 13 3 Binary inputs 88 13 4 Binary outputs 88 13 5 An...

Page 3: ...ortant procedures or adjustments which if done incorrectly could result in personal injury or death Conformity Declaration 1 2 The following described machine complies with the appropriate basic safety and health requirement of the EC Low Voltage Directive No 73 23 EEC and EC Electromagnetic Compatibility Directive 89 336 EEC based on its design and type as brought into circulation by us Important...

Page 4: ...TION All parameters are preset to initial values But the set points in the Basic settings settings group must be adjusted before the first startup of the gen set INCORRECT ADJUSTMENT OF BASIC PARAMETERS CAN RESULT IN DAMAGE TO THE GEN SET The following instructions are for qualified personnel only To avoid personal injury do not perform any action not specified in this User guide WARNING Every tim...

Page 5: ...in the frame buttons on the controller s front panel Nominal Voltage Ph N Italic set points Fuel Solenoid Italic input output function T15 Italic controllers terminal Mains Return Italic event or ECU message Mains CCW Rotation Italic warning alarm Start Fail Italic shutdown alarm ...

Page 6: ...disk The firmware contains large number of binary inputs and outputs for all available Configuration will be determined by application and hardware constraints One of main tasks of the configuration is mapping of logical firmware inputs and outputs to the physical hardware input and output terminals A complete configuration consists of the following 1 Mapping of logical binary and analog inputs fu...

Page 7: ... single generating sets operating in stand by mode The InteliNano NT supports electronic engines MCB GCB 3x 3x MCB K1 GCB K2 GCB MCB K2 K1 GCB CLOSE OPEN MCB CLOSE OPEN MCB GCB MCB FEEDBACK GCB FEEDBACK G 3Ph MAINS VOLTAGE 1 or 2Ph GENERATOR VOLTAGE 3x InteliNano BO BI 1Ph GENERATOR CURRENT Figure 3 1 STAND BY APPLICATION WITH TWO SEPARATE BREAKERS GCB AND MCB WITH INTERLOCK ...

Page 8: ...it breaker GCB Figure 3 2 or without a breaker Figure 3 3 GCB 3x K1 GCB K1 GCB CLOSE OPEN GCB REMOTE START STOP GCB FEEDBACK G 3Ph GENERATOR VOLTAGE 3x InteliNano BO BI ATS BO 1Ph GENERATOR CURRENT Figure 3 2 MRS APPLICATION WITH GCB CONTROL REMOTE START STOP G 3Ph GENERATOR VOLTAGE 3x InteliNano BI ATS BO 1Ph GENERATOR CURRENT Figure 3 3 SIMPLE MRS APPLICATION ...

Page 9: ...ive values Under normal circumstances the mains voltage should have a pure sinusoidal waveform However some nonlinear elements connected to the mains produce harmonic waveforms with frequencies of multiplies of the basic mains frequency and this may result in deformation of the voltage waveforms The True RMS measurement gives accurate readings of effective values not only for pure sinusoidal wavef...

Page 10: ...nting 4 1 The controller is to be mounted onto the switchboard or genset control panel door Mounting cut out size is 96x96mm Use the screw holders included with the controller to mount the controller into the door as described on pictures below Figure 4 1 INTELINANONT S CHASSIS MOUNTING ...

Page 11: ...sories Description Optional Obligatory InteliNano NT Plus InteliNano NT Plus controller unit Obligatory Fast User Guide Fast User Guide for the InteliNano NT Plus Obligatory GASKET 4x405 Gasket under the InteliNano NT controller Optional Fixing clips Two controller holders Obligatory ...

Page 12: ...T14 binary analog input Coolan Temperature T15 binary analog input Oil Pressure OUTPUT TERMINALS T04 binary output Starter 6A T05 binary output Fuel Solenoid 6A T06 binary output 500 mA T07 binary input output 500 mA T08 binary output 500 mA T09 binary output 500 mA POWER SUPPLY D T01 BATT T02 D T03 BATT GENERATOR VOLTAGE MEASUREMENT T18 Neutral T19 Phase 1 Figure 4 2 INTELINANONT PLUS TERMINALS D...

Page 13: ...pabilities an outside protection devise should be used For the connections with 12VDC power supply the InteliNano NT includes internal capacitors that allow the controller to continue operation during cranking if the battery voltage dip occurs If the voltage before drop is 10V after 100ms the voltage recovers to 5 V the controller continues operating Motor starter F D C Figure 4 3 RECOMMENDED POWE...

Page 14: ...connected devices and wire length Recommended fuse not fast type T15A Not fast due to internal capacitors charging during power up Motor starter Figure 4 4 INTELINANONT PLUS POWER SUPPLY FUSING D 4 5 Charging alternator D output is on terminal T02 D current is 100mA and is switched off after 5s when starter is disconnected WARNING IF THE D FEATURE IS NOT USED CONNECT THIS TERMINAL TO BATTERY POSIT...

Page 15: ... energized before beginning work Use 1 5 mm 2 cables for voltage measurement connection There are several voltage measurement connections for two different applications AMF and MRS For more details see table below Application type Mains Connection Type Generator Connection Type AMF 3 Phase 4 Wires Line to Line 3 Phase 3 Wires Line to Line Split Phase Line to Line Mono Phase Line to Neutral MRS 3 P...

Page 16: ... 0 1 x ComAp July 2015 16 4 6 1 AMF application 3 Phase 4 Wires G L1 L1 L2 L3 L3 L2 L1 GENERATOR MAINS L2 N N Figure 4 5 AMF APPLICATION 3 PHASE 4 WIRES TERMINALS CONNECTION Three phase wye measurement 3PY Figure 4 6 STAR CONNECTION ...

Page 17: ...7 4 6 2 AMF application 3 Phase 3 Wires G L2 L1 L2 L3 L3 L2 L1 GENERATOR MAINS L1 Figure 4 7 AMF APPLICATION 3 PHASE 3 WIRES LINE TO LINE TERMINALS CONNECTION Three phase delta measurement 3PD Figure 4 8 DELTA CONNECTION LEFT HIG LEG DELTA CONNECTION RIGHT ...

Page 18: ...ly 2015 18 4 6 3 AMF application Split Phase G L1 L1 L2 N L2 L1 GENERATOR MAINS L2 N N Figure 4 9 AMF APPLICATION SPLIT PHASE TERMINALS CONNECTION Split phase measurement 1PH Figure 4 10 DOUBLE DELTA CONNECTION LEFT ZIG ZAG DOG LEG CONNECTION RIGHT ...

Page 19: ...ersion 2 0 1 x ComAp July 2015 19 4 6 4 AMF application Mono Phase G N L1 N N L1 GENERATOR MAINS L1 N N Figure 4 11 AMF APPLICATION MONO PHASE TERMINALS CONNECTION Single phase measurement 1PH Figure 4 12 MONOPHASE CONNECTION ...

Page 20: ...LICATION 3 PHASE 4 WIRES TERMINALS CONNECTION 4 6 6 MRS application 3 Phase 3 Wires G L1 L2 L3 L3 L2 L1 Figure 4 14 MRS APPLICATION 3 PHASE 3 WIRES TERMINALS CONNECTION NOTE In case of Voltage Autodetect function and HIGH LEG DELTA connection the N neutral wire in the diagram connected between T6 and T9 has to be connected to terminal T20 ...

Page 21: ...omAp July 2015 21 4 6 7 MRS application Split Phase G L1 L2 N L2 L1 N N Figure 4 15 MRS APPLICATION SPLIT PHASE TERMINALS CONNECTION 4 6 8 MRS application Mono Phase G L1 N N L1 N N Figure 4 16 MRS APPLICATION MONO PHASE TERMINALS CONNECTION ...

Page 22: ...ers when primary circuit is closed Open the primary circuit first To ensure proper function 1 Use cables of 2 5mm 2 2 Use transformers to 5A 3 Connect CT according to following drawings G ECU DIESEL GASOLINE ENGINE GENERATOR L1 L2 L3 N k l Figure 4 17 RECOMMENDED CT CONNECTION NOTE There is no need to connect I terminal of CT to the ground ...

Page 23: ...y 2015 23 Binary inputs 4 8 Use minimally 1 mm 2 cables for wiring of standard binary inputs NOTE Logical binary functions for each binary input have to be assigned during the configuration 4K7 5V Out CPU Figure 4 18 RECOMMENDED BINARY INPUTS WIRING ...

Page 24: ...e required for high current outputs T04 and T05 For more technical detail see chapter 13 5 Binary outputs WARNING Controller outputs switch high side Never connect any analog sensor to this output to avoid sensor damage All outputs are short circuit protected Use suppression diodes on all relays and other inductive loads CPU Figure 4 19 RECOMMENDED BINARY OUTPUT WIRING ...

Page 25: ... wires CAUTION In case of grounded sensors connect the terminal T10 to the engine body as near the sensor as possible CAUTION In case of isolated sensors connect the terminal T10 to the negative power supply terminal of the controller as well as the opposite poles of the sensors NOTE Value is displayed when measured value is out of range or sensor s wire is broken Oil Pressure T15 Analog COM T10 F...

Page 26: ...InteliNano NT Plus SW version 2 0 1 x ComAp July 2015 26 Oil Pressure T15 Figure 4 21 WIRING OF ANALOG INPUTS ISOLATED SENSORS ...

Page 27: ...el Solenoid Battery Sarter Fuel Level Analog Coolant Temperature Analog Oil Pressure Analog D GCB MCB GCB MCB Alarm Ready To Load Fuel Solenoid Starter COM Remote Start And Load Emergency Stop CAN L COM H USB Battery Battery D PC L1 L2 L3 N k l Figure 5 1 TYPICAL WIRING DIAGRAM OF AMF APPLICATION NOTE MCB and GCB are recommended to be mechanically interlocked ...

Page 28: ...LINE ENGINE GENERATOR LOAD Fuel Solenoid Battery Sarter Fuel Level Analog Coolant Temperature Analog Oil Pressure Analog D Ready To Load Fuel Solenoid Starter COM Remote Start And Load Emergency Stop CAN L COM H USB Battery Battery D L1 L2 L3 N k l Alarm PC Figure 5 2 TYPICAL WIRING DIAGRAM OF MRS APPLICATION ...

Page 29: ...oller is in Manual mode If you have not configured custom initialization init screen then press and hold Stop button then briefly press button then Auto Figure 6 1 press and hold press hold press Figure 6 1 ENTRY TO SETUP MODE WITHOUT CUSTOM SCREEN If you have already created your own init screen then press and hold Stop button and then press briefly press the custom init screen will appear keep h...

Page 30: ...Y TO SETUP MODE WITH CUSTOM SCREEN NOTE The controller will automatically switch to Setup mode when there is a problem with the CRC or there is an incompatibility between firmware and archive version This situation can occur when you upgrade a firmware If this occurs verify that all setpoints are properly configured ...

Page 31: ...version 2 0 1 x ComAp July 2015 31 Figure 6 3 SETUP SCREEN AMF ENABLED Basic settings Engine parameters and protections Generator protections AMF Auto Mains Failure settings Outputs settings Inputs settings ECU setting Info ...

Page 32: ...To move up and down in the setup menu use and buttons Press Start button to select or Stop button for exit Figure 6 4 Figure 6 4 SETUP MENU ORGANIZATION To apply all changes return to the main setup menu and restart the controller by pressing the Stop button ...

Page 33: ...0 I01 I04 I05 I06 I07 I10 I11 I12 I13 I14 I15 I20 I21 I22 I23 I24 I25 I29 T14 binary analog input I00 I01 I04 I05 I06 I07 I10 I11 I12 I13 I14 I15 I20 I21 I22 I23 I24 I25 I29 T15 binary analog input I00 I01 I04 I05 I06 I07 I10 I11 I12 I13 I14 I15 I20 I21 I22 I23 I24 I25 I29 Outputs Terminal Type Direction Input function assignment T04 binary output O00 O01 O02 O03 O04 O05 O06 O07 O08 O09 O10 O11 T0...

Page 34: ...tery positive voltage on the output represents a logical 1 H Normally Open Contact output Normally Open Contact input button Normally Closed Contact 7 2 Normally Closed Contact inverted represents a closed contact positive voltage on output terminal or passing current from to binary input terminal When the contact is opened the controller reads logical 1 H on the binary input When the contact is c...

Page 35: ...Close Open binary T04 T05 T06 T07 T08 T09 O07 Ready To Load binary T04 T05 T06 T07 T08 T09 O08 Prestart binary T04 T05 T06 T07 T08 T09 O09 ECU Power Relay binary T04 T05 T06 T07 T08 T09 O10 Choke binary T04 T05 T06 T07 T08 T09 O11 Glow Plugs binary T04 T05 T06 T07 T08 T09 For the configuration of outputs use the PC software NanoEdit or switch controller to setup mode Figure 8 1 is an example of ho...

Page 36: ...InteliNano NT Plus SW version 2 0 1 x ComAp July 2015 36 Figure 8 1 BINARY OUTPUT SETTING EXAMPLE ...

Page 37: ...er Output Time 6 Cranking Attempts Prestart Time Maximum Cranking Time 0 60 s Gen set start failed shutdown if the voltage or frequency are not in the limit On Off Time Start Engine run Max Stab Time 7 s Min Stab Time Starter Output The starter output become inactive when one of following conditions is reach or exceeded RPM 25 of nominal RPM 1500RPM 50Hz 1800RPM 60Hz or Oil Pressure Analog 3 bar 4...

Page 38: ... while the engine is running Prestart Time 0 600 s Maximum Cranking Time 0 60 s Maximum Cranking Time 0 60 s Maximum Cranking Time 0 60 s Cranging Fail Pause 8 s Cranging Fail Pause 8 s Gen set start failed Starter Output On Off Fuel Solenoid is opened Start Time Prestart Time Maximum Cranking Time 0 60 s On Off Time Start Engine run Max Stab Time 7 s Min Stab Time Starter Output Stop Fuel Solenoi...

Page 39: ... The engine is stopped if RPM 2 and Generator voltage 10V and Oil pressure 3 Bar 43 PSI Fuel Solenoid is opened Gen set stoped On Off Time Stop Engine run 10 s Oil Pressure Stop Solenoid Output Generator voltage Cooling Time D RPM Frequency Stop Time 60 s Fuel Solenoid is opened Gen set stoped On Off Time Stop Engine run 10 s Oil Pressure Stop Solenoid Output Generator voltage Cooling Time D RPM F...

Page 40: ...also GCB is opened but has to be close GCB is closed but has to be open O06 MCB Close Open This output is to be used for a contactor control in case a contactor is used in the MCB position Output is configured as close off When the binary output is inactive open the MCB is on state when binary output is active close the MCB is open Output can also be configured with inverse output logic NC O07 Rea...

Page 41: ...imum Cranking Time 0 60 s Gen set start failed shutdown if the voltage or frequency are not in the limit On Off Time Start Engine run Max Stab Time 7 s Min Stab Time Starter Output Prestart Output On O09 ECU Power Relay This output is to be used for keyswitch input to the ECU If the particular ECU does not have keyswitch or similar input it can be used for control of DC power for the ECU The outpu...

Page 42: ...utput will close when Choke Time elapsed Prestart Time 0 600 s Maximum Cranking Time 0 60 s Maximum Cranking Time 0 60 s Maximum Cranking Time 0 60 s Cranging Fail Pause 8 s Gen set start failed Starter Output On Off Time Start Choke Output On Prestart Time 0 600 s Maximum Cranking Time 0 60 s On Off Time Start Engine run Max Stab Time 7 s Min Stab Time Starter Output Stop Choke Time Choke Output ...

Page 43: ...t start failed On Off Starter Output Time Start Glow Plugs Output On Prestart Time 8 s Maximum Cranking Time 0 60 s Maximum Cranking Time 0 60 s Cranging Fail Pause 8 s Cranging Fail Pause 8 s Gen set start failed On Off Time Start Glow Plugs Output On 8 s Starter Output Prestart Time 8 s Maximum Cranking Time 0 60 s Gen set start failed shutdown if the voltage or frequency are not in the limit On...

Page 44: ... T12 T13 T14 T15 I12 External Warning 3 binary T07 T11 T12 T13 T14 T15 I13 External Shutdown 1 binary T07 T11 T12 T13 T14 T15 I14 External Shutdown 2 binary T07 T11 T12 T13 T14 T15 I15 External Shutdown 3 binary T07 T11 T12 T13 T14 T15 I20 Low Fuel Level binary T07 T11 T12 T13 T14 T15 I21 Fuel Level Analog analog T13 T14 T15 I22 Low Oil Pressure binary T07 T11 T12 T13 T14 T15 I23 Oil Pressure Anal...

Page 45: ...InteliNano NT Plus SW version 2 0 1 x ComAp July 2015 45 Figure 9 1 BINARY INPUT SETTING EXAMPLE ...

Page 46: ...InteliNano NT Plus SW version 2 0 1 x ComAp July 2015 46 3x 3x Figure 9 2 ANALOG INPUT SETTING EXAMPLE ...

Page 47: ...put is an external request for engine run It is active in Auto mode only In MRS mode the controller starts the engine and keeps GCB open In AMF mode the controller starts the engine and keeps GCB open Only when mains fail occur GCB is automatically closed NOTE The Remote Start stop can be configured only on terminal T11 This is also used for waking the controller from Zero Power mode I03 Remote St...

Page 48: ...edback This is an input from the generator circuit breaker If the input is active the controller will consider the GCB as closed and vice versa If the GCB is not in expected position the alarm GCB Fail will occur For more details see Shutdown procedure in chapter 12 Alarm Events and History Management NOTE The feedback time limit is 5s GCB position is indicated on the mains screen when feedback is...

Page 49: ...splayed on LCD s upper right corner External Shutdown 1 symbol will be displayed on event log with running hours stamp and the shutdown procedure will occur For more details see Shutdown procedure in chapter 12 Alarm Events and History Management CAUTION This is a software function only I14 External Shutdown 2 When this binary input is activated the red LED above Stop button will blink general shu...

Page 50: ...elay I21 Fuel Level Analog Analog input for fuel level measurement When measured value exceeds the preset threshold the left red LED above Stop button will blink the general warning symbol will be displayed on LCD s upper right corner and fuel level symbol will be displayed on event log with running hours stamp This alarm is only warning For more details see Warning procedure in chapter 12 Alarm E...

Page 51: ...red LED above Stop button will blink the general shutdown symbol will be displayed on LCD s upper right corner the oil pressure symbol will be displayed on event log with running hours stamp and the shutdown procedure will occur For more details see Shutdown procedure in chapter 12 Alarm Events and History Management Evaluation of the protection is delayed for 1s ...

Page 52: ... be displayed on event log with running hours stamp and the shutdown procedure will occur For more details see Shutdown procedure in chapter 12 Alarm Events and History Management Default threshold is 1 Bar of measurement range You can choice one from five default resistive sensors VDO Datcon or you can create your own sensor curve You can setup shutdown threshold E04 Oil Pressure Shutdown in Engi...

Page 53: ...InteliNano NT Plus SW version 2 0 1 x ComAp July 2015 53 VDO 10 Bar Ohm Bar 1 10 0 2 50 2 3 85 4 4 119 6 5 152 8 6 180 10 Datcon 5 Bar Ohm Bar 1 33 5 5 5 2 153 1 4 3 240 0 4 350 0 ...

Page 54: ...ant Temperature When this external binary input is activated the red LED above Stop button will blink the general shutdown symbol will be displayed on LCD s upper right corner the Coolant Temperature symbol will be displayed on event log with running hours stamp and the shutdown procedure will occur For more details see Shutdown procedure in chapter 12 Alarm Events and History Management ...

Page 55: ... on event log with running hours stamp and the shutdown procedure will occur For more details see Shutdown procedure in chapter 12 Alarm Events and History Management Default threshold is 90 C You can choose one from four default resistive sensors VDO Datcon or you can create your own sensor curve You can setup shutdown threshold E05 Coolant Temperature Shutdown in Engine parameters and protection...

Page 56: ...C 1 20 150 2 25 140 3 31 130 4 39 120 5 49 110 6 64 100 7 83 90 8 111 80 9 150 70 10 226 60 11 330 50 12 500 40 13 750 30 14 1138 20 15 1700 10 16 2865 0 17 3200 2 Datcon High C Ohm C 1 20 161 2 30 139 3 66 111 4 78 105 5 108 94 6 118 91 7 339 50 8 841 25 9 1343 4 10 1845 12 ...

Page 57: ...72 40 14 624 30 15 819 25 16 1014 20 17 1209 15 18 1404 10 19 1599 5 20 1794 0 21 1989 5 I29 Fuel Level SD When this binary input is activated the red LED above Stop button will blink the general warning symbol will be displayed on LCD s upper right corner Fuel Level SD symbol will be displayed on event log with running hours stamp and shutdown procedure will occur Input has 10s delay ...

Page 58: ... the controller to the specific environment or application Setpoints are separated into groups according to their function Setpoints can be adjusted from the controller s front panel or from a PC Figure 10 1 is an example of how to change the Nominal Frequency from 50Hz to 60Hz via controller s front panel Figure 10 1 NOMINAL FREQUENCY SETUP EXAMPLE ...

Page 59: ...etpoint name E01 Prestart Time E02 Maximum Cranking Time E03 Cooling Time E04 Oil Pressure Shutdown E05 Coolant Temperature Shutdown E15 Fuel Level Shutdown E06 Battery Undervoltage E07 Warning Maintenance E08 Oil Pressure Starter Disengagement E09 Choke Time E10 Minimal Stabilization Time E11 Starting RPM Generator protections Setpoint code Setpoint name G01 Generator Overvoltage Shutdown G02 Gen...

Page 60: ... 2 0 1 x ComAp July 2015 60 AMF Auto Mains Failure settings Setpoint code Setpoint name A01 Emergency Start Delay A02 Mains Return Delay A03 Mains Overvoltage A04 Mains Undervoltage A05 Mains Overfrequency A06 Mains Underfrequency ...

Page 61: ...ose the connection type as Mono phase or Split phase B04 Connection Type 1 2 B02 Nominal Voltage Ph Ph Units Volts V Step 1V Range 80 600 V Default value 400V Nominal system voltage phase to phase This setpoint can be hidden depending on the connection type setpoint B04 Connection Type You can setup this value only if you will choose the connection type as 3Ph3Wire or 3Ph4Wire B04 Connection Type ...

Page 62: ...LTA Connection Split Phase Single phase measurement 1PH 3Ph3Wire DELTA Connection 3 Phase without neutral 3 Wires Three phase delta measurement 3PD 3Ph4Wire STAR Connection 3 phases and neutral 4 wires Three phase wye measurement 3PY Autodetect High Leg Delta L1 100V L1 140V L2 140V or L3 100V L3 140V 3Ph4Wire or 3Ph3Wire L1 100V L2 100V or L3 100V Split Phase L1 100V L2 100V or L3 20V Mono Phase ...

Page 63: ...e 1 This setpoint is affecting unit format for pressure and temperature Setpoint code Value Meaning Pressure Temperature B05 1 Metric unit format bar C B05 2 US unit format PSI F When you change this setpoint all values will be automatically recalculated including user definable sensor curve for analog input ...

Page 64: ...ion is disabled than the system is working as MRS controller and setpoints related to AMF function are hidden Setpoint code Value Meaning B07 1 Disable B07 2 Enable Controller main screens in AMF mode AMF Function enabled Figure 10 2 AMF SCREENS Controller main screens in MRS mode AMF Function disabled Figure 10 3 MRS SCREENS ...

Page 65: ...ve B08 Light Tower Mode Units Step Range 1 2 Default value 1 This setpoint is available only when B06 AMF Function is disabled When this setpoint is enabled the controller is switched to special operation mode First screen was changed and generator voltage measurement is hides in this operation mode Setpoint code Value Meaning E08 1 Disable E08 2 Enable First main screen shows battery voltage runn...

Page 66: ... Short Circuit Shutdown Nominal Current can be different from generator rated current value B10 CT Ratio Units Ampere A Step A 5 A Range 1 5000 A Default value 50 A Gen set phases current transformers ratio For CT Ratio 50 the values of power and current are displayed in a controller with one decimal For CT Ratio 50 the values of power and current are displayed in a controller with integral number...

Page 67: ...1s Range 0 60s Default value 5 Maximum duration when the starter motor is energized E03 Cooling Time Units seconds s Step 1s Range 0 3600s Default value 30 Runtime of the unloaded gen set to cool the engine before stop E04 Oil Pressure Shutdown Units Bar Bar Step 0 1 Bar Range 0 10 Bar Default value 1 Bar Delay 3 s Shutdown threshold level for I23 Oil Pressure Analog input E05 Coolant Temperature ...

Page 68: ...s running When the counter reaches zero an alarm will appear When the value 10000 is set than the Maintenance function is disabled and counter will not count Counter value will not appear in the controller s statistics Maximum value for running countdown is 9999 Warning Maintenance will appear when counter time has elapsed E08 Oil Pressure Starter Disengagement Units Step Range 1 2 Default value 1...

Page 69: ... engine run Prestart Time 0 600 s Maximum Cranking Time 0 60 s Maximum Cranking Time 0 60 s Maximum Cranking Time 0 60 s Cranging Fail Pause 8 s Gen set start failed Starter Output On Off Time Start Choke Output On Prestart Time 0 600 s Maximum Cranking Time 0 60 s On Off Time Start Engine run Max Stab Time 7 s Min Stab Time Starter Output Stop Choke Time Choke Output On ...

Page 70: ...estart Time 8 s Maximum Cranking Time 0 60 s Gen set start failed shutdown if the voltage or frequency are not in the limit On Off Time Start Engine run Max Stab Time 7 s Min Stab Time Gen set can be loaded Starter Output Gen set can be loaded only when all running condition are satisfied E11 Starting RPM Units Step 1 Range 5 60 Default value 25 When Starting RPM are reached controller stops crank...

Page 71: ... Default value 70 Delay 3 s Threshold for generator undervolatge All three phases are evaluated Minimum value is used Generator Undervoltage alarm will appear when output voltage exceed preset threshold and shutdown procedure will start G03 Generator Overfrequency Shutdown Units percentage Step 0 1 Range G04 Generator Underfrequency Shutdown 130 Default value 110 Delay 3 s Threshold for Generator ...

Page 72: ... Short Circuit Delay Generator Short Circuit shutdown occurs when generator current exceed preset current limit longer than Generator Short Circuit Delay G06 Generator Short Circuit Delay Units seconds s Step 0 01 s Range 0 10 00 s Default value 0 s s Delay Delay for the Generator Short Circuit alarm The limit for this alarm is adjustable by setpoint Generator Short Circuit Shutdown ...

Page 73: ... Mains Overvoltage Units percentage Step 1 of nominal system voltage Range A04 Mains Undervoltage 150 Default value 110 Delay 0 1 s Threshold for detection of mains failure due to overvoltage The setpoint is adjusted relative to the nominal system voltage setpoint B01 Nominal Voltage Ph N or B02 Nominal Voltage Ph Ph depending on B04 Connection Type setting A04 Mains Undervoltage Units percentage ...

Page 74: ...ins failure due to overfrequency The setpoint is adjusted relative to the system nominal frequency setpoint B03 Nominal Frequency A06 Mains Underfrequency Units percentage Step 1 Range 50 A05 Mains Overfrequency Default value 98 Delay 0 1 s Threshold for detection of mains failure due to underfrequency The setpoint is adjusted relative to the system nominal frequency setpoint B03 Nominal Frequency...

Page 75: ...ed Analog input Binary input Protections from Displayed value from yes no no ECU ECU yes yes no analog input analog input yes no yes ECU or binary input ECU yes yes yes analog or binary input analog input no no yes binary input binary input status CAN bus wiring 11 1 The wiring of CAN bus communication should be provided so that following rules are kept Maximal length of the CAN bus depends on the...

Page 76: ...downs ECU Messages Four records can be displayed simultaneously on the LCD screen Total capacity is 10 records The Figure 12 1 is an example of how the history is organized The last screen in this example is showing the four latest events To view further history records press button see Figure 12 1 For alarm shutdown confirmation press Stop button Figure 12 1 ...

Page 77: ...InteliNano NT Plus SW version 2 0 1 x ComAp July 2015 77 Figure 12 2 ...

Page 78: ... Manual Start Engine was manually started by pressing button Start in Manual mode Remote Start Engine was remotely started via input terminal s function I02 Remote Start Stop or I03 Remote Start And Load The controller is in Auto mode AMF Start Engine was automatically started because of mains failure The controller is in Auto mode Manual Stop Engine was manually stopped by pressing button Stop in...

Page 79: ...015 79 AMF Stop Engine was automatically stopped because of transfer to mains The controller is in Auto mode Auto On Auto mode is active Auto Off Auto mode is inactive Power On The controller is turned on Island Operation Load is powered from generator ...

Page 80: ...red LED above Stop button will stop blinking and the warning symbol on main screen will go out Figure 12 5 INACTIVE WARNING LOW BATTERY 12 2 3 Possible warnings Warning Maintenance The service interval is determined by the setpoint E07 Maintenance The protection becomes active when the engine running hours reach this value Low Battery Charging Fail This warning comes up if the battery voltage is l...

Page 81: ... 2 input is activated External Warning 3 This warning occurs when external warning 3 input is activated ECU Communication Error This warning is activated when the ECU if configured is not communicating and all values from ECU show MCB Fail Failure of mains circuit breaker Mains CCW Rotation Wrong mains phase sequence ...

Page 82: ...story is negative see Figure 12 6 See list of possible shutdown alarms For shutdown alarm confirmation press Stop button Figure 12 6 ACTIVE UNCONFIRMED SHUTDOWN EMERGENCY STOP 12 3 3 Active confirmed shutdown When an active shutdown is confirmed the red LED above the Stop button stops blinking The record in history stays negative with confirmation symbol at the end O04 Alarm output is open Figure ...

Page 83: ...gine RPM which is derived from generator frequency Underspeed Low engine RPM This alarm will be issued when the gen set is running and then stops by itself i e the RPM drops under the nominal engine RPM The underspeed alarm starts to be evaluated 5 sec after successful gen set start and is being evaluated all the time the Fuel Solenoid is on Low Oil Pressure Engine will stop when oil pressure decl...

Page 84: ...erfrequency The generator frequency is out of limits given by setpointsG03 Generator Overfrequency Shutdown and G04 Generator Underfrequency Shutdown Generator Underfrequency The generator frequency is out of limits given by setpointsG03 Generator Overfrequency Shutdown and G04 Generator Underfrequency Shutdown Generator CCW Rotation Incorrect generator phase sequence Start Fail Gen set start fail...

Page 85: ...redefined values for particular connection type when Autodetect value for B04 Connection Type is used Generator Short Circuit If the generator generator current exceed preset current limit Fuel Level SD This shutdown occurs when analog input Fuel Level is below shutdown level or binary input Fuel Level SD is closed longer than 10s ...

Page 86: ...or Standard J1939 SPN Suspect Parameter Number and FMI Failure Mode Identifier are shown Detail SPN FMI code specification see in SAE Truck and Bus Control and Communications Network Standards Manual SAE HS 1939 Publication Or refer to corresponding engine manufacturer s ECU error codes list Complete list of text diagnostic messages for each ECU can be found in ComAp Electronic Engines Support man...

Page 87: ...21 128 6 202 199 204 4 295 288 319 Low voltage detection 6 66 7 33 6 74 7 39 6 73 7 45 Minimal operating supply voltage 2 3 2 5 2 4 Zero Power Mode consumption Supply voltage V Power consumption µA 25 C 30 C 70 C 36 344 354 555 30 208 195 374 24 153 143 292 18 115 107 222 12 78 72 72 8 52 48 48 Operating conditions 13 2 Operating temperature 20 70 C Operating humidity 95 non condensing IEC EN 6006...

Page 88: ...y outputs up to 6 Number of low current binary outputs 4 Number of high current binary outputs 2 Galvanic insulation Not insulated Type Transistor switching to positive supply terminal Operating voltage 8 36VDC Switching current of low current binary output 500mA suppression diodes required for inductive loads Switching current of high current binary output 6A long term Maximum load inductance is ...

Page 89: ...voltage Measurement type True RMS Voltage range 480V Ph Ph 277V Ph N Max measured voltage 340V Ph N Voltage accuracy 1 Current range 5 A Max measured current 10 A Current accuracy less than 2 from the range Frequency range 40 70 Hz measured from L1 Frequency accuracy 1 Charging alternator preexcitation circuit 13 8 Excitation current 100 mA Charging fail threshold 80 of Usupply Communication inter...

Page 90: ...lden 3083A DeviceBus for Allen Bradley DeviceNet Belden 3084A DeviceBus for Allen Bradley DeviceNet Belden 3085A DeviceBus for Allen Bradley DeviceNet Belden 3086A DeviceBus for Honneywell SDS Belden 3087A DeviceBus for Honneywell SDS Lapp Cable Unitronic Bus DeviceNet Trunk Cable Lapp Cable Unitronic Bus DeviceNet Drop Cable Lapp Cable Unitronic Bus CAN Lapp Cable Unitronic FD Bus P CAN UL CSA ...

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