Chopin AlveoPC Maintenance Manual Download Page 62

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Chapter 3 Repairs

Maintenance manual

2016/02

AlveoPC

Operation

Parts

Special tools

Alveograph

A1:

Basic operations

Operation A1-1 Removing/replacing the Alveograph's
hood

Operation A1-2 Removing/replacing the RLP pressure
board

Cable ties

Operation A1-3 Electrical, pneumatic and hydraulic
interconnections

Cable ties

Operation A1-4 Filter switch

Cable ties

Operation A1-5 External hydraulic and pneumatic
couplers

Operation A1-6 Antivibration feet

Operation A1-7 Double doors

A2:

Upper plate assembly

Operation A2-1 Removing/replacing the 3-part
polished plate

Operation A2-2 Replacing the retractable handle

A3:

Lower plate

Operation A3-1 Removing/replacing the piston
assembly

External 24 VDC
electrical source

Operation A3-2 Repairing the piston assembly

Operation A3-3 Replacing the Alveo spacers

Slide callipers

A4:

Pneumatic components

Operation A4-1 Removing/replacing the flow control
valve assembly

Operation A4-2 Removing/replacing the expansion
chamber

Cable ties 280 x 4.8 (see
“Spare parts”)

Operation A4-3 Removing/replacing the air pump

Cable ties

Operation A4-4 Replacing the air filter

Cable ties

Operation A4-5 Removing/replacing a solenoid valve

A5:

Alveo unit

Operation A5-1 Removing/replacing the unit

Cable ties

Operation A5-2 Removing/replacing the
electromagnet

24VDC - 1A power
supply

Operation A5-3 Replacing the heating and thermostat
resistors

Compound or equivalent
grease

Summary of Contents for AlveoPC

Page 1: ...20 avenue Marcellin Berthelot Z I du Val de Seine 92396 Villeneuve La Garenne cedex France T l 33 0 1 41 47 50 88 Fax 33 0 1 47 92 28 27 www chopin fr AlveoPC Maintenance manual 2016 02...

Page 2: ......

Page 3: ...t contractual their only target being to bring assistance for troubleshooting and repairing the equipment AlveoPC Use duplication or disclosure of subject data for any purpose other than relating to t...

Page 4: ...AlveoPC 4 Maintenance manual...

Page 5: ...2 Precautions relating to tests 10 3 Inspection and maintenance 11 4 Control chart 13 Chapter 2 Trouble shooting 17 1 Method 19 2 Failure modes 20 3 Repair instructions 27 4 Interconnection diagrams 5...

Page 6: ...AlveoPC 6 Maintenance manual...

Page 7: ...7 Maintenance manual 2016 02 AlveoPC Chapter 1 USE AND MAINTENANCE REMINDERS AND FURTHER INFORMATION...

Page 8: ...8 Maintenance manual 2016 02 AlveoPC...

Page 9: ...set level using their adjustable legs in particular the Alveograph level supplied The surrounding area should be suitable for relating handling oper ations preparation of pieces of dough in particula...

Page 10: ...ces should you attempt to force it have a suitable socket installed by a specialist Environment Operating temperature Laboratory temperature 18 C to 22 C Humidity in use 50 to 80 Pollution AlveoPC ins...

Page 11: ...abase was last archived number of tests since the mixing blade was replaced Calibration menus accessible with the code 1234 calibration of the Alveograph s pressure sensor B See Operation A10 10 page...

Page 12: ...f it is not used intensively Minimum recommended operations These operations must be concluded by a full functional verification leak test control tests on known flour Operation Frequency Control test...

Page 13: ...hart should include its date of creation the date of the first test the reference of the sample its humidity a results monitoring graph parameters date indication of tolerances Note This control chart...

Page 14: ...uring circuit replacing an Alveograph pressure sensor If in doubt about any measurements CONTROL SAMPLE Quantity An adequate quantity of sample flour must be kept for a sufficient period to monitor th...

Page 15: ...tes 1 The sample s bottle must be removed from cold storage and left in the laboratory for at least 24 hours before use 2 Check the temperature of the sample with a thermome ter 3 Also measure the moi...

Page 16: ...16 Chapter 1 Use and maintenance reminders and further information Maintenance manual 2016 02 AlveoPC...

Page 17: ...17 Maintenance manual 2016 02 AlveoPC Chapter 2 TROUBLE SHOOTING...

Page 18: ...18 Maintenance manual 2016 02 AlveoPC...

Page 19: ...ifficulty or if in doubt CHOPIN Technologies After Sales is at your disposal to try and resolve the problem by tel ephone fax or e mail Failing which the instrument will have to be returned to CHOPIN...

Page 20: ...im its A 2 ERR 2 The Alveograph chamber temperature is out of limits A 3 ERR 3 Bus timeout exceeded A 4 ERR 4 Bus frozen A 5 ERR 5 Mixer motor command problem this error causes a warning beep A 6 ERR...

Page 21: ...ges on the PC Error initializing the PLC Indicates that the PC is not communicating with the instrument 1 Make sure the instruments are powered up 2 If need be select the instrument communication port...

Page 22: ...aneous comparative analysis of the three graph parame ters P L or G and W Deviations are weighted with the plus or minus signs in the following manner means that the deviation is visible means that th...

Page 23: ...Chapter 2 Trouble shooting 23 Maintenance manual 2016 02 AlveoPC B 1 TYPE 1 CURVE P L W to W B 2 TYPE 2 CURVE P L W to W B 3 TYPE 3 CURVE P L W B 4 TYPE 4 CURVE P L W P W L P W L P W L P W L...

Page 24: ...ble shooting Maintenance manual 2016 02 AlveoPC B 5 TYPE 5 CURVE P L W to W The rupture pressure is too high B 6 TYPE 6 CURVE DISPERSED CURVES B 7 TYPE 7 CURVE P L W Offset of max excess pressure extr...

Page 25: ...PLAY This means that all the pixels are activated This very probably indi cates an incorrect contrast setting set it correctly press the key on the keyboard until correct contrast is achieved C 5 ALVE...

Page 26: ...le adjusting the air flow a constant pressure of 60 mm under the nozzle cannot be reached You should distinguish between an operational malfunction of the CPU to regulate motor voltage and a fault on...

Page 27: ...he power cord Reminders For the Mixer use the safety detector extension cable to run a functional test with the hood open For the Alveograph disconnect the ribbon cable con nector from the keyboard an...

Page 28: ...ge 5 V OK Replace temp probe END Replace Mixer CPU board END Measure voltages across probe terminals NO YES Confirm the fault by checking the Mixer main menu Temp displayed 38 C or close to 0 C Remove...

Page 29: ...oltage 5 V OK Replace temp probe END Replace Alveo CPU board END Measure voltages across probe terminals NO YES Confirm the fault by checking the Mixer main menu Temp displayed 38 C or close to 0 C Re...

Page 30: ...ected to the bus Check that the Alveograph menu works correctly on the Mixer screen Functional menu Remove housing and check if components are disconnected Replace bus cable NO YES Error disappeared E...

Page 31: ...NO ERR 4 Switch on the units END Replace cable bus Boards cables in good working order Contact CHOPIN END YES Replace failed element END YES NO Fault message still displayed END With successive repla...

Page 32: ...A 5 ERR 5 No control of mixer motor inverter safety device ERR 5 END With successive replacements of the Mixer CPU board and the speed variator locate which element is faulty Remove the housing of th...

Page 33: ...able connection END Replace faulty element Mixer CPU or interco board END YES NO Remove Mixer housing and check cables connections lid casing casing interco board interco board CPU board Detector cabl...

Page 34: ...ir cable connection END Replace faulty element Mixer CPU or interco board END YES NO Remove Mixer housing and check cables connections lid casing casing interco board interco board CPU board Detector...

Page 35: ...nce manual 2016 02 AlveoPC A 8 ERR 8 Incorrect pump control voltage Perform a 92 60 test and replace the Alveo CPU board if the error did not disppear Err 8 Switch OFF then ON the Alveo END Err 8 stil...

Page 36: ...l 2016 02 AlveoPC A 9 ERR 9 Mixer Inverter return status problem Remove the housing of the Mixer Err 9 END With successive replacements isolate the failure among Wiring variator CPU Variator Mixer CPU...

Page 37: ...nough water mixing time too long insufficient oiling of the Alveo extrusion and rest plates including during use oil acidity level too high excessive or abnormal handling of patties lab temperature to...

Page 38: ...de extrusion blade 0 5 mm mixer blade damaged or in bad shape END Water leakage from edges of the flange NO C Check that the air vent under the piston is not dirty distinctive sign slight depression o...

Page 39: ...xtrusion plate including during manipulation oil acidity level too high excessive or abnormal handling of patties END Make a new test with a reference flour and contact Chopin Make a new test while ap...

Page 40: ...incorrect lower than actual value extrusion passage opening incorrect not enough flour too much water mixing time too short dough patty not centered on the Alveo Temperature displayed on Mixer too low...

Page 41: ...ontact Chopin END D Perform a 92 60 test NO Pressure can be raised above 100 YES Replace the air pump END Check pneumatic tubes and air filter and replace if needed Check the piston Check thickness of...

Page 42: ...temperature END Visually check piston stroke 4 mm Dismantle the piston and realign it with the plate if needed END END The deviation may be due to incorrect testing conditions lab temperature too low...

Page 43: ...mination of water contained in flour incorrect higher than actual value not enough water added during mixing salt content in water too high resting time of patties too long lab temperature too high 24...

Page 44: ...oil acidity level Inspect the mixing blade the extrusion passage and the play between mixing blade and extrusion passage Adjust and replace as needed Make a new test while applying correct test condi...

Page 45: ...ircuit and replace parts as needed END The deviation may be due to incorrect testing conditions dough patty not centered on the Alveo determination of water contained in flour incorrect lower than act...

Page 46: ...oard END NO YES Actual temp protocol temp Mixer 24 C Alveo 25 C NO YES END No heating needed G Cooling water circulating YES NO Continuous cooling mode selected YES NO Deactivate this mode END Check h...

Page 47: ...stors terminals connector on CPU board Check the temperature probe and replace if needed Problem solved NO YES END G Remove the housing of the unit Alveo or Mixer Closed safety thermostat YES Replace...

Page 48: ...ace CPU board END Ineffective water cooling Refer to Error C 7 ineffective water cooling END Actual temp protocol temp Mixer 24 C Alveo 25 C NO YES Drift of the probe check temperature probe and repla...

Page 49: ...cements END YES Adjust the contrast Defective fuse Check that the ON OFF switch is set to ON YES NO Replace the fuse END Reconnect or replace the cables END Internal wiring defective mains switch powe...

Page 50: ...50 Chapter 2 Trouble shooting Maintenance manual 2016 02 AlveoPC C 4 Black Mixer display Black Mixer display Adjust the contrast with the and keys END...

Page 51: ...he keyboard the interconnection board or the CPU board if needed END NO Restart the unit Check the keyboard connection to Mixer interconnection board Alveograph CPU board Alveo or Mixer LED turned off...

Page 52: ...YES YES Confirm the defect by carrying out a cooling test Replace the electrovalve END Check voltage at the cooling electrovalve Water circuit properly connected NO YES Connect the water supply END E...

Page 53: ...ly powered and that the lid is closed Status message is rdy YES NO Inspect the motor and its connections END Problem solved YES NO END Remove Mixer housing and check the variator status indicator Cont...

Page 54: ...de scraping the bowl Friction on the flange YES Friction of the mixing blade in the bowl Check that the mixing blade complies with the use and is inserted in its bearing END NON Check conformity of th...

Page 55: ...r the leaks END Voltage 170 Vca YES NO Replace the CPU board ERR 8 probably displayed END Check that the pump fastening system is not overtightened END Measure the output voltage on the CPU boad towar...

Page 56: ...th the 12C nozzle END YES Isolate all the mechanical or pneumatic cases see Abnormal results Replace the RLP board END Replace the RLP board Problem solved YES NO END Select the 92 60 adjustment sub m...

Page 57: ...ulator Mixing blade Bridge board Keyboard board 24 V Three phase asynchronous motor Mixing chamber Bus board Cover safety device Resistors Temperature sensor Thermostat P PC 25 V 5 V 12 V D5 D3 D4 Mai...

Page 58: ...58 Chapter 2 Trouble shooting Maintenance manual 2016 02 AlveoPC...

Page 59: ...59 Maintenance manual 2016 02 AlveoPC Chapter 3 REPAIRS...

Page 60: ...60 Maintenance manual 2016 02 AlveoPC...

Page 61: ...standard tools in addition to any special tools mentioned these repairs should be carried out with care by skilled and duly qualified personnel see list below only carry out the repairs specified in...

Page 62: ...table handle A3 Lower plate Operation A3 1 Removing replacing the piston assembly External 24 VDC electrical source Operation A3 2 Repairing the piston assembly Operation A3 3 Replacing the Alveo spac...

Page 63: ...ard Solvent that does not alter plastics A10 Adjustments and checks for the Alveograph Operation A10 1 Calibrating a temperature sensor Thermometer with a precision of 0 1 C Operation A10 2 Checking a...

Page 64: ...tion B3 1 Removing replacing the gear motor Set of fork spacers 0 1 mm thick Motor crank Operation B3 2 Removing replacing the coupling Retaining ring pliers B4 Mixer bowl Operation B4 1 Removing repl...

Page 65: ...emoving replacing the display unit B11 Keyboard Operation B11 1 Replacing the keyboard Solvent that does not alter plastics B12 Bridge board Operation B12 1 Replacing the bridge board B13 Adjustments...

Page 66: ...66 Chapter 3 Repairs Maintenance manual 2016 02 AlveoPC 2 Instructions See following pages...

Page 67: ...Chapter 3 Repairs 67 Maintenance manual 2016 02 AlveoPC A Alveograph...

Page 68: ...e Alveograph when seen from the front so as not to damage the electric cable between the Alveograph and the CPU board A 3 On the CPU board disconnect the keyboard connector duly note the direction as...

Page 69: ...Cut the cable tie Be careful not to damage the pressure sensor when dis connecting the pneumatic hose If necessary lever it out with a flat blade screwdriver from the bottom of the hose This is a frag...

Page 70: ...the end of the hose because a clean hose end will be more air tight when you replace it To remove the pneumatic connections from the lower plate you need to remove the upper plate see op A2 1 Unscrew...

Page 71: ...ock ring and pull ing the hose at the same time A To remove the elbow couplers from the block we advise using a flat blade screwdriver as shown in the figure B To prevent any leaks when the hydraulic...

Page 72: ...lease the wire 3 Unscrew the screws on the switch D Extract the switch from its base 4 Disconnect the ground cable on the side of the switch 5 Change the filter switch To replace the filter switch per...

Page 73: ...nurled nuts on the hose end then extract the hose using a flat blade screwdriver A if necessary or cut the hose with a Stanley knife 3 Unscrew the locknuts fixing the couplers to the frame 4 Change th...

Page 74: ...side leaning on its block 2 Unscrew the locknuts from the feet A 3 Unscrew the antivibration feet 4 Change the feet When fitting them adjust them and use a spirit level supplied to level the Alveograp...

Page 75: ...ove the plastic lug by sliding it upwards 3 Unscrew the two screws on the double doors and remove them A The double doors should attach on the Alveo easily Do not tighten the screws too much to avoid...

Page 76: ...t with great care 1 Unscrew the upper plate from the Alveograph 2 Unscrew the four screws on the crown A 3 Remove the crown 4 Remove the 3 part polished plate To replace it perform this process in rev...

Page 77: ...ssembly from the Alveograph 2 Unscrew the four screws on the crown 3 Unscrew the screw on the retractable handle A 4 Remove the retractable handle by pressing the pin with a tool to disengage it from...

Page 78: ...Unscrew the core of the electromagnet from the piston C using a 17 mm open ended spanner and remove the cup Before replacing the piston check the 63 mm dimension D this is essential for proper positio...

Page 79: ...ston body A 3 Remove the piston pin 4 Change the two O rings and the piston spring 5 Unscrew the two olive shaped parts from the piston body and change them For reassembly make sure the marks on the p...

Page 80: ...ph 2 Unscrew the spacers screws and carefully retrieve the spac ers A 3 If need be remember to measure the thickness of the spacers with slide callipers The Alveo spacers should attach on the Alveo ea...

Page 81: ...ve remove the plastic cover C To replace the valve perform the above steps in reverse order and refer to the diagram opposite to connect the valve s pneumatic hoses Note We recommend replacing the hos...

Page 82: ...to release the expansion chamber A Replacing the expansion chamber should attach on the mixer eas ily just remember to use new plastic rings and thread them over the two plastic supports B Note We rec...

Page 83: ...fixing ring on the pump s pneumatic hose then disconnect the hose C 7 Loosen the wire screws 1 and 2 on the connector after duly noting their position D 8 Unscrew the two retaining screws and washers...

Page 84: ...s on the pneumatic hose 4 Disconnect the pneumatic hoses noting the filter s orientation The air filter should attach on the mixer easily Note We recommend replacing the hoses A4 Pneumatic components...

Page 85: ...valve C They are marked 16 17 or 18 19 on the connector 7 Unscrew the locking nuts on the solenoid valve under the pump bracket D 8 Cut the cable ties and disconnect the pneumatic hoses using a flat...

Page 86: ...place the unit perform the above steps in reverse order with out forgetting to reconnect the hydraulic pneumatic or electric con nections After replacing the Alveo unit check that the piston is workin...

Page 87: ...ectromagnet and fix it without fully tightening its screws so that you can align the piston with the electromagnet 5 Adjust the electromagnet see op A10 2 then fully tighten the screws 6 Replace the u...

Page 88: ...he thermostat s wires 3 and 4 and resistors wires 5 6 7 8 from the CPU board connector noting their position B 6 Extract them 7 Coat the ends of the new resistors with Compound grease 8 Replace the re...

Page 89: ...e temperature sen sor 5 Extract the temperature sensor then make sure to remove all traces of silicone mastic 6 Coat the new sensor with silicone heat dissipation mastic 7 Place the sensor in the unit...

Page 90: ...d remove the board B 4 5 Replace the CPU board carefully reconnect all the connectors and put the hood back on 6 Calibrate the Alveo s temperature sensor see op A10 1 A6 Alveo CPU board and RLP pressu...

Page 91: ...e of EPROM see table below A6 Alveo CPU board and RLP pressure board Operation A6 2 Replacing an EPROM Page 1 1 Consumables Tools Pliers for electronic components Electronic circuits sensitive to elec...

Page 92: ...lever it out with a flat blade screwdriver from the bottom of the hose It is a fragile component Loosen the two screws C nuts and washers and remove the board If mounting a new RLP pressure board befo...

Page 93: ...connect the two connectors using a flat blade screwdriver to release them A 3 Unscrew the four screws on the power supply board A 4 Replace the board reconnect it and check the voltage see op A10 7 5...

Page 94: ...the two connectors using a flat blade screwdriver to release them A 3 Unscrew the four screws on the power supply board B 4 Replace the board reconnect it and check the voltages see op A10 7 5 Put the...

Page 95: ...act it by levering it out with a flat blade screwdriver Use a type of fuse specified by the manufacturer See chapter 4 Spare parts Heating resistor fuse 1 Remove the Alveograph s casing see op A1 1 2...

Page 96: ...A1 1 2 Disconnect the connectors from the side of the RLP pressure board A 3 Unscrew the 2 screws from the USB board support B 4 Replace the board 5 Put the hood back on the Alveo A8 Communication boa...

Page 97: ...must be stuck on in one go without attempting to unstick it because doing so will damage it irre mediably 5 Remove the adhesive protection 6 Insert the keyboard connecting ribbon cable through the ca...

Page 98: ...en note the thermometer s temperature reading 5 Compare the temperature on the thermometer with that of the Alveograph as displayed on the Mixer screen it should be the same to within 0 5 C Note If th...

Page 99: ...ote you can use an external 24VDC 1A power supply 4 Press key 92 60 and adjust the position of the electromagnet so that it does not get stuck has any hard spots continue until it works smoothly 5 Man...

Page 100: ...ntenance menu select the leak test screen press the key to start the test On Air is then blown into the pneumatic circuit at a pressure of roughly 50 mm as displayed on the gauge of the PC s Calibrati...

Page 101: ...y to stop water flowing through the circuit Note If the water does not flow or flows with difficulty check the Mixer s solenoid valve If there are any leaks check the cir cuit s hydraulic connections...

Page 102: ...n sor connector as shown in the diagram below Notes if the supply voltage 5V is wrong the CPU board is dam aged The measurement 10mV C must be compliant for instance 0 2V corresponds to 20 C 0 25V cor...

Page 103: ...pins measure the resistance of each of the heating circuit s thermostat with the ohmmeter a resistance of practically nil is normal an infinite resistance indicates that the safety thermostat is prob...

Page 104: ...n specified in the diagram below 5 Switch off the instrument and disconnect it 6 Put the casing back in place A10 Adjustments and checks for the Alveograph Operation A10 7 Checking supply voltages Pag...

Page 105: ...the diagram below to check the voltages on the Alveo CPU board 4 Switch off the instrument and disconnect it 5 Put the Alveo s casing back in place A10 Adjustments and checks for the Alveograph Operat...

Page 106: ...nd the diagram below to check the voltages on the Alveo s RLP pressure board 4 Switch off the instrument and disconnect it 5 Put the Alveo s casing back in place A10 Adjustments and checks for the Alv...

Page 107: ...alibration screen 2 Blow air in from the pressure source until the pressure rises to about 100 mm on the screen s gauge 3 Close the valve and check that the value on the pressure gauge remains the sam...

Page 108: ...een s gauge 4 After stabilization enter the value read on the gauge in the field provided Pressure Reference P and click Next 5 The computed coefficients A and B are displayed Click Save the calibrati...

Page 109: ...each flour 2 On the PC select the Maintenance tab then click the Calibra tion icon enter 1234 3 Click the Calibration icon again the list of calibration values is displayed 4 To create a calibration...

Page 110: ...icon The calibratrion is thus added to the list of completed calibrations 9 To apply a calibration on an Alveograph select it in the list of calibrations in question and double click or click Modify 1...

Page 111: ...111 Maintenance manual 2016 02 AlveoPC B Mixer...

Page 112: ...112 Maintenance manual 2016 02 AlveoPC...

Page 113: ...lift the casing and place it on the right hand side of the Mixer s base when seen from the front of the instrument so as not to damage the electrical wiring with the ribbon cable connected to the Mixe...

Page 114: ...cause injury Take great care when handling it 2 Firmly pull the mixing blade to counter the force of the ball on the flat part of the mixing blade and take the mixing blade out The new mixing blade sh...

Page 115: ...he inverter cable to the Mixer board A When removing make a note of the location of the connector so as not to invert it with the one above it unused the connection of the cable between the power supp...

Page 116: ...se at the same time A To extract the elbow couplers under the Mixer bowl use one or two flat blade screwdrivers B If you remove hoses and couplers it is advisable to replace them with new ones When fi...

Page 117: ...mbly cables on the power supply board A on the CPU board B on the frame ground connection C The new filter should attach on the mixer easily To replace the filter switch fuse use a type of fuse specif...

Page 118: ...at blade screwdriver A or cut the hose with a Stanley knife 3 Unscrew the locknuts fixing the couplers to the frame then remove the couplers B The new couplers should attach on the mixer easily We rec...

Page 119: ...ay the Mixer on its side resting on its tank 2 Unscrew the locknuts from the feet A 3 Unscrew the feet and remove them When replacing them adjust their height B1 Basic operations Operation B1 6 Antivi...

Page 120: ...er passage to remove it D b Reassembly 1 Fit and fix the upper passage 2 Replace the lower passage without fully tightening its screws 3 Adjust the extraction passage longitudinal 0 2 mm between the m...

Page 121: ...er and extract the detector from its housing 3 When putting it back tighten the screws moderately b Magnet assembly 1 Unscrew the two screws from the magnet mounted on the flange and replace it 2 Retr...

Page 122: ...e screws serving as rotating shaft for the cover clean the remains of the Loctite and remove the cover 5 Fit the new cover and screw it back on again with Loctite with out Tightening so that the cover...

Page 123: ...Note if the gear motor is removed for an ancillary operation you do not need to disconnect it just place it vertically on its rear part 4 Unscrew the 4 screws of the gear motor on the frame D then re...

Page 124: ...the bowl using the spacers until it no longer scrapes 4 Once adjusted rotate the gear motor slowly one complete revolution leaving the mixing blade in place to check that it rotates smoothly without f...

Page 125: ...coupling out of the reduction gear and replace it 6 Put the spring washer and the retaining ring back in place on the coupling shaft if they are damaged replace them 7 Fit the gear motor see procedur...

Page 126: ...onnect the hoses from the elbow couplings under the bowl D then remove the couplings see procedure B1 3 Electrical pneumatic and hydraulic interconnections 4 Leave the Mixer on its side then while hol...

Page 127: ...wl with the spacers 0 85 mm between the bowl and the motor shaft E 4 Visually align the bowl with the gear motor and fix it to the frame with its 4 screws without fully tightening them 5 Using the cra...

Page 128: ...se loosen and align it see op Operation B3 1 8 Fully tighten the bowl s screws 9 Remove the special tool Replace the ball support G 10 Connect all the electrical connections on the new bowl assem bly...

Page 129: ...place a bushing of the right diameter against the bearing from outside the bowl then gently tap the bushing with a mallet to extract it B 5 Carefully clean the bearing housing 6 Fit the new bearing 7...

Page 130: ...tat resistors making sure to coat the new ones with compound grease at their extremities 5 Screw on the new thermostat place the new resistors in the bowl and fix them 6 Connect the resistor and therm...

Page 131: ...races of silicone mastic 5 Coat the new sensor with silicone heat dissipation mastic 6 Place the probe in the bowl and fix it with translucent silicone mastic stick it to the base of the opening 7 Pla...

Page 132: ...connected to the solenoid valve B under the frame 4 Dismantle the two hydraulic couplers form the solenoid valve C remove the two screws from the solenoid valve on the frame D and remove the solenoid...

Page 133: ...he EPROM mounted on the Mixer board is version 2 0 or later If that is not the case replace it with at least a version 2 0 EPROM 4 Fit the inverter back on the frame 5 Reconnect the electric wires as...

Page 134: ...tion of a Mixer s CPU board 1 Put the new CPU board in place on the Mixer 2 Calibrate the Mixer s temperature sensor see op Operation A10 1 B7 Mixer CPU board Operation B7 1 Removing replacing the CPU...

Page 135: ...The notch should be to the right when the Mixer CPU board is viewed from the front A B7 Mixer CPU board Operation B7 2 Replacing an EPROM Page 1 1 Consumables Tools Pliers for components Electronic c...

Page 136: ...y board and the Mixer CPU board then the one between the power supply and the filter switch A 3 Remove the 4 locking nuts from the power supply board and remove the board B The new power supply board...

Page 137: ...hould be put in the mixer easily however we recommend using a small screwdriver to lever it out more easily Use a type of fuse specified by the manufacturer See chapter 4 Spare parts B8 Power supply b...

Page 138: ...2 Disconnect the bus board connection on the Mixer CPU board A 3 Unscrew the two socket head screws fixing the bus board and remove the board The new board should attach on the mixer easily B9 Bus bo...

Page 139: ...on the casing and remove the display unit The new display unit should attach on the mixer easily Pay attention to the orientation of the display unit the ribbon cable connection at the back of the di...

Page 140: ...refully clean the keyboard location with solvent Please note the keyboard must be stuck on in one go without attempting to unstick it because doing so will damage it irre mediably 6 Remove the adhesiv...

Page 141: ...keyboard link noting its orientation and the connection from the safety detector B 4 Disconnect the connector from the display unit C There is no fool proofing device for the orientation of the key bo...

Page 142: ...the thermometer s temper ature reading 5 Compare the temperature of the thermometer with that of the Mixer as shown on the screen it should be the same to within 0 5 C Note If the temperature is not t...

Page 143: ...g and 5 52 0 2 mm on the right of the opening extraction passage viewed from the front They may be different see the impacts on the P and G values in the figure below Pay special attention to the prec...

Page 144: ...vice cable 4 Turn on the instrument s switch 230VAC present inside the instrument Use a voltmeter and the diagram on the next page below to check the voltages on the Mixer CPU board 5 Switch off the i...

Page 145: ...ks on the Alveo CPU board Page 2 2 Consumables Tools Voltmeter Extension cable for cover safety device see Chopin Power input Heating resistors Safety ther mostat Power input Motor s electronic box po...

Page 146: ...146 Maintenance manual 2016 02 AlveoPC...

Page 147: ...147 Maintenance manual 2016 02 AlveoPC Chapter 4 SPARE PARTS...

Page 148: ...148 Maintenance manual 2016 02 AlveoPC...

Page 149: ...e solely under the responsibility of the operator Firstly the procedures in chapter 3 do not cover other spare parts and secondly CHOPIN Technologies will not supply any parts not listed herein 2 Note...

Page 150: ...150 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC...

Page 151: ...o 2 Alveograph Plate assembly Figure no 3 Alveograph Unit assembly Figure no 4 Alveograph Base assembly Figure no 5 Alveograph Lower plate assembly Figure no 6 Mixer Figure no 7 Mixer Electronics supp...

Page 152: ...152 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 1 Alveograph 1 2 5 3 4...

Page 153: ...veograph Ref Description CHOPIN part no Qty Min ordering qty Note 1 Main power cable AL 72 1 2 Bus cable CB 103 1 3 Reinforced cooling hose ANG 49 5 m Between the instrument and the customer s water s...

Page 154: ...154 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 2 Alveograph assembly 5 1 2 3 4...

Page 155: ...ance manual 2016 02 AlveoPC Alveograph assembly Ref Description CHOPIN part no Qty Min ordering qty Note 1 Alveograph keyboard APC 8 1 2 M3 nut 1 3 M3 washer 1 4 Fitted Alveograph casing APC 1 1 with...

Page 156: ...156 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 3 Alveograph Plate assembly 1 2 3 4 6 7 8 1 1 9 10 11 12 5...

Page 157: ...Nickel plated crown ANG 41 1 3 Nickel plated threaded ring AL 16 1 4 Alveo spacer theoretical 2 67 mm AL 32 3 Specify spacer thick ness if different 5 Menhir L 35 retractable handle ANG 17 1 6 Pin 2...

Page 158: ...158 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 4 Alveograph Unit assembly R1 R2 1 1 9 10 10 2 8 3 4 5 6 12 12 13 13 11 11 7 1 9 10 2 8 3 4 5 6 12 13 11 7...

Page 159: ...eo ANG 59 1 2 Flow control valve assembly AL 1006 1 3 Double door for Alveograph APC 7 1 4 Wiring 2 heating resistors thermostat ANG 43 1 5 Temperature sensor CB 101 1 6 Electromagnet prepared for Alv...

Page 160: ...160 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 5 Alveograph Base assembly 1 20 2 A A 3 4 5 6 7 8 19 9 11 10 12 13 14 4 15 16 17 18 18...

Page 161: ...for Alveo ANG 69 1 6 Eaton solenoid valve CB 185 1 7 Plain M4 washer 4 8 C M4x6 screws 4 9 Alveograph PC board SEN 212 1 10 Programmed memory MIC 65 1 11 CS M3x6 screws 6 12 Set of pneumatic hoses AN...

Page 162: ...162 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 6 Alveograph Lower plate assembly 5 2 6 4 3 7 1...

Page 163: ...OPIN part no Qty Min ordering qty Note 1 Lower plate fitted with its piston ANG 1000 1 2 Kit of O rings and spring O ring 36 09x3 53 nitrile rubber O ring Spring ANG 1005 1 3 M4x8 socket head screws 3...

Page 164: ...164 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 7 Mixer 2 3 4 5 6 7 1 8 9 10 10 11 11 13 13 12 12 2 3 4 5 6 7 1 8 9 10 11 13 12...

Page 165: ...instrument and the customer s water system 2 Power cable AL 72 1 3 Knife AL 2 1 4 Spatula PNG 57 2 5 Rolling table PE 1148 1 6 Semi automatic dough cutter PLB S32 1 7 Oil dosing bottle AL 24 1 2 8 Rol...

Page 166: ...6 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 8 Mixer Electronics support 1 1 2 3 6 7 8 9 10 10 4 5 16 17 18 11 12 13 13 14 15 8 10 1 2 3 6 7 8 9 10 4 5 16 17 18 11 12 13 14 15 8 1...

Page 167: ...board consistograph SEN 216 1 5 Programmed memory MIC 65 1 6 LPS 25 power supply board for mixer SEN 101 1 7 250V 2 5A power supply board fuse 1 8 M3 AZ nut 10 9 Hexagonal nickel plated brass spacer L...

Page 168: ...pare parts Maintenance manual 2016 02 AlveoPC figure 9 Mixer Mixing bowl 1 2 3 4 5 6 9 7 8 10 11 9 18 12 15 13 14 16 17 24 24 22 20 ou 21 20 ou 21 23 1 2 3 4 5 6 9 7 8 10 11 9 18 12 15 13 14 16 17 24...

Page 169: ...8 Register F PE 1022 1 9 Cover fixing kit PNG 1002 1 10 Bearing lock washer PNG 22 1 11 FS M4x6 screws 3 12 Wiring resistors thermostat PNG 35 1 13 M4 washer 2 14 CS M4x8 screws 2 15 Temperature senso...

Page 170: ...170 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 10 Mixer Base 2 1 23 2 4 23 3 5 7 10 11 8 6 9 12 13 14 15 16...

Page 171: ...g kit PNG 1005 1 5 Fork spacer PNG 24 10 6 Solenoid valve 1 8 24 VDC PNG 13A 1 7 Elbow ANG 30 hose PNG 1011 1 8 Antivibration foot ANG 27 4 9 Elbow coupling 8 ANG 30 1 10 RLC 4x10 BI washer 2 11 C4x8I...

Page 172: ...172 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC figure 11 Mixer Keyboard display unit casing A A 1 5 2 3 4 3 et 4 6 7 3 et 4...

Page 173: ...ay unit casing Ref Description CHOPIN part no Qty Min ordering qty Note 1 Fitted casing PPC S2 1 With bonded keyboard 2 Mixer keyboard PPC 3 1 3 M3 washer 9 4 CS M3x10 screws 9 5 M5x16 screws 4 6 Mixe...

Page 174: ...174 Chapter 4 Spare parts Maintenance manual 2016 02 AlveoPC...

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