Windshield Replacement
Special Tools
• BO-24402-A Glass Sealant Remover (Cold Knife)
• BO-39032 Stationary Glass Removal Tool
• Use an adhesive that is approved by GM
For equivalent regional tools, refer to
Special Tools
.
Removal Procedure
1. Open the hood.
2. Remove the windshield wiper arms. Refer to
Windshield Wiper Arm Replacement
.
3. Remove the air inlet grille. Refer to
Air Inlet Grille Panel Replacement
.
4. Remove the inside rearview mirror. Refer to
Inside Rearview Mirror Replacement
.
5. Remove the interior windshield garnish moldings. Refer to
Windshield Side Garnish Molding Replacement
.
Warning: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal
injury.
6. Cover to protect the following parts from broken glass:
• Upper dash pad
• Defroster outlets and A/C outlets
• Seats and carpeting
Warning:
Refer to
Glass and Sheet Metal Handling Warning
.
Note: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted
surfaces and the interior trim.
7. Using the appropriate tool, carefully cut the windshield reveal molding
(1) in order to access the auto-adhesive bead. Refer to
Windshield Upper Reveal Molding Replacement
.
Note: Keep the cutting edge of the appropriate tool against the window. There are window locating pins, one in each upper
corner of the window. Use care Not to remove or cut them off when removing the window. If the window locator pins are cut,
it will be necessary to tape the window in place.
8. This will allow the auto-adhesive to be separated from the window.
Fixed and Movable Windows
BODY SYSTEMS
0-4
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CHEVROLET SONIC 2012 BODY REPAIR MANUAL
