Intermediate Steering Shaft Replacement (N40)
Removal Procedure
Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation
pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible
malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following
components:
• The steering column
• The intermediate shaft(s)
• The steering gear
After disconnecting these components, do not rotate the steering wheel or move the front tires and wheels. Failure to follow
this procedure may cause the SIR coil assembly to become un-centered and cause possible damage to the SIR coil. If you
think the SIR coil has became un-centered, refer to your specific SIR coil’s centering procedure to re-center SIR Coil.
1. With the steering wheel in the straight ahead position, LOCK the steering column.
2. Remove the upper trim cover and the lower trim cover from the steering column. Refer to
Steering Column Lower Trim Cover
Replacement
.
3. Remove the instrument panel lower trim pad cover. Refer to
Instrument Panel Lower Trim Pad Cover Replacement
.
4. Remove the left side floor air outlet duct. Refer to
Floor Air Outlet Duct Replacement - Left Side
.
5. Disconnect any electrical connectors as necessary.
6. Use paint in order to place match marks on the intermediate steering shaft
(1) and on the steering gear pinion shaft
(3).
7. Remove the intermediate steering shaft lower bolt
(2).
8. Disconnect the intermediate steering shaft from the steering gear pinion shaft.
9. Use paint in order to place match marks on the steering column shaft and on the intermediate steering shaft
(1).
10. Remove the intermediate shaft upper bolt
(2).
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CHEVROLET SONIC 2012 BODY REPAIR MANUAL
