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CG Emotron VFX Series, Instruction Manual

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CG Emotron VFX Series Instruction Manual Download Page 203

CG Drives & Automation,01-5326-01r5

201

Counter 2 High value [6623]

Function is identical to Counter 1 High value [6613].

Communication information

Counter 2 Low value [6624]

Function is identical to Counter 1 Low value [6614].

Communication information

Counter 2 Decrement timer [6625]

Function is identical to Counter 1 Decrement timer [6615].

Communication information

Counter 2 Value [6629]

Parameter shows the actual value of counter 2.

Communication information

6623

C2 High Val

Default:

0

Range:

0 - 10000

Modbus Instance no/DeviceNet no:

43583

Profibus slot/index

170/232

EtherCAT and CANopen index (hex)

4dff

Profinet IO index

19967

Fieldbus format

Long, 1=1

Modbus format

EInt

6624

C2 Low Val

Default:

0

Range:

0 - 10000

Modbus Instance no/DeviceNet no:

43584

Profibus slot/index

170/233

EtherCAT and CANopen index (hex)

4e00

Profinet IO index

19968

Fieldbus format

Long, 1=1

Modbus format

EInt

6625

C2 DecTimer

Default:

Off

Off

0

Off

1 - 3600

1 - 3600

1 - 3600 s

Modbus Instance no/DeviceNet no:

43585

Profibus slot/index

170/234

EtherCAT and CANopen index (hex)

4e01

Profinet IO index

19969

Fieldbus format

Long, 1=1 s

Modbus format

EInt

NOTE: Counter 2 value is common for all parameter 
sets.

NOTE: The value is volatile and lost at power down.

6629

C2 Value

Default:

0

Range:

0 - 10000

Modbus Instance no/DeviceNet no:

42928

Profibus slot/index

168/87

EtherCAT and CANopen index (hex)

4b70

Profinet IO index

19312

Fieldbus format

UInt, 1=1

Modbus format

UInt

Summary of Contents for Emotron VFX Series

Page 1: ...Emotron VFX 2 0 AC drive Instruction manual English Valid from software version 4 42...

Page 2: ......

Page 3: ...of release 07 10 2019 Copyright CG Drives Automation Sweden AB 2005 2019 CG Drives Automation Sweden AB retains the right to change specifications and illustrations in the text without prior notifica...

Page 4: ......

Page 5: ...tective conductor Where a residual current device RCD is used for protection in case of direct or indirect contact only a Type B RCD is allowed on the supply side of this product Use RCD of 300 mA min...

Page 6: ...motor will restart automatically provided that the cause of the trip has been removed If necessary take the appropriate precautions Transport To avoid damage keep the AC drive in its original packagin...

Page 7: ...1 Control board 47 4 2 Terminal connections 48 4 3 Inputs configuration with the switches 49 4 4 Connection example 50 4 5 Connecting the Control Signals 51 4 5 1 Cables 51 4 5 2 Types of control sign...

Page 8: ...11 5 8 PI Speed Control 370 142 11 5 9 PID Process Control 380 143 11 5 10 Pump Fan Control 390 147 11 5 11 Crane Option 3A0 154 11 6 Load Monitor and Process Protection 400 157 11 6 1 Load Monitor 4...

Page 9: ...cover for IP20 21 version 231 13 19 Other options 231 13 20 AFE Active Front End 231 14 Technical Data 233 14 1 Electrical specifications related to model 233 14 2 General electrical specifications 24...

Page 10: ...6 CG Drives Automation 01 5326 01r5...

Page 11: ...With help of the index and the table of contents it is easy to track individual functions and to find out how to use and set them The Quick Setup Card can be put in a cabinet door so that it is alway...

Page 12: ...ty The warranty applies when the equipment is installed operated and maintained according to instructions in this instruction manual Duration of warranty as per contract Faults that arise due to fault...

Page 13: ...tended for mounting inside a cabinet 21 IP21 Intended for wall mounting 54 IP54 Intended for wall mounting 5 5 Control panel Blank panel C 2 line Control panel standard IP2Y D 4 line Control panel sta...

Page 14: ...econd environment The AC drive complies with the product standard EN IEC 61800 3 2004 Any kind of metal screened cable may be used The standard AC drive is designed to meet the requirements according...

Page 15: ...Market Standard Description European EMC Directive 2014 30 EU Low Voltage Directive 2014 35 EU WEEE Directive 2012 19 EU All EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 Gen...

Page 16: ...panel option EInt Communication format UInt Communication format Unsigned integer Int Communication format Integer Long Communication format SELV Safety Extra Low Voltage The function cannot be chang...

Page 17: ...fting AC drive model 090 to 365 Recommended for AC drive models 300 to 3K0 Fig 3 Remove the roof unit and use the lifting eyes to lift single unit 600 mm 23 6 in and 900 mm 35 4 in Single cabinet driv...

Page 18: ...non dissipating wall must be maintained Valid if free space on opposite side Table 5 Mounting and cooling Frame size B FA C2 FA2 C69 F69 C2 69 D2 69 mm in Frame size C2 D2 E2 F2 with IP21 top cover op...

Page 19: ...Frame size B Fig 7 Emotron VFX Model 48 52 003 to 018 Frame size B example with optional CRIO interface and D sub connectors Table 6 Dimensions connected to Fig 5 12 5 kg 26 5 lb C D F G 13 mm x2 0 5...

Page 20: ...erface for mains motor DC DC brake resistor and control Table 7 Dimensions connected to Fig 8 and Fig 10 24 kg 53 lb C D F G 13 mm x2 E B A 7 mm x4 0 27 in 0 51 in Gland M25 026 031 Glands M20 Glands...

Page 21: ...interface for mains motor and communication Emotron VFX Model 69 002 to 025 Frame size C69 C F G A B E D 17 kg 37 4 lb 0 27 in 13 mm x2 0 51 in 7mm x4 Glands Gland M25 Glands M20 M32 Frame size Emotro...

Page 22: ...ize D2 69 with cable interface for mains motor DC DC brake resistor and control Table 9 Dimensions connected to Fig 14 and Fig 16 NOTE Glands for size B C D C69 and D69 are available as option kit 32...

Page 23: ...ze F69 C D F H A B E G 16 mm x3 0 63 in 9 mm x6 0 35 in 56 60 kg 124 132 lb Cable glands M20 Cable flexible leadthrough 17 42 M50 11 32 M40 0 67 1 65in 0 43 1 2 in Cable flexible leadthrough C D F H A...

Page 24: ...size F2 and 48 365 20 Frame size FA2 C H D A B E G F 16 mm x3 0 63 in 9 mm x6 0 35 in 53 kg 117 lb D E 16 mm x3 0 63 in 9 mm x6 0 35 in A B C H F G F2 68 kg 150 lb FA2 84 kg 185 lb Table 11 Dimension...

Page 25: ...4 Frame size FA Fig 27 Side view Emotron VFX Model 48 365 54 Frame size FA C H B F G A E D 16 mm x3 0 63 in 9 mm x6 0 35 in 95 kg 209 lb Cable glands M20 x5 0 91 2 1 in 23 55 M63 Cable flexible leadth...

Page 26: ...003 018 75 144 C C2 025 031 120 171 C C2 036 058 170 100 C69 002 025 170 100 C2 69 002 025 170 100 D D2 060 105 170 100 D69 033 058 170 100 D2 69 033 058 170 100 E E2 090 175 510 300 F F2 205 295 800...

Page 27: ...otron VFX48 Model 1K15 to 1K25 Frame size KA Emotron VFX69 Model 905 to 995 Frame size KA69 RITTAL RITTAL RITTAL 2250 mm 88 6 in 2000 mm 78 7 in 150 mm 5 9 in 100 mm 3 9 in 600 mm 23 6 in 600 mm 23 6...

Page 28: ...rame size N Emotron VFX69 Model 1K8 Frame size N69 RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L RITTA L 1800 mm 71 in 2250 mm 88 6 in 2000 mm 78 7 in 150 mm 5 9 in 3 9 in 10...

Page 29: ...sation can form on it Allow the AC drive to become fully acclimatised and wait until any visible condensation has evaporated before connecting the mains voltage 3 1 1 Remove open front cover Frame siz...

Page 30: ...67 F or higher Dimension the cables and fuses in accordance with local regulations and the nominal input current of the drive See table 65 page 248 PE conductor cross sectional area shall for phase ca...

Page 31: ...9 Fig 35 Mains and motor connection model 061 074 frame size D and model 69 033 to 69 058 frame size D69 L1 L2 L3 DC DC R U V W EMC gland Screen connection of motor cables PE L1 L2 L3 DC DC R U V W PE...

Page 32: ...Fig 39 Mains and motor connections model 48 365 20 frame size FA2 with the optional terminals for DC DC and Brake principle drawing L1 L2 L3 DC DC R U V W PE M a i n s M o t o r for brake resistor cab...

Page 33: ...to establish this Use heat resistant cables 75 C 167 F or higher Dimension the cables in accordance with the rated cur rent of the motor Keep the motor cable between AC drive and motor as short as po...

Page 34: ...area which is as large as possible For this purpose the removal of paint is necessary An alternative method is to connect the AC drive housing to the mounting plate with as short a length of litz wire...

Page 35: ...the power cables as possible If power cables and control cables must be laid close to each other try to ensure that they do not run parallel at least for a distance of no more than 300 mm 12 in If ne...

Page 36: ...ed cables to the respective mains motor terminal 5 Fix the clamps on appropriate place and tighten the cable in the clamp with good electrical contact to the cable screen 6 Put the cable interface pla...

Page 37: ...lugs to respective mains motor terminal bolts 6 Fix the clamps on appropriate place and tighten the cable in the clamp with good electrical contact to the cable screen 7 Put the cable interface plate...

Page 38: ...s are delivered complete with factory mounted cables for mains and motor The length of the cables are app 1100 mm 43 in The cables are marked L1 L2 L3 for mains connection and U V W for motor connecti...

Page 39: ...Drives Automation 01 5326 01r5 Installation 35 Fig 52 IP20 module sizes I I69 with qty 3 x 3 Mains cables and qty 3 x 3 motor cables PEBB 1 Master PEBB 2 PEBB 3 Mains cables Motor cables L1 L2 L3 U V...

Page 40: ...ins motor brake and earth cables for frame sizes B to F Model VFX Frame size Mains cable Motor cable Brake cable Earth cable a mm in b mm in a mm in b mm in c mm in a mm in b mm in c mm in a mm in b m...

Page 41: ...ugs DC DC R C A B Recommended screen length for Motor and brake cables is approximate 35 mm 1 4 in Table 16 Distances from the cable clamp to the connection bolts for mains motor brake and earth cable...

Page 42: ...lease refer to the chapter Technical data section 14 6 page 248 Model VFX Frame size Mains cable 1 Motor cable 1 Brake cable Earth cable B mm in Bolt dimension B mm in Bolt dimension C mm in Bolt dime...

Page 43: ...3 54 B 0 5 10 1 2 1 4 0 5 10 1 2 1 4 1 5 16 2 6 Copper Cu Aluminum Al 75 C 004 54 006 54 008 54 010 54 013 54 018 54 48 025 20 C2 4 25 2 4 25 2 4 25 4 3 48 030 20 48 036 20 48 045 20 48 058 20 026 54...

Page 44: ...40 mm2 2x 25 240 31 for 25 34 mm2 42 for 35 152 mm2 56 for 153 240 mm2 PE Earth via mounting screws mounting frame In order to secure proper earthing always use all mounting screws and tighten them th...

Page 45: ...5 16 stranded 2 5 25 solid 1 2 1 4 2 5 16 stranded 2 5 25 solid 1 2 1 4 6 16 stranded 6 25 solid 1 2 1 4 Copper Cu Aluminum Al 75 C 69 003 XX 69 004 XX 69 006 XX 69 008 XX 69 010 XX 69 013 XX 69 018...

Page 46: ...ghly Copper Cu Aluminu m Al 75 C 69 300 69 375 69 400 69 430 I69 3x 25 240 3x 25 240 69 500 69 595 69 650 J69 4x 25 240 4x 25 240 69 720 69 800 69 905 KA69 5x 25 240 5x 25 240 69 995 69 1k2 K69 6x 25...

Page 47: ...ge AWG Tightening torque Lb In Cable range AWG Tightening torque Lb In 003 54 B 20 8 11 5 20 8 11 5 16 6 23 Copper Cu 75 C 004 54 006 54 008 54 010 54 013 54 018 54 48 025 20 C2 12 4 18 12 4 18 12 4 3...

Page 48: ...275 for AWG 4 2 375 for AWG 1 300 kcmil 500 for AWG 350 500 kcmil PE Earth via mounting screws mounting frame In order to secure proper earthing always use all mounting screws and tighten them thorou...

Page 49: ...well in most applications based on the direct torque control as motor control method However in applications with multiple motors connected in parallel to the AC drive output one should select Drive M...

Page 50: ...46 Installation CG Drives Automation 01 5326 01r5...

Page 51: ...ns voltage and wait at least 7 minutes to allow the DC capacitors to discharge before connecting the control signals or changing position of any switches If the option External supply is used switch o...

Page 52: ...Brake Analogue inputs 2 AnIn 1 Process Ref 3 AnIn 2 Off 4 AnIn 3 Off 5 AnIn 4 Off Analogue outputs 13 AnOut 1 Min speed to max speed 14 AnOut 2 0 to max torque Relay outputs 31 N C 1 Relay 1 output T...

Page 53: ...es Table 22 Switch settings Input Signal type Switch AnIn1 Voltage S1 Current default S1 AnIn2 Voltage S2 Current default S2 AnIn3 Voltage S3 Current default S3 AnIn4 Voltage S4 Current default S4 NOT...

Page 54: ...7 DigIn 8 Reset Common AnOut 1 AnOut 2 DigOut 2 DigOut 1 Motor Fieldbus option or PC Option board Other options 0 10 V 4 20 mA 1 2 3 6 7 5 4 Alternative for potentiometer Optional Default setting Rela...

Page 55: ...o 69 025 frame size C2 69 NOTE The screening of control signal cables must comply with the immunity levels given in the EMC Directive reduction of noise level NOTE The control cables must be separated...

Page 56: ...el 48 090 to 295 and VFX model 69 82 to 200 frame size E F and F69 principle drawing Fig 64 Connecting the control signals VFX model 48 142 to 48 365 frame size E2 F2 and FA2 principle draw ing DC DC...

Page 57: ...tching form a source of interference emission for a measurement signal from for example a pressure sensor Therefore it is advised to separate wiring and screening to reduce disturbances 4 5 3 Screenin...

Page 58: ...ted This is certainly to be recommended if screening cannot be used By twisting the wires the exposed areas are minimised This means that in the current circuit for any possible High Frequency HF inte...

Page 59: ...ons The cable must be able to carry the AC drive load current 5 1 1 Mains cables 1 Connect the mains cables as in Fig 66 The AC drive has as standard a built in RFI mains filter that complies with cat...

Page 60: ...m2 AWG15 or solid wire up to 2 5 mm2 AWG13 2 Connect a reference value between terminals 7 Com mon and 2 AnIn 1 as in Fig 68 3 Connect an external start button between terminal 11 24 VDC and 9 DigIn2...

Page 61: ...can press the external start button to start the motor When the motor is running the main connections are OK 5 4 Local control Manual control via the control panel can be used to carry out a test run...

Page 62: ...58 Getting Started CG Drives Automation 01 5326 03r5...

Page 63: ...343 3AA 3AD 713 Braking with heavy load is difficult and risky Can lead to jerks causing swinging load Direct torque control and vector brake gradually reduce speed to zero before mechanical brake is...

Page 64: ...Process inefficiency due to broken or worn equipment Energy wasted and risk of process failure Load Curve Protection quickly detects deviation Warning is sent or safety stop activated 411 41B 41C1 41...

Page 65: ...menu 520 Fig 69 shows the way the parameter sets are activated via any digital input configured to Set Ctrl 1 or Set Ctrl 2 Fig 69 Selecting the parameter sets Select and copy parameter set The param...

Page 66: ...7 1 1 One motor and one parameter set This is the most common application for pumps and fans Once default motor M1 and parameter set A have been selected 1 Enter the settings for motor data 2 Enter th...

Page 67: ...he required motor speed needs to be adapted to fixed values according to certain process conditions Up to 7 preset references can be set for each parameter set which can be selected via all digital in...

Page 68: ...ode of the inputs Level Edge 21A Enable Input must be active HI to allow any Run signal If the input is made LOW the output of the AC drive is immediately disabled and the motor will coast Stop If the...

Page 69: ...puts The Enable input must be continuously active in order to accept any run right or run left command If both RunR and RunL inputs are active then the AC drive stops according to the selected Stop Mo...

Page 70: ...ntrol panel select Copy to CP 234 Copy to CP To copy data from the control panel to the AC drive enter the menu 245 Load from CP and select what you want to copy The memory in the control panel is use...

Page 71: ...over the whole speed range This function can be used in constant load applications where the torque is not dependent on the speed e g conveyor belt displacement pump screw pump etc For applications wi...

Page 72: ...ff 413 Ramp Alarm On Must be t or t otherwise no pre alarm 4192 MinAlarmDel 0 1s 4172 MaxPreAlDel 0 1s 414 Start Delay 0 2s Must be t or t otherwise no pre alarm 4161 MaxAlarmMar 15 4171 MaxPreAlMar 1...

Page 73: ...must be activated This STOP may not be implemented with the help of a AC drive or its input output signals Category 1 Controlled STOP Stopping until the motor has come to rest after which the mains s...

Page 74: ...70 EMC and standards CG Drives Automation 01 5326 01r5...

Page 75: ...of the communication option boards Fig 77 RS232 connector behind the control panel 9 2 Parameter sets Communication information for the different parameter sets The different parameter sets in the AC...

Page 76: ...nu 2662 FB Signal 2 to 42905 and menu 2663 FB Signal 3 to 42906 Motor Modbus DeviceNet Instance number Profibus Slot Index Profinet IO index EtherCAT and CANopen index hex M1 43041 43048 168 200 to 16...

Page 77: ...ption of Emotron floating point format A signed number should be represented as a two complement binary number like below Value Binary The value represented by the Emotron floating point format is m 1...

Page 78: ...int etmp short int value else if value 1000 value 0 dec 0 etmp e 0 etmp f 1 etmp m short int value else etmp m 0 etmp f 1 etmp e dec if value 0 etmp m 1 Set sign else etmp m 1 Set sign value fabs valu...

Page 79: ...display This control panel with 4 line display is equipped with real time clock function This means that actual date and time will be shown at e g a trip condition There is also an optional Control p...

Page 80: ...ations this area could indicate or see further information in the Instruction manual Area H Signal values shown in menu 100 12 characters field Area I Preferred read out value chosen in menu 110 Area...

Page 81: ...nu 100 without explaining text at second and third line 10 2 2 Editing mode All other menus read and read write menus are used in following way During editing preferred view will not be displayed and...

Page 82: ...2 6 Control keys The control keys are used to give the Run Stop or Reset commands directly As default these keys are disabled set for remote control Activate the control keys by selecting Keyboard in...

Page 83: ...ault toggle loop This loop contains the necessary menus that need to be set before starting Press Toggle to enter menu 211 then use the Next key to enter the sub menus 212 to 21A and enter the paramet...

Page 84: ...Area A Shows the actual menu number 3 or 4 digits Area BShows if the menu is in the toggle loop or the AC drive is set for Local operation Area C Shows the heading of the active menu Area D Shows the...

Page 85: ...ols on the control panel have the following functions Fig 88 LED indications 10 3 4 Control keys The control keys are used to give the Run Stop or Reset commands directly As default these keys are dis...

Page 86: ...toggle loop This loop contains the necessary menus that need to be set before starting Press Toggle to enter menu 211 then use the Next key to enter the sub menus 212 to 21A and enter the parameters W...

Page 87: ...instance a menu can have one selectable menu Set View Reference Value 310 or it can have 17 selectable menus menu Speeds 340 Fig 90 Menu structure Table 32 Function keys ENTER key step to a lower men...

Page 88: ...n be changed in two different ways Enumerated values like the baud rate can only be changed with alternative 1 Alternative 1 When you press the or keys to change a value the cursor is flashing to the...

Page 89: ...ys to proceed and to go to other menus Fig 91 Programming example Menu 100 appears after power up or Press Next key for menu 200 or Press Next key for menu 300 or Press Enter key for menu 310 or Press...

Page 90: ...86 Operation via the Control Panel CG Drives Automation 01 5326 01r5...

Page 91: ...y See chapter 10 3 Control panel with 2 line display on page 80 for detailed information Preferred View 100 This menu is displayed at every power up During operation the menu 100 will automatically be...

Page 92: ...ird line are shown as selected in menu 100 Then additional information will be displayed selected in the menus 140 150 and 160 according to below Use menu 170 View mode to select active type of menu 1...

Page 93: ...ction type parameters 7 Description of selection alternative setting or range min max value Resolution of settings The resolution for all range settings described in this chapter is 3 significant digi...

Page 94: ...e Default Torque Modbus Instance no DeviceNet no 43002 Profibus slot index 168 161 EtherCAT and CANopen index hex 4bba Profinet IO index 19386 Fieldbus format UInt Modbus format UInt NOTE Following me...

Page 95: ...ot be affected by the Load Default command There are two software sets with different languages available for delivery Standard software Language set 1 and the optional Standard software Language set...

Page 96: ...type or size are con nected or if parallel motors are not mechanically con nected to the load Communication information 212 Select Motor Default M1 M1 0 Motor Data is connected to selected motor 212 S...

Page 97: ...reference is set via the serial communication RS 485 Fieldbus See section 9 5 page 72 for further information Option 3 The reference is set via an option Only available if the option can control the...

Page 98: ...inputs of the terminal strip terminals 1 22 or the keyboard Com Keyb 4 The command comes from the serial communication RS485 Fieldbus or the keyboard Rem Keyb Com 5 The command comes from the inputs...

Page 99: ...r selections e g if the rotation is limited to right a Run Left command will be ignored To define left and right rotation we assume that the motor is connected U U V V and W W Speed Direction and Rota...

Page 100: ...d if for example a PLC is used to operate the AC drive Edge 1 The inputs are activated by a transition for Run and Reset from low to high and for Stop from high to low Modbus Instance no DeviceNet no...

Page 101: ...us Instance no DeviceNet no 43382 Profibus slot index 170 31 EtherCAT and CANopen index hex 4d36 Profinet IO index 19766 Fieldbus format UInt Modbus format UInt Menu to AFE from AFE 523 DigIn 3 Sleep...

Page 102: ...1 Profibus slot index 168 219 168 201 EtherCAT and CANopen index hex 4bf4 4be2 Profinet IO index 19444 19426 Fieldbus format Long 1 0 1 Hz Long 1 1 Hz Modbus format EInt EInt 223 Motor Power Default...

Page 103: ...rent and Speed in relation to the motor ventilation type selected 225 Motor Speed Default nMOT rpm see Note 2 page 97 Range 30 18000 rpm Resolution 1 rpm 4 sign digits WARNING Do NOT enter a synchrono...

Page 104: ...munication information Encoder Pulses 22C Only visible if the Encoder option board is installed This parameter describes the number of pulses per rotation for your encoder i e it is encoder specific F...

Page 105: ...rent Limit CL Encoder speed deviation trip condition Encoder speed outside set speed deviation band 22G2 for set delay time 22G1 Encoder fault delay time 22G1 Define the encoder fault and speed deviat...

Page 106: ...e Motor synchronous speed 1500 rpm No load voltage 205V 1000rpm Calculation of Motor Voltage setting MotorVoltage 221 22G2 Enc F Band Default 10 Range 0 400 Modbus Instance no DeviceNet no 43057 Profi...

Page 107: ...then can be calculated by 22J1 BEMF Default Motor dependent Range 100 700 V Resolution 1 V Modbus Instance no DeviceNet no 43391 Profibus slot index 170 40 EtherCAT and CANopenindex hex 4d3f Profinet...

Page 108: ...rip Off 0 I2t motor protection is not active Trip 1 When the I2 t time is exceeded the AC drive will trip on Motor I2 t Limit 2 This mode helps to keep the inverter running when the Motor I2t function...

Page 109: ...o that the limit cannot be exceeded Example In Fig 95 the thick grey line shows the following example Menu 232 Mot I2 t Curr is set to 100 1 2 x 100 120 Menu 233 Mot I2 t Time is set to 1000 s This me...

Page 110: ...one PTC sensor PT100 2 Activates PT100 protection 1xPTC PT100 3 Activate one PTC sensor and PT100 protection 2xPTC 4 Activates two PTC sensors 2xPTC PT100 5 Activates PTC sensors and PT100 protection...

Page 111: ...to the terminals Use a resistor value between 50 and 2000 ohm Menu 237 will now appear 2 Activate input by setting menu 237 Motor PTC On If activated and 50 ohm a sensor error trip will occur The fau...

Page 112: ...repeat these steps Copy Set 242 This function copies the content of a parameter set into another parameter set Communication information A B means that the content of parameter set A is copied into pa...

Page 113: ...261 3A1 and 923 will revert to the default settings M1 6 Only the selected motor set will revert to its default settings M2 7 M3 8 M4 9 M1234 10 All four motor sets will revert to default settings Mod...

Page 114: ...number of attempts selected No restart attempts will take place unless all conditions are normal If the Autoreset counter not visible contains more trips than the selected number of attempts the Auto...

Page 115: ...O index 19455 Fieldbus format UInt 1 1 Modbus format UInt NOTE An auto reset is delayed by the remaining ramp time 252 Over temp Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceN...

Page 116: ...3600 1 3600 s NOTE Only visible when Motor Lost is selected in menu 423 Modbus Instance no DeviceNet no 43083 Profibus slot index 168 242 EtherCAT and CANopen index hex 4c0b Profinet IO index 19467 Fi...

Page 117: ...DeviceNet no 43074 Profibus slot index 168 233 EtherCAT and CANopen index hex 4c02 Profinet IO index 19458 Fieldbus format UInt Modbus format UInt 25C PT100 Default Off Off 0 Off 1 3600 1 3600 1 3600...

Page 118: ...rCAT and CANopen index hex 4c09 Profinet IO index 19465 Fieldbus format UInt Modbus format UInt 25I Com Error Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43089 Profibu...

Page 119: ...4 Profibus slot index 168 253 EtherCAT and CANopen index hex 4c16 Profinet IO index 19478 Fieldbus format UInt Modbus format UInt 25O Over curr F Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus In...

Page 120: ...3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43099 Profibus slot index 169 3 EtherCAT and CANopen index hex 4c1b Profinet IO index 19483 Fieldbus format Long 1 1 s Modbus format EInt 25U LC L...

Page 121: ...Type 261 Select RS232 485 262 or Fieldbus 263 Communication information RS232 485 262 Press Enter to set up the parameters for RS232 485 Modbus RTU communication 25Y Crane Comm Default Off Off 0 Off...

Page 122: ...UInt Modbus format UInt NOTE This address is only used for the isolated RS232 485 option 2622 Address Default 1 Selection 1 247 Modbus Instance no DeviceNet no 43033 Profibus slot index 168 192 EtherC...

Page 123: ...ct RW in normal cases to control inverter Modbus Instance no DeviceNet no 43036 Profibus slot index 168 195 EtherCAT and CANopen index hex 4bdc Profinet IO index 19420 Fieldbus format UInt Modbus form...

Page 124: ...oard and fieldbus option is lost for time set in parameter 2642 2 If a serious network error has occurred NOTE Menu 214 and or 215 must be set to COM to activate the communication fault function Modbu...

Page 125: ...167 128 EtherCAT and CANopen index hex 4a97 4a98 4a99 4a9a Profinet IO index 19095 19096 19097 19098 Fieldbus format UInt 1 1 Modbus format UInt 2654 Gateway Default 0 0 0 0 Modbus Instance no Device...

Page 126: ...trols the motor The Process Source can be set to act as a function of the process signal on AnIn F AnIn a function of the motor speed F Speed a function of the shaft torque F Torque or as a function o...

Page 127: ...c Source menus 322 328 are hidden NOTE The motor control method depends on the selection of drive mode in menu 213 regardless of selected process source in menu 321 NOTE If F Bus is chosen in menu 321...

Page 128: ...press 6 Repeat until you have entered kPa confirm with Communication information Character No for serial comm Character No for serial comm Space 0 m 58 0 9 1 10 n 59 A 11 60 B 12 o 61 C 13 62 D 14 63...

Page 129: ...odbus Instance no DeviceNet no 43310 Profibus slot index 169 214 EtherCAT and CANopen index hex 4cee Profinet IO index 19694 Fieldbus format Long 1 1 rpm 1 1 C or 0 001 if Process Value Process Ref us...

Page 130: ...ottles s 1500 rpm The amount of bottles is linearly related to the speed of the conveyor belt Set up Process Min 324 10 Process Max 325 100 Ratio 326 linear F Value ProcMin 327 150 F Value ProcMax 328...

Page 131: ...om nominal motor speed to 0 rpm Communication information NOTE If the Acc Time is too short the motor is accelerated according to the Torque Limit The actual Acceleration Time may then be longer than...

Page 132: ...p times Short times can be used to prevent damage and excessive pump wear due too little lubrication at lower speeds Longer times can be used to fill up a system smoothly and prevent water hammer due...

Page 133: ...nts for the application the shape of both the ramps can be selected For applications where speed changes need to be started and stopped smoothly such as a conveyor belt with materials that can drop fo...

Page 134: ...ex hex 4c24 Profinet IO index 19492 Fieldbus format UInt Modbus format UInt 339 Start Mode Default Normal DC Fast 0 The motor shaft starts rotating immediately once the Run command is given The motor...

Page 135: ...ntactor or from a proximity switch on the brake The brake acknowledge signal can also be used to improve safety by preventing hoist falling load in case the brake is not engaged when stopping Brake no...

Page 136: ...3F The correct time setting depends on the maximum load and the properties of the mechanical brake During the brake release time it is possible to apply extra holding torque by setting a release speed...

Page 137: ...ault during run left and during stop right 33D Release Spd Default 0 rpm Range 4x Sync Speed to 4x Sync Depend on 4xmotor sync speed 1500 rpm for 1470 rpm motor Modbus Instance no DeviceNet no 43113 P...

Page 138: ...e is higher The release torque is set with sign in order to define the holding torque direction Communication information Fig 104 Principle of Brake operation for fault during run and during stop 33I...

Page 139: ...different IGBTs In particular if DC start is used The start vector may also be selected based on the encoder position when applicable Communication information 33J1 DC Hold Default Off Off 0 On 1 Mod...

Page 140: ...ed 341 to make it possible that the analogue input reference can go below the Min Speed level to activate the Sleep mode This applies when PID Process controller is not used Communication information...

Page 141: ...net IO index 19507 Fieldbus format Int 1 1 rpm Modbus format Int 1 1 rpm NOTE It is not possible to set the maximum speed lower than the minimum speed Note Maximum speed 343 has priority over Min Spee...

Page 142: ...and at 10 rpm regardless of RunL or RunR commands Fig 107 shows the function of the Jog command function Communication information Fig 107 Jog command 347 SkipSpd 2 Hi Default 0 rpm Range 0 4 x Motor...

Page 143: ...0 400 Modbus Instance no DeviceNet no 43141 Profibus slot index 169 45 EtherCAT and CANopen index hex 4c45 Profinet IO index 19525 Fieldbus format Long 1 1 Modbus format EInt NOTE The Max Torque param...

Page 144: ...izing Maximum power 355 Sets maximum power Can be used for limiting motor power in field weakening operation This function operates as an upper power limit and internally limits the parameter Max Torq...

Page 145: ...tor Pot Default Non Volatile Volatile 0 After a stop trip or power down the AC drive will start always from zero speed or minimum speed if selected Non volatile 1 Non Volatile After a stop trip or pow...

Page 146: ...ference value is activated when Enter is pressed after the value has been changed The Acc Time 331 and Dec Time 332 are used MotPot 1 The reference value is edited using the motor potentiometer functi...

Page 147: ...ontroller Communication information 372 Spd P Gain Default See note Range 0 0 60 0 Modbus Instance no DeviceNet no 43152 Profibus slot index 169 56 EtherCAT and CANopen index hex 4c50 Profinet IO inde...

Page 148: ...PID sleep when less than minimum speed 386 If the PID output is equal to or less than minimum speed for given delay time the AC drive will go to sleep Communication information 384 PID I Time Default...

Page 149: ...ions where the feedback can become independent of the motor speed this PID Steady Test function can be used to overrule the PID operation and force the AC drive to go in sleep mode i e the AC drive au...

Page 150: ...corresponds to the margin as long as the Process value 711 stays within steady state margin When Min Speed 341 is reached the steady state test was successful and stop sleep is commanded if PID sleep...

Page 151: ...1 6 Number of drives if Alternating MASTER is used see Select Drive 393 I O Board is used 1 7 Number of drives if Fixed MASTER is used see Select Drive 393 I O Board is used NOTE Used relays must be...

Page 152: ...place after a Power Up Stop Standby condition Trip condition Timer 1 The master drive will be changed if the timer setting in Change Timer 395 has elapsed The change will take place immediately So du...

Page 153: ...mation Example Max Speed 1500 rpm Min Speed 300 rpm Lower Band 10 Stop delay will be activated Range Max Speed Min Speed 1500 300 1200 rpm 10 of 1200 rpm 120 rpm Start level 300 120 420 rpm Fig 116 Lo...

Page 154: ...formation Fig 117 Upper band limit 399 Start Delay Default 0 s Range 0 999 s Modbus Instance no DeviceNet no 43169 Profibus slot index 169 73 EtherCAT and CANopen index hex 4c61 Profinet IO index 1955...

Page 155: ...top dynamics then a higher transition speed should be used If the additional pump has fast start stop dynamics then a lower transition speed should be used Communication information Example Max Speed...

Page 156: ...l pump has slow start stop dynamics then a higher transition speed should be used If the additional pump has fast start stop dynamics then a lower transition speed should be used Communication informa...

Page 157: ...sec 31063 31064 31065 hr min sec 31066 31067 31068 hr min sec Profibus slot index 121 195 121 196 121 197 121 198 121 199 121 200 121 201 121 202 121 203 121 204 121 205 121 206 121 207 121 208 121 20...

Page 158: ...on board deactivated On 1 Crane option board activated Modbus Instance no DeviceNet no 43181 Profibus slot index 169 85 EtherCAT and CANopen index hex 4c6d Profinet IO index 19565 Fieldbus format UInt...

Page 159: ...EtherCAT and CANopen index hex 4c75 Profinet IO index 19573 Fieldbus format Int 1 1 rpm Modbus format Int 1 1 rpm 3A7 CrawlSpd L L Default 0 Range 0 4 x Sync speed Modbus Instance no DeviceNet no 431...

Page 160: ...ndex 169 96 EtherCAT and CANopen index hex 4c78 Profinet IO index 19576 Fieldbus format Long 1 0 001 s Modbus format EInt 3AD LAFS Load Default Off Off 0 Off 1 100 1 100 1 100 Modbus Instance no Devic...

Page 161: ...on ramp Communication information 411 Alarm Select Default Off Off 0 No alarm functions active Min 1 Min Alarm active The alarm output functions as an underload alarm Max 2 Max Alarm active The alarm...

Page 162: ...BS margin Communication information Max Alarm 416 Max Alarm Margin 4161 With load type Basic 415 used the Max Alarm Margin sets the band above the Normal Load 41B menu that does not generate an alarm...

Page 163: ...41B menu that does not generate a pre alarm With load type Load Curve 415 used the Min Pre Alarm Margin sets the band under the Load Curve 41C that does not generate a pre alarm The Min Pre Alarm Mar...

Page 164: ...The motor must run on the speed that generates the load that needs to be recorded If the selected Load Type 415 is Load Curve it performs a test run and populates the Load Curve 41C with the found lo...

Page 165: ...Range 0 400 of max torque NOTE 100 Torque means INOM IMOT The maximum depends on the motor current and AC drive max current settings but the absolute maximum adjustment is 400 Modbus Instance no Devi...

Page 166: ...ride level for as long as possible or until the motor comes to a standstill This is dependent on the inertia of the motor load combination and the load of the motor at the time the dip occurs see Fig...

Page 167: ...tual deceleration rate during stopping In case of a defect at the brake chopper or the brake resistor the AC drive will trip for Overvoltage to avoid a fall of the load e g in crane applications Commu...

Page 168: ...is controlling the AnIn selection HIGH is 4 20 mA LOW is 0 10 V 511 AnIn1 Fc Process Ref set AnIn1 as reference signal input 512 AnIn1 Setup 4 20mA set AnIn1 for a current reference signal 513A AnIn1...

Page 169: ...rols the full range for the input signal See Fig 80 User mA 2 The scale of the current controlled input that controls the full range for the input signal Can be defined by the advanced AnIn Min and An...

Page 170: ...input need to be active and Rotation 219 must be set to R L to operate the bipolar function on the analogue input Communication information NOTE The different menus will automatically be set to eithe...

Page 171: ...n1 FcMin Default Min Min 0 Min value Max 1 Max value User defined 2 Define user value in menu 5135 Table 36 AnIn Function Min Max Speed Min Speed 341 Max Speed 343 Torque 0 Max Torque 351 Process Ref...

Page 172: ...bus slot index 169 112 EtherCAT and CANopen index hex 4c88 Profinet IO index 19592 Fieldbus format UInt Modbus format UInt 5139 AnIn1 Filt Default 0 1 s Range 0 001 10 0 s Modbus Instance no DeviceNet...

Page 173: ...Instance no DeviceNet no 43221 Profibus slot index 169 125 EtherCAT and CANopen index hex 4c95 Profinet IO index 19605 Fieldbus format UInt Modbus format UInt 518 AnIn3 Setup Default 4 20 mA Dependen...

Page 174: ...ckwise when the signal is low NOTE The Lim Switch is active low NOTE Activated according to AND logic Lim Switch 2 AC drive ramps to stop and prevents rotation in L direction counter clockwise when th...

Page 175: ...l be activated on the rising edge of this signal Timer 2 22 Timer 2 Delay 653 will be activated on the rising edge of this signal Set Ctrl 1 23 Activates other parameter set See Table 37 for selection...

Page 176: ...ed settings 533 Modbus Instance no DeviceNet no 43501 43509 Profibus slot index 170 150 170 158 EtherCAT and CANopen index hex 4dad 4db5 Profinet IO index 19885 19893 Fieldbus format UInt Modbus forma...

Page 177: ...rent controlled output that controls the full range for the output signal Can be defined by the advanced AnOut Min and AnOut Max menus User Bipol mA 3 Sets the output for a bipolar current output wher...

Page 178: ...A Range 0 00 20 00 mA 0 10 00 V Modbus Instance no DeviceNet no 43254 Profibus slot index 169 158 EtherCAT and CANopen index hex 4cb6 Profinet IO index 19638 Fieldbus format Long 1 0 01 V 0 01 mA Modb...

Page 179: ...us Instance no DeviceNet no 43545 Profibus slot index 170 194 EtherCAT and CANopen index hex 4dd9 Profinet IO index 19929 Fieldbus format Long 1 1 rpm 1 1W 0 1 Hz 0 1 V 0 1 A or 0 001 via process valu...

Page 180: ...ent for the motor Stop 3 The AC drive output is not active 0Hz 4 The output frequency 0 0 1Hz when in Run condition Acc Dec 5 The speed is increasing or decreasing along the acc ramp dec ramp At Proce...

Page 181: ...Activate pump master 6 All Pumps 55 All pumps are running Only Master 56 Only the master is running Loc Rem 57 Local Rem mode indication Local 1 Remote 0 Standby 58 Standby supply option is active PTC...

Page 182: ...ut Enc Error 103 Tripped on Encoder error Crane Comm 104 Crane Communication lost Spin Start 105 Spin start is active Modbus Instance no DeviceNet no 43271 Profibus slot index 169 175 EtherCAT and CAN...

Page 183: ...elay 3 Default Off Selection Same as in menu 541 Modbus Instance no DeviceNet no 43275 Profibus slot index 169 179 EtherCAT and CANopen index hex 4ccb Profinet IO index 19659 Fieldbus format UInt Modb...

Page 184: ...nication information for virtual connections 2 8 Source Menu Parameter Setting 521 DigIn1 Timer 1 561 VIO 1 Dest RunR 562 VIO 1 Source T1Q 641 Timer1 Trig DigIn 1 642 Timer1 Mode Delay 643 Timer1 Dela...

Page 185: ...n for setting the comparator output The input analogue value of the comparator can also be selected as bipolar i e treated as signed value or unipolar i e treated as absolute value Refer to Fig 136 pa...

Page 186: ...he virtual connection destination RUN 6111 CA1 Value Default Speed Process Val 0 Set by Process settings 321 and 322 Speed 1 rpm Torque 2 Shaft Power 3 kW El Power 4 kW Current 5 A Output Volt 6 V Fre...

Page 187: ...ignal passes the Level LO value from above negative edge the comparator CA1 output STOP 1 2 3 4 5 6 20 mA 4 mA 3 2 mA 2 4 mA CA1 Level HI 16 CA1 Level LO 12 Max speed Reference signal AnIn1 CA1 Mode R...

Page 188: ...CA1 does not change output stays low 2 The reference signal passes the Level HI value from below positive edge the comparator CA1 output is set high 3 The reference signal passes the Level HI value fr...

Page 189: ...or CA1 is reset output is set low 5 The reference signal passes the Level LO value from below signal inside Window band the comparator CA1 output is set high 6 The reference signal passes the Level HI...

Page 190: ...odbus Instance no DeviceNet no 43486 Profibus slot index 170 135 EtherCAT and CANopen index hex 4d9e Profinet IO index 19870 Fieldbus format UInt Modbus format UInt Type 6114 Hysteresis 6115 Unipolar...

Page 191: ...W 0 1 A 0 1 V 0 1 Hz 0 1 C 1 kWh 1H 1 1 rpm or 0 001 via process value Modbus format EInt 6123 CA2 Level LO Default 10 Range Enter a value for the low level Modbus Instance no DeviceNet no 43406 Profi...

Page 192: ...inet IO index 19855 Fieldbus format UInt Modbus format UInt 6132 CA3 Level HI Default 300rpm Range Enter a value for the high level Modbus Instance no DeviceNet no 43472 Profibus slot index 170 121 Et...

Page 193: ...CAT and CANopen index hex 4da0 Profinet IO index 19872 Fieldbus format UInt Modbus format UInt 6141 CA4 Value Default Process Error Selections Same as in menu 6111 Modbus Instance no DeviceNet no 4347...

Page 194: ...s 0 Hysteresis type comparator Window 1 Window type comparator Modbus Instance no DeviceNet no 43484 Profibus slot index 170 133 EtherCAT and CANopen index hex 4d9c Profinet IO index 19868 Fieldbus fo...

Page 195: ...he menus 621 to 625 Example Broken belt detection for Logic Y This example describes the programming for a so called broken belt detection for fan applications The comparator CA1 is set for frequency...

Page 196: ...1 CA2 2 A2 3 CD1 4 D1 5 CD2 6 D2 7 LZ LY 8 LZ LY 9 T1 10 T1 11 T2 12 T2 13 CA3 14 A3 15 CA4 16 A4 17 CD3 18 D3 19 CD4 20 D4 21 C1 22 C1 23 C2 24 C2 25 Modbus Instance no DeviceNet no 43411 Profibus s...

Page 197: ...EXOR Modbus Instance no DeviceNet no 43414 Profibus slot index 170 63 EtherCAT and CANopen index hex 4d56 Profinet IO index 19798 Fieldbus format UInt Modbus format UInt 625 Y Comp 3 Default CD1 Selec...

Page 198: ...e no DeviceNet no 43423 Profibus slot index 170 72 EtherCAT and CANopen index hex 4d5f Profinet IO index 19807 Fieldbus format UInt Modbus format UInt 634 Z Operator 2 Default Selection Same as menu 6...

Page 199: ...odbus Instance no DeviceNet no 43432 Profibus slot index 170 81 EtherCAT and CANopen index hex 4d68 Profinet IO index 19816 Fieldbus format UInt Modbus format UInt 643 Timer1Delay Default 0 00 00 hr m...

Page 200: ...de Default Off Selection Same as in menu 642 Modbus Instance no DeviceNet no 43452 Profibus slot index 170 101 EtherCAT and CANopen index hex 4d7c Profinet IO index 19836 Fieldbus format UInt Modbus f...

Page 201: ...ion information Counter 1 High value 6613 Sets counter 1 high limit value Counter 1 value is clamped to selected high limit value and the counter 1 output C1Q is active high when the counter value equ...

Page 202: ...l then the counter output is de activated when the value is smaller than the low value 6614 C1 Low Val Default 0 Range 0 10000 Modbus Instance no DeviceNet no 43574 Profibus slot index 170 223 EtherCA...

Page 203: ...x 19967 Fieldbus format Long 1 1 Modbus format EInt 6624 C2 Low Val Default 0 Range 0 10000 Modbus Instance no DeviceNet no 43584 Profibus slot index 170 233 EtherCAT and CANopen index hex 4e00 Profin...

Page 204: ...ys when the clock function is active Having entered the editing mode select or unselect the desired weekdays with the cursor using the PREV and NEXT keys on the control panel Confirm by pressing ENTER...

Page 205: ...etting 6711 Clk1TimeOn 08 00 6712 Clk1TimeOff 17 00 6713 Clk1DateOn 2017 02 01 date in the past 6714 Clk1DateOff 2099 12 31 Date in the future 6715 Clk1Weekda y MTWTF 561 VIO 1 Dest Run FWD 562 VIO 1...

Page 206: ...hex 23eb Nm 23ec Profinet IO index 1003 Nm 1004 Fieldbus format Long 1 0 1 Nm Long 1 1 Modbus format EInt 714 Shaft Power Unit W Resolution 1W Modbus Instance no DeviceNet no 31005 Profibus slot inde...

Page 207: ...dbus format EInt 719 DC Voltage Unit V Resolution 0 1 V Modbus Instance no DeviceNet no 31010 Profibus slot index 121 154 EtherCAT and CANopen index hex 23f2 Profinet IO index 1010 Fieldbus format Lon...

Page 208: ...top command Rem remote Key keyboard Com Serial comm Opt option 44 Limit functions No limit active VL Voltage Limit SL Speed Limit CL Current Limit TL Torque Limit Modbus Instance no DeviceNet no 31015...

Page 209: ...DigIn 6 are active at this moment Fig 143 Digital input status example Communication information Communication integer value Warning message 0 No Error 1 Motor I t 2 PTC 3 Motor lost 4 Locked rotor 5...

Page 210: ...lue 65 AnIn2 has a 65 input value So the example in Fig 145 indicates that both the Analogue inputs are active Analogue Input Status 726 Indicates the status of the analogue inputs 3 and 4 Fig 146 Ana...

Page 211: ...72C Shows the values of the 8 Virtual IO s in menu 560 Communication information Modbus Instance no DeviceNet no 31023 31024 Profibus slot index 121 167 121 168 EtherCAT and CANopen index hex 23ff 24...

Page 212: ...173 121 174 EtherCAT and CANopen index hex 2404 2405 2406 Profinet IO index 1028 1029 1030 Fieldbus format Long 1 1h m s Modbus format Eint 7311 Reset RunTm Default No No 0 Yes 1 Modbus Instance no D...

Page 213: ...s menus are copied to the trip message log when a trip occurs Communication information 8x0 Trip message Unit h m hours minutes Range 0h 0m 65355h 59m 810 Ext Trip NOTE Bits 0 5 used for trip message...

Page 214: ...1501 31535 Trip log list 2 3 4 5 6 7 8 9 Profibus slot index 122 40 122 74 122 90 122 124 122 140 122 174 122 190 122 224 122 240 123 18 123 35 123 68 123 85 123 118 123 135 123 168 Trip log list 2 3...

Page 215: ...8 Modbus Instance no DeviceNet no 31037 Profibus slot index 121 181 EtherCAT and CANopen index hex 240d Profinet IO index 1037 Fieldbus format UInt 1 1 Modbus format UInt Modbus Instance no DeviceNet...

Page 216: ...11 12 1 Real Time clock In the 4 line Control panel PPU there is a built in Real time clock This means that actual date and time will be shown at e g a trip condition There is a built in capacitor to...

Page 217: ...42604 42605 42606 Y M D Profibus slot index 167 18 167 19 167 20 EtherCAT and CANopen index hex 4a2c 4a2d 4a2e Profinet IO index 18988 18989 18990 Fieldbus format Long 1 1 Y M D Modbus format EInt 93...

Page 218: ...216 CG Drives Automation 01 5326 01r5...

Page 219: ...isplayed The TRP status indication is displayed area D of the display After reset command the trip message will disappear and menu 100 will be indicated Soft Trip the AC drive stops by decelerating to...

Page 220: ...y to determine the cause of the failure This can be done at any level from changing settings and functions to disconnecting single control cables or replacing entire drives The Trip Log can be useful...

Page 221: ...mains voltage must always first be disconnected from the AC drive Wait at least 7 minutes before continuing 12 2 4 Autoreset Trip If the maximum number of Trips during Autoreset has been reached the t...

Page 222: ...k on mechanical overload on the motor or the machinery bearings gearboxes chains belts etc Check the motor cooling system Self cooled motor at low speed too high load Set PT100 to OFF menu 234 Motor l...

Page 223: ...Clean fans Over curr F Motor current exceeds the peak AC drive current Too short acceleration time Too high motor load Excessive load change Soft short circuit between phases or phase to earth Poor or...

Page 224: ...ed by other machinery Power Fault One of the PF Power Fault trips below has occured but could not be determined Check the PF errors and try to determine the cause The trip history can be helpful PF Fa...

Page 225: ...cially important are power and motor cable connections Preventive maintenance can optimise the product life time and secure trouble free operation without interruptions For more information on mainten...

Page 226: ...224 Troubleshooting Diagnoses and Maintenance CG Drives Automation 01 5326 01r5...

Page 227: ...with cellphone or tablet 13 2 External control panel kits 4 line 13 2 1 Control panel kit including blank panel Fig 152 Control panel kit including blank panel External control panel IP54 suitable fo...

Page 228: ...trol Panel HCP 2 0 is a complete control panel easy to connect to the AC drive for temporary use when e g commissioning servicing and so on The HCP has full functionality including memory It is possib...

Page 229: ...ula can be used to define the power of the connected brake resistor Where Presistor required power of brake resistor Brake level VDC brake voltage level see Table 45 Rmin minimum allowable brake resis...

Page 230: ...or VFX52 V types Type Rmin ohm if supply 440 480 VAC Rmin ohm if supply 500 525 VAC VFX52 003 50 55 004 50 55 006 50 55 008 50 55 010 50 55 013 50 55 018 50 55 026 30 32 031 30 32 037 20 22 046 20 22...

Page 231: ...ication There are different options for Fieldbus communication and one serial communication option with RS232 or RS485 interface which has galvanic isolation 1K6 8 x 4 9 8 x 5 7 8 x 6 5 1K8 9 x 4 9 9...

Page 232: ...ted to 30 m If the cable is longer than 30 m a shielded cable must be used Fig 157 Connection of standby supply optionon frame sizes B C C2 E E2 F and F2 Fig 158 Connection of standby supply option on...

Page 233: ...are shut down The Enable signal is monitored by the controller circuit which will forward the information to the PWM part on the Control board To make sure that the safety relay K1 has been switched...

Page 234: ...X1 pin Name Function Specification 1 Inhibit Inhibit driver circuits of power conductors DC 24 V 20 30 V 2 Inhibit 3 NO contact relay K2 Feedback confirmation of activated inhibit 48 VDC 30 VAC 2 A 4...

Page 235: ...able in a liquid cooled version These units are designed for connection to a liquid cooling system normally a heat exchanger of liquid liquid or liquid air type Heat exchanger is not part of the liqui...

Page 236: ...234 Options CG Drives Automation 01 5326 01r5...

Page 237: ...18 5 25 70 48 105 20 132 30 40 105 22 30 84 48 142 20 170 37 50 142 30 40 114 E2 48 171 20 205 45 60 171 37 50 137 48 205 20 246 55 75 205 45 60 164 F2 48 244 20 293 75 100 244 55 75 195 48 293 20 35...

Page 238: ...5V hp Power 690V kW Rated current A Power 575V hp Power 690V kW Rated current A 69 002 20 3 2 1 5 1 5 2 1 0 75 1 6 C2 69 69 003 20 4 8 2 2 2 3 1 5 1 5 2 4 69 004 20 6 4 3 3 4 2 2 2 3 2 69 006 20 9 6 4...

Page 239: ...10 37 48 061 54 92 15 20 61 11 15 49 D 48 074 54 111 18 5 25 74 15 20 59 48 090 54 108 22 30 90 18 5 25 72 E 48 109 54 131 30 40 109 22 30 87 48 146 54 175 37 50 146 30 40 117 48 175 54 210 45 60 175...

Page 240: ...4 69 22 46 18 5 37 48 061 54 92 30 61 22 49 D 48 074 54 111 37 74 30 59 48 090 54 108 45 90 37 72 E 48 109 54 131 55 109 45 87 48 146 54 175 75 146 55 117 48 175 54 210 90 175 75 140 48 210 54 252 110...

Page 241: ...37 48 061 54 92 40 61 30 49 D 48 074 54 111 50 74 40 59 48 090 54 108 60 90 50 72 E 48 109 54 131 75 109 60 87 48 146 54 175 100 146 75 117 48 175 54 210 125 175 100 140 48 210 54 252 150 210 125 168...

Page 242: ...55 22 37 18 5 29 6 52 046 54 69 30 46 22 37 52 061 54 92 37 61 30 49 D 52 074 54 111 45 74 37 59 69 082 54 98 55 82 45 66 F69 69 090 54 108 55 90 45 72 69 109 54 131 75 109 55 87 69 146 54 175 90 146...

Page 243: ...9 69 090 54 108 75 90 90 60 75 72 69 109 54 131 100 110 109 75 90 87 69 146 54 175 125 132 146 100 110 117 69 175 54 210 150 160 175 125 132 140 69 200 54 240 200 200 200 150 160 160 69 250 IP 300 250...

Page 244: ...ltage 250 kohm current 11 bits sign 1 type 1 LSB fsd 1 LSB Digital Input voltage Max input voltage Input impedance Signal delay High 9 VDC Low 4 VDC 30 VDC 3 3 VDC 4 7 kohm 3 3 VDC 3 6 kohm 8 ms Contr...

Page 245: ...eit to max 27 F max temp 131 F max 10 C for sizes C69 D69 C2 69 D2 69 Example In this example we have a motor with the following data that we want to run at the ambient temperature of 45 C 113 F Volta...

Page 246: ...to 295 F 950 x 345 x 314 37 4 x 13 6 x 12 4 75 165 4 365 FA 1395 x 345 x 365 54 9 x 13 6 x 14 4 95 209 300 to 375 G 2xE 1036 x 500 x 390 40 8 x 19 7x 15 4 2250 x 600 x 600 88 6 x 23 6 x 23 6 140 308...

Page 247: ...K2 K69 2xI69 1176 x 1630 x 450 46 3 x 64 2 x 17 7 2250 x 1800 x 600 88 6 x 70 9 x 23 6 514 1133 1100 2425 1K4 L69 2xH69 I69 1176 x 2000 x 450 46 3 x 78 7 x 17 7 2250 x 2100 x 600 88 6 x 82 7 x 23 6 60...

Page 248: ...er Table 61 Mechanical specifications VFX48 IP20 and IP21 version Models Frame size IP20 Dim H1 H2 x W x D mm in IP21 Dim H1 H2 x W x D mm in IP20 21 Weight kg lb 025 to 058 C2 438 536 x 176 x 267 17...

Page 249: ...Vibrations According to IEC 600068 2 6 Sinusodial vibrations 10 f 57 Hz 0 075 mm 0 00295 ft 57 f 150 Hz 1g 0 035 oz Altitude 0 1000 m 0 3280 ft 480V AC drives with derating 1 100 m 328 ft of rated cur...

Page 250: ...22 25 12 16 mm 0 55 0 63 in 026 54 22 25 M32 15 21 mm 0 59 0 83 in M25 030 20 26 35 16 20 mm 0 63 0 79 in 031 54 26 35 M32 15 21 mm 0 59 0 83 in M25 036 20 31 35 20 24 mm 0 79 0 94 037 54 31 35 M40 1...

Page 251: ...9 2 16 in cable flexible leadthrough or M63 opening 295 54 256 300 293 20 254 300 48 52 mm 1 89 2 05 in 52 56 mm 2 05 2 2 in 44 48 mm 1 73 1 89 in 365 54 324 355 23 55 mm 0 9 2 16 in cable flexible l...

Page 252: ...11 21 mm M25 9 17 mm 69 013 20 10 4 16 12 16 mm 0 47 0 63 in 16 22 mm 0 63 0 87 in 69 018 54 15 3 20 M32 9 21 11 21 mm M25 9 17 mm 69 018 20 15 3 20 12 16 mm 0 47 0 63 in 16 22 mm 0 63 0 87 in 69 021...

Page 253: ...9 430 IP 372 400 69 500 IP 432 500 69 595 IP 516 630 69 650 IP 562 630 69 720 IP 648 710 69 800 IP 692 800 69 905 IP 795 900 69 995 IP 864 1000 69 1K2 IP 1037 1250 69 1K4 IP 1213 1500 69 1K6 IP 1382 1...

Page 254: ...T110 48 142 126 125 AJT150 48 146 126 150 AJT150 48 171 152 175 AJT175 48 175 152 175 AJT175 48 205 178 200 AJT200 48 210 182 200 AJT200 48 228 197 250 AJT250 48 244 211 250 AJT250 48 250 216 250 AJT2...

Page 255: ...que 0 10 VDC or 0 4 20 mA analogue output 15 Common Signal ground 0 V output 16 DigIn 4 Off 0 8 24 VDC digital input 17 DigIn 5 Off 0 8 24 VDC digital input 18 DigIn 6 Off 0 8 24 VDC digital input 19...

Page 256: ...254 Technical Data CG Drives Automation 01 5326 01r5...

Page 257: ...e order Normal 22I Motor type Async 22J PMSM Data 22J1 BEMF Motor V 22J2 Rs ph Motor 22J3 Lsd mH ph Motor 22J4 Lsq mH ph Motor 230 Mot Protect 104 231 Mot I2 t Type Trip 232 Mot I2 t Curr 100 233 Mot...

Page 258: ...00s 33G Vector Brake Off 33H Brk Fault 1 00s 33I Release Torque 0 33J DC Hold Factory setting Customer Page 33J1 DC Hold Off 33J2 DC Hold Spd 10rpm 33J3 DC Hold Cur 30 340 Speed 136 341 Min Speed 0rp...

Page 259: ...ve 3 100 41C4 Load Curve 4 100 41C5 Load Curve 5 100 41C6 Load Curve 6 100 Factory setting Customer Page 41C7 Load Curve 7 100 41C8 Load Curve 8 100 41C9 Load Curve 9 100 41D MinAbsMarg 3 420 Process...

Page 260: ...elay 2 Off 556 B1 Relay 3 Off 557 B2 Relay 1 Off 558 B2 Relay 2 Off 559 B2 Relay 3 Off Factory setting Customer Page 55A B3 Relay 1 Off 55B B3 Relay 2 Off 55C B3 Relay 3 Off 55D Relay Adv 55D1 Relay 1...

Page 261: ...Power 716 Current 717 Output volt 718 Frequency 719 DC Voltage Factory setting Customer Page 71A Heatsink Tmp 71B PT100_1_2_3 71C PT100_4_5_6 720 Status 206 721 AC drive Status 722 Warning 723 DigIn...

Page 262: ...log list 8 890 Trip Message 891 89P log list 9 8A0 Reset Trip No 212 900 System Data 920 AC drive Data 213 921 AC drive Type 922 Software 9221 Build Info 9222 Build ID 923 Unit name 0 924 Bluetooth I...

Page 263: ...127 Ramp type 130 Declaration of Conformity 11 Default 109 Definitions 12 DeviceNet 71 Digital comparators 181 Digital inputs Board Relay 179 DigIn 1 170 DigIn 2 171 DigIn 3 172 Dismantling and scrap...

Page 264: ...5A 112 25B 113 25C 113 25D 113 25E 113 25F 113 25G 113 25H 114 25I 114 25J 114 25K 114 25L 114 25M 114 25N 115 25O 115 25P 115 25Q 115 25R 115 25S 115 25T 116 25U 116 260 117 261 117 262 117 2621 118...

Page 265: ...B 203 720 204 721 204 722 205 723 205 724 206 725 206 726 206 727 207 728 72A 207 730 208 731 208 7311 208 732 208 733 208 7331 208 800 209 810 209 811 81N 209 820 210 830 210 8A0 210 900 211 920 211...

Page 266: ...70 Running motor 130 S Safe Stop option 229 Select Drive 147 Serial communication 227 Settle Time 151 Setup menu 84 Menu structure 83 Shaft power 202 Signal ground 251 Single ended connection 53 Softw...

Page 267: ......

Page 268: ...Automation CG Power and Industrial Solutions Ltd M rsaregatan 12 CG Drives Automation Polakkers 5 Drive Automation Division Box 222 25 Gie erweg 3 5531 NX BLADEL Plot No 09 Phase II New Industrial Are...

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