CENTURION SYSTEMS D5 SMART Installation Manual Download Page 3

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1. INTRODUCTION

1.1.  Important Safety Information
1.2.  Lightning Protection
1.3.  Theft Protection

2. SPECIFICATIONS

2.1. Physical Dimensions

2.2. Technical Specifications

PRODUCT IDENTIFICATION

REQUIRED TOOLS AND EQUIPMENT

NEW SITE INSTALLATION PREPARATION

5.1. General Considerations for the Installation

5.2. Endstops

5.3. Guide-rollers and Anti-lift Brackets

5.4. Starting and Running Forces

5.5. Cabling Requirements

6. LUBRICATION

OPERATOR INSTALLATION

7.1. New Site Installations

7.1.1.  Locating an Initial Reference Point
7.1.2.  Minimum Clearances
7.1.3.  Locate the Operator's Position
7.1.4.  Foundation Plate Installation

7.2. Retro-fit Installations (Existing Sites)

7.3. Conduit and Cable Length

7.4. Preparing the D5 SMART for Installation

7.4.1.  Removing the Charger
7.4.2.  Removing the Lower Battery Tray
7.4.3.  Removing the Control Card

7.5. Mounting the Gearbox

7.6. Routing the Cables

7.7. Manual Override

7.8. Height Adjustment

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Contents

Summary of Contents for D5 SMART

Page 1: ...SLIDING GATE OPERATORS Centurion Systems Pty Ltd www centsys com D5 SMART INSTALLATION MANUAL...

Page 2: ...y Centurion Systems Pty Ltd makes no representations or warranties with respect to this manual No part of this document may be copied stored in a retrieval system or transmitted in any form or by any...

Page 3: ...7 1 1 Locating an Initial Reference Point 7 1 2 Minimum Clearances 7 1 3 Locate the Operator s Position 7 1 4 Foundation Plate Installation 7 2 Retro fit Installations Existing Sites 7 3 Conduit and...

Page 4: ...ared Beams 8 3 3 External Radio Receiver and Loop Detector Wiring 8 3 4 Earth Spike Installation 8 3 5 G ULTRA to D5 SMART Wiring 8 4 Commissioning the System 8 5 Apply Warning Decal 9 GENERAL MAINTEN...

Page 5: ...ighly resistant to dust oil dirt or insect ingress therefore ensuring that the D5 SMART opens and closes gates reliably and accurately Advanced features of the D5 SMART logic controller include Intera...

Page 6: ...unless it is in view and you can determine that its area of travel is clear of people pets or other obstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE always keep people and objects away from th...

Page 7: ...as such materials are potential sources of danger Dispose of all waste products like packing materials worn out batteries etc according to local regulations Always check the obstruction detection sys...

Page 8: ...a the mains power supply earth and or earth spike located next to the operator While care has been taken in the design of the D5 SMART to prevent unauthorised removal theft of the unit an optional ste...

Page 9: ...ured or added to a network Configuration is what the user installer needs to do 181mm 275mm 372 5mm 31mm 58mm Input voltage 90V 240V AC 10 50Hz1 Current consumption mains 200mA Battery charger current...

Page 10: ...n Control Card Serviceable 25A Aux Supply Resetable Fuse 12V 600mA or 24V 3A 10sec Pulse Charger Mains Supply Non serviceable 3A slow blow Motor push force starting 30kgf Motor push force rated 17kgf...

Page 11: ...ing Washer 9 Top Height Adjuster 19mm Socket 10 Bottom Height Adjuster 11 Heavy Duty M12 Washer 12 M10 Half Nut 13 D5 SMART Foundation Plate 14 Mounting Bolt 15 Lower Battery Tray 16 Cable Trunking 17...

Page 12: ...ons Crimping tool and Pin lugs Masonry drill bits Connector block Angle grinder Pin punch 6mm Hacksaw Spirit level Marking pen chalk Extension cord Soldering iron Safety equipment goggles gloves etc W...

Page 13: ...ndition may require a larger foundation Never fit the operator on the outside of the gate where the public have access to it Install the gate operator only if It will not pose a hazard to the public T...

Page 14: ...lers fail To prevent unauthorised access fit anti lift brackets as shown The gap between the anti lift bracket and the gate must be less than 5mm FIGURE 4 FITTING ENDSTOPS FIGURE 5 FITTING GUIDE ROLLE...

Page 15: ...n motion Determine the running force of the gate by continuing to pull on the scale with just sufficient force to keep it running Read and note the maximum value in kgf kilogram force shown on the sca...

Page 16: ...o power requirements 6 10 Optional ground loop for free exit 1 core 0 5mm2 multi stranded silicone coated 7 n1 means the number of cores required by an intercom n2 means the number of cores required b...

Page 17: ...hen the oil level has reached the stepped section of the dipstick 40ml of oil is sufficient for lubrication purposes FIGURE 8 OPERATOR LUBRICATION Oil filling procedure Lift the cover of the operator...

Page 18: ...gate including its wheels protrudes the furthest towards where the D5 SMART will be installed Refer to the examples shown below Check for wheels palisade uprights etc that could potentially collide wi...

Page 19: ...an examples illustrating the minimum clearances required when installing the D5 SMART FIGURE 10 MINIMUM CLEARANCES SIDES FIGURE 11 MINIMUM CLEARANCES FRONT 80mm 120mm 80mm Pillar Foundation Foundation...

Page 20: ...uire the use of a custom bracket To ensure that the operator does not protrude into the driveway install the base plate at least flush with the driveway entrance It is typical to mount the rack above...

Page 21: ...te and rail Concrete Foundation Recommended to allow for adjustment Minimum space from edge of foundation plate to reference point of edge that protrudes the furthest Section 7 1 1 53mm 55mm 11mm 25mm...

Page 22: ...e point of edge that protrudes the furthest Section 7 1 1 53mm 55mm 11mm 25mm 83mm 115 2mm 1 2 165 2mm 1 29mm Typical Nylon Rack Width Flat bar welded to foundation plate and rail Concrete Foundation...

Page 23: ...Foundation Plate Raised Concrete Foundation Recommended to allow for adjustment Minimum space from edge of foundation plate to reference point of edge that protrudes the furthest Section 7 1 1 53mm 55...

Page 24: ...undation Plate while bending the tabs Bottom face of the Foundation Plate Foundation Plate Tab Tab Legs View once tabs have been bent down correctly View once legs have been bent correctly Mounting Bo...

Page 25: ...the whole mechanical and electrical installation without having to wait for the concrete to set After completing the installation the concrete can be poured and the operator left in manual mode until...

Page 26: ...ion plate can accommodate the existing footprint without the need to re route cable conduits OPERATOR INSTALLATION SECTION 7 Retro fitted D5 SMART Foundation Plate Existing Conduit Allocated Conduit S...

Page 27: ...rom the D5 SMART Control Card at either Point A or Point B Disconnect the Earth Harness from the Charger at Point C and store it in a safe place There is no need to open the Release Handle to remove t...

Page 28: ...ly Harness FIGURE 30 Locked Locked Unlocked Locked Unlocked Unlocked A 7 4 2 Removing the Lower Battery Tray FIGURE 31 To remove the Lower Battery Tray firstly ensure that the Camlock is in the unlock...

Page 29: ...ing the Control Card E D Lift the Control Card upwards and away form the D5 SMART which will unhinge it from the hinge tabs found on the sides of the Control Card Store the Control Card in a safe plac...

Page 30: ...ting foundation plate and then place a Half nut and a Bottom Height Adjuster onto each existing Mounting Bolt as shown in Figure 37 Note the orientation of the Bottom Height Adjusters If the existing...

Page 31: ...s slide the D5 SMART as far as possible towards the gate to allow for later adjustment FIGURE 39 Gearbox FIGURE 40 FIGURE 38 OPERATOR INSTALLATION SECTION 7 Slots TOP VIEW Mounting Bolt Foundation Pla...

Page 32: ...Evo installations it is recommended to route the cable under the gearbox and out the back through Point A as shown in Figure 43 FIGURE 41 A B FIGURE 43 CABLE ROUTING FOR RETRO FITS WITH LONGER CABLES...

Page 33: ...the shorter length Note that routing the cables through Point B as shown in Figure 44 may make it more challenging to remove the D5 SMART for whatever reason at a later stage Replacing the Cable Shiel...

Page 34: ...e gate while ensuring that the cover remains securely locked in place See Figure 48 To re engage the D5 SMART i e take the operator out of latched Manual Override push the Release Handle Override Cam...

Page 35: ...oundation Plate FIGURE 51 FIGURE 52 Using a ratchet and a 19mm socket turn the Top Height Adjuster anti clockwise to lift the Operator or turn it clockwise to lower the Operator Place a Top Height Adj...

Page 36: ...7 Manual Override Start with the gate either fully open or fully closed Slide the D5 SMART back towards the gate to where the Pinion will sit just under where the rack will be fixed to the gate Rest...

Page 37: ...backwards and forwards along the section checking that the rack is only resting on the Pinion Spyder and not pressing down onto it OPERATOR INSTALLATION SECTION 7 7 9 1 Fitting Different Types of Rack...

Page 38: ...it is easier to start on the right and work towards the left The RAZ Rack sections simply interlock with each other Start on the right and work to the left FIGURE 61 Fit an additional fixing screw thr...

Page 39: ...gle Rack Butt firmly together Nylon Angle Rack When joining two lengths together simply butt each section firmly together to ensure that the correct pitch is achieved Fix the Rack to the side of the g...

Page 40: ...al adjustment to the position of the gearbox should be done at this point To ensure that the Earth Harness is able to reach the Charger once connected to the mounting bolt it is recommended that it is...

Page 41: ...Earth Harness Lock Nut Spring Washer Only add the Spring Washers and Lock Nuts once the Rack has been installed and the operator height is correct The Earth Harness will need to be routed under the b...

Page 42: ...routed between the electric motor and the Lower Battery Tray here as the Lower Battery Tray is placed back into position FIGURE 70 Lower Battery Tray Groove for Harnesses FIGURE 69 OVERRIDE SENSOR If...

Page 43: ...and that the Release Handle is partially open FIGURE 71 LOWER BATTERY TRAY PLACEMENT Note the position of the Override Sensor Harness Lower Battery Tray Cam Driven Slide Gearbox Override Sensor Harnes...

Page 44: ...ard and align the wider gap with the clips shown in Figure 73 Once aligned hinge the Control Card under the tab s lip and firmly press downward on both sides in front of the Control Card This will eng...

Page 45: ...int B on the Control card Reconnect the Charger Harness to the point from which it was disconnected earlier either at Position C or at Position D If the connection is made at Point C note that there a...

Page 46: ...one correctly Place a Battery into the designated area found on top of the Lower Battery Tray on the left Route the Power and Signal cables between the right Battery compartment and the Electric Motor...

Page 47: ...ING THE INSTALLATION SECTION 8 Opening the two retaining doors reveal the storage space for accessory products such as the G ULTRA or External Receivers Wire the accessory device to the operator place...

Page 48: ...th the following configuration Control Card Terminal Default Setting I O1 Trigger TRG I O2 Pedestrian PED I O3 Infrared Beam Close IRBC Control Card Terminal Default Setting I O4 Gate Status I O5 Free...

Page 49: ...2 Closing Infrared Beam Wiring Photon Infrared Beams FIGURE 85 D5 SMART Control Card 12V 24V 12V 24V COM NC IRB Receiver NO NC COM Wireless IRB Transmitter Please contact Centurion Systems Pty Ltd fo...

Page 50: ...THE INSTALLATION SECTION 8 8 3 3 External Radio Receiver and Loop Detector Wiring FIGURE 86 D5 SMART Control Card Loop Detector External Radio Receiver NO NO NC NC COM COM Free exit Loop 12V 24V 12V...

Page 51: ...T and under the Gearbox by the Cable Shield Connect it to the Mounting Bolt on the right of the Gearbox where the Charger Earth is located by means of a Ring Lug See Section 7 9 2 1 Placing and Routin...

Page 52: ...ication 1 Once installed open the application 2 From the list of gate operators select the operator that is applicable to this installation 3 Connect to the relevant gate operator 4 Use the app by fol...

Page 53: ...e Warning Decal FIGURE 90 D5 SMART cover D5 SMART gearbox Once all the necessary accessories and harnesses have been connected ensure that the Camlock is in the unlocked position and place the D5 SMAR...

Page 54: ...gth Every 3 months Contact installer Contact an installer to inspect and verify that all safety equipment e g safety beams is functioning correctly Every 6 months N A Ensure that the gate moves smooth...

Page 55: ...he condition of the pinion Every 6 months If the pinion is excessively worn contact an installer to replace Check the condition of the override cam lock Every 6 months Dry lubricate if necessary graph...

Page 56: ...G GATE Always keep people pets and objects away from a moving gate and its area of travel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do not allow children or pets near the gate area...

Page 57: ...law as so required in different countries in which the product was sold Such warranty is valid only once full payment has been received for such goods Australian customers Our goods come with guarant...

Page 58: ...page 58 www centsys com Notes...

Page 59: ...page 59 www centsys com Notes...

Page 60: ...urs International Technical Support Call Centre 27 11 699 2481 16 00 to 02 00 Australian Eastern Time E OE Centurion Systems Pty Ltd reserves the right to change any product without prior notice All p...

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