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7.15 -  Master/slave assembly

Two units can be linked to create the master/slave assembly. 
The master unit can be controlled locally, remotely or by 
network commands. Master/slave assembly must be validated 
in order to start the master/slave chiller operation.

All control commands to the master/slave assembly (start/
stop, setpoint selection, heating/cooling operation, load 

shedding,.etc.).are.handled.by.the.unit.which.is.configured.as.

the master. The commands are transmitted automatically to 
the slave unit. If the master chiller is turned off while the 
master/slave function is active, then the slave chiller will be 
stopped. Under certain circumstances, the slave unit may be 

started.first.to.balance.the.run.times.of.the.two.units.

In the event of a communication failure between the two 
units, each unit will return to an autonomous operating mode 
until the fault is cleared. If the master unit is stopped due to 
an alarm, the slave unit is authorised to start.

NOTE:

 Master/slave assembly can be configured only by 

Carrier service.

7.16 -  Heat reclaim option (30XA)

Air-conditioning.system.consumes.a.significant.amount.of.

energy that leaves the system in the form of wasted heat. 
Heat reclaim condenser water pump control enables to 
capture the energy and convert it into a useful heat source 
without decreasing the chiller plant capacity. 

For.air-cooled.units.fitted.with.water.heat.reclaim.condenser,.

the option requires the installation of Reclaim SIOB board. 
The heat reclaim mode can be controlled locally with the 
Touch Pilot interface (RECLAIM – Reclaim mode), 
remotely with the user contact or by Network command. 

The heat reclaim function is active when the heat reclaim 
entering water temperature is lower than the heat reclaim 
setpoint. The difference between the heat reclaim entering 
water temperature (RECLAIM menu) and the heat reclaim 
setpoint (SETPOINT menu) determines the number of 
circuits required to provide heat reclaim capacity. 

Energy management option – board connections 
Description

Input/Output

Connector

Type

Remarks

Occupancy override control

DI-01

J1

Digital input

If the contact is closed in Remote mode, the unit goes into the occupied mode

Demand limit switch 2

DI-02

J1

Digital input

If the contact is closed, the second capacity limit switch is active

Customer interlock

DI-03

J1

Digital input

Permits immediate unit shutdown (Remote mode only)

Ice storage

DI-04

J1

Digital input

If the contact is closed, the unit enters the ice storage mode

Space temperature

AI-01

J25

Analogue input

Active setpoint reset via space temperature control

Capacity limit control

AI-10

J9

Analogue input 

Active setpoint reset via unit capacity control (4-20 mA)

Compressor A

DO-01

J2

Digital output

Output active if compressor A is operating

Compressor B

DO-02

J2

Digital output

Output active if compressor B is operating

Compressor C

DO-03

J6

Digital output

Output active if compressor C is operating

Chiller shutdown

DO-05

J23

Digital output

Output active (relay output) when the unit has completely stopped due to an alarm

Chiller in alert

DO-06

J22

Digital output

Output active (relay output) when the alert has been tripped

Unit capacity

A0-01

J10

Analogue output

0 to10 VDC output 

Depending on the control mode, the Heat Reclaim option 
can be enabled as follows:

Mode

Description

Local

Use the Touch Pilot user interface to set “Heat Reclaim Select” 

parameter to “yes” in the Reclaim menu (Main menu). 

Remote

Close the RECL_SW input (DI-02, Reclaim SIOB board).

Network

Force the RECL_SW parameter to “yes” through the CCN bus 

(RECLAIM table).

Units in Master/Slave assembly 

When the unit is a Slave and operating in the Master/Slave 
assembly, the option is active depending on conditions given 
in the table below:

Reclaim 

mode

Local mode (Heat 

Reclaim Select = yes)

Remote mode 

(RECL_SW)

Network mode  

(RECL_SEL CCN bus)

no

no

open

no

yes

yes/no

closed

yes/no

yes

yes

open

yes/no

yes

yes/no

open

yes

The heat reclaim function can be deactivated manually or 
automatically when the heat reclaim entering water temperature 
is higher than the heat reclaim setpoint, plus half of the heat 
reclaim deadband. In the deadband the heat reclaim function 
is still active.

Changeover procedure from cooling to heat reclaim mode: 
1)  Start-up of the condenser pump. 
2) 

Verification.of.the.condenser.flow.switch.control.

contact. If this remains open after one minute of the 
condenser pump operation, the circuit remains in 
cooling mode and an alarm will be activated. 

3)  As soon as delta between saturated condensing 

temperature and saturated suction temperature 
reaches 10°C, the pump-down sequence is activated.

4)  Pump down. Opening of the water condenser water 

inlet valve and closing of the air condenser air valve. 

5)  The heat reclaim function starts after about three minutes.

7.17 -  Energy management module

The energy management module enables to control the level 
of energy consumption, providing users with information 
such as current unit status, compressors operating status, etc. 

This option requires the installation of an additional SIOB 
board.

Summary of Contents for 30XA-ZE

Page 1: ...CONTROLS MANUAL Operation instructions Original document Touch Pilot Control AquaForce PUREtec with R 1234ze E 30XA XAS XW 30XA ZE XW ZE...

Page 2: ...ace access 13 5 2 Web browser configuration 13 5 3 Technical documentation access 13 6 TOUCH PILOT INTERFACE DETAILS 14 6 1 Menu structure 14 6 2 Detailed menu description 15 6 3 Alarms menu 20 6 4 Co...

Page 3: ...7 21 Dry cooler option 30XW 31 7 22 Hydronic kit option 30XA 31 7 23 30XA ZE and 30XW ZE units HFO 31 7 24 High condensing temperature option 30XW 31 7 25 Maximum condenser leaving water temperature...

Page 4: ...recommended to ensure optimal operation of the equipment as well as the optimization of all available functionalities Note that this document may refer to optional components and certain functions op...

Page 5: ...ames with great care IMPORTANT Some specific safety precautions should be taken in case of HFO units For more information about handling the equipment safely please refer to the IOM Unit documentation...

Page 6: ...the boards otherwise the boards may be damaged In the event of a power supply interrupt the unit restarts automatically without the need for an external command However any faults active when the sup...

Page 7: ...eat reclaim option Suction gas temperature sensor This sensor is used to control the suction gas temperature It is located at the suction line of each compressor Discharge gas temperature sensor Thiss...

Page 8: ...unit Heat reclaim condenser flow status 30XA only SIOB Heat reclaim DI 01 J1 Used to verify the water flow on the condenser side Heat reclaim enable switch 30XA only SIOB Heat reclaim DI 02 J1 Used to...

Page 9: ...Setpoint NOTE The synoptic screen display may vary depending on pumps configuration 4 TOUCH PILOT CONTROL INTERFACE 4 1 General description Touch Pilot includes the 5 in touch screen allowing for easy...

Page 10: ...hutdown by pressing Confirm Stop or return to the previous screen by pressing the Back button Once the unit has been stopped the Synoptic screen will be displayed see also section 4 2 2 Shows the last...

Page 11: ...he necessary changes Press the Up Down buttons to navigate between the screens Once all the necessary modifications have been made press to confirm or to cancel changes 4 4 1 General parameters screen...

Page 12: ...e selected period will be presented in the form of the green band on the timeline Press to confirm or to cancel changes 1 Selection of the applicable days for the time schedule 2 Modification of the p...

Page 13: ...and use a direct connection NOTE Two users can be connected simultaneously with no priority between them The last modification is taken into account 5 3 Technical documentation access When theTouch P...

Page 14: ...14 6 TOUCH PILOT INTERFACE DETAILS 6 1 Menu structure...

Page 15: ...y Running Ready Override Tripout Test Runtest 3 0 to 1 Net Cmd Start Stop Unit start stop via Network 4 0 to 1 Net Cmd Occupied Unit time schedule via Network 5 min Minutes Left for Start Minutes befo...

Page 16: ...conomizer Gas Temp B Economizer gas temperature circuit B 28 C Economizer Gas Temp C Economizer gas temperature circuit C 29 C Dry Cool Leav Water Tmp Dry Cooler Leaving Water Temperature units fitted...

Page 17: ...own Indicator State Shutdown indicator status 21 0 to 100 Cond 3 Way Valve Pos Condenser 3 way valve position 22 off on Cooler Heater Command Evaporator heater command status 23 off on Ready or Runnin...

Page 18: ...s condenser pump 1 12 hour Condenser Pump 2 Hours Operating hours condenser pump 2 not available 13 hour Free Cool A Pump Hours Pump operating hours in Free Cooling circuit A 14 hour Free Cool B Pump...

Page 19: ...lve status circuit B Depends on the selected language English by default FREECOOL Free cooling No Status Unit Displayed text Description 1 GENERAL PARAMETERS GENERAL PARAMETERS 2 0 to 1 Free Cooling D...

Page 20: ...26 6 7 C Cooling Ice Setpoint Ice storage setpoint 4 0 1 to 11 1 0 6 C Cooling Ramp Loading Cooling ramp loading setpoint 5 26 7 to 63 37 8 C Heating Setpoint 1 Heating setpoint 1 6 26 7 to 63 37 8 C...

Page 21: ...6 1 to 15 1 min Unit Off to On Delay Unit Off to On delay 7 00 00 0 Night Mode Start Hour Night mode start time 8 00 00 0 Night Mode End Hour Night mode end time 9 0 to 100 100 Night Capacity Limit N...

Page 22: ...no reset value 8 10 to 51 7 10 C OAT Full Reset Value OAT max reset value 9 0 to 13 9 0 C Delta T No Reset Value Delta T no reset value 10 0 to 13 9 0 C Delta T Full Reset Value Delta T max reset valu...

Page 23: ...ek of the month Depends on the selected language English by default DATETIME Date Time configuration No Status Default Displayed text Description Date DD MM YY 1 1 to 31 Day of month Day of the month...

Page 24: ...en remote off active unoccupied remote off active disabled network off active unoccupied network off active local unoccupied local off active open remote remote off active remote unoccupied remote off...

Page 25: ...vailable the unit is stopped and started again with the second pump If there is no pump available the unit shuts down Units are fitted with the flow switch allowing for the water flow control For more...

Page 26: ...eating setpoint 2 heating auto occupied heating setpoint 1 heating auto unoccupied heating setpoint 2 Any configuration default configuration REMOTE OPERATING TYPE Parameter status Active setpoint Hea...

Page 27: ...dtoprotectthecompressors 7 8 Current limitation Current limitation is used via the demand limit function If the current limitation is active Current Limit Select in the GEN_CONF menu the control calcu...

Page 28: ...units This function determines in which order the circuit capacity is changed Compressor loading is managed by starting stopping the compressors and controlling the position of the slide valve Two ty...

Page 29: ...95 35 0 0 100 100 95 30 0 0 100 100 100 0 0 0 Loading sequence Unloading sequence Lead circ Lag circ 1 Lag circ 2 Lead circ Lag circ 1 Lag circ 2 0 0 0 100 100 100 30 0 0 100 100 95 35 0 0 100 100 90...

Page 30: ...he contact is closed the unit enters the ice storage mode Space temperature AI 01 J25 Analogue input Active setpoint reset via space temperature control Capacity limit control AI 10 J9 Analogue input...

Page 31: ...g Full Load Timeout when the water temperature setpoint is not reached Full Load Timeout GEN_CONF General Configuration 7 21 Dry cooler option 30XW 30XW units may come with the dry cooler option that...

Page 32: ...6 holiday periods Each period is defined by three parameters the month the start day and the duration of the holiday period During the holiday periods the controller will be in occupied or unoccupied...

Page 33: ...ight part of the screen and then select Current Alarms 8 4 Resetting alarms Touch Pilot control distinguishes between two types of alarms General alarms are used to indicate pumps failure transducers...

Page 34: ...ove As above As above 24 15026 Economizer gas thermistor fault circuit C As above As above As above 25 15030 Free cooling liquid thermistor fault circuit A As above Free cooling disabled As above 26 1...

Page 35: ...ump is running Discharge pressure transducer defective refrigerant leak or low condenser water temperature 80 10003 Condenser frost protection circuit B As above Circuit B shuts down but the pump is r...

Page 36: ...uit A Manual None Defective or incorrectly wired solenoid valves defective current transformer 132 10088 Slide valve control unverifiable circuit B Manual None As above 133 10089 Slide valve control u...

Page 37: ...temperature and the VFD fan 67 Alarm Option configuration has changed Contact Carrier Service 68 Alarm Emergency stop Contact Carrier Service 71 Alarm PTC 1 emergency stop Contact Carrier Service 72 A...

Page 38: ...rvice 8 Alert DC undervoltage Contact Carrier Service 9 Alert Inverter overloaded Check the VFD output current 10 Alert Motor overtemperature Check the motor temperature 11 Alert Motor thermistor Cont...

Page 39: ...No 13453 07 2016 Supersedes order No 13453 03 2016 Manufacturer Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Printed in the European...

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