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5

1 -  

SAFETY CONSIDERATIONS

1.1 -   General description

Installation, start-up and servicing of equipment can be 
hazardous if certain factors particular to the installation are 
not considered: operating pressures, electrical components, 
voltages and the installation site (elevated plinths and built-
up structures).

Only qualified installation engineers and fully trained 
technicians are authorised to install and start the equipment. 
All instructions and recommendations provided in the service 
guide, installation and operation manuals, as well as on tags 

and.labels.fixed.to.the.equipment,.components.and.other.

accompanying parts supplied separately, must be read, 
understood and followed. Failure to comply with the 
instructions provided by the manufacturer may result in 
injury or product damage.

•   Apply all safety standards and practices.
•   Wear safety glasses and gloves.
•   Use the proper tools to move heavy objects. Move 

units carefully and set them down gently.

1.2 -   Safety precautions

Only personnel qualified in accordance with IEC 
( I n t e r n a t i o n a l   E l e c t r o t e c h n i c a l   C o m m i s s i o n ) 
recommendations may be permitted access to electrical 
components. It is particularly recommended that all sources 
of electricity to the unit should be shut off before any work 
is begun. Shut off the main power supply at the main circuit 
breaker or isolator.

CAUTION:

 The equipment uses and emits electromagnetic 

signals. Tests have shown that the equipment conforms to all 
applicable codes with respect to electromagnetic compatibility.

RISK OF ELECTROCUTION:

 Even when the main circuit 

breaker or isolator is switched off, specific circuits may still be 
energised as they may be connected to a separate power source.

RISK OF BURNS:

 Electrical currents may cause components 

to get hot. Handle power cable, electrical cables and conduits, 
terminal box covers and motor frames with great care.

IMPORTANT:

 Some specific safety precautions should be 

taken in case of HFO units. 

For more information about handling the equipment safely, 
please refer to the IOM Unit documentation (Installation, 
Operation and Maintenance instructions).

2 -  

CONTROLLER OVERVIEW

2.1 -   General description

The Touch Pilot system controls the start-up of the 
compressors needed to maintain the desired heat exchanger 
entering and leaving water temperature. The controller 
manages the operation of the fans in order to maintain the 
correct condensing pressure in each circuit. Touch Pilot 
constantly monitors safety devices that protect the unit 
against failure and guarantee its optimal functioning.

The control system can operate in three independent modes:

• 

Local mode: 

The unit is controlled by commands from 

the user interface.

• 

Remote mode:

 The unit is controlled by dry contacts.

• 

Network mode: 

The unit is controlled by network 

commands (CCN or BACnet). Data communication 
cable is used to connect the unit to the CCN 
communication bus.

The operating mode can be selected with the 

Start/Stop

 

button (see also section 4.3). When the Touch Pilot system 
operates autonomously (Local or Remote), it retains all of 
its control capabilities but does not offer any of the features 
of the Network. The Network emergency stop command 
stops the unit regardless of its active operating type.

2.2 -   Abbreviations

In this manual, the refrigeration circuits are called circuit A, 
circuit B and circuit C.

CCN

Carrier Comfort Network

EMM

Energy Management Module

EXV

Electronic Expansion Valve

LED

Light Emitting Diode

LEN

Sensor Bus (internal communication bus linking the basic 

board to slave boards)

OAT

Outdoor Air Temperature

Network mode

Operating type: Network

Local-Off

Operating type: Local Off

Local-On

Operating type: Local On mode

Local-Schedule

Operating type: Local On following a time schedule

Master mode

Operating type: master unit (master/slave assembly)

Remote mode

Operating type: by remote contacts

VFD

Variable Frequency Drive

Summary of Contents for 30XA-ZE

Page 1: ...CONTROLS MANUAL Operation instructions Original document Touch Pilot Control AquaForce PUREtec with R 1234ze E 30XA XAS XW 30XA ZE XW ZE...

Page 2: ...ace access 13 5 2 Web browser configuration 13 5 3 Technical documentation access 13 6 TOUCH PILOT INTERFACE DETAILS 14 6 1 Menu structure 14 6 2 Detailed menu description 15 6 3 Alarms menu 20 6 4 Co...

Page 3: ...7 21 Dry cooler option 30XW 31 7 22 Hydronic kit option 30XA 31 7 23 30XA ZE and 30XW ZE units HFO 31 7 24 High condensing temperature option 30XW 31 7 25 Maximum condenser leaving water temperature...

Page 4: ...recommended to ensure optimal operation of the equipment as well as the optimization of all available functionalities Note that this document may refer to optional components and certain functions op...

Page 5: ...ames with great care IMPORTANT Some specific safety precautions should be taken in case of HFO units For more information about handling the equipment safely please refer to the IOM Unit documentation...

Page 6: ...the boards otherwise the boards may be damaged In the event of a power supply interrupt the unit restarts automatically without the need for an external command However any faults active when the sup...

Page 7: ...eat reclaim option Suction gas temperature sensor This sensor is used to control the suction gas temperature It is located at the suction line of each compressor Discharge gas temperature sensor Thiss...

Page 8: ...unit Heat reclaim condenser flow status 30XA only SIOB Heat reclaim DI 01 J1 Used to verify the water flow on the condenser side Heat reclaim enable switch 30XA only SIOB Heat reclaim DI 02 J1 Used to...

Page 9: ...Setpoint NOTE The synoptic screen display may vary depending on pumps configuration 4 TOUCH PILOT CONTROL INTERFACE 4 1 General description Touch Pilot includes the 5 in touch screen allowing for easy...

Page 10: ...hutdown by pressing Confirm Stop or return to the previous screen by pressing the Back button Once the unit has been stopped the Synoptic screen will be displayed see also section 4 2 2 Shows the last...

Page 11: ...he necessary changes Press the Up Down buttons to navigate between the screens Once all the necessary modifications have been made press to confirm or to cancel changes 4 4 1 General parameters screen...

Page 12: ...e selected period will be presented in the form of the green band on the timeline Press to confirm or to cancel changes 1 Selection of the applicable days for the time schedule 2 Modification of the p...

Page 13: ...and use a direct connection NOTE Two users can be connected simultaneously with no priority between them The last modification is taken into account 5 3 Technical documentation access When theTouch P...

Page 14: ...14 6 TOUCH PILOT INTERFACE DETAILS 6 1 Menu structure...

Page 15: ...y Running Ready Override Tripout Test Runtest 3 0 to 1 Net Cmd Start Stop Unit start stop via Network 4 0 to 1 Net Cmd Occupied Unit time schedule via Network 5 min Minutes Left for Start Minutes befo...

Page 16: ...conomizer Gas Temp B Economizer gas temperature circuit B 28 C Economizer Gas Temp C Economizer gas temperature circuit C 29 C Dry Cool Leav Water Tmp Dry Cooler Leaving Water Temperature units fitted...

Page 17: ...own Indicator State Shutdown indicator status 21 0 to 100 Cond 3 Way Valve Pos Condenser 3 way valve position 22 off on Cooler Heater Command Evaporator heater command status 23 off on Ready or Runnin...

Page 18: ...s condenser pump 1 12 hour Condenser Pump 2 Hours Operating hours condenser pump 2 not available 13 hour Free Cool A Pump Hours Pump operating hours in Free Cooling circuit A 14 hour Free Cool B Pump...

Page 19: ...lve status circuit B Depends on the selected language English by default FREECOOL Free cooling No Status Unit Displayed text Description 1 GENERAL PARAMETERS GENERAL PARAMETERS 2 0 to 1 Free Cooling D...

Page 20: ...26 6 7 C Cooling Ice Setpoint Ice storage setpoint 4 0 1 to 11 1 0 6 C Cooling Ramp Loading Cooling ramp loading setpoint 5 26 7 to 63 37 8 C Heating Setpoint 1 Heating setpoint 1 6 26 7 to 63 37 8 C...

Page 21: ...6 1 to 15 1 min Unit Off to On Delay Unit Off to On delay 7 00 00 0 Night Mode Start Hour Night mode start time 8 00 00 0 Night Mode End Hour Night mode end time 9 0 to 100 100 Night Capacity Limit N...

Page 22: ...no reset value 8 10 to 51 7 10 C OAT Full Reset Value OAT max reset value 9 0 to 13 9 0 C Delta T No Reset Value Delta T no reset value 10 0 to 13 9 0 C Delta T Full Reset Value Delta T max reset valu...

Page 23: ...ek of the month Depends on the selected language English by default DATETIME Date Time configuration No Status Default Displayed text Description Date DD MM YY 1 1 to 31 Day of month Day of the month...

Page 24: ...en remote off active unoccupied remote off active disabled network off active unoccupied network off active local unoccupied local off active open remote remote off active remote unoccupied remote off...

Page 25: ...vailable the unit is stopped and started again with the second pump If there is no pump available the unit shuts down Units are fitted with the flow switch allowing for the water flow control For more...

Page 26: ...eating setpoint 2 heating auto occupied heating setpoint 1 heating auto unoccupied heating setpoint 2 Any configuration default configuration REMOTE OPERATING TYPE Parameter status Active setpoint Hea...

Page 27: ...dtoprotectthecompressors 7 8 Current limitation Current limitation is used via the demand limit function If the current limitation is active Current Limit Select in the GEN_CONF menu the control calcu...

Page 28: ...units This function determines in which order the circuit capacity is changed Compressor loading is managed by starting stopping the compressors and controlling the position of the slide valve Two ty...

Page 29: ...95 35 0 0 100 100 95 30 0 0 100 100 100 0 0 0 Loading sequence Unloading sequence Lead circ Lag circ 1 Lag circ 2 Lead circ Lag circ 1 Lag circ 2 0 0 0 100 100 100 30 0 0 100 100 95 35 0 0 100 100 90...

Page 30: ...he contact is closed the unit enters the ice storage mode Space temperature AI 01 J25 Analogue input Active setpoint reset via space temperature control Capacity limit control AI 10 J9 Analogue input...

Page 31: ...g Full Load Timeout when the water temperature setpoint is not reached Full Load Timeout GEN_CONF General Configuration 7 21 Dry cooler option 30XW 30XW units may come with the dry cooler option that...

Page 32: ...6 holiday periods Each period is defined by three parameters the month the start day and the duration of the holiday period During the holiday periods the controller will be in occupied or unoccupied...

Page 33: ...ight part of the screen and then select Current Alarms 8 4 Resetting alarms Touch Pilot control distinguishes between two types of alarms General alarms are used to indicate pumps failure transducers...

Page 34: ...ove As above As above 24 15026 Economizer gas thermistor fault circuit C As above As above As above 25 15030 Free cooling liquid thermistor fault circuit A As above Free cooling disabled As above 26 1...

Page 35: ...ump is running Discharge pressure transducer defective refrigerant leak or low condenser water temperature 80 10003 Condenser frost protection circuit B As above Circuit B shuts down but the pump is r...

Page 36: ...uit A Manual None Defective or incorrectly wired solenoid valves defective current transformer 132 10088 Slide valve control unverifiable circuit B Manual None As above 133 10089 Slide valve control u...

Page 37: ...temperature and the VFD fan 67 Alarm Option configuration has changed Contact Carrier Service 68 Alarm Emergency stop Contact Carrier Service 71 Alarm PTC 1 emergency stop Contact Carrier Service 72 A...

Page 38: ...rvice 8 Alert DC undervoltage Contact Carrier Service 9 Alert Inverter overloaded Check the VFD output current 10 Alert Motor overtemperature Check the motor temperature 11 Alert Motor thermistor Cont...

Page 39: ...No 13453 07 2016 Supersedes order No 13453 03 2016 Manufacturer Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Printed in the European...

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