CapstanAG PinPoint III ENVELOP Operator'S Manual Download Page 128

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Application Systems for Professionals™

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Summary of Contents for PinPoint III ENVELOP

Page 1: ...TM PinPoint III ENVELOP Spray Application Operator Manual 123000 210 Rev A Revised 09 2021 2021 Capstan Ag Systems Inc...

Page 2: ...your dealer for service and technical assistance If further assistance is needed contact CapstanAG System Purchased _____________________________________ Dealer _______________________________________...

Page 3: ...Coil Assembly Components 14 12 Watt 24 Series Coil Assembly Components 15 Assemble the Nozzle Valves 16 Move the Spray Tube Mount Nozzle Valve Interference 17 Install the Hub 17 Hub Identification 18...

Page 4: ...Maps Settings Menu Descriptions 49 Navigation Settings Menu Descriptions 49 NH3 Settings Menu Descriptions 53 Initial Setup Settings Descriptions 53 Machine Specific Information 55 Location Setup Info...

Page 5: ...108 Do a Check of the System Load Capacity 109 VCM Voltage Test 110 Boom Shutoff Signal Test 111 Pressure Sensor Signal Test 112 Power to the Pressure Sensor Input Test 113 Technical Bulletin 114 Cha...

Page 6: ......

Page 7: ...s used to draw attention to specific information that is necessary for the operation setup or service of the system Note This is used for additional information that can help understand or operate the...

Page 8: ...ltural applications can be harmful to your health and or the environment if not used correctly Always follow all label directions for effective safe and legal use of agricultural chemicals Emergency S...

Page 9: ...components and upon the expiration of the warranty period all such liability shall terminate The foregoing shall constitute your exclusive remedy and our exclusive liability The terms of this warranty...

Page 10: ...y claim not timely made will not be honored by us and will be of no force and effect Any component that needs to be repaired or evaluated for warranty has to be authorized before return Contact the fa...

Page 11: ...s working with chemicals to understand the potential risks necessary safety precautions and proper response in the event of accidental contact Review the OEM manual s for chemical safety information R...

Page 12: ...must be installed and connected to the virtual terminal in the cab before you can find the CapstanAG icon on the display 1 Select the CapstanAG icon on your virtual terminal VT display Note Each VT d...

Page 13: ...machine Although the installation is usually straightforward the following are common installation oversights Never use Air Induction AI spray tips When routing nozzle harnesses and other wiring throu...

Page 14: ...embly 116189 111 116189 111 116189 111 116189 111 2 Plunger Assembly 716009 114 716009 114 716009 114 716009 114 3 Inner valve O ring 715022 204 715022 204 715022 204 715022 204 4 Flybody 116182 201 1...

Page 15: ...y Standard Spring 716009 114 716009 114 716009 114 716009 114 2 Plunger Assembly Heavy Spring 716009 113 716009 113 716009 113 716009 113 3 Inner valve O Ring 715022 204 715022 204 715022 204 715022 2...

Page 16: ...1 onto the nozzle valve assembly 2 3 Install the nozzle valve assembly onto the nozzle body 3 4 Tighten the fly nut 4 until the coil housing does not spin The nozzle valves only need to be snug to pre...

Page 17: ...s 2 2 Slide the spray tube mount away from the nozzle valve assembly 3 until the nozzle valve assembly can be properly installed 3 Tighten the spray tube mount bolts Install the Hub 1 Locate an access...

Page 18: ...g over CAN or Ethernet 2 SECTION VALVES The Section Valve ports 3 VCM The VCM ports 4 SERVO The Servo port 5 PRESSURE FLOW The Pressure Flow port 6 ISO CAN GPS The ISO CAN GPS port 7 BOOM SWITCH The B...

Page 19: ...tagged and marked for the appropriate boom sections 2 Make sure that each tagged VCM is installed on the correct boom section 3 Route the harness 2 along the booms 4 Connect the harness connectors 3...

Page 20: ...e machine Make sure that there is enough slack in the extension harnesses to raise and lower the booms and to avoid pinch points at the boom fold and pivot points 3 Connect each extension harness to t...

Page 21: ...t Do not over tighten the pressure sensor when installing into plastic tee fittings 4 Install the existing machine pressure sensor with sealant tape Install the Pressure Sensor Adapter Harness 1 Route...

Page 22: ...lowmeter harness 1 3 Install the CapstanAG flowmeter harness 2 between the flowmeter and the existing harness 4 Route the CapstanAG flowmeter harness toward the hub 5 Connect the harness connector to...

Page 23: ...ative black cable are in the correct location 5 Install the covers 4 Install the Battery Harness 1 Route the battery harness connectors to the Gateway hub 2 Connect the positive red cable to the red p...

Page 24: ...he wire 4 Crimp the provided ring terminals to the end of each cable Important If the machine is so equipped the CapstanAG system must be wired to the main power disconnect Figure 14 5 Connect the bat...

Page 25: ...ure Important Always save your profile settings and or record all settings and location setup information before doing a factory reset Initial Setup of the Configuration Settings 1 2 Go through each m...

Page 26: ...Swap VCMs icon will show at the top of the screen 1 If you install these VCMs in serial number order they will automatically populate correctly 3 If the orientation on a VCM 2 is incorrect select Swa...

Page 27: ...rrect nozzle 6 To make sure that the correct valve is highlighted select the box next to 3 Test Valve With an X in the box the valve will pulse Remove the X to stop the valve 7 Select the box 4 next t...

Page 28: ...profile name will show on the name screen Change the Pressure Settings 1 2 Select each menu item go through each screen with additional menu items to make sure that each setting is correct for your ma...

Page 29: ...com pinpoint iii envelop For setting definitions go to Flow Settings Menu Descriptions Change the Navigation Settings 1 Outside of the machine use a tape measure to take and record these measurements...

Page 30: ...ound 6 11 Enter the correct value 12 Select the box 7 next to GPS Used 8 13 Select the type of GPS from the list of available options Not all of the options may show on your system Only the types avai...

Page 31: ...to Compass Calibration 4 5 Follow the prompts on the VT screen to complete the compass calibration Initial VT System Setup Procedure 1 See your specific VT manual s for system display setup informatio...

Page 32: ...Set a test speed 3 5 Select the box 4 below rate 5 6 Select M 6 and then use the arrow icons 7 to change the rate 7 Turn on all boom switches 8 Turn on the master switch All nozzles valves should sta...

Page 33: ...dure Figure 23 4 Press the top bottom buttons 1 on the key fob to turn on off each boom section Make sure that each boom section is operating clicking in the correct order 5 Press the right left butto...

Page 34: ...5 Select the box 1 below speed 2 6 Set a test speed 3 7 Select the box 4 below rate 5 8 Select M 6 and then use the arrow icons 7 to change the rate 9 Select the box 8 below pressure 10 Select M 9 an...

Page 35: ...ction operates in the correct order Figure 25 19 If the coil housing 1 spins tighten the fly nut 2 until the coil housing does not spin 20 If the coil housing does not spin remove the nozzle valve 3 2...

Page 36: ...e key fob to turn on off each boom section Make sure that each boom section is spraying in the correct order 5 Press the right left buttons 2 on the key fob to turn on off each individual nozzle valve...

Page 37: ...lect for additional pressure information 4 System Current system status is shown Select to see additional system feature status 5 Area Counter for acres Select to see additional acre counters 6 Volume...

Page 38: ...o to the main Home screen The background of the icon is green when you are on the Home screen Select this softkey icon to go to the Diagnostics screen The background of the icon is green when you are...

Page 39: ...controller Resetting the controller volume counter also resets the actual volume counter Make sure to reset the rate controller at the same time The controller volume counter shows the flow value per...

Page 40: ...sed by the software Note This setting is set by the virtual terminal VT See the VT manual for more information However if the language is not supported by CapstanAG English is the default language Uni...

Page 41: ...e Pulse Frequency 4 CapstanAG systems run at 10 pulses per second pulse frequency CapstanAG does not recommend pulse frequencies slower than 10Hz in sprayer applications Low Press Shutoff 5 When enabl...

Page 42: ...the minimum duty cycle that the pump will be driven It is important that this value corresponds with the minimum duty cycle used by the rate controller Servo Maximum 3 The servo maximum value is the m...

Page 43: ...mp will be in the same mode as when the machine was turned of So if the pump was on when the machine was turned off then when the machine is started again the pump will be on Recirculation If the syst...

Page 44: ...ensors and 0 5 to 5 VDC sensors The sensor offset is used when the sensor does not match a gauge Entering an offset value will scale the sensor up or down The sensor offset allowable range is 1 9 Sens...

Page 45: ...l gain Gain D 4 The Gain D or differential gain causes the control system to accumulate errors faster when errors are small The higher the number the more sensitive the control system To stabilize an...

Page 46: ...ated Calculation All flow is calculated the flowmeter is not used NH3 Calculation All flow is calculated the flowmeter is not used The calculations are corrected for the properties of NH3 1 NH3 Correc...

Page 47: ...used but adjusted with calculations for turn compensation and individual nozzle shutoff At flows below the minimum the value is calculated Calculation All flow is calculated the flowmeter is not used...

Page 48: ...s at individual nozzles 12 Average The target rate will remain the same regardless of increased or decreased flows at individual nozzles Flow added to nozzles will be taken from the rest of the boom F...

Page 49: ...out instability by providing a flow zone that is considered satisfactory thus requiring no action by the control system The higher the number the less sensitive the control system To stabilize an osc...

Page 50: ...indicates that the boom is behind the rear axle Trail Axle Ahead R Axle 2 Measure and record the distance the trail axle is from the rear axle A positive number indicates that the trail axle is ahead...

Page 51: ...ction Boundary Dist R L 4 The right left overlap is the extra distance that will be sprayed perpendicular to the boom at boundaries Boundary Dist Fwd 5 Extra distance that will be sprayed in the forwa...

Page 52: ...tructions for calibration Compass Heading 3 The compass heading should approximately line up with the direction that the machine is facing Compass Offset 4 This value is used after calibrating the 3 d...

Page 53: ...r Mode Select the rate control mode for your system External Rate Rate and sections are controlled by an external rate controller Internal Rate The PinPoint system controls rate sections are externall...

Page 54: ...plied Boost One product is applied with two valves at each location 3 Dual Two products are applied Master Switch Source None There is no master switch connected to the CapstanAG system External The m...

Page 55: ...are present select the desired VT Selected TC 13 If multiple task controllers TC are present select the desired TC Aux Boom Configuration 14 Some machines have pre configured auxiliary booms If a con...

Page 56: ...tion 4 Move these nozzles to Boom 5 Left VCM SN Nozzle Qty Right VCM SN Nozzle Qty Move these nozzles to Boom 4 Boom Section 5 Move these nozzles to Boom 6 Left VCM SN Nozzle Qty Right VCM SN Nozzle Q...

Page 57: ...es to Boom 12 Left VCM SN Nozzle Qty Right VCM SN Nozzle Qty Move these nozzles to Boom 11 Boom Section 12 Move these nozzles to Boom 13 Left VCM SN Nozzle Qty Right VCM SN Nozzle Qty Move these nozzl...

Page 58: ...zzle Settings screen access this information Nozzle Bounds Nozzle Setup Profile Text for main screen buttons Nozzle Bounds Line Number Line Title Actual Setting 1 Zero Speed Spray 2 PWM Minimum 3 PWM...

Page 59: ...ow 11 Default 12 Recirculation 13 Recirculation Valve 14 Cycle Boom Valves Sensor Setup Line Number Line Title Actual Setting 1 Sensor 1 Minimum voltage 2 Sensor 1 Maximum voltage 3 Sensor 1 Minimum p...

Page 60: ...ntrol Tuning Flowmeter Setup Line Number Line Title Actual Setting 1 Meter 1 Type 2 Meter 1 Minimum 3 Meter 1 Calibration 4 Meter 1 Error Limit 5 Specific Gravity 1 6 Meter 2 Type 7 Meter 2 Minimum 8...

Page 61: ...Ahead of R Axle 4 Drawbar Pt Ahead of R Axle Implement Line Number Line Title Actual Setting 1 Boom Ahead Rear Axle 2 Trail Axle Ahead R Axle 3 Trail Hitch Ahead R Axle 4 Trail 2 Axle Ahead R Axle IS...

Page 62: ...Right of Center 3 GPS Height from Ground 4 GPS Used Compass Line Number Line Title Actual Setting 1 Compass Enable 2 Compass Calibration N A 3 Compass Heading 4 Compass Offset Gyro Line Number Line T...

Page 63: ...Product Mode 4 Master Switch Source 5 Boom Switch Source 6 Aux Input Polarity 7 VT Update Rate 8 Display Smoothing 9 Nozzle Spacing 10 Factory Reset N A 11 Maximum TC Sections 12 Selected VT 13 Selec...

Page 64: ...TM Operation Nozzle Speed Ranges Metric Nozzle Speed Ranges Nozzle Spacing 38 cm 2021 Capstan Ag Systems Inc 64 PinPoint III ENVELOP...

Page 65: ...TM Operation 2021 Capstan Ag Systems Inc 65 PinPoint III ENVELOP...

Page 66: ...TM Operation Nozzle Spacing 50 cm 2021 Capstan Ag Systems Inc 66 PinPoint III ENVELOP...

Page 67: ...TM Operation 2021 Capstan Ag Systems Inc 67 PinPoint III ENVELOP...

Page 68: ...TM Operation Blended Pulse Droplet Classification Table Metric 2021 Capstan Ag Systems Inc 68 PinPoint III ENVELOP...

Page 69: ...TM Operation 2021 Capstan Ag Systems Inc 69 PinPoint III ENVELOP...

Page 70: ...TM Operation US Measurement Nozzle Speed Ranges Nozzle Spacing 15 in 2021 Capstan Ag Systems Inc 70 PinPoint III ENVELOP...

Page 71: ...TM Operation 2021 Capstan Ag Systems Inc 71 PinPoint III ENVELOP...

Page 72: ...TM Operation Nozzle Spacing 20 in 2021 Capstan Ag Systems Inc 72 PinPoint III ENVELOP...

Page 73: ...TM Operation 2021 Capstan Ag Systems Inc 73 PinPoint III ENVELOP...

Page 74: ...TM Operation Blended Pulse Droplet Classification Table US Measurements 2021 Capstan Ag Systems Inc 74 PinPoint III ENVELOP...

Page 75: ...TM Operation 2021 Capstan Ag Systems Inc 75 PinPoint III ENVELOP...

Page 76: ...TM Operation 2021 Capstan Ag Systems Inc 76 PinPoint III ENVELOP...

Page 77: ...ing decals Replace if necessary Clean the System Thoroughly clean the system after each use Avoid high pressure spray when cleaning the system components Storage of the System Thoroughly clean the imp...

Page 78: ...mponent swap test to see if the failure follows the component 7 Repair or replace any damaged components 8 Do the system tests See the system testing information in this manual Strainers and Screens I...

Page 79: ...cation Note Pinched or split O rings will also cause nozzles to drip when shutoff Note Operating a plugged nozzle valve for extended periods of time may result in a nozzle valve coil failure Immediate...

Page 80: ...uipment to avoid personal injury 1 Release pressure from the system before servicing 2 Clean the system before installation or service of the fittings hoses valves or nozzles Figure 28 3 Unscrew the f...

Page 81: ...t the plunger for wear or damage 11 If there is wear or damage to the plunger replace the plunger 12 Inspect the valve body Make sure that the orifice is not plugged with debris worn or damaged 13 If...

Page 82: ...ing often described as flickering The system will operate normally at lower pressures until replacement parts can be installed High operating pressures and abrasive chemicals will accelerate the wear...

Page 83: ...Figure 32 Make sure that the plunger seats are still smooth and not pitted 1 A plunger seat on a new valve body 2 Examples of a worn plunger seat on a valve body 2021 Capstan Ag Systems Inc 83 PinPoi...

Page 84: ...TM Maintenance 2021 Capstan Ag Systems Inc 84 PinPoint III ENVELOP...

Page 85: ...actory Reset Upload software to hub Fault 7 Memory Fault EEPROM read Fault The hub did not read correctly from EEPROM memory Contact CapstanAG to repair or replace the hub If the system does not opera...

Page 86: ...ports in the same order If all of the VCM ports are in use contact CapstanAG to repair or replace the hub Fault 12 Internal Communication Fault Processor to processor communication with VCM Port 4 Th...

Page 87: ...ll of the VCM ports are in use contact CapstanAG to repair or replace the hub Fault 16 Internal Communication Fault Processor to processor communication with VCM Port 8 The main hub processor and VCM...

Page 88: ...visible on the display if the system detects that it is available Verify the GPS source and change if necessary Do a check of the connections for the ISOBUS CAN ISO CAN GPS connector on hub and the ha...

Page 89: ...e to at least 10 Hz on the GPS receiver Do a check of the harnessing between the Ethernet port on the hub and the CapMod Ethernet port Fault 36 No Ethernet Communications No Ethernet Communications No...

Page 90: ...arness repair or replace as necessary Fault 46 Drop 3 Power Short Power shorted to ground on drop 3 Damaged harness Do a check of the harness repair or replace as necessary Fault 47 Drop 4 Power Short...

Page 91: ...to trigger VCM drop boot load Fault 57 VCM drop 6 controller version error VCM drop 6 controller version does not match the Hub application The VCM drop version was updated with the latest Hub update...

Page 92: ...of the harnesses and connections repair or replace as necessary Fault 66 Drop 7 CAN Failure CAN Failure on drop 7 Internal hub problem Contact CapstanAG to repair or replace the hub Damaged harness D...

Page 93: ...failure Do a software reset from the System Menu to retry Do a check of the harness connections on VCM Drop 7 Fault 75 VCM drop 8 Firmware update failure A firmware update failed on VCM drop 8 Poor h...

Page 94: ...ve and section 9 valve Also do a check of pin 3 blue wire on harnesses of VCM drop 1 Internal hub problem Contact CapstanAG to repair or replace the hub Fault 80 Section 5 Valve Short Circuit Section...

Page 95: ...eplace the hub Fault 85 Section 2 Valve Open Circuit Section 2 Valve Open Circuit Servo valve failure Repair or replace the servo valve Damaged harness Do a check of the harnesses and connections repa...

Page 96: ...imum voltage for the pressure sensor Do a check of the pressure sensor harnesses and connections repair or replace as necessary Fault 93 Section 2 Low Pressure Section 2 Low Pressure If you are using...

Page 97: ...e Section 2 High Pressure If you are using sectional pressure sensors this means the section is above the maximum voltage for the pressure sensor Do a check of the pressure sensor harnesses and connec...

Page 98: ...0 Flowmeter Short Circuit Flowmeter Short Circuit Damaged flowmeter Repair or replace the flowmeter Damaged harness Repair or replace the harness Damaged flowmeter Repair or replace the flowmeter Faul...

Page 99: ...art the pump To restart the pump Go to the main screen CapstanAG operating screen Select System On off icon next to Pump is system status window Fault 121 Control Duty Cycle Zero Control Duty Cycle Th...

Page 100: ...peed Reduce the pressure or flow Fault 127 Plug Strainer Plug Strainer Strainer is plugged Clean or replace the strainers Fault 128 Empty Tank Empty Tank The tank is empty Fill the tank Fault 129 Floa...

Page 101: ...o 23 5 ohms 12 watt coils resistance 10 ohms to 11 5 ohms Fault 503 Coil Circuit Short Coil Circuit Short Internal coil short Coil wire is pinched cut or broke Do a check of the coil connection and re...

Page 102: ...sure that the GPS is working correctly Faulty rate controller switch es Locate and replace the faulty switch es Servo valve not working correctly Do a check of the Servo valve and replace as necessary...

Page 103: ...controller Worn or sticky poppet s Do a check of the poppet s and replace as needed Incorrect system gain setting Do a check of the system gain setting and adjust as needed Pressure instability Fault...

Page 104: ...min per nozzle G 1000 ft2 x Test Speed mph x Nozzle Spacing inches 136 x 128 Do a check of the filters and replace as needed Plugged filters Make sure that the filters are installed correctly Plugged...

Page 105: ...becomes stable then it is one of these Worn Servo Valve Worn PWM Valve If the rate remains unstable it is usually the flowmeter signal instability Manual increase the rate The rate and pressure shoul...

Page 106: ...ve Do a check of the PWM valve and replace as needed Rate Instability Flowmeter signal instability Make sure that the flowmeter signal is correct Plugged kinked or collapsed hoses Do a check of all ho...

Page 107: ...changed with a part that is operating correctly in rare cases the failed component may cause other components to fail at the new location Coil Assembly Test Use a voltmeter to measure the ohms of resi...

Page 108: ...er Note The circuit breaker is usually located near the battery or in the battery compartment The 60A or 80A circuit breaker is equipped with a manual trip To reset the breaker rotate the tripped leve...

Page 109: ...y The nozzle valves operate best at 12 VDC or higher Using less than 12 VDC will result in reduced pressure capacity This will often result in erratic nozzle pulsing sometimes described as flickering...

Page 110: ...that the polarity is accurate by looking at the positive voltage when the red positive probe is connected to pin 1 and the black negative probe is connected to pin 2 If there is no voltage present bet...

Page 111: ...3 Make sure that the polarity is accurate by looking at the positive voltage when the red positive probe is connected to pin 3 and the black negative probe is connected to pin 2 If there is no voltage...

Page 112: ...e the rate controller to establish 50 psi on the pressure gauge Use a voltmeter to observe that there is 2 75 VDC between the black and white wires on the pressure sensor breakout harness Using the ra...

Page 113: ...d and black wire on the pressure sensor breakout harness with the engine running or 12 0 VDC without the engine running Be sure the polarity is accurate by observing that there is positive voltage whe...

Page 114: ...with a 110 fan angle that is spraying 5 GPA at 15 mph with a 50 psi boom pressure The nozzles are 20 in apart Each tip is rotated 12 5 to prevent pattern interference between nozzles The minimum boom...

Page 115: ...void speeds in the lower 1 3 of the speed range Avoid rates in the lower 1 3 of the rate range 3 Use additional caution when using drift control tips or drift control additives which increase droplet...

Page 116: ...TM Troubleshooting 2021 Capstan Ag Systems Inc 116 PinPoint III ENVELOP...

Page 117: ...inout Figure 40 Pin Number Description Wire Color Pin Number Description Wire Color 1 Power Red 4 CAN High Yellow 2 Ground Black 5 CAN Low Green 3 Boom Switch Signal Blue 6 Key Switched Power Brown 20...

Page 118: ...ervo In INC Table 6 PRESSURE FLOW Port 2 Pin Number Description Pin Number Description 1 Flowmeter Power 7 Pressure Sensor Ground 2 Flowmeter Signal 8 Sparge Pressure Signal 3 Flowmeter Ground 9 Press...

Page 119: ...tion 1 Section 1 In 5 Section 5 In 2 Section 2 In 6 Section 6 In 3 Section 3 In 7 Section 7 In 4 Section 4 In 8 Section 8 In Table 9 SECTION VALVES Ports 5 Section Valve 1 Pin Number Description Pin N...

Page 120: ...Section Valve 5 Pin Number Description Pin Number Description 1 Section 5 Signal 4 Section Pressure 2 Ground 5 Section Ground 3 Section Power 6 Section 13 Signal Section Valve 6 Pin Number Description...

Page 121: ...on 8 Signal 4 Section Pressure 2 Ground 5 Section Ground 3 Section Power 6 Section 16 Signal Table 10 VCM Ports 6 Pin Number Description Pin Number Description 1 Power 4 CAN Hi 2 Ground 5 CAN Low 3 Se...

Page 122: ...TM Schematics System Layout Figure 42 2021 Capstan Ag Systems Inc 122 PinPoint III ENVELOP...

Page 123: ...ss 7 Y adapter Harness 8 Harness to Connect to the Servo Port 9 PWM or Servo Valve 10 Harness to Connect to the Boom Switch Port 11 Shutoff Harness 12 Harness to Connect to the Pressure Flow Port 13 P...

Page 124: ...TM Schematics 2021 Capstan Ag Systems Inc 124 PinPoint III ENVELOP...

Page 125: ...VCM Setup Procedure 26 Droplet Classification Table Metric 68 US Measurements 74 E Emergency Safety 8 F Factory Reset Procedure 25 Flow Settings 29 Flow Settings Menu Descriptions 46 Flowmeter Harness...

Page 126: ...gnal Test 112 Pressure Settings 28 59 Pressure Settings Menu Descriptions 42 Pressurized Fluid Lines 8 R Recommended Guidelines 78 S Safety Signs 7 Service the System 77 Signal Words 7 Softkey Descrip...

Page 127: ......

Page 128: ...capstanag com 855 628 7722 www capstanag com 2021 Capstan Ag Systems Inc All Rights Reserved All trademarks are owned by Capstan Ag Systems Inc This product may be covered by one or more U S Patents F...

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