45
Printed : 1/9/02
45
MAINTENANCE SCHEDULE
Perform the vehicle inspections found in the Pre-Ride Inspection section of this manual before every ride and at
each of the scheduled maintenance periods.
C: Clean, R: Replace, L: Lubricate, I: Inspect, verify, clean, adjust, lubricate, replace if necessary
NOTE(s)
1. Service more if operating in dusty, sandy or snowy areas.
2. Service more frequently if operating in wet or muddy condi-
tions.
3. Replace every 1 years
4. Replace every 2 years
Regular Maintenance Interval (in hours)
ITEMS
NOTE
BREAK-IN
(after 1 hr)
5
10
25
100
200
WARNING LABELS (condition, readable)
EVERY RIDE
••
FRAME (mainframe, subframe, swingarm)
I
I
I
•
FUEL SYSTEM (hoses, tank)
I
I
FUEL FILTER
R
•
THROTTLE OPERATION
I
I
AIR FILTER
1
C
SPARK PLUG
I
•
IDLE SPEED
I
I
•
VALVE CLEARANCE
I
I
•
EXHAUST (silencer)
C
SWITCHES (engine, stop, start,)
1, 2
I
I
LIGHTING (headlight, tail light)
I
I
I
ENGINE OIL
R
R
ENGINE OIL FILTER(s)
C
C/R
•
TRANSMISSION OIL
R
R
TRANSMISSION OIL FILTER
C
C
DRIVE CHAIN (sag, stretch, buffer, guide
block, sprockets, guards)
1,2
I
I
I
•
BRAKE FLUID
3
I
R
•
BRAKE SYSTEM (cables, discs, pads,
hoses, etc.)
1,2
I
I
I
BRAKE LEVER/PEDAL
1,2
I
•
CLUTCH (lever)
3
I
I
I
R
CLUTCH HYD OIL
I
R
COOLANT (radiator, cap, hoses, level,
strength)
3
I
I
R
•
SUSPENSION (front/rear shocks,
condition, setting)
I
I
I
I
I
•
STEERING HEAD (grease/ re-pack
bearings, adjust slotted nut preload)
I
•
NUTS, BOLTS AND FASTENERS
I
I
SEAT (condition, wear, damage)
I
• Cannondale dealer service suggested. Servicing owners should have the proper tools, service data, and be mechanically qualified.
•• Operational safety involved, The service should be performed by a Cannondale dealer.
••• Lithium soap base grease
