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Summary of Contents for 2879586

Page 1: ...on steps correctly in the seguence shown beiow Kit Contents Quantity I 2 I Part Description Tour Pullback Handlebar Nylon Straps Instructions Part Number 1019569 708i 504 992436s 2 Phillips Screwdriver 4 mm Hex Key Socket 8 mm Hex Key Socket 19mm socket Ratchet Torqr e Wrench Side Cutters Digital Camera Optional You will need to supply I Phillips Screwdriver T25 Torx Bit 5 mm Hex Key Socket I0 mm ...

Page 2: ...rwill disc ifrom threerubber g rommets SeeFigrurel 2 With a l0 mm socket remove three M6 hex screws washer and aluminum spacer n flr a the headlight assembly frame SeeFigrure2 TIP Remove aluminum spacers ind ividually as they are not attached headlight assembly SeeFigrure2 MG Flange Head Screw Figure I i_ _ Figure Z Headlight Assembly MG Flange Screw w f Washer a a a 2 ...

Page 3: ...a front view and a rear view for reference during re assembly 6 To make certain wiring is plugged into the correct terminal during re assembly ensure the wiring is Iabeled on both ends of each terminal There are a total of seven terminals coming from the handlebars four right hand three left Lnnd NOTE teft and right hand wiring have identical terminals and should be labeled accordingly Mark termin...

Page 4: ... right hand grip off of handlebar Set grip aside in a clean location I 7 From the switch housing wiring slots in the handlebar puli the left and right hand wiring harnesses and switch housingrsfrom the handlebar TIP Feed the excess wire into the center slot of the handlebar while simultaneously pulling from the switch housing end Accessory Handlebar Installation use retained fasteners covers clamp...

Page 5: ... 25 Install risers and riser cap onto the handlebar by centering the handlebar knurling to the riser cap Rotatethe cap so the bottom edge of the riser cap slot and the top edge of the center handlebar slot are 2 mm apart See Figure 5 26 Loosely install two front and two rear MB cap screws Torgue the front riser two M8 cap screws to l8 2 ft lb 24 4 2 7 Nm Do not torgue the rear cap screws at this t...

Page 6: ...rt locations in fairing locations near the rubber grrommets Neatly restrain the handlebar wiring by using the available nylon straps Cinch tight and remove excess nylon strapping with side cutters careful not to damage any wires See Figure 8 for reference wire routing and strap locations TIP Use photo from Step 5 to aid in wire routing and nylon strap locations 35 Turn handlebar left and right Ioc...

Page 7: ...osely install screw into fairingt This will allow placement of the other two aluminum spacers prior to installing the remaining M6 washers and screws 38 Insert the headlight bezel by inserting bezel features into the rubber grommets in the fairing Install the retained two MOflange screws and torque to 36 6 in Ib 4 0 0 6 Nm Clutch Freeplay Adjustment 39 Adjust clutch freeplay before vehicle operati...

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