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2008-10-10
HEATED HAND GRIP KIT
GENERAL
Kit Number
N1050.1AK
Models
For model fitment information, see the Accessories section
of www.buell.com (English only).
Tools and Supplies Required
For Lightning and Ulysses Models:
Loctite
®
271
Threadlocker and Sealant - Red (H-D Part Number 99671-97)
is required for the proper installation of this kit.
WARNING
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual
procedures. If the procedure is not within your
capabilities or you do not have the correct tools, have a
Buell dealer perform the installation. Improper installation
of this kit could result in death or serious injury. (00334a)
NOTE
This instruction sheet references service manual information.
A service manual for this model motorcycle is required for
this installation and is available from a Buell dealer.
Electrical Overload
NOTICE
It is possible to overload your motorcycle's charging
system by adding too many electrical accessories. If
your combined electrical accessories operating at any
one time consume more electrical current than your
vehicle's charging system can produce, the electrical
consumption can discharge the battery and cause vehicle
electrical system damage. See a Buell dealer for advice
about the amount of current consumed by additional
electrical accessories, or for necessary wiring changes.
(00249b)
WARNING
When installing any electrical accessory, be certain not
to exceed the maximum amperage rating of the fuse or
circuit breaker protecting the affected circuit being
modified. Exceeding the maximum amperage can lead
to electrical failures, which could result in death or
serious injury. (00310a)
The heated hand grips require up to
3.0A
additional current
from the electrical system.
Kit Contents
PREPARATION
1.
Refer to the service manual, and follow the instructions
given to remove the seat. Unthread the fastener and
remove the negative (black) battery cable from the
negative (-) battery terminal.
2.
For Firebolt models:
Fairing removal is not necessary
in order to install this kit.
For Lightning models:
Remove
the four screws and washers retaining the windscreen
to the vehicle with a 1/8 inch hex key. Set the screen
and hardware aside for later assembly.
For Ulysses
models:For 1125R models:For 1125CR models:
Using
a T-30 TORX
®
drive head, remove the two button head
screws and nylon washers fastening the flyscreen to the
headlight housing.
a. Remove the six screws and washers retaining the
flyscreen/windscreen assembly to the vehicle with a
1/8 inch hex key. Set the screen and hardware aside
for later assembly.
b. Unsnap the deflectors from the handlebar end caps,
and loosen the deflector attaching screws if necessary
to swivel the deflectors forward.
a. Remove the four hex locknuts retaining the fairing and
the mirror/turn signal assemblies to the upper part of
the fairing bracket with a 10mm socket.
b. Disconnect the two sets of individual terminals on
each turn signal harness. Remove the mirror/turn
signal assemblies and set aside for later assembly.
c. Remove the two button head screws and nylon
washers fastening the fairing to the lower part of the
fairing bracket using a T-30 TORX
®
drive head.
HAND GRIP REMOVAL
1.
For Firebolt, Lightning, 1125R and 1125CR models:
Begin at Step 3.
For Ulysses models:
Release the
switch housing harnesses from the handlebar by
removing the four harness retainers from the holes in
the bar.
NOTE
In the following step, remove only the cable straps, not the
harness retainers on the switch harness.
2.
To aid in later assembly, make marks on the brake switch
harness at the approximate locations of the
cable straps
that bind together the right side handlebar switch harness
and brake switch harness. Cut these cable straps off and
discard them.
3.
For ALL models:
Note the routing of the right side
handlebar switch wiring, and the location of any
remaining cable straps attaching the right side handlebar
switch
harness
to
components
under
the
fairing/flyscreen/windscreen. Remove and discard these
cable straps.
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Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
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Please dispose of materials responsibly.
