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4

Operating Instructions

2. Rotate fuel shut-off valve counter

clockwise to enable fuel flow.

3. Rotate the engine switch to the ON

position.

4. Adjust the choke lever as follows:

a. For cold engine, move the choke

lever as far as possible to the left,
choke fully ON, position.

b. For warm/hot engine, move the

choke lever midway between the
choke and run positions.

5. Pull the starter rope with a brisk,

smooth motion.

NOTE:

Some models may be equipped

with an electric starter. For models
equipped with an electric starter, turn
the key.

6. After each start up, allow the engine

to run for 2-3 minutes with no load.

7. As the engine warms up and

stabilizes, adjust the choke lever to
the right, until the lever is positioned
at the RUN label.

Engine speed is 

preset to provide

proper output voltage. Never attempt to

modify or adjust engine speed or output

voltage.

ENGINE BREAK-IN

After initial start-up, the engine should
be broken in according to the
manufacturer's instructions. Refer to the
engine manual for the proper break-in
procedure.

SHUT OFF

1. Shut off and remove all electrical

load devices from the welder/
generator.

2. Allow the engine to run for 2-3

minutes with no electrical loads.

3. Rotate the engine switch to the OFF

position.

4. Verify that the welder/generator has

completely stopped.

5. Close the fuel supply valve.

6. Allow the unit to cool before

installing any covers.

!

CAUTION

LOW OIL SHUTDOWN

A low oil shutdown switch is provided to
protect the engine and welder/generator
on most extended run models. When
engine oil level drops too low for proper
engine operation, the low oil shutdown
switch causes the engine to shut off. If oil
level is low when  attempting to start the
welder/generator engine, the low oil
level shutdown switch prevents the
engine from starting. If engine does not
start, check oil level.

NOTE:

It is important to keep the

welder/generator unit on a level surface.
The oil level shutdown switch can
prevent the engine from starting even if
oil level is sufficient, when the
welder/generator unit is placed on an
uneven surface.

(FRONT PANEL SWITCH MUST BE SET
TO GENERATOR)

LOAD DEVICES

1. All load devices and extension cords

should use three prong terminals. 
Refer to Table 2 for extension cord
and cable size requirements.

2. Allow the engine to run for 2-3

minutes before applying any
electrical loads.

3. The 

120 volt receptacles

are rated

for 20 amps and may be used in any
combination of 120 volt loads and
also with 240 volt loads through the

240 volt receptacles.
The 

240 volt receptacles, 

found

on some units, are rated for 20
amps and may be used in any
combination of 240 volt loads and
also with 120 volt loads through the
120 volt receptacles.
The 

120/240 volt twist lock

receptacle

, found on some units, is

rated for 20 amps and may be used
in any combination of 120 volt and
240 volt loads.

4. Individual receptacles should not be

loaded beyond the amperage
rating.

5. Total combined load through any

combination of receptacle must not
exceed the rated load limits of the
welder/generator. Refer to the
identification plate on the
welder/generator for amp and
wattage specifications.

6. Always shut off and remove loads

before starting or shutting off the
welder/generator engine.

7. When plugging multiple electrical

load devices into the
welder/generator receptacles, be
sure to connect and activate the
highest power draw item first.
Allow the welder/generator engine
to stabilize, then connect and
activate the next highest power
draw device. The smallest power
draw device should be connected to
the receptacle and activated last.

Radio

50-200

Refrigerator

190-2000

Skillet

1200

Space heater

600-4800

Sump pump

400-3000

Television

200-500

Toaster

900-1700

Vacuum cleaner

200-300

Water pump

1000-3000

Water heater

1000-5000

Small hand saw

1000-2000

Large hand saw

1500-2500

Air conditioner

2000-3000

Automatic washer

150-1500

Brooder

100+

Clothes dryer

5000-10,000

Coffee maker

400-700

Electric drill (small)

225-1000

Electric drill (large)

500-1000

Fan

40-200

Freezer

300-500

Hot plate

330-1100

Iron

500-1500

Light bulb

As Rated

Load Device

Watts

Load Device

Watts

TABLE 1 - ESTIMATED POWER USAGE (WATTS)

General Operations
(Continued)

Generator Operations

www.chpower.com

Summary of Contents for Welder/Generator

Page 1: ...Refer to the section entitled Grounding Instructions for proper grounding procedures Be sure that the welder generator is operated only by persons who have read and understand these instructions Be su...

Page 2: ...d to prevent spatter or slag from falling into ears Electric arc welding operations produce intense light and heat and ultraviolet UV rays This intense light and UV rays can cause injury to eyes and s...

Page 3: ...ain moisture and increase wear of moving parts Store electrodes in a clean dry location with low humidity to preserve the flux coating PRE OPERATION 1 Check engine oil level Oil is NOT mixed with the...

Page 4: ...elder generator unit is placed on an uneven surface FRONT PANEL SWITCH MUST BE SET TO GENERATOR LOAD DEVICES 1 All load devices and extension cords should use three prong terminals Refer to Table 2 fo...

Page 5: ...r Repeated cycling of the circuit breaker indicates a problem and may cause damage to the welder generator or load devices Do not operate the welder generator if repeated cycling of the circuit breake...

Page 6: ...ode current settings The electrode holder and rod are electrically live current potential when the engine is running 5 Position the electrode to begin weld lower the welding helmet or position the han...

Page 7: ...ard If the electrode does not break loose disengage the electrode by releasing it from the holder WARNING ELECTRODE TYPE AND SIZE Four types of electrodes are recommended for this welder The electrode...

Page 8: ...rc welding handbook NOTE Right handed welders should weld from left to right Left handed welders should weld from right to left The electrode should always point into the weld puddle as shown ARC LENG...

Page 9: ...For specific applications consult an arc welding handbook WELD PASSES Sometimes more then one pass is necessary to fill the joint The root pass is first followed by filler passes and the cover pass S...

Page 10: ...1 Check work clamp cable and connection to work piece Check electrode cable and clamp 2 Check all welder external connections 3 Set front panel switch to weld 4 Referring to the wiring diagram clean a...

Page 11: ...and maintain constant travel speed 2 Increase output amp setting 3 Change to smaller diameter electrode 1 Lift electrode to correct arc length as soon as arc is struck 2 Increase amp setting or change...

Page 12: ...two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the welding machine when no current is flowing not welding The OCV determin...

Page 13: ...6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Capacitor Thermal Trip Fitted Inside the Windings Violet Black Blue Grey Red Brown Yellow Orange Auxiliary Winding Welding Current and Gener...

Page 14: ...th instructions provided in the owner s manual s supplied with product D Pre delivery service i e assembly oil or lubricants and adjustment E Normal adjustments which are explained in the owner s manu...

Page 15: ...la mise la terre S assurer que le mod le soudeur g n ratrice soit utilis seulement par des personnes qui ont lus et compris ces instructions S assurer que le mod le soudeur g n ratrice soit plac sur u...

Page 16: ...et prendre des pr cautions pour s emp cher de tomber Ne jamais essayer d utiliser cet quipement aux r glages de courant ou aux facteurs d utilisation sup rieurs ceux sp cifi s sur les tiquettes de l...

Page 17: ...mpressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting Code de S curit pour le Soudage et le Coupage Norme CSA W117 2 du Canadian Sta...

Page 18: ...per l alimentation et enlever tous appareils de charge lectrique du mod le soudeur g n ratrice 2 Permettre que le moteur fonctionne 2 3 minutes sans charge lectrique 3 Tourner l interrupteur du moteur...

Page 19: ...sjoncteur s enclenche lorsque la charge du mod le soudeur g n ratrice d passe son maximum ou s il y a court circuit Si le disjoncteur s enclenche corriger le probl me comme suit a Couper et d connecte...

Page 20: ...et le corps en laiton du porte lectrode 5 Serrer le boulon afin de fixer le c ble en place 6 Glisser le manche isol sur le porte lectrode et serrer la vis de pression Ne pas trops serrer la vis de pre...

Page 21: ...d claboussure Pour tout travail g n ral acier doux 3 E 7014 REMPLISSAGE RAPIDE Cordon lisse et d p t rapide Id al pour les joints qui ne se rencontrent pas bien et les r parations g n rales 4 E 7018 A...

Page 22: ...il et le bout de l lectrode la distance que l arc doit voyager La longueur d arc correcte est essentielle pour produire la chaleur n cessaire pour souder Voir Figure 7 Un arc trop long produit un arc...

Page 23: ...ire pour remplir le joint La passe de base est la premi re suivie par les passes de remplissage et la passe de finition Voir Figures 8 9 Si les morceau sont pais il peut tre n cessaire de biseauter le...

Page 24: ...le c ble et la connection l objet de travail V rifier le c ble d lectrode et la pince 2 V rifier toutes les connections externes du soudeur 3 Mettre l interrupteur sur le panneau avant soudage 4 Se r...

Page 25: ...t maintenir une vitesse de d placement r guli re 2 Augmenter le r glage d amp rage de sortie 3 Changer une lectrode de diam tre plus petit 1 Soulever l lectrode afin de corriger la longueur de l arc a...

Page 26: ...ut tre utilis Soudure Recouvrement un joint entre deux pi ces en chevauchement Tension au Repos OCV la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas...

Page 27: ...incipale Brun Rouge Blanc Vert Interrupteur G n ral du Mod le G n ratrice Soudeur 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Condensateur D clenchement Thermique Ajust dans le bobi...

Page 28: ...les instructions donn es dans le s manuel s accompagnant le produit D Service avant livraison l assemblage l huile ou lubrifiants et ajustements par exemples E Les r glages normaux qui sont expliqu s...

Page 29: ...tierra por procedimientos adecuados de conexi n a tierra Aseg rese de que el soldadora generador sea utilizado nicamente por personas que hayan le do y comprendido estas instrucciones Aseg rese de que...

Page 30: ...e agache se arrodille o en elevaciones aseg rese de aislar todas las piezas conductoras usar ropas protectoras adecuadas y tomar precauciones para evitar lesiones producidas por ca das Nunca intente u...

Page 31: ...percatarse de que seg n las leyes de este pa s los siguientes c digos aplican para el trabajo con soldadoras ANSI Standard Z49 1 OSHA 29 CFR 1910 NFPA Standard 70 CGA Pamphlet P 1 CSA Standard W117 2...

Page 32: ...arranque inicial el motor debe pasar un rodaje de acuerdo a las instrucciones del fabricante Rem tase al manual del motor por instrucciones de un procedimiento de rodaje adecuado APAGADO 1 Apague y q...

Page 33: ...que los dispositivos que generan poco calor durante su funcionamiento como las bombillas fluorescentes las radios y los relojes Los cordones de energ a y los cordones de extensi n tambi n exigen pote...

Page 34: ...ntes Estos contaminantes dificultan el soldado y provocan soldaduras deficientes Todas las personas que utilicen este equipo o que se encuentren en el rea mientras el ADVERTENCIA Operaci n soldadora c...

Page 35: ...jarse enfriar durante nueve minutos Los componentes internos de esta soldadora est n protegidos contra el sobrecalentamiento con un interruptor t rmico autom tico USO POCO FRECUENTE Si el soldadora ge...

Page 36: ...n valor del amperaje ngulo de soldar longitud del arco y velocidad de desplazamiento Es necesario el uso adecuado de estas t cnicas para obtener una soldadura de buena calidad VALOR DEL AMPERAJE El am...

Page 37: ...tro de la barra de soldar Controle la velocidad de desplazamiento para obtener un ancho parejo del reborde REMOCI N DE ESCORIA Use gafas de seguridad aprobadas por ANSI Est ndar Z87 1 ANSI y ropas de...

Page 38: ...la carga del soldadora generador 3 Cojinete defectuoso 1 Ajuste la velocidad del motor 2 Rem tase al diagrama de cableado limpie y reconecte todo el cableado 3 Reemplace el condensador 4 Pruebe la res...

Page 39: ...onexi n a tierra adecuada Sin pintura barniz ni corrosi n 4 Ajuste la velocidad del motor Gu a de diagn stico de problemas Soldadora Problema Posible s Causa s Acci n a Tomar 1 Corriente inadecuada al...

Page 40: ...OFF apagada 3 Reduzca el valor del amperaje de salida 1 Disminuya y mantenga una velocidad de desplazamiento constante 2 Aumente el valor del amperaje de salida 3 Cambie a un electrodo de di metro me...

Page 41: ...tos en planos paralelos Voltaje de circuito abierto el voltaje entre el electrodo y la pinza de conexi n a tierra de la soldadora cuando no hay flujo de corriente no se est soldando Esto determina la...

Page 42: ...rr n Rojo Blanco Verde Interruptor de corriente del Generador Soldadora 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Condensador Punta t rmica Colocada Dentro del Bobinado Violeta Ne...

Page 43: ...o incumplimiento de las instrucciones de funcionamiento y uso indicadas en el los manuals es que se adjunta n al producto D El servicio al producto antes de la venta tal como montaje aceite o lubrican...

Page 44: ...Notes Notas Welder Generator Soudeur G n ratrice Soldadora Generador...

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