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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

IN952501AV 4/01

Operating Instructions

Welder/Generator

BUILT TO LAST

TM

These units are powered by air-cooled
four cycle engines and designed to run
at maximum RPM and give a
continuous wattage as rated. On
certain models, a low-oil level shutoff
is provided to protect the engine. This
feature is usually associated with
extended run models. The alternator is
thermostatically protected. To operate
this unit as a generator or welder, set
the switch on the front panel
accordingly

When unpacking, inspect carefully for
any damage that may have occurred
during transit. Make sure any loose
fittings, bolts, etc., are tightened
before putting unit into service. Report
any missing items by calling 1-800-746-
5641.

Danger alerts you 
to a hazard that

WILL result in death or serious injury

Warning alerts you 
to a hazard that

COULD result in death or serious
injury.

Caution alerts you 
to a hazard that

MAY result in minor injury.

Notice alerts you 
to important

information that will help you prevent
damage to equipment.

Before starting or
servicing any
welder/generator, read
and understand all
instructions. Failure to
follow safety precautions or
instructions can cause equipment
damage and or serious personal

NOTICE

!

CAUTION

!

WARNING

!

DANGER

injury or death. Engine instructions
for these units are contained in a
separate manual. Retain all manuals
for future reference.

Never use this welder/generator for
any application other than that
specified by the manufacturer.
Never operate this welder/generator
under conditions not approved by
the manufacturer. Never attempt to
modify this welder/generator to
perform in any manner not
intended by the manufacturer.

For maintenance and repairs, use
only products and parts
recommended by the manufacturer.

Be sure that the welder/generator is
properly grounded to an external
ground path prior to operation.
Refer to the section entitled
"Grounding Instructions" for proper
grounding procedures.

Be sure that the welder/generator is
operated only by persons who have
read and understand these
instructions.

Be sure that the welder/generator is
placed on a flat level  surface prior
to and during operation. The
welder/generator must not slide or
shift during operation.

Keep all persons away from the
welder/generator during operation.

Do not allow persons wearing loose
clothing or jewelry to start or
operate the welder/generator.
Loose clothing or jewelry may
become entangled in moving
components, causing equipment
damage and or personal injury.

Keep all persons away from parts
that move or become hot during
operation.

Be sure all powered devices are shut
off prior to connecting them to the
welder/generator.

Keep the welder/generator clean
and well maintained at all times.

Never operate this 
welder/generator in an
explosive or flammable
atmosphere or poorly ventilated area.

Be sure that all tools and appliances
are in good repair and are properly
grounded. Use devices that have
three prong power cords. If an
extension cord is used, be sure that
it has three prongs for proper
grounding.

Do not operate this 
welder/generator

on wet surfaces or in the rain.

Shut off the 

engine and

disconnect the spark plug wire before
performing any service or maintenance
to the unit.

Use only unleaded fuel. Do not refill
the fuel tank while the engine is
running. Use precautions to prevent
fuel spillage during refills. Be sure
the fuel tank cap is securely in place
before starting the engine. Clean up
any spilled fuel before starting the
engine. Allow engine to cool for at
least two minutes before refueling.

This welder/generator may be used
for emergency stand-by service. In
such cases, a manual transfer switch
must be installed between the
electric utilities meter and the
electrical distribution box. This
switch should be installed by a
licensed electrician.

Never mix oil with
gasoline for this

engine. This is a four cycle engine
designed to run on pure gasoline. Oil is
used for engine lubrication purposes
only.

Always keep a fire
extinguisher accessible while
performing arc welding
operations.

!

WARNING

!

CAUTION

!

DANGER

!

WARNING

!

WARNING

MANUAL

© 2001 Campbell Hausfeld

For parts, product & service information

visit 

www.chpower.com 

or call 1-800-746-5641

Description

Unpacking

General Safety

Summary of Contents for Welder/Generator

Page 1: ...Refer to the section entitled Grounding Instructions for proper grounding procedures Be sure that the welder generator is operated only by persons who have read and understand these instructions Be su...

Page 2: ...d to prevent spatter or slag from falling into ears Electric arc welding operations produce intense light and heat and ultraviolet UV rays This intense light and UV rays can cause injury to eyes and s...

Page 3: ...ain moisture and increase wear of moving parts Store electrodes in a clean dry location with low humidity to preserve the flux coating PRE OPERATION 1 Check engine oil level Oil is NOT mixed with the...

Page 4: ...elder generator unit is placed on an uneven surface FRONT PANEL SWITCH MUST BE SET TO GENERATOR LOAD DEVICES 1 All load devices and extension cords should use three prong terminals Refer to Table 2 fo...

Page 5: ...r Repeated cycling of the circuit breaker indicates a problem and may cause damage to the welder generator or load devices Do not operate the welder generator if repeated cycling of the circuit breake...

Page 6: ...ode current settings The electrode holder and rod are electrically live current potential when the engine is running 5 Position the electrode to begin weld lower the welding helmet or position the han...

Page 7: ...ard If the electrode does not break loose disengage the electrode by releasing it from the holder WARNING ELECTRODE TYPE AND SIZE Four types of electrodes are recommended for this welder The electrode...

Page 8: ...rc welding handbook NOTE Right handed welders should weld from left to right Left handed welders should weld from right to left The electrode should always point into the weld puddle as shown ARC LENG...

Page 9: ...For specific applications consult an arc welding handbook WELD PASSES Sometimes more then one pass is necessary to fill the joint The root pass is first followed by filler passes and the cover pass S...

Page 10: ...1 Check work clamp cable and connection to work piece Check electrode cable and clamp 2 Check all welder external connections 3 Set front panel switch to weld 4 Referring to the wiring diagram clean a...

Page 11: ...and maintain constant travel speed 2 Increase output amp setting 3 Change to smaller diameter electrode 1 Lift electrode to correct arc length as soon as arc is struck 2 Increase amp setting or change...

Page 12: ...two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the welding machine when no current is flowing not welding The OCV determin...

Page 13: ...6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Capacitor Thermal Trip Fitted Inside the Windings Violet Black Blue Grey Red Brown Yellow Orange Auxiliary Winding Welding Current and Gener...

Page 14: ...th instructions provided in the owner s manual s supplied with product D Pre delivery service i e assembly oil or lubricants and adjustment E Normal adjustments which are explained in the owner s manu...

Page 15: ...la mise la terre S assurer que le mod le soudeur g n ratrice soit utilis seulement par des personnes qui ont lus et compris ces instructions S assurer que le mod le soudeur g n ratrice soit plac sur u...

Page 16: ...et prendre des pr cautions pour s emp cher de tomber Ne jamais essayer d utiliser cet quipement aux r glages de courant ou aux facteurs d utilisation sup rieurs ceux sp cifi s sur les tiquettes de l...

Page 17: ...mpressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting Code de S curit pour le Soudage et le Coupage Norme CSA W117 2 du Canadian Sta...

Page 18: ...per l alimentation et enlever tous appareils de charge lectrique du mod le soudeur g n ratrice 2 Permettre que le moteur fonctionne 2 3 minutes sans charge lectrique 3 Tourner l interrupteur du moteur...

Page 19: ...sjoncteur s enclenche lorsque la charge du mod le soudeur g n ratrice d passe son maximum ou s il y a court circuit Si le disjoncteur s enclenche corriger le probl me comme suit a Couper et d connecte...

Page 20: ...et le corps en laiton du porte lectrode 5 Serrer le boulon afin de fixer le c ble en place 6 Glisser le manche isol sur le porte lectrode et serrer la vis de pression Ne pas trops serrer la vis de pre...

Page 21: ...d claboussure Pour tout travail g n ral acier doux 3 E 7014 REMPLISSAGE RAPIDE Cordon lisse et d p t rapide Id al pour les joints qui ne se rencontrent pas bien et les r parations g n rales 4 E 7018 A...

Page 22: ...il et le bout de l lectrode la distance que l arc doit voyager La longueur d arc correcte est essentielle pour produire la chaleur n cessaire pour souder Voir Figure 7 Un arc trop long produit un arc...

Page 23: ...ire pour remplir le joint La passe de base est la premi re suivie par les passes de remplissage et la passe de finition Voir Figures 8 9 Si les morceau sont pais il peut tre n cessaire de biseauter le...

Page 24: ...le c ble et la connection l objet de travail V rifier le c ble d lectrode et la pince 2 V rifier toutes les connections externes du soudeur 3 Mettre l interrupteur sur le panneau avant soudage 4 Se r...

Page 25: ...t maintenir une vitesse de d placement r guli re 2 Augmenter le r glage d amp rage de sortie 3 Changer une lectrode de diam tre plus petit 1 Soulever l lectrode afin de corriger la longueur de l arc a...

Page 26: ...ut tre utilis Soudure Recouvrement un joint entre deux pi ces en chevauchement Tension au Repos OCV la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas...

Page 27: ...incipale Brun Rouge Blanc Vert Interrupteur G n ral du Mod le G n ratrice Soudeur 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Condensateur D clenchement Thermique Ajust dans le bobi...

Page 28: ...les instructions donn es dans le s manuel s accompagnant le produit D Service avant livraison l assemblage l huile ou lubrifiants et ajustements par exemples E Les r glages normaux qui sont expliqu s...

Page 29: ...tierra por procedimientos adecuados de conexi n a tierra Aseg rese de que el soldadora generador sea utilizado nicamente por personas que hayan le do y comprendido estas instrucciones Aseg rese de que...

Page 30: ...e agache se arrodille o en elevaciones aseg rese de aislar todas las piezas conductoras usar ropas protectoras adecuadas y tomar precauciones para evitar lesiones producidas por ca das Nunca intente u...

Page 31: ...percatarse de que seg n las leyes de este pa s los siguientes c digos aplican para el trabajo con soldadoras ANSI Standard Z49 1 OSHA 29 CFR 1910 NFPA Standard 70 CGA Pamphlet P 1 CSA Standard W117 2...

Page 32: ...arranque inicial el motor debe pasar un rodaje de acuerdo a las instrucciones del fabricante Rem tase al manual del motor por instrucciones de un procedimiento de rodaje adecuado APAGADO 1 Apague y q...

Page 33: ...que los dispositivos que generan poco calor durante su funcionamiento como las bombillas fluorescentes las radios y los relojes Los cordones de energ a y los cordones de extensi n tambi n exigen pote...

Page 34: ...ntes Estos contaminantes dificultan el soldado y provocan soldaduras deficientes Todas las personas que utilicen este equipo o que se encuentren en el rea mientras el ADVERTENCIA Operaci n soldadora c...

Page 35: ...jarse enfriar durante nueve minutos Los componentes internos de esta soldadora est n protegidos contra el sobrecalentamiento con un interruptor t rmico autom tico USO POCO FRECUENTE Si el soldadora ge...

Page 36: ...n valor del amperaje ngulo de soldar longitud del arco y velocidad de desplazamiento Es necesario el uso adecuado de estas t cnicas para obtener una soldadura de buena calidad VALOR DEL AMPERAJE El am...

Page 37: ...tro de la barra de soldar Controle la velocidad de desplazamiento para obtener un ancho parejo del reborde REMOCI N DE ESCORIA Use gafas de seguridad aprobadas por ANSI Est ndar Z87 1 ANSI y ropas de...

Page 38: ...la carga del soldadora generador 3 Cojinete defectuoso 1 Ajuste la velocidad del motor 2 Rem tase al diagrama de cableado limpie y reconecte todo el cableado 3 Reemplace el condensador 4 Pruebe la res...

Page 39: ...onexi n a tierra adecuada Sin pintura barniz ni corrosi n 4 Ajuste la velocidad del motor Gu a de diagn stico de problemas Soldadora Problema Posible s Causa s Acci n a Tomar 1 Corriente inadecuada al...

Page 40: ...OFF apagada 3 Reduzca el valor del amperaje de salida 1 Disminuya y mantenga una velocidad de desplazamiento constante 2 Aumente el valor del amperaje de salida 3 Cambie a un electrodo de di metro me...

Page 41: ...tos en planos paralelos Voltaje de circuito abierto el voltaje entre el electrodo y la pinza de conexi n a tierra de la soldadora cuando no hay flujo de corriente no se est soldando Esto determina la...

Page 42: ...rr n Rojo Blanco Verde Interruptor de corriente del Generador Soldadora 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Condensador Punta t rmica Colocada Dentro del Bobinado Violeta Ne...

Page 43: ...o incumplimiento de las instrucciones de funcionamiento y uso indicadas en el los manuals es que se adjunta n al producto D El servicio al producto antes de la venta tal como montaje aceite o lubrican...

Page 44: ...Notes Notas Welder Generator Soudeur G n ratrice Soldadora Generador...

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