Buell 2007 ULYSSES, Service Manual, Page: 217 / 647

2-88 2007 Buell Ulysses: Chassis
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FENDERS 2.36
FRONT FENDERS
Removal Upper Front Fender
1. See Figure 2-122. Remove fasteners and washers (1)
securing the upper front fender (2) to lower triple clamp.
2. Remove fastener and washer (3) from headlight assem-
bly. Carefully remove upper front fender (2).
Removal Lower Front Fender
1. Remove fasteners (6, 7) from the right lower front fender
(9) and remove.
2. Remove fasteners (7) from left front lower fender (8) and
remove lower front fender (8) and lower center fender (4)
together.
Installation Upper Front Fender
NOTE
When installing the upper front fender it is important that the
front brake line p-clamp be aligned with the slot in the back
right side of the upper front fender before installing and tight-
ening fastener.
1. See Figure 2-122. Align upper front fender (2) to fender
mounts on lower triple clamp, apply LOCTITE 271 (red)
and Install front fender fasteners and washers (1) and
tighten to 36-48 in-lbs (4.0-5.4 Nm).
2. Install front fender fastener and washer (3) and tighten to
36-48 in-lbs (4.0-5.4 Nm).
Installation Lower Front Fender
1. Apply LOCTITE 271 (red) and install fasteners (6,7) in
left front lower fender (8). Leave fasteners loose.
2. Verify that the brake line grommet is captured between
the lower fender and the right lower front fender.
3. Install the right lower front fender (9) with fasteners (6, 7).
Tighten upper fender fasteners to 36-48
in-lbs (4-
5.4 Nm).
REAR FENDER
Removal
1. See Figure 2-122. Remove fasteners and washers (11)
securing the rear fender (10) to swingarm.
2. Remove rear fender (10).
Installation
NOTE
When installing the rear fender it is necessary to align rear
brake line with trough in left side of rear fender.
1. See Figure 2-122. Align rear fender (10) to swingarm
and brake line.
2. Install rear fender (10) with fasteners and washers (11).
Tighten to 12-36 in-lbs (1-4 Nm).
Figure 2-122. Front and Rear Fenders
1. Upper front fender fasteners and washers (2)
2. Fender, front upper
3. Front fender fastener and washer (1)
4. Fender, front lower center
5. Lower front fender nuts (4)
6. Lower front fender fasteners and washers (4)
7. Lower front fender fasteners and washers (4)
8. Fender, front lower left
9. Fender, front lower right
10. Rear fender
11. Rear fender fastener (5)
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