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BTEK T419S, Service Manual

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Summary of Contents for T419S

Page 1: ...AWT35 501788 Issue AC T419S Indicator Service Manual original instructions AMERICAS CONFIDENTIAL ...

Page 2: ...BTEK_T419S_s_en_501788 book 2019 B TEK All rights reserved ...

Page 3: ... Sharp objects 12 FCC and EMC declarations of compliance 13 Chapter 2 Introduction 14 Front Panel Keys 15 Display 16 Using the alphanumeric keypad 16 Entering negative numbers or decimal point 16 Chapter 3 Introduction to the menus 17 Menu Navigation 17 Exiting a menu 17 Chapter 4 User level menu 18 User menu 18 About menu 19 Audit menu 21 Chapter 5 Diagnostics menu 22 Scale 22 Cur Zero 22 Display...

Page 4: ... Archive 46 Serial 46 Update 46 Password 47 Z Lock 47 Beeper 47 Num Scl 47 Ports menu 48 Serial 48 Enet 49 Protcl 51 P F Edit 53 PLC 54 Printer 55 File 56 Options 57 Opt232 59 USB 59 Chapter 7 Communication port protocols 60 SMA Protocol 60 Level 1 and 2 Commands 60 Standard Scale Response Message 61 Unrecognized Command Response 61 About Command Response 61 Scale Information Command Response 62 E...

Page 5: ...nted reports 89 Configuration report 89 Calibration report 89 Audit report 90 Chapter 10 Print formatting 91 Print Format Editor 91 Editing an existing print string 92 Inserting characters 93 Deleting characters 94 Inserting tokens etc 96 Other scale tokens 98 Transmitting leading zeros 99 Print format errors 100 Chapter 11 Print tokens parameters and default print formats 101 Notes on width synta...

Page 6: ...dicator Service Manual System block diagram 123 B TEK Remote Inputs and Outputs Opto 22 Module Application Notes 124 I O interfaces 124 Inputs 124 Outputs 125 Diagnostics 126 External Opto I O Cards 129 Index 131 ...

Page 7: ...ator Service Manual 7 Manual revision history Current Issue Date Created Details of Changes AA October 2018 New manual AB October 2018 Added info on the ZB210 digital junction box AC January 2019 Small corrections ...

Page 8: ...ssages appear in bold italic type and reflect the case of the displayed message 1 1 2 Special messages Examples of special messages you will see in this manual are defined below The heading words have specific meanings to alert you to additional information or the relative level of hazard ELECTRICAL WARNING THIS IS AN ELECTRICAL WARNING SYMBOL ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIF...

Page 9: ...om of the enclosure close to the strain relief entry point with wire lengths at a minimum On the aluminum and panel mount models the shield wires should be connected to the SHLD connection on the corresponding terminal block connectors NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE CAUTION The acorn nuts holding the back plate of the indicator in place must each be tigh...

Page 10: ...allations within Europe must use a socket which provides a minimum of IP56 protection to the plug cable assembly Care must be taken to make sure that the degree of protection provided by the socket is suitable for the environment CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries acc...

Page 11: ...e scale interface cable by wrapping the unshielded wires once around the ferrite as shown below Leave the shield drain wire outside the ferrite and connect to the SHLD connection on the terminal block as shown in the photos below The optional Analog Scale Input 5VDC 10VDC Excitation Modules also include the AWT25 501388 ferrite for use on the panel mount model The ferrites are not needed on the st...

Page 12: ...satisfactory to the user Take frequent breaks during prolonged usage 1 6 Sharp objects Do not use sharp objects such as screwdrivers to operate the keys IMPORTANT This equipment must be routinely checked for proper operation and calibration Application and usage will determine the frequency of calibration required for safe operation Table 1 1 Cleaning DOs and DON Ts DO DO NOT Wipe down the outside...

Page 13: ... radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le ...

Page 14: ...will explain the following l the Setup Diagnostics User and Audit menus l communication protocols and print formats l available option modules l servicing information and parts lists Figure 2 1 shows the front panel of the T419S indicator which consists of the keys and the graphic display Figure 2 1 T419S front panel Never press a key with anything but your finger Damage to the overlay may result ...

Page 15: ...LE key can be used to perform custom application functions Use the F1 through F5 keys as defined by the label above each one on the display The functions change according to program need Use the alphanumeric keypad for entering text or numbers Press the START key to start a process defined by the active program The SETUP key can be used to perform custom application functions It can also be used t...

Page 16: ...raphics display will only show the last six characters entered The action is similar to using a cell phone to select the number or letter A rapid succession of presses will scroll through the number on the key and then the letters starting with upper case and then lower case The decimal key scrolls through the negative sign pound sign colon comma and percent sign The 0 key toggles between 0 and a ...

Page 17: ...r can be used See Figure 3 1 Figure 3 1 Navigation keys 3 2 Exiting a menu To exit a menu you may first have to use the ESC softkey if on the screen When that key is no longer available use the up arrow softkey repeatedly until you are asked if you want to save any changes made Use the Up or Down key to make your choice and press the ENTER key to accept The indicator will reboot and return to the ...

Page 18: ...on counters Follow these steps to access and use these menus 1 Press and hold the SETUP key until the password entry screen appears 2 Key in 111 and press the ENTER key This screen is displayed 3 Highlight the menu you want to enter and press the ENTER key See Menu Navigation on page 17 Below are the explanations for these menus 4 1 User menu Here is the menu map for the User menu User About Audit...

Page 19: ...e style of date display from these choices l MMDD2Y l MMDD4Y l DDMM2Y l DDMM4Y Site ID Use the alphanumeric keys to enter a Site ID up to six characters Seal Shows the status of the physical seal jumper inside the indicator SEAL or NO SEAL If the unit is sealed no changes can be made to the configuration of the indicator Archive Allows you to print the archived transaction information This item ap...

Page 20: ...dresses IP Addr See the IP address Subnet See the Subnet address Gateway See the Gateway address MAC See the MAC address DLoad This stands for download Use this to view the following sSerial View the license number that created the configuration file dSerial View the license number that downloaded the configuration file This is used for security and licensing purposes BSQ Scale 1 8 Choose the scal...

Page 21: ...rt to print the audit report through Choices are Port 1 Under Port 1 choose to print to a column or ticket printer Port 2 Under Port 2 choose to print to a column or ticket printer Port 3 Under Port 3 choose to print to a column or ticket printer USB Printing to USB requires that a USB flash drive is connected to the indicator host USB Printing to USB will create a folder on the flash drive and a ...

Page 22: ...V 5 2 Cur Zero Cur Zero This stands for current zero and represents the weight offset between the calibration zero setting and the current zero setting due to pushbutton zero or Auto Zero Tracking AZT adjustments Select to view values for Scale 1 through Scale 8 if installed Value View the zero offset Clear Clear the zero offset to return the indicator to calibration zero Choose Yes or No Diag Sca...

Page 23: ...2 and the receive line is pin 3 USB Use this to test a connected USB flash drive Open is briefly displayed then Write is briefly displayed then Read is briefly displayed then Pass or Fail depending on if the USB device is working correctly or not If no USB device is plugged in when you begin the test Open is briefly displayed then No USB is briefly displayed then USB 5 6 Inputs The input test is u...

Page 24: ...SELECT o 1 Off is displayed 3 Press PRINT or UNITS to toggle the output on o 1 on and repeat to turn it Off Output 1 will be toggled on and off as you press the keys This is shown by the annunciator SP1 on the display turning on and off 4 Press ENTER or F1 to stop the test Output1 is displayed 5 Press UNITS to go to the next output Repeat the steps to test output 2 and 3 6 When finished press TARE...

Page 25: ...pression frequency Tension This stands for tension frequency The nominal value for the tension and compression frequency is 47 200 2000 kHz The tension and compression frequencies should each be as stable as the other and within 10 of each other As weight increases the tension frequency should increase and the compression frequency should decrease 5 11 DigJbox This item gives you information about...

Page 26: ...ud D Bits Parity S Bits C trol IPAddr Subnet Gateway DHCP Conn No Protcl 1 20 Type 1 20 Bind 1 20 Attr 1 20 PrnFt1 40 Net 1 Type Endian Trade In Out Prtr 1 Prtr 2 Enable Brand Bind Path Mode Reset Bus 1 Card 1 2 Type Calib Scale System Ports Options File Printer Protcl P F Edit PLC Serial Enet Scale Cur Zero Display Buttons Ports Inputs Outputs BSQ Counts screen shown Value Clear Display test to F...

Page 27: ...e top level of the ADMIN menu See Figure 6 2 Figure 6 2 ADMIN menu top level 3 Highlight the Setup icon and press ENTER The top level of the Setup menu is displayed Follow the normal navigation rules to move through the items in this menu Each item is explained below See Figure 6 3 Figure 6 3 Setup menu top level Setup Diag User About Audit Setup Calib Scale System Ports ...

Page 28: ...Linear procedure on page 30 See Build Up procedure on page 30 See Input procedure on page 30 See Gravity procedure on page 31 See Display procedure on page 31 See Cal Unit procedure on page 31 See Print procedure on page 31 See DigJBox procedure on page 32 Calib Cal Zero Temp Last Zero Scale 1 8 Set the zero for the scale using one of the following three methods Cal Zero Use this to record the zer...

Page 29: ...signed as the new Cal Zero value 2 Continue to the SPAN procedure without removing the test weights Key in the value of the test weights on the scale and complete the SPAN procedure The test weights will now read accurately 6 1 2 Span procedure When you access the Span procedure the screen will show the current calibration weight value 1 You can enter a new value for the calibration weight and pre...

Page 30: ... e Pt 5 for example will be cleared You can enter a lower weight value in a higher numbered point and the scale will sort the Pts automatically to appear as shown below ZERO 0 lbs Pt 2 10 lbs Pt 3 40 lbs Pt 4 30 lbs Pt 5 50 lbs 6 1 5 Input procedure Use this to set the zero and span for an input ZEro Use this to enter a value for the zero point CountS Use this to enter a zero point using A to D co...

Page 31: ...e Key in the altitude for the installation site The valid range is 0 to 30 000 ft 10000 m Calc This stands for calculate The indicator calculates the gravity factor and loads this value as the gravity factor Be sure to save the changes when you exit the menu and test the accuracy with a known weight 6 1 7 Display procedure Use this to view live scale weight while in the calibration menu Press ZERO...

Page 32: ...nter Follow all the on screen prompts to complete the cornering process When completed you will be asked if you want to perform a Ghost calibration Answer accordingly and follow the instructions Ghost calibration is not legal for trade When finished follow the Zero and Span procedures in your indicator s service manual to finish the calibration Section Weight Adjustment For optimum section calibra...

Page 33: ...cess allows you to quickly and easily replace a faulty weight sensor with a new one and be confident your accuracy remains high Follow these steps to swap weight sensors Be aware that this procedure is not for Legal for Trade systems 1 When you are setting up a new system in Ztools you should enter the information for each sensor This will allow you to perform the sensor swap in the future in case...

Page 34: ...e scale operating parameters such as capacity and division size etc See the full list in Figure 6 6 If more than one scale is attached first choose which scale to configure Press ENTER to select it and the list shown in Figure 6 6 appears Figure 6 6 Scale menu CAUTION Be sure you follow all local weights and measures regulations Some parameters may be set automatically by your choice of SitE in th...

Page 35: ...ring a ratio and a string to define it Cust 1 4 You can set up one to four custom units The process to set up a custom unit is the same for all four Ratio The ratio is the number you divide into the calibration unit of measure to create the custom unit Example Ratio would equal 2000 if you wanted to convert pounds to tons String Use this to enter a string label for the custom unit 6 2 4 Stable Use...

Page 36: ...t If the item weights vary considerably then set the threshold value to 0 and proceed to step 2 To determine the threshold value first set T Hold to 0 0 Const to 0 and Avg to 1 0 Return to weigh mode and with a typical item on the scale observe the weight swings Record the difference between the highest and lowest displayed weight values Add 30 to 50 to this value This is a good starting value for...

Page 37: ...T Hold Const and Avg has been set enter the T hold value established in step 1 If this value is too small your scale will act as if the filtering is off or not working Increase the T hold value until your scale stabilizes If the Threshold value is too high your scale will react slowly to weight changes When filtering is properly adjusted the scale will be stable at zero and will rapidly display a ...

Page 38: ...and the Cap 1 will use Div 1 as the division size values between Cap 1 and Cap 2 will use Div 2 as the division size and values above Cap 2 will use the division size entered in Dvision on page 35 Div 1 This is the division size for the 1st weight range Div 2 This is the division size for the 2nd weight range Type Use this to choose between Multi Range or Multi Interval The Type setting determines...

Page 39: ...Installation Service manual PN AWT35 501806 Bind This option appears in two different forms depending on which Mode you pick If you pick Disable or Onboard in the Mode menu the Bind menu does not appear If you choose Option this selection requires a bus and card number Up to four option cards can be installed If you choose Protcl you must choose a binding with a protocol selection There are 20 ava...

Page 40: ... Units Enter the units for the time Seconds Minutes or Hours 6 2 11 DigJbox This item is valid only for the T301X system which is not used in the USA 6 2 12 Traffic This item is used to set up two variables which can be accessed by a custom program to operate a traffic counter Trigger Enter the percentage of capacity the weight must reach to trigger the traffic counter Rearm Enter the percentage o...

Page 41: ... sets the defaults needed for your area when the indicator is reset See Default Values below See Site on page 41 See Display on page 42 See Buttons on page 43 See D Vals on page 43 See Tare on page 45 See Config on page 45 See Archive on page 46 See Serial on page 46 See Update on page 46 See Password on page 47 See Z Lock on page 47 See Beeper on page 47 See Num Scl on page 47 Site Display Button...

Page 42: ...0 25 or 0 50 division If the weight is within this window the zero annunciator on the display will be lit Tot Scl Use this to enable display of the total of both scale weights if two scales are installed and enabled USA GB CAN EU CHINA INDIA Unit of measure lb kg kg kg kg kg Unit of measure 2 kg off off off off off Cal unit lb kg kg kg kg kg Zero Range 100 2 2 2 2 2 Over Basis Percent Division Per...

Page 43: ... to see the net weight value Min Activate this to see the minimum weight value Max Activate this to see the maximum weight value G Total Activate this to see the gross total weight value N Total Activate this to see the net total weight value T Total Activate this to see the tare total weight value C Total Activate this to see the count total value TranCnt Activate this to see the transaction coun...

Page 44: ...calculated by multiplying the current rate by the free fall time and adding the result to the current gross weight Future Gross Rate X Free Fall Gross Fut Nt1 Activate this to see the future net value 1 This represents a predicted net weight calculated by multiplying the current rate by the free fall time and adding the result to the current net weight Future Net Rate X Free Fall Net FFall 2 Activ...

Page 45: ...led if this parameter is enabled Off is the default value TareCl This stands for automatic tare clear Enable this to automatically clear a tare after a weighment when the weight falls into the gross zero band Off is the default value HiRes This stands for high resolution tare If On the indicator does not round the tare value to the current division size Choose On to enable high resolution tare or ...

Page 46: ...e indicator The serial number is located on the label attached to the indicator To enter the serial number enter the first four digits press ENTER and enter the last five digits and press ENTER again to accept 6 3 9 Update This menu will allow you to set the conditions for the indicator to accept software updates from a remote site If connected to a network the indicator can accept a software upda...

Page 47: ...then the indicator locks up and displays a message in three one second displays Z Lock Press Zero The operator must press ZERO ENTER to unlock the indicator Enable Off or On Off is the default Time Use this to set the time value in minutes for this function 60 minutes is the default 6 3 12 Beeper Use this to enable or disable the beeper sound when you press keys on is the default 6 3 13 Num Scl Us...

Page 48: ... None for all ports Hard Stands for hardware flow control If wired a device can stop the indicator and restart it for transmitting Example is the CTS signal on a PC serial port or print busy output on a Line or Lister printer Soft Stands for software handshaking This allows a device to start and stop the indicator transmit by sending Xon or Xoff characters Port 1 and Port 3 has both Hard and Soft ...

Page 49: ... Off disabled Default is Off The DHCP setting is Off by default so the indicator will use the entered IP address for connecting directly to a PC or other static IP address devices If DCHP setting is On the Ethernet settings must be assigned by the network DHCP server Typically devices within a network share the same address for the first three octets network address and each device will have a uni...

Page 50: ...00 Default is 0 If Type is set to Server Type x and Port x are displayed Allowable values for each are listed below Port x This stands for Remote Port You need to pick the remote port number to send messages to and receive messages from Key in a port number from 1 to 65535 If Type is set to UDP UDP stands for User Datagram Protocol Type x Port x LcPrt x RxAdd x TxAdd x and DynTX x are displayed Th...

Page 51: ... IP address specified by the TxAdd x setting Default is Off If Type is set to Clnt2 x This stands for Client 2 The socket opens and closes every time before and after sending data Type x Port x and Host x are displayed These are explained above 6 4 3 Protcl Use this to configure up to 20 communication protocols These protocols define the information sent to and from specific types of communication...

Page 52: ...utes between attempted FTP updates A second Protocol is required to complete the FTP setup This additional protocol requires a Type x PRINT Bind x File and Attributes x will need a Print Format Also set File Path FTP and define the File Mode File naming convention in the File menu described later in this manual RD Choose this to use the indicator as a remote display When set as a remote display th...

Page 53: ...ociated with broadcast type Choices are 1 2 5 10 20 50 80 or 100 Hz Address Key in the node address if using an RS 485 option in a multidrop network Choices are 0 to 255 Enq Key in the enquire character used to request a print function to occur from the communications port Choices are 0 to 255 5 is the default value ASCII ENQ character Enq2 This functions the same as pressing the PRINT key If Arch...

Page 54: ...nds for inbound data configuration You will first select one of the 32 memory registers available for inbound data Then you will select the data type and then the network token you want assigned to that memory register In 1 32 These are the 32 inbound data configuration memory registers For each there are three choices Type Value and Scale See the descriptions below If connecting to a PLC the E NE...

Page 55: ...its Signed Value 127 to 127 UNIT8 1 byte BYTE UBYTE 8 Bits Unsigned Value 0 255 SINT16 2 byte SHORT SINT 16 Bits Signed Value 32767 to 32767 UNIT16 2 byte WORD UINT 16 Bits Unsigned Value 0 to 65535 SINT32 4 byte LONG SDINT 32 Bits Signed Value 2 147 483 647 to 2 147 483 647 UNIT32 4 byte DWORD UDINT 32 Bits Unsigned Value 0 to 4 294 967 295 FLOAT 4 byte REAL 32 Bits Signed Decimal Value 1 0E 37 t...

Page 56: ...UMBRD This will create new file appended with a sequential number for each transaction When the FILE PATH is set for USB or SD Card a USB flash drive or SD Card can be installed into the Host port and transactions will be transferred as they occur If the flash drive or card is not installed transactions will be saved onto the Flash memory in the indicator The size of the print format will determin...

Page 57: ...C Exit and STVS The Ext IO menu item is for the following I O interface card l External I O Interface card l AC Input 4 relays 120 240VAC card l DC Input 4 relays 4 30VDC card l AC Output 4 relays 20 240VAC card l DC Output 4 relays 3 60VDC card l DeviceNetTM DevNet l Profibus Filename Examples ScaleName _ SERIAL XXXXXX txt where ScaleName is the scale name Serial is the serial number XXXXXX is ei...

Page 58: ...rd If USB D or RS485 20ma card is installed Config Baud Select from the list of baud rates D Bits Select 7 or 8 Parity Select none odd or even S Bits Select 1 or 2 stop bits Md 485 Select Full or Half duplexing If DeviceNet card is installed Config Node 0 63 Baud Select from 125K 250K or 500K Rate Select 1 2 5 10 or 20 If Profibus card is installed Config Node 0 126 Rate Select 1 2 5 10 or 20 ...

Page 59: ...he analog output span point Adjust Adjustments are normally necessary to set the zero or span output values to correlate with the connected analog device Pressing the following keys will adjust the signal output as noted TARE increase in small increments SELECT decrease in small increments PRINT increase in large increments UNITS decrease in large increments Press ENTER to complete the analog outp...

Page 60: ...splayed weight LF M CR The indicator returns the current scale s Tare weight Standard response tare weight LF C CR The indicator sets the current scale s Tare weight to zero Standard response gross weight LF U CR The indicator will cycle the unit of measure on the current scale Standard response displayed weight LF U uuu CR The indicator will set the unit of measure to uuu on the current scale Sta...

Page 61: ...se space always a space 7 1 3 Unrecognized Command Response LF CR 7 1 4 About Command Response The A and B commands are used together to get all of the scale about data The A command will always return the 1st response below The B command must be sent multiple times to get the 2nd 3rd and 4th responses Once the 4th response is received the next B command will return an Unrecognized Command Respons...

Page 62: ...P yyy S 3rd response xxx CAP yyyyy uuu ccc n d where uuu unit of measure ccc capacity of the range lower range capacity of the scale is multi interval is disabled n least significant count by digit for this range d decimal point position for this range 0 none 1 xxxx x 2 xxx xx etc 4th response xxx CAP yyyyy uuu ccc n d where uuu unit of measure ccc capacity of the range upper range 4th response wi...

Page 63: ...r is cleared after this command LF xk Y CR where Y is T for TARE key S for SELECT key Z for ZERO key P for PRINT key U for UNITS key F for F1 key G for START key H for STOP key I for ID key L for TARGET key J for SAMPLE key K for SETUP key N for UNDER key O for OVER key C for CLEAR R for REPORT key Q for IN OUT key E for FLEET key for Decimal key for all numeric keys LF XC CR This will return the ...

Page 64: ... CR This will initiate a Cal Span command where wwww is the weight used to calibrate with The scale responds with a standard scale response message with one additional custom status response added If the Set Span operation fails then the scale responds with the s field s LF XVS n value CR The indicator will set the value of the variable specified by the Network token A valid XVS command will recei...

Page 65: ...e function as pressing the OVER key N UNDER command Performs same function as pressing the UNDER key L TARGET command Performs same function as pressing the TARGET key B SCALE command Changes the current scale to the next enabled scale G START command Performs same function as pressing the START key H STOP command Performs same function as pressing the STOP key J SAMPLE command Performs same funct...

Page 66: ... the associated PROT ATTR ENQ menu value to 100 For all other values the H command will return x10 resolution U Cr Units request Changes unit of measure and then returns decimal weight in the new units with status M Cr Metrology Raw Counts request Returns normalized raw counts and scale status T Cr Tare request Scale is Tared and returns scale status all else Unrecognized command Returns Cr Lf See...

Page 67: ... OFF PLC s are not DHCP reliant and CONN E NET x TYPE x OFF PLC s do not use Client Server topology In PLC menu configure the settings as required for the connected PLC network DATA TYPE TABLE Typical PLC Terminology Indicator Terminology Data TYPE Size CHAR SBYTE SINT8 1 byte 8 Bits Signed Value 127 to 127 BYTE UBYTE UNIT8 1 byte 8 Bits Unsigned Value 0 255 SHORT SINT SINT16 2 byte 16 Bits Signed...

Page 68: ...umber of bytes Note each register holds 2 bytes or 1 word If a 4 byte or 2 word data type is used 2 registers are required for each item This makes the starting register number for each item skip a register number between items Assembly Instance Size Input 100 Refer to the number of items configured for Out Configuration at the indicator Output 112 Refer to the number of items configured for In Co...

Page 69: ... 2 through 33 are single tags for the data elements 1 through 32 10 Set Attribute Single Based on network configuration in indicator See DATA TYPE TABLE Section 7 5 1 32 Bound to the instance 1 Element bound to Instance 1 to 2 2 to 3 31 to 32 32 to 33 PLC Instance Supported services for this attribute hex value Data Type Indicator Output Out Configuration Data Data Element Location 1 Block of all ...

Page 70: ...I O Interface card on page 84 l AC input 4 Inputs 120 240VAC card on page 85 l DC input 4 inputs 4 30VDC card on page 86 l AC output 4 relays 20 240VAC card on page 87 l DC output 4 relays 3 60VDC card on page 88 The table below shows the number of each option card that can be placed stacked on either J4 or J5 on the main board Note 1 Either one DeviceNet or Profibus One per indicator 2 Maximum on...

Page 71: ...of the option card connect to the connector at terminal J4 on the main board Stacked cards connect at the terminal shown at the top of the photo in Figure 8 1 Screws at the four locations noted by the arrows hold the board in place Standoffs are needed between stacked cards Figure 8 1 Option card example Connector pins on bottom of the card Stackable cards plug into this connector ...

Page 72: ...ree switches S1 on most of the cards To operate properly they must be set according to their position on the main board and their position in a stack of option cards See the illustrations below to set the switches in the proper operating position Figure 8 2 Card position and switch S1 settings ...

Page 73: ...rs and when you enter the Setup menus so plan accordingly TB5 Pin Function 1 V out 2 Common GND 3 I out Analog Output Chart Types of Output Jumper 4 to 20MA 0 to 20MA 0 to 24MA 0 to 5V 0 to 10V 5V 10V P2 P3 P5 P6 P7 P8 1 2 2 3 1 1 1 1 2 3 1 2 1 1 1 1 1 2 1 2 1 1 1 1 2 3 2 3 1 2 1 1 1 2 3 2 3 1 1 2 1 1 2 3 1 1 1 2 1 2 3 1 1 1 1 2 Load Resistance 500 Ohm Max 800 Ohm Min Load Resistance Cable resista...

Page 74: ...cted devices See Options on page 57 for information on configuring the indicator and this card Figure 8 4 Current Loop RS485 RS422 card Pin Jumper 1 2 3 4 5 6 7 8 9 10 Function GND isolated XMTA XMTB RCVA RCVB NC 20ma TX Out 20ma TX Return 20ma RCV Input 20ma RCV Return P2 Jumper On RCV Sinking P2 Jumper Off RCV Sourcing P1 Jumper On Terminated P1 Jumper Off Unterminated See Switch S1 settings on ...

Page 75: ...is card Figure 8 5 USB Device option card See Switch S1 settings on page 72 Driver required when connected to a PC Contact B TEK support After installing the driver when the USB Device port is connected to a USB port on the PC it creates a Virtual COM Port VCP Be sure to make note of the COM port number assigned to the VCP when setting up the serial communication application Connections to USB Dev...

Page 76: ...ns on page 57 for information on configuring the indicator and this card Figure 8 6 DeviceNet option card TB1 Pinout An external power supply will be used to supply V power Typically this supply will be previously installed DeviceNet Pluggable Connector TB1 Pin No Signal 1 V Bus power GND 2 CAN_LOW 3 Shield 4 CAN_HI 5 V 24VDC See Switch S1 settings on page 72 Pin 1 ...

Page 77: ...on card Length of Thin Cable Used meters Length of Thick Cable Used meters 100 80 60 40 20 0 0 50 100 150 200 250 300 350 400 450 500 Lthick 5 X Lthin 500 at 125K baud Lthick 2 5 X Lthin 250 at 250K baud Lthick Lthin 100 at 5005K baud where Lthick is the length of thick cable and Lthin is the length of thin cable Pin 1 S1 switch settings for option cards in card 1 position must be 1 OFF 2 OFF 3 OF...

Page 78: ...nternal to the B TEK Indicators enclosure 5V and GND are used for external bus termination if the internal S2 termination resistors are not used 8 6 1 S2 switch settings On Termination resistors Enabled Present Default Position Off Termination resistors Disabled Removed Profibus DP J2 DB9 Female TB1 Pin No Signal Pin No Signal 6 5 0 100mA 6 5 0 Vdc 5 Ground 2 Ground 8 Tx Rx 4 Signal 3 Tx Rx 5 Sign...

Page 79: ...ser and or installation instructions included with this unit for more information Following is the legacy card used for wireless communication It is no longer available Figure 8 8 shows the Wireless Ethernet communication 802 11g card This provides wireless Ethernet connectivity via the 802 11g protocol Figure 8 8 802 11g wireless communication option card See Switch S1 settings on page 72 ...

Page 80: ...id state relays internal to the indicator The AC relay card is shown in Figure 8 10 Figure 8 10 AC relay option card 8 8 1 Specifications Output Channels all positions Switched AC Maximum output voltage 120V rms Minimum output voltage 20V rms Maximum output current 1A rms Minimum output current 5mA rms Maximum off state voltage 400V peak Maximum off state leakage current 1mA rms Maximum power diss...

Page 81: ... TB1 pin 7 OUT3 and the Main Board TB2 pin 7 OUT3 SP3 These wires are shown in place in Figure 8 11 3 The use of Ztools is typically required to configure the AC Relay option card If the device to be controlled does not fall within these standards it is suggested that you use a mechanical relay for absolute circuit open and or closure with appropriately rated contacts for the loading characteristi...

Page 82: ...nd analog scale with 5VDC excitation Figure 8 12 5VDC Excitation Analog Scale Input option card SENSE Excitation Jumpers l 4 wire loadcells requre jumpers to be ON the pins l 6 wire loadcellss require jumpers to be OFF the pins TB1 Pin Function 1 EXC 0V 2 EXC 5V 3 SEN 4 SEN 5 SIG 6 SIG 7 SHLD S1 switch settings must all be OFF to operate ...

Page 83: ...h 10VDC excitation Figure 8 13 10VDC Excitation Analog Scale Input option card SENSE Excitation Jumpers l 4 wire load cells require jumpers to be ON the pins l 6 wire load cells require jumpers to be OFF the pins TB1 Pin Function 1 EXC 5V 2 EXC 5V 3 SEN 4 SEN 5 SIG 6 SIG 7 SHLD See Switch S1 settings on page 72 Built in Severe Transient Voltage Suppression STVS circuitry for high voltage protectio...

Page 84: ...board AWT05 508726 or the 16 Position I O board AWT05 508727 The use of Ztools is required to configure the External I O option card P3 is for connecting a ribbon cable to an external 16 position I O board J1 AWT05 508727 TB2 Pin Function 1 SCL 2 SDA 3 IRQ_IN 4 GND 5 5V 6 RESET_OUT 7 NC See Switch S1 settings on page 72 TB2 is for connecting to an external SSCU8 board TB35 AWT05 508726 Pin 1 ...

Page 85: ... 8 14 AC 4 Input card The use of Ztools is required to configure the AC Input option card CAUTION For safety reasons the AC Input option card can only be used in the primary earthed stainless steel enclosure TB1 Pin Function 1 IN1 2 IN1 3 IN2 4 IN2 5 IN3 6 IN3 7 IN4 8 IN4 See Switch S1 settings on page 72 Pin 1 AWT25 501903 PCBA U TB1 TB1 Hot Neutral Ground 10mA AC Plug 120 240 VAC ...

Page 86: ... is required to configure the DC Input option card TB1 Pin Function 1 IN1 2 IN1 3 IN2 4 IN2 5 IN3 6 IN3 7 IN4 8 IN4 See Switch S1 settings on page 72 Pin 1 VDC Indicator GND Vbus Vbus VDC GND Digital Input 5VDC to 0 Logic Signal Low signal activated Common ground between devices PLC HMI device digital I O Indicator 50mA _ Ground External DC Power Source 4 30 VDC ...

Page 87: ... Minimum output voltage 20V rms Maximum output current 1A rms Minimum output current 5mA rms Maximum off state voltage 500V peak Maximum off state leakage current 1mA rms Maximum power dissipation 1 6 W Load power factor for guaranteed turn on 0 25 If the device to be controlled does not fall within these standards it is suggested that you use a mechanical relay for absolute circuit open and or cl...

Page 88: ...Each output is rated for up to 2 Amps with internal fuses Figure 8 16 Wiring example The use of Ztools is required to configure the DC Output option card TB1 Pin Function 1 SP1 2 SP1 3 SP2 4 SP2 5 SP3 6 SP3 7 SP4 8 SP4 See Switch S1 settings on page 72 Pin 1 AWT25 501894 PCBA K TB1 TB1 2 Amps MAX Ground Load External DC Power Source 3 60 VDC for output control ...

Page 89: ...AY_SEPARATOR 0 ENUM DISPLAY_UPDATE_RATE 10 INTEGER SITE_ID SiteId STRING CALIBRATION_PASSWORD 2580 INTEGER COM1_BAUD_RATE 9600 INTEGER COM1_DATA_BITS 8 INTEGER COM1_PARITY 0 ENUM COM1_STOP_BITS 0 ENUM COM1_CONTROL 0 ENUM etc 9 2 Calibration report CALIBRATION REPORT Parameter Value SCALE_1_ZERO_COUNTS Value 255037 SCALE_1_LIN_FACTOR_1_WT Value 0 00000000 SCALE_1_LIN_FACTOR_1_CNT Value 0 SCALE_1_LI...

Page 90: ...17 PROTOCOL_1_TYPE 1 0 2017 03 20 10 00 27 PROTOCOL_2_FORMAT_1 1 40 2017 03 20 09 14 45 SCALE_1_UNIT4 0 5 2017 03 20 09 10 35 SCALE_1_UNIT3 0 2 2017 03 20 09 10 30 SCALE_1_UNIT2 0 2 2017 03 20 09 10 27 SCALE_1_SPAN_FACTOR 0 00003265 0 00003707 2017 03 20 09 09 43 SCALE_1_ZERO_COUNTS 394685 651448 2017 03 20 09 09 27 PROTOCOL_2_BIND 0 0 2017 03 20 09 09 14 PROTOCOL_2_TYPE 0 3 2017 03 20 09 09 12 ...

Page 91: ...rmats on page 101 for a list of the optional parameter tables The B TEK indicator also supports the UTF 8 Unicode character set which is used for numerical HTML Coding values and to support many foreign language character sets Following are tables showing the key functions in the string indexing and character editing modes Use them for reference After you select the index number use the Table 2 ke...

Page 92: ...hen you would scroll using the RIGHT or LEFT arrow key until the string index number you want to insert in front of is displayed For this example let s add the company name ABC Company Start by adding up the number of characters in the company name including any spaces Then add to this number the carriage return and line feed if necessary For this example that would be 13 characters example of add...

Page 93: ...mpany name press the LEFT arrow key to scroll backwards until string index number 1 is again displayed as shown below 3 Press DOWN arrow and the display shows a number entry screen This allows you to enter a new character 4 Use the numeric keypad and type in 65 the decimal value for A and press ENTER The following is displayed 5 Press the RIGHT arrow key to advance to the next string index number ...

Page 94: ... ENTER The list of print formats is displayed 2 Highlight PrnFt1 and press ENTER The first character in the print format will be displayed Do not forget step 8 or the changes will not be entered into the print string Gross 43500 lb Tare 13350 lb Net 30150 lb 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SP SP SP SP SP G r o s s SP T GWT 1 SP T UNIT 1 CR LF SP SP 32 32 32 32 32 71 114 111 115 ...

Page 95: ...nt index position 37 6 Press the ENTER key when finished with the edit process to accept these changes and return to PrnFt1 display 7 Press ESC and then the UP arrow key until the SAVE SETTINGS screen is displayed Highlight your choice and press ENTER to save your choice and exit the ADMIN menu After the indicator reboots press the PRINT key to test the results The following should be printed Pres...

Page 96: ...er opening bracket is inserted See the Network tokens on page 110 Opening bracket Start an optional parameter When is selected a is automatically added to the string for your benefit A Application variable For Macros the application number is tied to the variable number In a LUA program you must configure the variable to an application token T Token See Firmware tokens on page 102 for available pr...

Page 97: ...his next location identifies what function of the token is being used Decimal 1 49 is the actual Gross weight value Decimal 2 50 is the token name Gross applied to that token Press Down to Edit Enter to Save Arrows Scroll Left Right 1 T0 0 1 Identifies Scale Token Scale Token number 1 Gross See Firmware tokens on page 102 Press Down to Edit Enter to Save Arrows Scroll Left Right 2 0 5 0 This ASCII...

Page 98: ...ll output the text Gross The above token and function will output the Gross weight value Characters 5 to 8 will remove the decimal point from the weight transmitted using an attribute parameter You may need to refer to the Network tokens on page 110 for more detail on necessary character values Press Down to Edit Enter to Save Arrows Scroll Left Right 1 T0 0 1 Press Down to Edit Enter to Save Arro...

Page 99: ...en and function will output the Gross weight value Characters 5 to 8 will add the leading zeros to the weight transmitted using an optional parameter You may need to refer to Network tokens on page 110 for more detail on necessary character values Press Down to Edit Enter to Save Arrows Scroll Left Right 1 T0 0 1 Press Down to Edit Enter to Save Arrows Scroll Left Right 2 0 5 0 Press Down to Edit ...

Page 100: ... not found 4 Token Delimiter is missing 5 Print token invalid range 6 Application variable invalid range 7 Aspect data invalid codepoint is NOT 1 2 or 3 8 Invalid UTF8 string 9 Left parameter bracket not found 10 Right parameter bracket not found 11 Dot separator not found 12 Token tag string is invalid 13 UTF8 codepoint to large 14 Token to large 15 Error within optional parameter ...

Page 101: ...dth syntax you can control the number of characters used For example T GWT 2 prints Gross and if you use the width syntax like this T GWT 2 W1 it would print only G because you limited the value to 1 character 11 1 3 Explanation of width syntax for UNITS OF MEASURE strings Description of Value T x 1 represents the system value The width of the printed value by default is based on configuration ite...

Page 102: ...one or 1 default 1 Multiply 10 2 Multiply 100 3 Multiply 1000 36 NWTHR High Resolution Net Weight NetHiRes Custom Division A A0 A23 See table on page 107 37 INMOWT Active Displayed In Motion Weight Value In Motion Weight 39 INMOGWT AVERAGED In Motion Gross Weight Value Gross Avg Decimal Point D 1 Show decimal default 2 Hide Decimal 40 INMONWT AVERAGED In Motion Net Weight Value Net Avg Justificati...

Page 103: ...Net Maximum 59 NMIN Net Minimum Weight Net Minimum 60 FF1 Free Fall Time 1 Free Fall Time 1 61 FF2 Free Fall Time 2 Free Fall Time 2 62 FGWT1 Future Gross Weight 1 Future Gross 1 63 FGWT2 Future Gross Weight 2 Future Gross 2 64 FNWT1 Future Net Weight 1 Future Net 1 65 FNWT2 Future Net Weight 2 Future Net 2 66 PCEK Piece Weight x 1000 Piece Weight x 1000 67 ACC Percent Accuracy Percent Accuracy 68...

Page 104: ...Date DATE Format F 0 As Configured default 1 MM DD YY 2 MM DD YYYY 3 DD MM YY 4 DD MM YYYY 5 YY MM DD 6 YYYY MM DD 7 DD YY MM 8 DD YYYY MM 9 YY DD MM 10 YYYY DD MM 11 WW YY 12 WW YYYY 13 YY WW 14 YYYY WW Show Day of Week d d day of the week spelled out MON TUES etc Day of the year j j number of days since beginning of the year Spelled Date S S month spelled out MAY JUNE etc Width W 1 127 Character...

Page 105: ...rt 305 B2A Binary to ASCII Bin2Asc 313 DIS Status Byte See Additional token tables on page 109 Status Binary Output B 1 Truncate to 1 Byte Integer 2 Truncate to 2 Byte Integer 3 Truncate to 4 Byte Integer 4 4 Byte Floating Point Binary Conversion c 1 As Binary High Byte First 2 As Comma Separated Decimal in ASCII Format High Byte First 3 As HEX in ASCII Format High Byte First 314 UTID Unique ID Ar...

Page 106: ...Bytes 1 2 only See Additional token tables on page 109 NCI Status Bytes 12 33 NCIBYTE23 Returns NCI Status Bytes 2 3 only See Additional token tables on page 109 NCI Status Bytes 23 34 NCIBYTE123 Returns NCI Status Bytes 1 2 3 See Additional token tables on page 109 NCI Status Bytes 123 253 T OUTS Outputs 1 64 outputs I O token See note on page 107 254 T INS Inputs 1 64 inputs 309 SITE Site ID Sit...

Page 107: ...he parameter would be entered as 116 52 57 102 52 56 in the Print Format Editor 22 SCZSTR Sets values for Center of Zero TRUE FALSE sSPCCZ 23 SOLDSTR Sets values for Overload TRUE FALSE sSPCOld 24 SULDSTR Sets values for Underload TRUE FALSE sSPCUld 25 SGPOL Sets values for Gross Polarity sSPCGPol 26 SNPOL Sets values for Net Polarity sSPCNPol 27 SAPOL Sets values for Active Value Polarity sSPCAPo...

Page 108: ...r Service Manual 11 3 Application Tokens Application tokens are defined by the application author at time of application development PRINT tokens are numbers 1 to 250 Corresponding NETWORK tokens are numbers 1001 to 1250 ...

Page 109: ... Stable and valid gross weight in lb unit of measure would return 822 The WSTAT and TSAT token default length is 6 characters Bit Byte 1 Byte 2 Byte 3 1 1 Scale in motion 0 Stable 1 Underloaded 0 Not Underloaded 00 Low Range 01 Undefined 10 Undefined 11 High Range 2 1 Scale at Zero 0 Not at Zero 1 Overloaded 0 Not Overloaded 3 1 RAM error 0 RAM OK 1 ROM error 0 ROM OK 1 Net Weight 0 Gross Weight 4...

Page 110: ... Zero Zero Balance X 0 Scale is NOT at Center of Zero Zero Balanced 1 Scale is at Center of Zero Zero Balanced 9 X X X X Active Unit of Measure X 0 lb 1 kg 2 oz 3 g 4 lb oz 5 Custom Unit 1 6 Custom Unit 2 7 Custom Unit 3 8 Custom Unit 4 10 X X Peak Max Weight Value X 11 X X Peak Min Weight Value X 12 X X Count Value X 13 X X X X Piece Weight Value X 18 X X Rate of Change X 37 X In Motion X 43 X X ...

Page 111: ...lue X 106 X X X X Accumulated Net Weight Total Value X 107 X X X X Accumulated Count Total Value X 200 X X Date Time as Unix Seconds X 257 X X Indicator Watchdog Counter Value X Enables Operator to verify scale is functioning 300 X X X X Transaction Counter Value X 310 X X Indicator Serial Number X 313 X X Indicator Healthy Status 2 Byte X Output of 2 bytes which indicate any faults With no Errors...

Page 112: ...ata is a bank Mapped as UINT8 1 byte o This will give you input setpoints 9 16 Mapped as UINT16 2 bytes or 1 word o This will give you input setpoints 9 24 Mapped as UINT32 4 bytes or 2 word o This will give you input setpoints 9 40 701 X X X X FBUS_TOKEN_INPUTS_2 X X X 702 X X X X FBUS_TOKEN_INPUTS_3 X X X 703 X X X X FBUS_TOKEN_INPUTS_4 X X X 704 X X X X FBUS_TOKEN_INPUTS_5 X X X 705 X X X X FBU...

Page 113: ... X 802 X X X X FBUS_TOKEN_OUTPUTS_3 X X X 803 X X X X FBUS_TOKEN_OUTPUTS_4 X X X 804 X X X X FBUS_TOKEN_OUTPUTS_5 X X X 805 X X X X FBUS_TOKEN_OUTPUTS_6 X X X 806 X X X X FBUS_TOKEN_OUTPUTS_7 X X X 807 X X X X FBUS_TOKEN_OUTPUTS_8 X X X 808 X X X X FBUS_TOKEN_OUTPUTS_9 X X X 809 X X X X FBUS_TOKEN_OUTPUTS_10 X X X 810 X X X X FBUS_TOKEN_OUTPUTS_11 X X X 811 X X X X FBUS_TOKEN_OUTPUTS_12 X X X 812 ...

Page 114: ...lue only apply when the Output mode selection is Act In or Act Out 4000 WTBasic Fmt Print 5000 WTBasic Store 8000 PDIO A 9000 PDIO B A000 PDIO C Token SMA protocol PLC Protocol Description of Network Token Data Type Notes Set XVS Get XVG Inbound Outbound INTEGER FLOAT STRING ...

Page 115: ...0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56 57 58 59 5A 5B 5C 5D 5E 5F 60 61 62 63 64 65 66 67 68 69 6A 6B 6C 6D 6E 6F 70 71 72 73 74 75 76 77 78 79 7A 7B 7C 7D 7E 7F 0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S ...

Page 116: ...Line Feed New Line LF 11 Veriticle Tab VT 12 Form Feed New Page FF 13 Carriage Return CR 14 Shift Out SO 15 Shift In SI 16 Data Link Escape DLE 17 Device Control 1 DC1 18 Device Control 2 DC2 19 Device Control 3 DC3 20 Device Control 4 DC4 21 Negative Acknowledge NAK 22 Synchronous Idle SYN 23 End of Block ETB 24 Cancel CAN 25 End of Medium EM 26 Substitute SUB 27 Escape ESC 28 File Separator FS 2...

Page 117: ...tr 2 Enable Brand Bind Path Mode Reset Bus 1 Card 1 2 Type Calib Scale System Ports Options File Printer Protcl P F Edit PLC Serial Enet Scale Cur Zero Display Buttons Ports Inputs Outputs BSQ Counts screen shown Value Clear Display test to F5 stop Button test to ZERO stop Serial1 Serial2 USB Inputs test to F5 stop Output1 Output2 Output3 ZERO to stop Logs Options Print Clear Port 1 Port 2 USB Sca...

Page 118: ...118 T419S Indicator Service Manual ...

Page 119: ...T 16 9 PCB ASSY MAIN MODEL T419S 1 10 NUT HEX DOME M5X0 8 SST 14 11 VENT MEMBRANE GREY W NUT 1 12 LABEL WHT POLY TAMPER 4x3 1 13 PLATE BACK WELDMENT MODEL T419S 1 14 GASKET UNIVERSAL MODEL T419S 1 15 SCREW MACH PH M3x0 5x6mm SST 8 16 WIRE GROUND T419S PWR SUP TO CHS 1 17 WASHER PLASTIC 4 0mm 4 18 POWER SUPPLY 100 240VAC 65W 24V 1 19 NUT M4 W EXT LOCK WASHER SST 13 20 CABLE ASSY T419S POWER SUPPLY ...

Page 120: ...SKID 7 16 HEX 1 16 Thick w 9672 4 Spacer RD 3 2MMID x 3 0MM Long 2 Screw M3x10mm Long 2 Spacer Card Engine 1 Cable Clamp 1 Cord Black Neoprene 25 DIA Cord Black Neoprene 62 DIA Cord Black Neoprene 9MM DIA T419S Main Board Kit AWT05 509333 Description Qty T419S Main Board and Card engine programmed 1 AWT05 508874 Kit GORETEX Vent VENT MEMBRANE GREY W NUT 10 LCD 320x160 Kit AWT05 508956 Description ...

Page 121: ...SCREW FLAT HEAD M3x8MM AWT05 509169 KIT PANEL MOUNT BRACKET BLOCKS Description QTY BLOCK TENSION 6 GASKET MODEL T419S PANEL MOUNT 1 PLATE BASE TORQUE PM MODEL T419S 1 SCREW M6X1 45MM LG SST P PH 6 AWT05 508959 KIT COVER REAR PANEL MOUNT T419S Item No Description QTY 5 COVER REAR PANEL MOUNT 1 9 DECAL T419S REAR PLATE PNL MNT 1 6 PLATE COVER PCB PANEL MOUNT 1 8 SCREW MACH PH M3X0 5 6MML SST 4 Faste...

Page 122: ...ED FRONT VIEW ASSEMBLY EXPLODED BACK VIEW ASSEMBLY FRONT PANEL CUTOUT DIMENSIONS 10 56 268 mm 8 31 211 mm TENSION PLATE TENSIONBLOCK TORQUE VALUE FOR THE TENSION BLOCK SCREWS IS 4 5 IN LBS ZM5XX 6XX SERIES PANEL MOUNT ENCLOSURE PANEL MOUNTGASKET EXISTING ENCLOSURE DOOR ...

Page 123: ...s TB3 TB6 J5 Option Module P4 1 1 1 1 1 1 Com 3 RS232 Description GND TX3 RTS3 TB3 2 3 4 5 6 RX3 CTS3 5VDC 1 ON Option Module P4 Option Module P4 microSD J7 J6 USB P19 Sealing Jumper P17 Jumpers 16 17 6 wire scale when off 4 wire scale when on P16 P15 Jumpers 15 DOWN position shown Com1 Com2 on Tb3 UP position Com1 w hardware handshaking signals and no Com2 Power Supply 100 240 VAC 65W 24VDC Power...

Page 124: ...ny drawings available Details of internal connections on B TEK equipment Consult an electrician during the connection and testing process 13 6 2 Inputs Here are the things you need to do l Identified the terminal numbers in the indicator for example TB1 TB2 etc l Determine if the inputs are mechanical or digital logic inputs See note below Mechanical remote switch inputs receive their voltage from...

Page 125: ...to in the machine is compatible with the customer s voltage There are AC Optos DC Optos and Optos with reed relay contacts As well as Optos of various voltage ratings they may be polarity dependent Transistor outputs You must be cautions when you work with transistor outputs as they usually behave in either common emitter or common collector arrangements Transistor outputs usually switch low volta...

Page 126: ...VOLTAGES PRESENT IN THE INDICATOR FROM CUSTOMER S EQUIPMENT TREAT IT WITH CAUTION WARNING MAKE SURE THAT DURING TESTING STAGES THE I O CANNOT DISCHARGE ANY PRODUCT OR CAUSE ANY ACCIDENTS WARNING WHATEVER TYPE OF OUTPUTS YOU ARE WORKING WITH ALWAYS TRY AND INSTALL A SYSTEM THAT IS FAILSAFE THIS MEANS THAT IF THE INDICATOR IS SWITCHED OFF FOR ANY REASON THE STATE OF THE OUTPUTS WILL BE IN A POSITION...

Page 127: ...E 5VDC IS 500mA 1 2 3 4 5 6 7 8 R ELAY V O LTA G E O UT 1 OUT2 OU T3 TB2 CUTOFFS TRIPS CONNECTOR TYPICAL RELAY CONNECTION K1 K2 K3 USING INTERNAL 24VDC VOLTAGE TO OPERATE RELAYS 1 2 24VDC TB5 POWER CONNECTOR MAXIMUM CURRENT DRAW OF THE 24VDC IS 1 AMP NOTE EXTERNAL INPUT CONNECTIONS ARE 5VDC TTL LOGIC LEVEL INTERNALLY LIMITED TO 14mA INPUTS WORK WITH EITHER A DRY CONTACT SWITCH SW1 SW2 OR A 0 TO 5V...

Page 128: ...TOFFS TRIPS CONNECTOR TB3 COM 1 2 RS232 SERIAL ZM OPTO Board ZM Indicator TB1 5 OUT 3 OUT 2 OUT 1 IN 3 IN 2 IN 1 GND Use whichever illustration is clearer to you for the B TEK Indicator to Opto Box wiring Indicator to OPTO Connections B TEK Opto Board Indicator TB2 1 Ground ZM Opto Box TB1 1 Indicator TB2 2 Input 1 ZM Opto Box TB1 7 Indicator TB2 3 Input 2 ZM Opto Box TB1 6 Indicator TB2 4 Input 3...

Page 129: ...T419S Indicator Service Manual 129 13 8 External Opto I O Cards SSCU 8 Card 16 I O Card Maximum cable run used between all SSCU8 boards and the indicator should not exceed 2 meters or 78 inches ...

Page 130: ...130 T419S Indicator Service Manual ...

Page 131: ... 124 Inputs 124 Opto module 125 Outputs 125 Relays 125 Transistor outputs 125 Application variable token table 110 Archive 19 ASCII characters 115 Audit menu 21 Counter 21 Print 21 Audit report 90 B Bootloader 20 B TEK front panel 14 B TEK Remote Inputs and Outputs Opto 22 Module Application Notes 124 C Cable grounding 9 Cal Unit procedure 31 Calibration report 89 Command response 62 Communication...

Page 132: ...C relay card 80 L Leading zeros transmit 99 Linearity Linear procedure 30 M Menu level 17 Menu Navigation 17 Menus 17 Modbus TCP 67 N Navigation keys 17 NCI commands 66 NCI Status Byte 109 Network tokens 110 O Option cards 70 2nd Scale Input 10 VDC Excitation w STVS card 83 AC input 4 Inputs 120 240VAC card 85 analog output 73 current loop RS485 RS422 74 DC input 4 inputs 4 30VDC card 86 DC output...

Page 133: ... 35 Filter 36 Ranges 37 Roc 40 Stable 35 Type 38 Units 35 Seal 19 SELECT key 15 SETUP key 15 Site ID 19 SMA Protocol 60 Level 1 and 2 Commands 60 Span procedure 29 START key 15 STOP key 15 String index 16 Switch S1 settings 72 System block diagram 123 System menu 41 Archive 46 Beeper 47 Buttons 43 Config 45 Display 42 D Vals 43 Num Scl 47 Password 47 Serial 46 Site 41 Tare 45 Update 46 Z Lock 47 T...

Page 134: ...134 T419S Indicator Service Manual Last 28 Temp 28 ...

Page 135: ......

Page 136: ...B TEK Scale LLC 1510 Metric Ave SW Canton OH 44706 3088 ...

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