BSL Strautmann Verti-Mix 1501 D-2401 D Translation Of The Original Operating Instructions Download Page 1

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Translation of the Original

Operating Instructions

Fodder mixing wagon

Verti-Mix 951-1651, Verti-Mix 951 L-1251 L,

Verti-Mix 1501 D-2401 D

BILD

65200901 0.000

10.13

Summary of Contents for Strautmann Verti-Mix 1501 D-2401 D

Page 1: ...Translation of the Original Operating Instructions Fodder mixing wagon Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 2401 D BILD 65200901 0 000 10 13...

Page 2: ...rective 2006 42 EC 2004 108 EC 2004 12 15 Electromagnetic compatibility Directive 2004 108 EC of the European Parliament and the Council dated 15 December 2004 for approximation of laws of the member...

Page 3: ...0 Fax 49 0 5424 802 64 E mail kontakt strautmann com Spare parts order service B Strautmann S hne GmbH u Co KG Bielefelder Stra e 53 D 49196 Bad Laer Phone 49 0 5424 802 31 Fax 49 0 5424 802 64 E mai...

Page 4: ...afety instructions before commissioning After carefully reading the instructions you will be able to fully benefit from the advantages of your recently acquired machine Please make sure that all opera...

Page 5: ...yre pressure 27 2 9 Required tractor equipment 27 2 10 Noise specifications 29 3 Safety instructions 29 3 1 Safety conscious working 29 3 2 Organisational measures 30 3 2 1 User s obligation 30 3 2 2...

Page 6: ...tions 65 5 7 1 Front and rear side discharge 65 5 7 1 1 Deflector plate 65 5 7 1 2 Discharge conveyor for right hand front and left hand rear discharge 66 5 7 2 Rear discharge 67 5 7 3 Discharge at th...

Page 7: ...em 94 5 13 3 Dual line compressed air brake system 95 5 13 3 1 Connect brake and feed line 96 5 13 3 2 Disconnect brake and feed line 97 5 13 3 3 Manoeuvre unhitched machine by means of a manoeuvring...

Page 8: ...machine 149 12 1 Service and maintenance plan Overview 151 12 2 Cleaning of machine 151 12 3 Lubrication of machine 152 12 3 1 Lubrication plan 152 12 4 Preservation Longer downtimes 153 12 5 Check t...

Page 9: ...e of hydraulic hose pipes 171 12 12 2 2 Maintenance intervals 172 12 12 2 3 Inspection criteria for hydraulic hose pipes 172 12 12 2 4 Installation and removal of hydraulic hose pipes 173 12 13 Brake...

Page 10: ...ing instructions over to the buyer when the machine is sold 1 3 Location details in the operating instructions Any directional data in these operating instructions refer to the direction of motion 1 4...

Page 11: ...ator e g by pressing An operating element may be an adjusting lever a key button rotary switch key etc 2 Product description This chapter includes comprehensive information about the machine design th...

Page 12: ...drive 10 Shear bolt locking mechanism 11 Braking axle 12 Wheels 13 Front crossover conveyor only available with optional extra equipment 14 Protective device for crossover conveyor at the left hand fr...

Page 13: ...vices in protective position WARNING Risk to people of being crushed drawn in and becoming entangled due to unprotected powered driving elements during machine operation Start the machine only with th...

Page 14: ...ler shaft 3 Protective sleeve for drive shaft 4 Hose holder for supply lines 5 Ladder platform 6 Protective device for crossover conveyor at the left hand and right hand front 7 Protective device for...

Page 15: ...ector for hydraulic service brake 4 Power supply for control system 3 pole 5 Lighting connector 7 pole 6 Compressed air brake feed line red only available with optional extra equipment 7 Compressed ai...

Page 16: ...ns a brake system for details please refer to the chapter Brake system page 90 Fig 6 1 Speed sign 2 Multi function light with triangular reflector 3 License plate 4 Side reflectors 5 Chocks 2 5 Correc...

Page 17: ...c electronic system connected if tractor and machine are not secured against accidental starting and rolling Only if no people are within the hazardous area of the machine is the operator allowed to m...

Page 18: ...hicle machine ID number and the CE symbol The complete marking is treated as a document and must not be altered or made unrecognizable 1 Type plate with CE symbol 2 Vehicle identification number machi...

Page 19: ...ad when equipped with Hydraulic service brake kg 6000 7800 10000 Overrun brake kg 6000 7000 Dual line service brake system kg 6000 7800 10000 Admissible tongue load Hydraulic service brake Dual line s...

Page 20: ...Unit 951 1251 1651 Usable mixing capacity Loading capacity m 3 7 5 8 5 9 5 10 0 11 5 12 5 13 5 15 0 16 5 Attachment height m 0 18 0 36 0 18 0 36 0 18 0 36 Sound pressure level dB A 84 Actually usable...

Page 21: ...m 2 23 kg 6260 F with 250 70 15 5 18 PR Reduction of load capacity m 2 32 2 5 2 68 2 61 2 79 kg 8500 F with 400 45 L 17 5 Reduction of load capacity m 2 38 2 56 2 74 2 68 2 86 3 04 3 0 kg 10600 F wit...

Page 22: ...ing capacity Loading capacity m 3 7 5 8 5 9 5 10 0 11 0 12 5 Attachment height m 0 18 0 36 0 18 0 36 Gross vehicle weight rating when equipped with Hydraulic service brake kg 7760 8700 Admissible axle...

Page 23: ...eight incl tyres C with 10 0 75 15 3 18 PR m 2 18 2 36 2 54 C with 26x8 0 14 16 PR retreaded m 2 05 2 23 2 41 C with 250 70 15 5 18 PR m 2 10 2 28 2 46 2 39 2 57 2 75 C with 400 60 15 5 18 PR m 2 16 2...

Page 24: ...Tab 6 2 8 3 Verti Mix Double Model Verti Mix Double Unit 1501 D 1801 D 2401 D Usable mixing capacity Loading capacity m 3 12 13 5 15 14 16 17 5 19 21 23 5 Attachment height m 0 18 0 36 0 18 0 36 0 18...

Page 25: ...D 2401 D Maximum operating pressure bar 210 Oil flow rate l min 25 45 Power supply weighing device lighting system electro hydraulic control set volt 12 VDC P t o speed min 1 540 Sound pressure level...

Page 26: ...46 2 66 2 64 2 34 2 52 2 7 2 62 2 80 2 98 F with 215 75 17 5 double Middle axle position m m 2 35 2 34 2 53 2 52 2 71 2 70 2 37 2 55 2 73 2 66 2 84 3 02 F with 435 50R19 5 Middle axle position m m 2...

Page 27: ...e Tractor engine output For the necessary power required please refer to chapter Technical data page 19 Electrical system Battery voltage 12 V volt Socket for lighting 7 pole Socket for control set 3...

Page 28: ...acting control device Hydraulic supporting leg 1 double acting control device Hydraulic counter cutters 1 double acting control device Hydraulic motor for crossover conveyor Optional 1 double acting c...

Page 29: ...dB A measured during operating mode at the driver s ear the cabin being closed The sound pressure level mainly depends on the tractor used 3 Safety instructions This chapter contains important informa...

Page 30: ...ust always be easily accessible for operating and maintenance staff 3 2 1 User s obligation The user is obliged to observe the general national occupational safety accident prevention and environmenta...

Page 31: ...kshops are allowed to carry out work on the machine which requires special expert knowledge Authorized workshops have qualified staff and adequate means tools lifting and supporting equipment at their...

Page 32: ...n the condition specified by that license You are only allowed to carry out structural alterations extensions or modifications on the machine with the prior written consent of the manufacturer In case...

Page 33: ...apply to the safe operation of the machine are summarized in the subsections below 3 4 1 General safety and accident prevention instructions Observe the general national safety and accident prevention...

Page 34: ...pace between the vehicles after the vehicles have completely stopped Put the support device into support position when hitching and unhitching the machine stability Risk of crushing and shearing when...

Page 35: ...r s empty weight in order to ensure sufficient steerability Always properly fix front weights to the fixing points provided for this purpose Observe the maximum loading capacity of the attached hitche...

Page 36: ...stress hoses and hose connections are subject to natural ageing which involves a limited shelf life and period of use Notwithstanding these facts the period of use may be specified according to experi...

Page 37: ...must be in proper condition Working with the protective devices being damaged is not allowed Mounting and dismounting of the propeller shaft is only allowed with the p t o shaft switched off with the...

Page 38: ...tractor Only an authorized workshop is allowed to adjust the height of the drawbar for drawbars with tongue load Ensure sufficient tongue load at the support device when unhitching and parking a sing...

Page 39: ...verload the axles Overloading of axles reduces the service life of the axle bearings and causes damage to the axles Therefore avoid overloading of the machine bumping into curbs exceeding the speed li...

Page 40: ...discharge opening as long as the engine is running as long as the discharge door has not been secured against accidental lowering Risk of injuries caused by the sharp edged cutting knives of the mixi...

Page 41: ...ndards of the manufacturer This is guaranteed when using original parts 3 5 Activity related safety instructions and important information Activity related safety instructions and important informatio...

Page 42: ...the machine properly Non observance of these instructions may cause malfunctions of the machine or in its vicinity INFORMATION marks user hints and particularly useful information This information wil...

Page 43: ...e instruction s how to avoid the risk e g This risk may cause most serious injuries involving loss of limbs the instruction s how to avoid the risk e g Never reach into the dangerous spot as long as t...

Page 44: ...maintenance work on hydraulic hose pipes 87007126 Risk to any part of the body of being rolled over by the machine due to accidental rolling of the machine parked in unsecured condition This risk may...

Page 45: ...ea between tractor and machine as long as the tractor engine is running and the tractor has not been secured against accidental rolling 87010279 Risk of cuts for fingers and hands due to work on sharp...

Page 46: ...ies or even death People are not allowed above the top edge of the mixing container Never bend over the mixing container 870 07 552 Risk for people with pacemakers and implanted defibrillators due to...

Page 47: ...fficient safe distance to powered working tools Ensure that people keep sufficient safe distance to powered working tools Never open nor remove protective devices as long as the tractor engine is runn...

Page 48: ...sted to the admissible speed and sense of rotation of the machine 87007133 Observe the information for braking axle maintenance included in the operating instructions 87007134 Risk due to improper cle...

Page 49: ...Mix 951 L 1251 L Verti Mix 1501 D 2401 D 10 13 49 3 6 3 Placing of warning and instruction signs The following figures illustrate the position of the warning and instruction signs on the machine Fig 1...

Page 50: ...he safety instructions and warning signs may cause risk to people environment and machine such as risk to people due to non secured work areas failure of essential machine functions failure of specifi...

Page 51: ...ability of the tractor occur Properly hitch the machine to the tractor before loading or unloading the machine onto or from a transport vehicle When hitching and transporting the machine for loading...

Page 52: ...x 951 L 1251 L Verti Mix 1501 D 2401 D 10 13 4 1 1 1 Verti Mix Fig 17 X Z Lashing and anchorage points Y Application points for lifting device jack 4 1 1 2 Verti Mix L Fig 18 X Z Lashing and anchorage...

Page 53: ...g device jack 5 Design and function Observe the information in the chapter Basic safety instructions page 33 The following chapter provides information about the design of the machine its function and...

Page 54: ...olt coupling each 9 In case of overload the respective shear bolt of the shear bolt coupling shears off thus interrupting the power flux between tractor and mixing auger s This protects the power trai...

Page 55: ...s the mixing capacity and additionally prevents the fodder from being thrown over the container edge For this purpose the container attachment is screwed on starting at the container edge 2 The overfl...

Page 56: ...nded into the mixing container are as a standard feature manually extended into the mixing container or retracted Fig 23 Optional extra The counter cutters 1 may be equipped with a hydraulic cylinder...

Page 57: ...r Fig 25 Fig 25 5 1 5 Magnetic system Optional extra The magnetic system consists of two powerful magnetic blocks 1 at each mixing auger The permanent magnets keep the fodder mixture free from pointed...

Page 58: ...moving sharp edged or pointed foreign objects from the magnetic system Therefore observe the following in particular when cleaning the magnetic system Always wear cut resistant protective gloves Exclu...

Page 59: ...onents filled in The number of cutting knives mounted on a mixing auger depends on the diameter and the height of the mixing auger Additional scrapers 5 mounted opposite the front auger end of the res...

Page 60: ...quipped with an additional two gear switchgear Fig 31 the mixing augers can be alternatively powered at gear level I or II providing different speeds The increased output speed gear level I is used fo...

Page 61: ...ired position Beware of the fact that the Bowden cable lever Fig 32 1 engages in the selected position at the notch after changing gear Fig 32 Optional extra the key button Fig 33 in case of electrica...

Page 62: ...p t o shaft after the p t o shaft has been switched off the p t o shaft drive of the tractor is slowed down during coasting and when stationary the p t o shaft coupling engages very fast when the p t...

Page 63: ...f p t o shaft freely movable with the tractor engine running at your tractor if your tractor is equipped with this function 3 Use the switchgear to change the gear level via the mechanical electrical...

Page 64: ...the machine s equipment it is fitted with a ladder or a platform 5 6 1 Ladder From the ladder Fig 37 the mixing process can easily be monitored supervised Fig 37 5 6 2 Platform From the platform Fig 3...

Page 65: ...sures that the mixed fodder components are directly thrown from the mixing container into the feeding trough Fig 39 shows a front right hand discharge device Fig 39 5 7 1 1 Deflector plate In case of...

Page 66: ...o access The discharge conveyor for side discharge is directly mounted in front of the right hand front or left hand rear discharge device is powered by a hydraulic motor 2 The conveyor speed is not a...

Page 67: ...ransport position only when the hydraulic cylinder 3 has been completely retracted Fig 43 shows the discharge conveyor for right hand front discharge in transport position Fig 43 5 7 2 Rear discharge...

Page 68: ...rd model is infinitely adjustable via a current regulation valve optional extra For details please refer to the chapter Set conveyor speed for crossover conveyor discharge conveyor for side discharge...

Page 69: ...hydraulic motor 3 is swivelled from transport position to working position and vice versa via the double acting hydraulic cylinder 4 by remote control from the tractor Fig 47 shows the conveyor exten...

Page 70: ...osition only when the hydraulic cylinder has been completely retracted Beware of the local circumstances when swivelling the litter spreading drum 5 7 5 C conveyor Optional extra Fig 46 shows the C co...

Page 71: ...eans of a hydraulic cylinder When reaching the lateral end position the C conveyor swivels to the elevated position Depending on the driving direction the fodder is discharged on the right hand or lef...

Page 72: ...e oscillating baffle plate 1 prevents the fodder from falling out on the opposite side The movable back panel 2 is automatically extended when moving the C conveyor Fig 51 5 7 6 Straw blower Optional...

Page 73: ...vice of the tractor standard equipment via Bowden cable operation optional extra via electro hydraulic operation control set optional extra The opening width of the discharge door 1 and the structure...

Page 74: ...rectly on the machine by remote control via the control set from the tractor The set scale value is not an absolute value for the conveyor speed but only a reference value Depending on the tractor mod...

Page 75: ...included operating instructions of the weighing device Fig 57 The real load of the fodder components filled into the mixing container is determined via the weighing rods 1 The weighing rods are mount...

Page 76: ...optimum adjustment of the drawbar lug 4 to the respective height of the coupling device of the different tractors The drawbar lug 4 is coupled by means of an appropriate bolt type coupling Fig 59 5 9...

Page 77: ...and the machine and to enter the space between the tractor and the machine after the vehicles have completely stopped 5 9 3 1 Bolt type coupling 1 Secure the machine against rolling 2 Prepare hitching...

Page 78: ...people leave the hazardous area between tractor and machine before approaching the machine 3 Reverse tractor and approach the machine 4 Secure the tractor against accidental starting and rolling 5 Re...

Page 79: ...ad can take up the shell 4 Lower the drawbar by means of the supporting leg until the ball head engages in the shell 5 Lock and secure the holding down device at the bearing block 6 Release the parkin...

Page 80: ...actor against accidental starting and rolling 2 Secure the machine against rolling Observe the information in the chapter Secure tractor and machine against accidental starting and rolling page 19 3 R...

Page 81: ...keep sufficient safe distance to the supporting leg as long as parts are moving The unhitched machine is supported by the supporting leg Depending on the machine s equipment it is fitted with a mechan...

Page 82: ...Use one hand to grip the handle Fig 63 2 of the telescopic quick adjustment Fig 63 3 2 Use the other hand to unlock and remove the locking bolt Fig 63 4 3 Lower the supporting leg 4 Secure the suppor...

Page 83: ...Keep hold of the respective operating element in Lifting position until the supporting leg has been lifted from its support position to its transport position 5 10 2 2 Lower hydraulic supporting leg...

Page 84: ...propeller shaft parts within the power transmission area between the tractor and the powered machine Only carry out work with the drive unit between tractor and powered machine completely protected Th...

Page 85: ...ctions for the propeller shaft 9 Secure the propeller shaft guard at the tractor and at the machine against rotating by means of the clip chains 1 9 1 Fix the clip chains at right angles to the propel...

Page 86: ...spective holder 1 Fig 68 5 12 Hydraulic system of machine 5 12 1 Electro hydraulic control block 1 Entry plate if control block for variable conveyor speed is not available 2 Directional control valve...

Page 87: ...ractor machine Fig 70 1 Electro hydraulic control block of the machine 2 Load sensing control line 3 Adjustable hydraulic pump of tractor 4 Hydraulic connector Return line connected to a free return p...

Page 88: ...g the emergency manual operation function make sure that third persons leave the machine s hazardous area In case of failure of the electrical system the solenoids for switching the directional contro...

Page 89: ...hydraulic plug into the hydraulic sleeve until the hydraulic plug noticeably locks Check the coupling spots of the hydraulic hose pipes for correct and tight seat Connected hydraulic hose pipes must e...

Page 90: ...braking axle needs to run in during the first service hours the brake lining is adjusting to the brake drum Full braking power is only reached after this running in period Check the brake system for p...

Page 91: ...plug and hydraulic sleeve if necessary Slip the hydraulic plug into the hydraulic sleeve until the hydraulic plug noticeably locks Check the coupling spot of the hydraulic brake line for correct and t...

Page 92: ...2 Disconnect hydraulic brake system 1 Apply the parking brake 2 Relieve the brake hydraulics Swivel operating element at the control device on the tractor to Lowering position such that the hydraulic...

Page 93: ...ine during reverse travel 2 Pawl for locking the applied hand brake lever 3 Push button for releasing the applied hand brake lever 4 Pneumatic spring automatically retightens the applied hand brake le...

Page 94: ...g cable 5 from the tractor to unlock the pawl 2 3 Release the contact breaking cable The hand brake lever 1 swivels backwards to position 6 and the parking brake is released If the machine accidentall...

Page 95: ...ssed air reservoir Fig 78 Observance of the maintenance intervals is indispensable for proper functioning of the dual line compressed air brake system Brake pressure regulator The brake pressure regul...

Page 96: ...e pressure released by the trailer brake valve be limited will there be no run on pushes will it be possible to sensitively and gradually slow down the combination of tractor machine will the tractor...

Page 97: ...t of the service brake system to the current loading condition of the machine 9 Release the parking brake of the machine and or remove the chocks 5 13 3 2 Disconnect brake and feed line WARNING Risk o...

Page 98: ...the parking brake of the machine 3 Swivel the hand lever at the brake pressure regulator to Release position The service brake is released and the machine can be manoeuvred 4 Manoeuvre the machine by...

Page 99: ...must easily give way to any movements during cornering without any stress buckling or chafing must not chafe against external components Check the hydraulic brake system for proper functioning before...

Page 100: ...sure that the cable does not rest on or chafe against other vehicle components With the parking brake released the cable shall slightly sag 1 Swivel the crank handle 1 from resting position 3 by 180 t...

Page 101: ...ending on the tractor model a correction of the set actuating speeds at the tractor s control device the machine s control block may be necessary For information about the required control devices ple...

Page 102: ...t is required for each function of the machine The Bowden cable control set is mounted on the tractor within view and easy reach of the operator is equipped with one or several operating element s The...

Page 103: ...control front rear close Switch crossover conveyor conveyor extension discharge conveyor Symbol Position of hand lever Crossover conveyor Conveyor extension Discharge conveyor front latch in design c...

Page 104: ...ers front touch control extend in neutral position no action rear touch control retract out Lift Lower supporting leg Symbol Position of hand lever Supporting leg front touch control lift to transport...

Page 105: ...ront touch control retract neutral position action stops rear touch control extend 6 2 2 Mount holder with pocket for Bowden cable control set 1 Fix the holder 1 with the pocket 2 for the Bowden cable...

Page 106: ...sible must be connected to the tractor s power supply 12 V via the 3 pole plug DIN 9680 is equipped with several operating elements such as key buttons toggle switches and where applicable a control d...

Page 107: ...Position of toggle switch Control set I ON top latch in design ON green control lamp lights up 0 OFF bottom latchin design OFF green control lamp does not light up Open Close discharge door Symbol Pos...

Page 108: ...N neutral position discharge conveyor OFF Position of key button Conveyor extension Discharge conveyor top touch control swivel up to transport position neutral position action stops bottom touch cont...

Page 109: ...g leg top touch control lift to transport position neutral position action stops bottom touch control lower to support position Change mixing auger speed Symbol Position of key button Speed top touch...

Page 110: ...h work lights on off Symbol Position of toggle switch Work lights top latch in design ON bottom latch in design OFF Extend and retract litter spreading drum Symbol Position of key button Litter spread...

Page 111: ...o the right Straw blower Lift Lower ejection hood Symbol Position of key button Ejection hood top touch control lift increase throwing range neutral position action stops bottom touch control lower re...

Page 112: ...of staff page 31 Basic safety instructions page 33 Warning and instruction signs page 42 Service and maintenance of machine page 149 Observance of these chapters serves your safety Before each startu...

Page 113: ...ncluded in the scope of delivery are always placed within reach in the driver s cabin 7 1 1 Road traffic regulations in Germany The standard machine model does not have a certificate issued by a recog...

Page 114: ...appropriate tractors Carry out a brake test to check whether the tractor reaches the required deceleration with the machine attached hitched up The following features are crucial prerequisites for the...

Page 115: ...be exceeded that the admissible load bearing capacities of the tyres mounted on the tractor are not exceeded 7 2 2 1 Combination options of coupling devices and drawgears The following table shows ad...

Page 116: ...DC value of your combination consisting of tractor and rigid drawbar trailer to check the coupling device of your tractor for the required DC value The actual calculated DC value for the combination m...

Page 117: ...rectly indicated on the type plate of the drawgear Example Gross vehicle weight rating of the tractor 14 t Admissible axle load s of the rigid drawbar trailer 18 t DC 9 81 m s x 14 t x 18 t 77 2 kN 14...

Page 118: ...unsecured machine parts accidentally come down or are unintentionally lowered e g an open discharge door the machine accidentally starts or rolls the mixing auger s is are accidentally powered Secure...

Page 119: ...ure tractor and machine against accidental starting and rolling page 146 3 Strip the propeller shaft off the tractor s p t o shaft allowing you to manually rotate the mixing auger via the propeller sh...

Page 120: ...pact for people if the hitched machine accidentally loosens from the tractor Only an authorised workshop is allowed to screw the drawbar to the chassis within the adjusting range of the positioning ho...

Page 121: ...Insufficient free space will lead to damage on the propeller shaft Fig 91 7 5 Adjust length of propeller shaft to tractor Shop work WARNING Risk to people of being drawn in and becoming entangled due...

Page 122: ...ion of the propeller shaft 3 Secure the tractor against accidental starting and rolling before entering the hazardous area between tractor and machine 4 Pull the propeller shaft apart 5 Slip the fork...

Page 123: ...ifferent conveyor speeds in working position 4 10 Check the weighing device if available for proper functioning 4 11 Check the lighting system if available for proper functioning 4 12 Check the brake...

Page 124: ...of the tractor Properly use and secure the provided coupling devices of the tractor and the machine WARNING Risk to people due to a failure of the power supply between tractor and machine caused by d...

Page 125: ...Lower the supporting leg to support position Observe the information in chapters Lift mechanical supporting leg to transport position page 81 Lift hydraulic supporting leg to transport position page 8...

Page 126: ...achine parts are unintentionally powered with the machine hitched to the tractor and the tractor engine running if the tractor engine is accidentally started if tractor and machine accidentally roll i...

Page 127: ...lector plate 5 is set via the adjusting sheet 3 Adjusting sheet 3 into position 1 The deflector plate 5 swivels out to its maximum extent Adjusting sheet 3 into position 2 The deflector plate 5 swivel...

Page 128: ...etter undoing of bales o less driving power required Extended position of cutting knives o cutting with more effort o support of discharge of highly structured mixtures at the discharge opening o all...

Page 129: ...unted Standard set of knives The knife is supported at the top knife position by a knife supporting plate Set of knives straw The knife is supported at the top knife position by a knife supporting pla...

Page 130: ...t of knives straw L L K K K K Set of knives bales L L L L L L VM 1251 1251 L VM 2401D 1 2 3 4 5 6 7 8 9 Standard set of knives K K K K K K K K Set of knives straw K L L K K K K K Set of knives bales K...

Page 131: ...of staff page 31 Basic safety instructions page 33 Warning and instruction signs page 42 Observance of these chapters serves your safety WARNING Risk of becoming entangled wound up and risk due to blo...

Page 132: ...o shaft on WARNING Risk due to failure of components in case of actuation of the overload clutch Immediately switch the tractor s p t o shaft off in case of actuation of the overload clutch WARNING R...

Page 133: ...ng affects the machine s performance and service life Damages due to overloading are excluded from warranty WARNING Risk of crushing cuts becoming entangled or being drawn in if people get into accide...

Page 134: ...ner filling cycle depends on the following factors mixing container capacity total dry mass of the fodder components to be mixed structure stalk length and quality of the individual fodder components...

Page 135: ...iate speed to ensure that the tractor engine runs equally and does not stall when the mixing container is being filled 11 Fill the mixing container by means of a tractor equipped with a front loader o...

Page 136: ...he further the counter cutters project into the mixing container the larger the slowing down effect Extend the counter cutters into the mixing container only as far as to ensure that the fodder will n...

Page 137: ...un at reduced speed Increase the driving speed of the mixing auger gear level I or p t o shaft speed 1000 min 1 for a short time towards the end of the discharging process to throw off any fodder resi...

Page 138: ...pen the discharge door 2 at the desired opening width The set opening width of the discharge door is indicated by the pointer 3 on the scale 4 8 Travel over the feeding table at the desired travelling...

Page 139: ...der is homogeneously coming out of the discharge opening The set opening width of the discharge door is indicated by the pointer 3 on the scale 4 7 Travel over the feeding table at the desired travell...

Page 140: ...yor extension s direction the conveyor extension will stop 7 Open the discharge door 2 at the desired opening width The set opening width of the discharge door is indicated by the pointer 3 on the sca...

Page 141: ...mixing auger at the desired driving speed 7 Open the discharge door 2 at the desired opening width The set opening width of the discharge door is indicated by the pointer 3 on the scale 4 8 Travel ov...

Page 142: ...s when eliminating blockages When eliminating blockages beware that sharp edged cutting knives of the mixing auger s may be within the discharge opening area CAUTION Risk of damage to the machine if y...

Page 143: ...ner When filling the mixing container ensure that there are no foreign objects e g stones in the straw no foreign objects get into the mixing container WARNING Risk due to substances or foreign object...

Page 144: ...speed risk of blockage 8 Set the desired spreading range throwing range by lifting or lowering the ejection hood 10 4 1 Eliminate blockages WARNING Operator s risk of being drawn in or becoming entan...

Page 145: ...ows the litter spreading drum in its top extended position Fig 104 WARNING Risk due to substances or foreign objects blown away from or out of the machine if foreign objects e g stones get into the mi...

Page 146: ...WARNING Risk of crushing shearing cuts amputation becoming entangled wound up being drawn in and risk of impact to people during work on the machine if the unsecured machine not hitched to the tractor...

Page 147: ...ace of operation Additionally observe the chapter Basic safety instructions page 35 when carrying out transport journeys Before carrying out transport journeys check the lighting system for damage pro...

Page 148: ...set off switch the oil circulation between tractor and machine off always switch the propeller shaft off if an on board hydraulic system is available WARNING Risk of being drawn in getting entangled o...

Page 149: ...ating materials As a basic principle disconnect all electrical electronic plug connections before carrying out service and maintenance work on the machine This shall particularly apply to welding work...

Page 150: ...NING Risk to people of being crushed drawn in and becoming entangled due to unprotected powered driving elements during machine operation Start the machine only with the protective devices completely...

Page 151: ...spect the machine for corrosion damage Remedy corrosion damage by touching up paintwork Check brake lines air pipes and hydraulic hose pipes with special care for visible defects Never treat brake lin...

Page 152: ...degradable oils and greases where lubricants may penetrate the fodder or the ground For further information contact your specialist for agricultural machinery Beware not to exceed a lubricating pressu...

Page 153: ...h Lubricating nipple supporting leg 1 lubricate 100 h Lubricating nipple crossover conveyor 4 lubricate 25 h Guide rail discharge door 2 grease 50 h Fig 106 12 4 Preservation Longer downtimes Prepari...

Page 154: ...30 40 C if possible The flowability of the gear lubricant oil is at its optimum at operating temperature The optimum oil level is reached at an oil temperature of 0 20 C 12 5 1 Quantities when filled...

Page 155: ...rocess as the oil heats up during the mixing process thus rising in the compensating reservoir 1 Check the oil level in the mixer gearbox via the lateral compensating reservoir Fig 107 1 The oil level...

Page 156: ...f the oil drain hose onto the drain valve by means of the union nut Fig 109 7 The drain valve opens and the gear lubricant oil drains off into the drip tray 11 Wait for the oil to stop draining off th...

Page 157: ...bricant oil through the vent opening Fig 107 3 into the compensating reservoir if necessary Check the oil level in the mixer gearbox several times during the first 10 service hours after changing the...

Page 158: ...pprox 15 litres 4 Unscrew oil drain plug 1 and ventilation screw 2 5 Wait for the oil to stop draining out of the oil drain opening 6 Screw in again and tighten oil drain plug 1 use sealant 7 Remove t...

Page 159: ...2 Top up oil through the filler neck 3 if necessary Fig 112 12 5 5 2 Change oil 1 Secure the machine against rolling 2 Align the machine in horizontal position 3 Place a drip tray beneath the gearbox...

Page 160: ...rough the filler neck 2 into the hydraulic oil tank if necessary Fig 113 12 5 6 2 Change oil 1 Secure the machine against rolling 2 Align the machine in horizontal position 3 Place a drip tray beneath...

Page 161: ...ting and rolling see information on page 146 2 Eliminate the cause for the overloading e g foreign object in mixing container see information on page 142 3 Strip the propeller shaft 1 off the p t o sh...

Page 162: ...power of the mixing auger s thus also increasing the machine s fuel consumption Daily check the cutting knives from the service platform the ladder for visible defects Timely replace damaged or worn c...

Page 163: ...mbly work on sharp cutting knives Wear cut proof protective gloves when carrying out work on the cutting knives For swivelling replacing the cutting knives you require various wrenches o 1 x ring wren...

Page 164: ...r every day A wrong tension may cause damage to the conveyor A properly tightened conveyor sags by approx 10 to 15 mm in its centre Consider the ambient temperature Low temperatures shorten the convey...

Page 165: ...test run to check whether the conveyor has an equal distance to the frame at the return rollers on both sides If not correct accordingly by turning the clamping nuts 3 7 Retighten the counter nut 1 a...

Page 166: ...d rolling page 146 2 Unscrew the counter nut 1 at the right hand and left hand radial insert ball bearing 3 Turn the nut 2 until the belt strap is relieved 4 Measure the distance X across 10 cams at e...

Page 167: ...r and machine against accidental starting and rolling page 146 2 Move the C conveyor to the side until it slightly rises 3 Unscrew the two nuts 1 at the cover 2 of the cleaning aperture 4 Remove the c...

Page 168: ...cal Bowden cable control unit Disassembly Connection to control valve of control block 1 Unscrew the counter nut H 2 Remove the two screws P at the adapter G 3 Remove pin M 4 Strip the connecting slee...

Page 169: ...s jutting out of the adapter G Possibly loosen counter nut H and turn back adapter G 8 Slip the connecting sleeve F onto the sliding pin K 9 Connect connecting sleeve F and sliding pin K by means of p...

Page 170: ...hapter Basic safety instructions page 35 when carrying out maintenance work on the hydraulic system WARNING Risk of slipping to people due to leaking hydraulic oil during work on the hydraulic system...

Page 171: ...1 Relieve the respective hydraulic cylinder via the corresponding operating element 12 12 2 Hydraulic hose pipes 12 12 2 1 Marking and period of use of hydraulic hose pipes The marking on the fitting...

Page 172: ...ety Immediately have hydraulic hose pipes replaced shop work as soon as you detect any of the following defects Damaged outer layer down to the liner e g due to chafing points cuts fissures Embrittled...

Page 173: ...he admissible limits When connecting a hydraulic hose pipe to moving parts the hose length must be such that in the complete range of motion the bending radius does not fall below the minimum admissib...

Page 174: ...the filter element Fig 132 Clean filter element 6 Clean the filter element with benzine or thinner rinse 7 Use compressed air to blow the filter element dry 8 Reinsert the filter element the pressure...

Page 175: ...1 Machine Malfunction Cause Remedy The power requirement is too high shear bolt of the shear bolt coupling in front of the angular gear shears off Cutting knives blunt Sharpen knives Long stalks have...

Page 176: ...wer requirement approx 20 A 12 V Check socket and cabling Check power supply plugs and cables One of the electrically operated functions does not work Insufficient power supply Check switches etc meas...

Page 177: ...g plugged into the weighing computer Watch display If the bars disappear the display functions properly Weighing rods Always plug only one weighing rod at a time into the terminal box or directly into...

Page 178: ...Circuit diagrams 178 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 2401 D 10 13 14 Circuit diagrams 14 1 Hydraulic circuit diagram 14 1 1 With Bowden cable...

Page 179: ...extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor extension 9 Hydraulic motor of discharge conveyor for side dis...

Page 180: ...Circuit diagrams 180 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 2401 D 10 13 14 1 2 With on board hydraulic system Wollschl ger A B C...

Page 181: ...e for conveyor extension 4 Height adjustment for conveyor extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor exten...

Page 182: ...Circuit diagrams 182 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 2401 D 10 13 14 1 3 With on board hydraulic system Bucher...

Page 183: ...n 4 Height adjustment for conveyor extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor extension 9 Hydraulic motor...

Page 184: ...rti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 2401 D 10 13 14 2 Weighing device Fig 133 1 Weighing computer 2 Radio remote control 3 Collecting box 4 Weighing rod 5 Signal hooter 6 Addition...

Page 185: ...67 Tighten Adjust 166 Check machine for proper functioning 122 Circuit diagrams 178 Cleaning 151 Commissioning 112 Container attachment 55 Control block 86 Emergency manual operation 88 Control device...

Page 186: ...ontrol set 102 168 Direct tractor connection 101 Esay to use control 106 Overload clutch 132 P Power required 27 Pressure washer Steam blaster 151 Product description 11 Product safety 32 Propeller sh...

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BSL Strautmann Verti-Mix 1501 D-2401 D, Translation Of The Original Operating Instructions

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