BRP Lynx Commander GT 1200 4-TEC Comfort Operator'S Manual Download

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SPECIFICATIONS

WEIGHT AND DIMENSIONS

Commander 600 HO E-TEC

287 kg (633 lb)

Commander 600 HO E-TEC
ICE ripper

296 kg (653 lb)

Commander LTD 600 HO
E-TEC

303 kg (668 lb)

Commander LTD 600 HO
E-TEC ECS

304 kg (670 lb)

Commander 800R E-TEC

294 kg (648 lb)

Commander 900 ACE

289 kg (637 lb)

Commander 900 ACE ICE
ripper

298 kg (657 lb)

Commander GT 900 ACE

308 kg (679 lb)

Commander GT 900 ACE
Comfort

312 kg (688 lb)

Commander GT 1200 4-TEC

318 kg (701 lb)

Commander GT 1200 4-TEC
Comfort

322 kg (710 lb)

Dry weight

69 Ranger Army LTD

325 kg (717 lb)

69 Ranger Army LTD

336 cm (132.3 in)

Vehicle overall length

Commander Series

334 cm (131 in)

Vehicle overall width

118 cm (46.5 in)

All models except
Commander 800R E-TEC

144.5 cm (56.9 in)

Vehicle overall height

Commander 800R E-TEC

133 cm (52.4 in)

Ski stance

996 mm, adj +21mm

(1)

Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track.

NOTICE

(2)

Do not attempt to adjust gap on this spark plug.

138

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Summary of Contents for Lynx Commander GT 1200 4-TEC Comfort

Page 1: ...ed operator s age 16 years old Keep this Operator s Guide in the vehicle EN 619 950 592 Original instructions brp com 2017 2017 TM and the BRP logo are trademarks of Bombardier Recreational Product In...

Page 2: ...ained in this Operator s Guide and on product safety labels could cause injury including the possibility of death WARNING This vehicle may exceed the performance of other vehicles you may have ridden...

Page 3: ...nglig p ditt spr k Kontakta din terf rs ljare eller g till www operatorsguides brp com Congratulations on your purchase of a new Lynx snowmobile Whatever model you have chosen it is backed by the Bom...

Page 4: ...for things such as maintenance troubleshooting and instructing others Note that this guide is available in sev eral languages In the event of any dis crepancy the English version shall pre vail If yo...

Page 5: ...5 Carrying a Passenger 17 Terrain Riding Variations 18 Environment 22 TRACTION ENHANCING PRODUCTS 24 Manoeuvrability 24 Acceleration 25 Braking 25 Important Safety Rules 26 Effects of Having a Studded...

Page 6: ...uard 63 27 Hood 64 28 Upper Side Panels 64 29 Lower Side Panels 65 30 Rewind Starter Handle If Applicable 66 31 Spark Plug Storage 66 32 Fuel Tank Cap 66 33 Storage Box If Applicable 67 34 Shovel If A...

Page 7: ...88 MAINTENANCE SCHEDULE 2 STROKE 90 MAINTENANCE SCHEDULE 4 STROKE 92 MAINTENANCE PROCEDURES 94 Air Intake Silencer Prefilter 94 Engine Coolant 94 Injection Oil 600 HO E TEC 800R E TEC 95 Engine Oil 1...

Page 8: ...QUENCY DIGITALLY ENCODED SECURITY SYSTEM RF D E S S KEY 128 SPECIFICATIONS 129 TROUBLESHOOTING TROUBLESHOOTING GUIDELINES 140 MONITORING SYSTEM 143 Pilot Lamps Messages and Beeper Codes 143 How to Rea...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7...

Page 10: ...hrough openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many fee...

Page 11: ...snowmobile in a restricted flat area at least until he is completely familiar with its operation If snowmobile operator training course is offered in your area have him enroll The performance of some...

Page 12: ...features Such features include various guards and consoles plus reflective materials and safety labels Nature is wonderful but don t let it distract your attention from driving If you want to truly a...

Page 13: ...epair of these systems must by performed by an authorized Lynx dealer Ensure the path behind is clear of obstacles or bystanders before proceeding in reverse Always remove the tether cord cap from eng...

Page 14: ...port mode ECO Mode When ECO mode is selected fuel economy mode vehicle torque and speed are limited whereby an optimal cruising speed is maintained in order to reduce fuel consumption Refer to OPERATI...

Page 15: ...rtant prior to operating the vehicle Always check the proper operation of critical controls safety features and mechanical components before starting Before Starting the Engine 1 Remove snow and ice f...

Page 16: ...proper level Brake fluid Check for proper level and no leaks Storage compartment Check for proper latching and no heavy or breakable objects Throttle lever Check for proper operation Track Check cond...

Page 17: ...scarfs and loose ap parels that could get caught in moving parts Carry colored lens goggles What to Bring Every snowmobiler should carry at least the following basic parts and tools that can help him...

Page 18: ...ng one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops fmo2008 003 003 Standing Place both feet on the running boards Knees should be flexed to absorb the shock f...

Page 19: ...passengers and should inform them of snowmobil ing basics WARNING Passengers must only sit on designated passenger seats Never allow anyone to sit be tween the handlebar and the operator Each passeng...

Page 20: ...turn in as wide an arc as possible and look for a firmer base If you do get bogged and it happens to everyone do not spin your track as this makes the vehicle sink deeper Instead turn the engine off...

Page 21: ...the machine to run downhill with the engine operating If a higher than safe speed is reached slow down by braking but apply the brake with frequent light pressure Never jam the brake and lock the tra...

Page 22: ...ggles with colored lenses should al ways be worn under these conditions Unseen Obstruction There may be obstructions hidden beneath the snow Driving off es tablished trails and in the woods re quires...

Page 23: ...a railroad track stop look and listen Night Rides The amount of natural and artificial light at a given time can effect your ability to see or to be seen Nighttime snowmobiling is delightful It can be...

Page 24: ...the fu ture of our sport Help us lead it down the right path From all of us at BRP thank you for doing your share There is nothing more exhilarating than snowmobiling Venturing onto snow mobile trail...

Page 25: ...private land Respect the rights of landowners and other people s pri vacy Remember snowmobile tech nology has lowered the noise factor considerably but you still shouldn t rev your engines where quiet...

Page 26: ...nhancing products requires a certain adaptation period If your snowmobile is equipped with traction enhancing products be sure to take plenty of time to get used to the way it handles when turning acc...

Page 27: ...soft snow This can cause sudden variations in traction under certain conditions WARNING To prevent surprises that could lead to a loss of control of the snowmobile Always go easy on the throttle NEVE...

Page 28: ...n also cause se rious damage to your snowmobile if it is not equipped with the tunnel pro tectors designed for your particular model Damage to the electrical wiring or perforation of the heat exchange...

Page 29: ...d runners It is very important to follow the torque specifications for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING O...

Page 30: ...onsommera plus d huile et d essence qu la normale Ainsi il se peut que le moteur ait des rat s Cela est normal puisque le module de commande prot ge le moteur contre l usure pr matur e et assure un ro...

Page 31: ...owmobile use can result in SEVERE IN JURY or DEATH Follow all in structions and warnings Always wear ear protection Never use with drugs or alcohol AVERTISSEMENT WARNING 516002703 LABEL 2 516006903 LA...

Page 32: ...Label 8 WARNING Locate and read operator s guide Follow all instructions and warnings Beware of hot parts Beware of hot vapors Do not use without pulley guard Beware of drive belt Read instructions b...

Page 33: ...tongue capacity 100N 516003886 LABEL 10 516005521 LABEL 11 L Label 12 WARNING Beware of rotating track 516007584 LABEL 12 5583A Always electrically disconnect both fuel injectors prior to testing for...

Page 34: ...013 004 046_a ON FUEL INJECTORS E TEC ONLY Technical Information Labels fmo2014 005 007_a fmo2014 003 008_a fmo2015 003 004_a 516003888 ALL MODELS EXCEPT COMMANDER GT COMFORT KIT MODELS LABEL 1 32 ___...

Page 35: ...to the shop manual for the complete assembly procedure Drive pulley bolt recommended torque 85 92 lbf ft 115 125N m NOTICE EN 516005503A DEC ON PULLEY GUARD LABEL 3 516003925 LABEL 4 516003918 LABEL 5...

Page 36: ...ON CONSOLE NEAR SHIFT LEVER 516005672 ON CONSOLE COMMANDER GT COMFORT KIT MODELS 95 A A V I S M LANGE THANOL MA X 1 0 N O T I C E MAX10 ETHANOL B L E N D OCTANE mmo2013 002 004 LOCATED ON FUEL CAP 34...

Page 37: ...VEHICLE INFORMATION _______________ 35...

Page 38: ...eatures may not apply to your model or could be optional NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to VEHICLE SAFETY LABELS subsecti...

Page 39: ...016_b COMMANDER LIMITED 600 E TEC AND 69 RANGER ARMY LTD fmo2016 003 001_a COMMANDER LIMITED 600 E TEC fmo2016 002 003_b COMMANDER GRAND TOURER 1200 4 TEC 900 AND COMMANDER LIMITED 600 E TEC fmo2014 0...

Page 40: ...Designed to be thumb activated When squeezed it increases the en gine speed When released engine speed returns automatically to idle mmo2008 008 011_b TYPICAL 1 Throttle lever 2 To accelerate 3 To de...

Page 41: ...iding style and conditions mmo2015 008 102_a THUMB THROTTLE POSITION PUSH DOWNWARD TO ROTATE THROTTLE HOUSING mmo2015 008 100_a IF WANTED CONTINUE TO ROTATE THE THROTTLE HOUSING mmo2015 008 101 FINGER...

Page 42: ...GAGE MECHANISM Step 1 Apply and hold regular brake Step 2 Lock brake lever using parking brake lever To Release Parking Brake Squeeze brake lever Parking brake lever will automatically return to its o...

Page 43: ...equipped Lynx snowmobile each can be pro grammed by your authorized Lynx dealer to accept the other vehicles D E S S keys D E S S Key Types Two types of keys can be used Normal key Learning key To ea...

Page 44: ...before restarting engine See an authorized Lynx dealer for servicing 7 Multifunction Switch Multifunction switch is located on the LH side of handlebar fmo2014 003 003_a 1 Start button 2 Headlights d...

Page 45: ...e no bars displayed on the gauge Heated Throttle Lever Switch fmo2014 003 003_c TYPICAL 1 Heated throttle lever switch 2 Increase heat Warmer 3 Decrease heat Colder NOTE The heating intensity is dis p...

Page 46: ...sh shift lever knob down to move it from neu tral to reverse gear NOTE Do not shift when vehicle is moving 9 Adjustable Mirrors Each mirror can be adjusted to suit driver s preference by gently rotati...

Page 47: ...e vice or have assistance to share lift ing stress if possible fmo2012 003 006_a TYPICAL 1 Front bumper fmo2012 003 007_a TYPICAL 1 Rear bumper NOTICE Do not use skis or ski han dles to pull or lift s...

Page 48: ...ay WARNING Never adjust or set functions on the multifunction gauge while rid ing the vehicle you could lose con trol The multifunction display is used to Display the WELCOME message on power up Displ...

Page 49: ...age try again High beam headlights are selected WARM UP Engine and or injection oil need to warm up before normal operation The engine s RPM is limited until desired temperature is reached up to 10 mi...

Page 50: ...eated grips heating intensity X X X X J Heated throttle lever heating intensity X X X X K Instant fuel consumption X X X X L Total fuel consumption X X X X M Message display X X X X N Coolant temperat...

Page 51: ...flashing press the SET S button to select speedometer mode mmo2007 009 066_n 1 Speedometer mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o B Tachometer RPM In ad...

Page 52: ...nce it has been reset Press the SET S button to select trip meter TRIP A TRIP B mode mmo2007 009 066_p 1 Trip meter TRIP A TRIP B mode Press and hold the SET S button to re set NOTE Resetting TRIP B m...

Page 53: ...icle approximate altitude above sea level calculated from the barometric pressure NOTE Altitude displayed is rounded off every 100 meters gauge set in metric or 200 feet gauge set in impe rial units T...

Page 54: ...isplayed instead of the fuel level with the activation of the heated throttle lever switch There are nine intensity settings When re leased display will return to fuel level Refer to HEATED THROTTLE L...

Page 55: ...ect display mmo2007 009 066_m While display flashes press the SET S button to select total fuel consump tion TC mode mmo2007 009 066_n 1 Total fuel consumption TC mode TC appears when the mode is se l...

Page 56: ...COOLANT TEMPERATURE 1 Range O E TEC Engine Storage Mode Displays OIL when the storage mode procedure is initiated P Top Speed Records vehicle top speed since it has been reset To display vehicle top...

Page 57: ...verage speed pro ceed as follow Push the MODE M button to select display mmo2007 009 066_m NOTE Display will flash for approxi mately 5 seconds then will return to the previously selected mode if disp...

Page 58: ...SET S button to change minutes Press the MODE M button to save clock set up and exit mode Unit Selection KM H vs MPH The units can be set in metric or imperi als Refer to an authorized Lynx dealer Lan...

Page 59: ...roceed as follows 1 Place the passenger seat facing for ward on the storage box lid 2 Slightly incline the passenger seat towards front and engage both seat hooks in the storage box lid slots mmo2009...

Page 60: ...Step 2 Unscrew 2 Refer to the decal located on the RH backrest bracket and guide the handhold to the desired position NOTE The decal can also be seen in the IMPORTANT ON PRODUCT LA BELS subsection of...

Page 61: ...d and must not contain any sharp or breakable ob jects To open the lid pull and hold the rubber tab sideways then lift the RH side of the lid or passenger seat if installed fmo2009 004 024_a Step 1 Pu...

Page 62: ...and Seat Switch If Applicable Commander Grand Tourer models The switch is located on the LH pas senger handhold Adjust heating intensity as shown mmo2009 005 010_a 1 Off 2 Warm 3 Hot Commander Grand T...

Page 63: ...Handlebar Commander Grand Tourer and Commander 800R E TEC models The handlebar height is adjustable To adjust proceed as follows 1 Pull up the lock lever fmo2015 003 006_a 1 Lock lever 2 Bring the ha...

Page 64: ...E section of this guide 24 Fuses The electrical system is protected with fuses refer to ELECTRICAL SYSTEM for details The fuse box is located in the left side of vehicle behind seat cover To get ac ce...

Page 65: ...this tension be maintained when reinstalling Remove the tether cord cap from en gine cut off switch Refer to CONTROLS INSTRUMENTS AND EQUIPMENT and open engine compartment LH side panel Remove retain...

Page 66: ...o the bottom pan slots mmo2009 004 039_a TYPICAL 1 Tabs 2 Slots 2 Slide hood towards headlights until it stops 3 Hook the rubber ties 28 Upper Side Panels WARNING Never operate engine with side panels...

Page 67: ...G Never operate engine with side panels opened or removed from vehicle Lower Side Panel Opening 1 Remove upper side panel as ex plained above 2 Unhook the rubber tie mmo2009 004 044_a 1 Rubber tie 3 T...

Page 68: ...dle 31 Spark Plug Storage A space is provided in the tool kit to keep spare spark plugs dry and pre vent shocks that might affect the ad justment or break them NOTE Spare spark plugs are not sup plied...

Page 69: ...3_a INSIDE THE STORAGE BOX 1 Retaining screw To install storage box make sure that the tunnel surface is clean Put stor age box within the rear rack rails Attach using the four screws Tighten to 10 N...

Page 70: ...is installed at front near gearshift lever Seat heater can be switched ON or OFF fmo2014 003 005_a 1 Seat heater switch 2 Heat OFF 3 Heat ON 38 ECO Standard Sport Mode Switch 900 ACE and 1200 4 TEC Th...

Page 71: ...l phase separation and can result in engine performance problems or engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have the following minimum oc...

Page 72: ...ts recommended XPS oil or equivalent Damages caused by oil which is not suitable for this oil in jected 2 stroke direct fuel injection engine may not be covered by the BRP limited warranty 1200 4 TEC...

Page 73: ...d injection oil Reinstall cap and fully tighten NOTE Do not overfill Do not pass the MAX range in the reservoir filler neck NOTICE Do not mismatch oil reservoir cap with fuel tank cap WARNING Wipe off...

Page 74: ...e to a good break in During the first few hours of break in the engine management system con trols some engine parameters which will slightly reduce the engine perfor mance E TEC Models During a prede...

Page 75: ...ctivated by the operator Navigating Operating Modes Use ECO Standard Sport Mode switch to navigate between power levels from ECO reduced power to Stan dard full power to Sport increased response To in...

Page 76: ...f test and display the key recognition message 3 Press the MODE button once then press the SET button until LEARN is visible in the digital center of the gauge mmo2014 004 001_f MULTIFUNCTION GAUGE 1...

Page 77: ...do not release parking brake Perform the VEHICLE WARM UP procedure as ex plained below Emergency Starting 1200 4 TEC and 900 ACE Models Do not attempt any emergency start ing procedure Have the batte...

Page 78: ...he drive pulley WARNING When starting the snowmobile in an emergency situation using drive pulley do not reinstall the belt guard and return slowly to have snowmobile repaired Vehicle Warm Up Before e...

Page 79: ...Come to a complete stop and hold brake before shifting to or from reverse Wait until the reverse alarm sounds before operating throttle Neutral When set in neutral N the gearbox disengages the pulley...

Page 80: ...es and at the rear Check local laws for brake light s requirements WARNING Never tow an accessory with a rope Always use a rigid tow bar Using a rope would result in a col lision between the object an...

Page 81: ...stand with a rear deflec tor panel Make sure support device is sta ble and secure Customize each adjustment one at a time It may be necessary to read just center spring after adjusting front springs...

Page 82: ...d weight transfer light pressure No adjustment required Light too much weight transfer lift off the ground Strap too long reduce strap length Heavy not enough weight transfer heavy pressure Strap too...

Page 83: ...suspension Lower rear end Less bump absorption capability Lighter steering Decreasing preload Better performance and handling in deep snow C B A mmo2006 003 022_a A Suspension fully extended B Suspen...

Page 84: ...knob to set the damping Upwards is more damping and down is less damping Spring Preload Adjuster MAN manual The spring preload is fundamental for the function of the suspension If the preload is incor...

Page 85: ...rn adjust center spring ac cordingly WARNING Before proceeding with any sus pension adjustment remember park in a safe place remove tether cord cap lift rear of vehicle off the ground with a wide base...

Page 86: ...t on front suspension firmness Front spring preload also has an effect on the steering behavior mmo2009 004 031_a TYPICAL FRONT SUSPENSION 1 Front springs for handling WARNING Always adjust both front...

Page 87: ...nter Reduce rear suspension front arm pressure Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Steering feels too heavy Reduce ski ground pressure Re...

Page 88: ...kind of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely...

Page 89: ...MAINTENANCE _______________ 87...

Page 90: ...e cable Inspect drive belt Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Adjust and align track Change chaincase gearbox oil Change NEW g...

Page 91: ...ge Apply LOCTITE 542 on the thread of the plug XU models Adjust drive chain Not for models equipped with gearbox Check brake fluid level DRIVE SYSTEM AND BRAKE Inspect brake hose pads and disk Inspect...

Page 92: ...system and check for leaks Inspect cooling system cap hoses and clamps and check for leaks ENGINE Adjust engine stopper Visually inspect and clean drive pulley Tighten drive pulley retaining screw to...

Page 93: ...RIVE SYSTEM Replace the following drive pulley wear parts slider shoes O rings and sliding sheave bushing E TEC FRAME Retighten rear member screws to frame to specified torque XU 24 N m 18 lbf ft EVER...

Page 94: ...st system and check for leaks Visually inspect and clean drive pulley Tighten drive pulley retaining screw to specified torque Check driven pulley preload Clean driven pulley Adjust and align track DR...

Page 95: ...ate the splines of joint between QRS axle and gearbox DRIVE SYSTEM AND BRAKE Lubricate the splines of joint between driven pulley and QRS axle FRAME Retighten rear member screws to frame to specified...

Page 96: ...efilter simply pull it out To install prefilter push it back in place making sure it is properly secured Engine Coolant WARNING Never open coolant tank cap when engine is hot Engine Coolant level Remo...

Page 97: ...specif ically recommended for aluminum engines Injection Oil 600HOE TEC 800RE TEC Adding Injection Oil Remove the upper RH side panel Re fer to SIDE PANELS in CONTROLS INSTRUMENTS AND EQUIPMENT subsec...

Page 98: ...Engine oil can be very hot WARNING Wipe off any oil spills Oil is highly flammable when heated Engine Oil Replacement 900 ACE WARNING The engine oil can be very hot Wait until engine oil is warm NOTIC...

Page 99: ...rain plug 10 Install drain plugs and tighten to the specified torque DRAIN PLUGS TIGHTENING TORQUE 20 N m 2 N m 15 lbf ft 1 5 lbf ft 11 Replace OIL FILTER see proce dure in this subsection 12 Refill o...

Page 100: ...stall NEW sealing washer and O ring on oil drain plug NOTICE Never use a sealing washer a second time Always re place with a new one mmr2009 111 005_a 1 Sealing washer 2 O ring 3 Oil drain plug 10 Ins...

Page 101: ...f magneto cover for dirt and contaminations mmr2011 070 008_a 1 Oil inlet orifice from the oil pressure pump 2 Oil outlet orifice to the engine lubrication system 3 Oil filter receptacle 2 Install a O...

Page 102: ...ews to the specified torque OIL FILTER COVER TIGHTENING TORQUE 10 N m 1 N m 89 lbf in 9 lbf in 6 Install muffler Exhaust System Exhaust System Verification The tail pipe of the muffler should be cente...

Page 103: ...T GUARD REMOVAL Unplug spark plug cables mmo2008 008 027_a LH SIDE OF ENGINE COMPARTMENT 1 Spark plugs Using tools from tool kit unscrew spark plugs one turn mmo2008 008 009 1 16 mm socket 2 Screwdriv...

Page 104: ...que spark plugs as per the following illustrations NOTE Ensure spark and washer sits properly on cylinder head mmo2008 008 006_a NEW SPARK PLUG 1 Torque 1 2 of a turn mmo2008 008 007_a USED SPARK PLUG...

Page 105: ...lock and alter adjustment See illustration mmo2010 009 002_a 1 Rubber stop block 2 Bump 3 Feeler gauge 7 Tighten screws to the specified torque following the illustrated se quence Take care not to pin...

Page 106: ...c parts Handle with care Rinse thoroughly in case of spillage Gearbox Oil Recommended Gearbox Oil RECOMMENDED GEARBOX OIL XPS SYNTHETIC GEAR OIL 75W 140 hypoid P N 619 590 182 NOTICE The gearbox oil h...

Page 107: ...Spare drive belt is not supplied with the snowmobile Spare drive belt is supplied with Commander Limited CAUTION To avoid damages to the drive belt ensure that things which are carried in storage box...

Page 108: ...t Height Adjustment The drive belt height must be checked every time a new belt is installed To adjust the drive belt height proceed as follows 1 Remove the tether cord cap from engine cut off switch...

Page 109: ...icating that the belt is too tight If the vehicle creeps lower the drive belt height from the preliminary set ting Repeat procedure until creeping stops Reverse Activation NOTE The reverse may not act...

Page 110: ...tion 6 So maximum engine RPM is increased by 400 RPM Procedure Just loosen lock nut enough to pull calibration screw partially out and adjust to desired position Do not completely remove the lock nut...

Page 111: ...WITH A VISUAL INSPECTION OF YOUR TRACK BEFORE EACH USE Look for any defects such as Perforations in the track Tears in the track particularly around traction holes on studded tracks Lugs that are bro...

Page 112: ...gine cut off switch 2 Lift rear of vehicle and support it off the ground CAUTION Use proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above y...

Page 113: ...ssive stresse on suspension components Track Tension Adjustment 1 Remove the tether cord cap from engine cut off switch 2 Remove rear wheel caps if so equipped fmr2008 048 007_a 1 RH rear idler wheel...

Page 114: ...ime about 5 seconds Check that the track is well centered equal distance on both sides between edges of track guides and slider shoes A01F05A 1 2 3 1 Guides 2 Slider shoes 3 Equal distance If off cent...

Page 115: ...red Torque nut to 9 N m 1 N m 80 lbf in 9 lbf in Rear Suspension Lubrication Lubricate rear suspension at grease fittings using SUSPENSION GREASE P N 293 550 033 Refer to MAINTE NANCE SCHEDULE for mai...

Page 116: ...tion should be determined and corrected before restarting See an authorized Lynx dealer for servicing Fuse Location The fuse box is located behind the front seat upholstery at the LH front lower porti...

Page 117: ...pull on multifunction gauge and set aside mmo2007 009 062_a 3 Unplug burnt bulb connector Re move the rubber boot mmo2007 009 022_a 1 Rubber boots 4 Press and pull both sides of the re taining clip a...

Page 118: ...ays movement when pulling taillight out NOTICE Do not pull taillight hous ing out too far to avoid damaging wiring 2 Remove lamp socket from taillight assembly 2 1 Turn socket counterclock wise 2 2 Pu...

Page 119: ...tion Remove any dirt or rust To clean the entire vehicle use only mi crofiber cloths or equivalent NOTICE It is necessary to use microfiber cloths or equivalent on windshield and hood to avoid scratch...

Page 120: ...ting stress If a lifting device is not used use proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits NOTICE The snowmobile has...

Page 121: ...old the SET S button for 2 3 seconds NOTE The gauge will display OIL when the storage procedure is initi ated 7 When gauge displays OIL release button and wait for the lubrication function to end mmr2...

Page 122: ...Inspect adjust and align track Adjust drive chain Not for models equipped with gearbox Change chaincase gearbox oil Change NEW gasket ring with gearbox oil change Apply LOCTITE 542 on the thread of th...

Page 123: ...t drive pulley Clean and inspect driven pulley Inspect adjust and align track Adjust drive chain Not for models equipped with gearbox Change chaincase gearbox oil Change NEW gasket ring with gearbox o...

Page 124: ...PRESEASON PREPARATION This page is intentionally blank 122 ______________...

Page 125: ...TECHNICAL INFORMATION ______________ 123...

Page 126: ...be allowed by BRP if the engine identification number or vehicle iden tification number VIN is removed or mutilated in any way We strongly rec ommend that you take note of all the identification numbe...

Page 127: ...CATION mmo2007 002 006_a 800R E TEC ENGINE 1 Engine identification number mmo2009 005 039_a 1200 4 TEC ENGINE 1 Engine serial number mmo2014 004 007_a 900 ACE ENGINE 1 Engine identification number ___...

Page 128: ...und pressure LpA 86 dB 4050 RPM Uncertainty KpA 3 dB 89 dB 3950 RPM Uncertainty KpA 3 dB 87 dB 3900 RPM Uncertainty KpA 3 dB 80 dB 3625 RPM RPM Uncertainty KpA 3 dB Hand arm system 2 5m s2 4050 RPM 2...

Page 129: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN...

Page 130: ...ble for compliance could void the user s authority to operate the equip ment IC Registration Number 12006A M01456 FCC ID 2ACERM01456 We the party responsible for compli ance declare under our sole res...

Page 131: ...ed Minimum octane rating 95 Fuel which may contain up to 10 ethanol Fuel tank capacity 39 L 10 3 U S gal ENGINE 800R E TEC Engine type Rotax 797 liquid cooled w Reed valve 3D RAVE Cylinders 2 Displace...

Page 132: ...hetic oil Engine oil capacity Oil change 3 3 L 3 5 qt U S liq Engine coolant Ethyl glycol water mix 50 coolant 50 distilled water Use LONG LIFE ANTIFREEZE F P N 619 590 204 or coolant specifically des...

Page 133: ...system Exhaust pipe muffler Engine oil P N 619 590 114 or SAE 0W 40 API SM or SN synthetic oil Engine oil tank capacity Oil change with filter 3 5 L 3 7 qt U S liq Coolant Ethyl glycol water mix 50 co...

Page 134: ...9 590 182 Gearbox oil capacity 600 ml 20 3 U S oz 1st 3 23 2nd 1 98 Gear Ratio R 4 06 Commander Series 500 mm Track nominal width 69 Ranger Army LTD 600 mm Track nominal length 3923 mm Commander 600 H...

Page 135: ...ont suspension max travel 210 mm 69 Ranger Army LTD PPS 6900 A Rear suspension Commander Series PPS 5900 A 69 Ranger Army LTD HPG 25 Commander 800 R E TEC KYB 36 Front arm shock All others HPG 36 Comm...

Page 136: ...H 4 Taillight bulb Led Type NGK PZFR6F 2 Spark plug Gap 0 75 mm 0 05 mm 03 in 002 in Not adjustable F 1 Battery 30 A F 2 Start 5 A F 3 Front power outlet Heated seat Horn optional 20 A F 4 Fan 15 A F5...

Page 137: ...4 Taillight bulb Led Type NGK PFR7AB 2 Spark plug Gap 0 75 mm 0 05 mm 03 in 002 in Not adjustable F 1 Battery 30 A F 2 Start 5 A F 3 Front power outlet Heated seat Horn optional 20 A F 4 Fan 15 A F5...

Page 138: ...m W LED Type MR7B1 Spark Plug Gap 0 8 mm 031 in F1 Battery 30 A F2 Relay Start button 5 A F3 Starter solenoid 10 A F4 Fan 15 A F5 HIC 10 A F6 HIC Gauge 10 A F7 Front power outlet and heaters 10 A F8 L...

Page 139: ...K CR8EKB 2 Spark plug Gap Not adjustable F 1 Battery 30 A F 2 Relay start button 5 A F 3 Starter solenoid 10 A F 4 Fan 15 A F 5 HIC 10 A F 6 HIC gauge 10 A F 7 Front power outlet and heater 10 A F 8 L...

Page 140: ...2 kg 688 lb Commander GT 1200 4 TEC 318 kg 701 lb Commander GT 1200 4 TEC Comfort 322 kg 710 lb Dry weight 69 Ranger Army LTD 325 kg 717 lb 69 Ranger Army LTD 336 cm 132 3 in Vehicle overall length Co...

Page 141: ...TROUBLESHOOTING ______________ 139...

Page 142: ...a tether cord cap with the D E S S key for which this snowmobile was programmed 2 ECM does not recognize the D E S S key 900 ACE and 1200 4 TEC Refer to an authorized Lynx dealer ENGINE OVERHEATS 1 In...

Page 143: ...repair or replacement 10 Fuel pressure too low Contact an authorized Lynx dealer ENGINE BACKFIRES 1 Engine is running too hot See ENGINE OVERHEATS 2 Ignition timing is incorrect or ignition system fai...

Page 144: ...et engine idle too long Refer to VEHICLE WARM UP in OPERATING INSTRUCTION NO RESPONSE FROM THE THROTTLE LEVER INPUTS MESSAGE DISPLAYED PRESS START TO GO 1 Engine management system has detected a senso...

Page 145: ...lamp On the multifunction analog digital gauge the display is used as a comple ment of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condi tion...

Page 146: ...ot run the engine if condition persists ENGINE OVERHEAT Critical overheat Stop engine immediately and let engine cool down Check coolant level refer to MAINTENANCE If coolant level is correct and over...

Page 147: ...ve tether cord cap Wait a few minutes then start engine If problem persists contact an authorized Lynx dealer 2 short beeps Good key vehicle ready to operate 2 short beeps repeating slowly CHECK KEY U...

Page 148: ...code press and hold MODE M Button and simul taneously depress the HI LOW beam switch repeatedly several times If two or more codes are registered use SET S or MODE M to scroll To exit the fault codes...

Page 149: ...WARRANTY ______________ 147...

Page 150: ...RP distributor dealer authorized to distribute LYNX products in the country in which the sale occurred BRP distribu tor dealer and then only after the BRP specified pre delivery inspection process is...

Page 151: ...commended operation described in the Operator s Guide Damage resulting from accident submersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable fo...

Page 152: ...overage pe riod provided BRP or an authorised BRP distributor dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the co ordinates of the new owner 9 CONSU...

Page 153: ...ature Print Mileage km Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Not...

Page 154: ...rator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Prin...

Page 155: ...rator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Prin...

Page 156: ...This page is intentionally blank 154 ______________...

Page 157: ...CUSTOMER INFORMATION ______________ 155...

Page 158: ...a Productividad 111 Parque Industrial Guadalajara Col Las Pintas El Salto Jalisco 45690 Mexico Av Ferrocarril 202 Parque Industrial Quer taro Santa Rosa J uregui Quer taro Quer taro C P 76220M xico So...

Page 159: ...ship please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the snowmobile owner...

Page 160: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 158 ______________...

Page 161: ...CHANGE OF ADDRESS OWNERSHIP ______________ 159...

Page 162: ...CHANGE OF ADDRESS OWNERSHIP 160 ______________...

Page 163: ...CHANGE OF ADDRESS OWNERSHIP fmo2015 005 004 en ______________ 161...

Page 164: ...ed operator s age 16 years old Keep this Operator s Guide in the vehicle EN 619 950 592 Original instructions brp com 2017 2017 TM and the BRP logo are trademarks of Bombardier Recreational Product In...

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BRP Lynx Commander GT 1200 4-TEC Comfort, Operator'S Manual

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