Branson 3015h, Owner'S Manual

Page: 47 / 454

Chapter 2 enGIne
taBLe OF COntentS
1. exterIOr and nameS OF partS ..... 2-3
1.1 Specification ...............................................2-3
1.2 Engine dimensions .....................................2-4
1.3 Name of each part ......................................2-6
1.4 Emissions regulations ................................ 2-7
1.4.1 EPA emissions .
regulations value in U.S. ...................2-7
1.4.2 The emissions certificate .
decal and attached location .............2-7
1.4.3 Warranty condition of .
emission regulations value .............. 2-8
2. maIn FunCtIOn and perIOdIC CheCk ... 2-9
2.1 Periodic checklist ........................................2-9
2.2 Check the main function ........................... 2-10
2.2.1 Visual check ....................................2-10
2.2.2 Lubricating oil ..................................2-10
2.2.3 fuel ...................................................2-11
2.2.4 Coolant ............................................2-12
2.2.5 V-Belt. ..............................................2-13
2.2.6 Every 50hrs check ...........................2-13
2.2.7 Check every 250hrs .........................2-13
2.2.8 Check every 500hrs ........................2-13
2.2.9 Check every 1,000hrs .....................2-13
2.2.10 Check every 2,000hrs ....................2-13
3. deFeCt dIaGnOSIS and manaGement ..2-14
4. dpF SyStem ..........................................2-19
4.1 Introduction .............................................. 2-19
4.2 DPF Data Logger ..................................... 2-19
4.2.1 Installation ........................................2-19
4.2.2 Signal lamp ........................................... 2-19
4.2.3 Scanner (Fault diagnosis device) ....2-19
4.2.4 Logging data ....................................2-19
4.3 Features (Input / Output) .......................... 2-20
4.3.1 Data logger specification ................ 2-20
4.3.2 Hardware block diagram .
of DPF data logger ........................ 2-20
4.4 Electric specification ................................ 2-21
4.4.1 DPS sensor ......................................2-21
4.4.2 EGTS Sensor (Exhaust Gas
Temperature Sensor) ..................... 2-22
4.4.3 DPF Check LED Lamp ................... 2-24
4.4.4 CAN communication ....................... 2-27
4.4.5. PC RS232 communication (Low speed .
data download and Reprogram) .......... 2-29
4.4.6 PC USB2 Communications .
(high speed data download) .......... 2-30
4.4.7 RTC(Real Time Check) power .
supply (Warranty for 5 years) ........ 2-30
4.5 Note .......................................................... 2-31
4.5.1 Running temperature range ............ 2-31
4.5.2 Case: Water-proof case .................. 2-31
4.6 Warranty .................................................. 2-31
4.6.1 We guarantee DPF data logger .
for 5 years after shipment .............. 2-31
5. SeCtIOnaL vIew FOr majOr
COmpOnentS ..................................... 2-32
5.1 Cylinder block ...........................................2-32
5.2 Gear case .................................................2-34
5.3 Flywheel housing and oil pan ..................2-35
5.4 Cylinder head and head cover .................2-36
5.5 Intake manifold .........................................2-38
5.6 Exhaust manifold ...................................... 2-41
5.7 Camshaft and drive gear ..........................2-45
5.8 Crankshaft and piston ..............................2-46
5.9 Lubrication system ...................................2-47
5.10 Cooling system .......................................2-50
5.11 Fuel injection pump ................................. 2-51
5.12 Fuel injection system and valve ..............2-52
5.13 Fuel system .............................................2-53
5.14 Start motor ..............................................2-55
5.15 Alternator and electric system ................2-56
5.16 DPF application system ..........................2-57
5.17 DPf’s sensor option .................................2-59
6. dISaSSemBLy and ServICe ............ 2-61
6.1 Engine removal .........................................2-61
6.2 Disassembly of Engine .............................2-65
6.2.1 General precautions ....................... 2-65
6.2.2 Lubricating oil ................................. 2-65
6.2.3 V-belt, V-pulley ............................... 2-66
6.2.4 Alternator ........................................ 2-66