BONFIGLIOLI HDP 100 Installation Use And Service Manual Download Page 43

41

Il motore elettrico deve essere assicu-
rato contro ogni inserimento non inten-
zionale (ad esempio con la chiusura a
chiave dell’interruttore principale oppu-
re con la rimozione dei fusibili dell’ali-
mentazione elettrica). A questo scopo
applicare all’organo motore anche un
cartello di avvertimento circa i lavori in
corso sul riduttore di velocità.

Tenute non striscianti:

ü

tenute del tipo a labirinto, esenti da 
manutenzione, idonee unicamente per 
installazioni stazionarie e particolar-

PHQWHHI¿FDFLQHLFDVLGL

°

velocità di azionamento e/o tempe-
ratura ambiente elevate

°

ambienti non eccessivamente pol-
verosi

°

ambienti privi di proiezione di getti 

G¶DFTXD R GL DOWUH VROX]LRQL GLUHWWD

-

mente sul riduttore. 

7.6 SENSORI

Termostato bimetallico

$ ULFKLHVWD q IRUQLWD D FRUUHGR XQD VRQGD

bimetallica termostatica per segnalare il 
raggiungimento della temperatura massi-

PDDPPLVVLELOHGHOO¶ROLRWDUDWDDOYDORUHGL

90°C ± 5°C.

/¶LQVWDOOD]LRQHHLOUHODWLYRFDEODJ

-

JLR HOHWWULFR VRQR D FXUD GHOO¶LQ

-

stallatore.

Controllo livello olio

$ ULFKLHVWD q LQVWDOODWR XQ VHQVRUH DG LQ

-

frarossi per il controllo remoto del livello di 

VLFXUH]]DGHOOXEUL¿FDQWH

,OGLVSRVLWLYRqIXQ]LRQDQWHLQFRQ

-

dizioni di inattività del riduttore. 
Durante il funzionamento dello 

stesso, il dispositivo deve essere bypassa-

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7.7 ALTRI ACCESSORI

Per gli accessori speciali eventualmente 

LQVWDOODWLVXOULGXWWRUHGH¿QLWLLQIDVHGLFRQ

-

tratto si rimanda alle istruzioni fornite dal 
costruttore degli stessi e/o ai relativi ma-
nuali, in quanto tali componenti possono 
richiedere manutenzione di tipo speciale 

HROXEUL¿FD]LRQLSDUWLFRODUL

The electric motor must be protected
against accidental startup (e.g. by pad-
locking the main power switch or re-
moving the power fuses). For this pur-

SRVH DOVR DI¿[ D QRWLFH WR WKH PRWRU

indicating that work is in progress on
the gear unit.

Non-contact seals:

ü

Maintenance-free labyrinth seals are 
only suitable for stationary installations. 
They are particularly effective for:

°

high operating speeds and/or tem-
peratures

°

environments with low levels of 
dust

°

environments in which the gear unit 
is not subjected to direct splashes of 
water or other liquids.

7.6 SENSORS

Bimetallic temperature sensor

On request, a bimetallic temperature sen-
sor can be supplied to warn when the oil 
reaches maximum temperature. The sen-
sor is calibrated to 90°C ± 5°C.

Installation and wiring of the sen-
sor must be carried out by the 
gear unit installer.

Oil level sensor

An infrared sensor for remote monitoring 
of the lubricant safety level can also be in-
stalled on request.

The device functions when the 
gear unit is idle. When the gear 
unit is running the oil level sensor 

must be bypassed. Wiring is the responsi-
bility of the installer.

7.7 OTHER ACCESSORIES

For any special accessories installed on 
the gear unit in accordance with contrac-

WXDO VSHFL¿FDWLRQV UHIHU WR WKH LQVWUXFWLRQV

supplied by the manufacturer of the acces-
sories in question or to any accompanying 
manuals. Such components may require 
special maintenance and/or lubrication.

Der Elektromotor muss gegen jede un-
beabsichtigte Einschaltung abgesichert
werden (z.B. durch Schlüsselverriege-
lung des Hauptschalters oder durch Ent-
nahme der Sicherungen der Stromversor-
gung). Zu diesem Zweck ist am Antriebs-
teil auch ein Warnschild anzubringen, mit
dem auf die laufenden Arbeiten am Unter-
setzungsgetriebe hingewiesen wird.

Berührungslose Dichtungen:

ü

Wartungsfreie Labyrinthdichtungen, 
die nur für stationäre Installationen ge-
eignet und insbesondere in folgenden 
Fällen wirkungsvoll sind:

°

hohe Drehgeschwindigkeiten und/
oder hohe Umgebungstemperaturen

°

 Umgebungen mit normaler Staub-

Umgebungen mit normaler Staub-
belastung

°

 Umgebungen ohne Spritzwasser-

Umgebungen ohne Spritzwasser-
schutz oder andere, direkt am Ge-
triebe vorgesehene Schutzeinrich-
tungen.

7.6 SENSOREN

Bimetallthermostat

Auf Anfrage wird ein Bimetalltemperatur-
fühler für die Signalisierung des Erreichens 
der zulässigen Öl-Höchsttemperatur mit 
Einstellung auf den Wert 90°C ± 5°C ge-
liefert.

Die Installation und entspre-
chende Verdrahtung müssen vom 
Installateur durchgeführt werden.

Ölstandkontrolle

Auf Anfrage wird ein Infrarotsensor für die 
Fernkontrolle des Sicherheitsölstands in-
stalliert.

Die Vorrichtung funktioniert bei 
Stillstand des Getriebes. Während 
dessen Betriebs muss die Vorrich-

tung überbrückt werden. Die Verdrahtung 
ist vom Installateur vorzunehmen.

7.7 SONSTIGES ZUBEHÖR

Bezüglich der Spezialzubehörteile, die 
eventuell am Getriebe installiert sind und 

EHLP $EVFKOXVV GHV 9HUWUDJV GH¿QLHUW

wurden, wird auf die Anleitungen des je-
weiligen Herstellers und/oder auf die ent-
sprechenden Handbücher verwiesen, da
für diese Komponenten gegebenenfalls ei-
ne spezielle Wartung und/oder besondere 
Schmierungen erforderlich sind.

Summary of Contents for HDP 100

Page 1: ...INDUSTRY PROCESS AND AUTOMATION SOLUTIONS HDP Manuale installazione uso e manutenzione Installation use and service manual Benutzerhandbuch...

Page 2: ......

Page 3: ...hmierstoffe 27 6 4 6RVWLWX LRQH GHO OXEUL FDQWH Oil changes Schmier lwechsel 28 6 5 Oli raccomandati consentiti Recommended permitted oils Empfohlene zul ssige lsorten 32 6 6 Grassi compatibili Compat...

Page 4: ...o as to be always available in good condition for consultation In case of loss or damage replacement documentation must be requested directly from the Manufacturer quoting the code of this manual 7KH...

Page 5: ...l Data plate information Type of gear unit Optional variants Product code Month Year of manufacture Reduction ratio Rated torque at output shaft Mounting position Rated power at input shaft Approximat...

Page 6: ...ve worn to such an extent as to compromise the operation of the gear unit An overhaul also includes YHUL FDWLRQ RI WKH FRQGLWLRQ RI DOO JHDU XQLW components keys seals gaskets vents etc If any such co...

Page 7: ...ap plication the gear unit can be supplied in a YDULHW RI H HFXWLRQV DQG FRQ JXUDWLRQV W LV GHVLJQHG WR VDWLVI D UDQJH RI VSHFL F requirements in the mechanical chemical agricultural and food industri...

Page 8: ...s the acoustic pressure measured under full load at a distance of 1 m from the unit and 1 6 m above ground level without vibration was less than 85 dB A The vibrations produced by the gear unit do not...

Page 9: ...e of ap plicable safety standards During operation wear only the appar el and safety equipment indicated in the User Instructions provided by the Manufacturer or stipulated by legisla tion on safety a...

Page 10: ...tionen mit schwebenden Lasten Motoren die ausschlie lich durch die Getriebestruktur gehalten werden Abtriebswelle mit nach unten gerich Abtriebswelle mit nach unten gerich teter Schrumpfverbindung ode...

Page 11: ...ich are under cover and not humid The material can be stored in suitable conditions for a period of two years under cover in temperatures between 15 C and 50 C at a relative humidity not in excess of...

Page 12: ...ury Persons authorised for this purpose must be trained and experienced in the work in question to avoid risks to themselves and other persons The person authorised to handle the product must take all...

Page 13: ...to position taking care not to cause sudden oscil lations while moving it If the gear unit is coupled to an electric motor do not use the eye bolts on the motor for lifting the entire load unless this...

Page 14: ...e instructions contained in the in stallation and user manual for the elec tric motor Before installing the unit Carefullyremoveallpackagingandpro tectiveproductresiduefromthegearunit Pay particular a...

Page 15: ...ght and in clement weather by means of guards or a casing without impairing ventila tion around the unit We recommend applying a protective paste to all gear unit motor mating sur faces and other part...

Page 16: ...lato ed eventualmente corretto anche dopo alcuni giorni di funzionamento YYLWDUH OH YLWL GL VVDJJLR H YHUL FDUH il corretto serraggio dei tappi di servi zio secondo le coppie indicate nella tabella se...

Page 17: ...and supports Proceed instead as shown in the diagram below ideally preheating the part to be coupled For further de tails refer to section 5 3 Bolt 1 and spacer 2 shown above are not included in the...

Page 18: ...Check the hollow shaft and machine shaft to ensure that the seats and edg es are undamaged To facilitate mounting hollow shaft gear units on the machine s solid shaft proceed as indicated in the follo...

Page 19: ...r the functionality of the shrink disk 3 Fit the gear unit to the machine and couple its output shaft to the driven shaft Adopt one of the following techniques to facilitate sub sequent disassembly at...

Page 20: ...rfaces of the shrink disc using a solid lubricant with fric tion value of 0 04 such as Kl ber Molykombin UMFT 1 or an equivalent product having the same characteris tics and durability of performance...

Page 21: ...before the gear unit is started up in line with gap G shown in the chart above 7KH WRUTXH EROW PXVW EH WWHG on the side of the gear unit next to the driven machine 5 1 6 GEAR UNIT EQUIPPED WITH SLEEVE...

Page 22: ...not use solvent or dirty rags to degrease the surfaces Do not use molybdenum di sulphide or any other type of JUHDVH DV WKLV ZRXOG VLJQL FDQWO ORZHU WKH IULFWLRQ FRHI FLHQW LQ the contact area and th...

Page 23: ...notforcethecouplinganddonotuse inappropriate tools during assembly 7DNH FDUH QRW WR GDPDJH WKH DW F OLQ drical coupling surfaces Do not force the rotary coupling mech anisms with large thrust or overh...

Page 24: ...pairing their func tionality use a heat shield to protect against radiated heat The connecting or transmis sion elements must not trans mit static or dynamic external loads to the shafts unless said l...

Page 25: ...can be gradually increased to the rated operating conditions over a rea sonable period of time during which the gear unit must be monitored closely When the temperature rise with respect to QRUPDO RSH...

Page 26: ...GENERAL INFORMATION Maintenance and replacement work must be carried out by ex pert maintenance technicians trained in the observance of applicable laws on health and safety at work and the special a...

Page 27: ...ur LQJ HI FLHQW DQG VDIH RSHUDWLRQ RI WKH JHDU unit The Manufacturer declines all liability for injury to persons and damage to compo nents due to the use of non original spare SDUWV DQG QRQ URXWLQH Z...

Page 28: ...ra condition of torque arm polymer bushes aging cracking Zustand der Polymerbuchsen des Reaktionsarms Alterung Rissbildung 3000 h FRQGL LRQL GHOO ROLR GHO ULGXWWRUH eventuali impurit presenti so pratt...

Page 29: ...QJ D OOHU OWHU ZLWK P PHVK QVXUH WKDW WKH JDVNHW LV UH WWHG ZLWKRXW damaging it or apply sealant to provide a SHUIHFWO RLO WLJKW W The oil level must never be below the minimum mark and must be checke...

Page 30: ...must always be made to the mid point of the level window or dip stick which is positioned in relation to the mounting position of the gear unit VSHFL HG LQ WKH RUGHU HDU LQ PLQG WKDW the level may be...

Page 31: ...PHQWR 2YHU RZ OHYHO SOXJ gOVWDQGVVFKUDXEH PLW hEHUODXIVFKXW B3 2x 3x T1 T2 T3 T4 T5 T6 T7 HDP 60 HDP 90 L T 6 T C T T 3 L 3 L HDP 80 HDP 90 T T 6 L C T T 3 L 3 L B6 2x 3x T1 T2 T3 T4 T5 T6 T7 HDP 60 H...

Page 32: ...non presente No plug present Stopfen nicht vorhanden S Tappo scarico Drain plug lablassschraube L 7DSSR GL OLYHOOR D V RUDPHQWR 2YHU RZ OHYHO SOXJ lstandsschraube mit berlaufschutz B3 T1 T2 T3L T3R T5...

Page 33: ...non presente No plug present Stopfen nicht vorhanden S Tappo scarico Drain plug lablassschraube L 7DSSR GL OLYHOOR D V RUDPHQWR 2YHU RZ OHYHO SOXJ lstandsschraube mit berlaufschutz B3 T1 T2 T3L T3R T...

Page 34: ...SY 460 Nevastane SY 460 F Degol GS 220 Degol GS 320 Degol PAS 220 Synlube CLP 220 Synlube CLP 320 Renoling PG 220 Renoling PG 320 6 5 OLI RACCOMANDATI CON SENTITI Per la viscosit da utilizzare si ULPD...

Page 35: ...over tighten ing 6 8 CLEANING Clean all dust and process waste off the gear unit Do not use solvents or other products which are incompatible with the unit s construction material and do not di rect h...

Page 36: ...ugh the grille in the protective guard and conveys it to the gear unit casing thereby dissipating a quantity of heat that depends on the rotation speed 7KH HI FLHQF RI IRUFHG YHQWLOD tion falls drasti...

Page 37: ...d possible dam age the cooling water should be drained from the circuit and compressed air blown through the empty circuit to eliminate all re sidual moisture Before starting the gear unit ensure that...

Page 38: ...low the minimum threshold the heating element s is are switched off when the oil temperature reaches the upper threshold RQWDFW RQ JOLROL V 7HFKQLFDO 6HUYLFH WR determine the ideal temperature thresh...

Page 39: ...with oil splash lubrication the rotation of the gears splashes the lu bricant and distributes it to the gear teeth and bearings even in positions above the oil level To guarantee effective lubricatio...

Page 40: ...e switch and any necessary connecting pipelines To ensure an optimum supply of lubricant a constant rotation speed must be maintained at a value that is as close as possible to the rotation speed for...

Page 41: ...ransmittable by the backstop device can be limited with re spect to the torque transmitted by the gear unit Consult the sales catalogue for detailed information on this subject Before commissioning th...

Page 42: ...art inject about 40 grammes of grease for rolling contact bear ings through the grease nipples All work must be performed exclusively with the gear unit at a standstill The electric mo tor must be pro...

Page 43: ...to warn when the oil reaches maximum temperature The sen sor is calibrated to 90 C 5 C Installation and wiring of the sen sor must be carried out by the gear unit installer Oil level sensor An infrare...

Page 44: ...TPUT SHAFT Remove the device that secures the gear unit axially The machine s shaft can be extracted directly in situ using a hydraulic ex tractor or by using a puller as shown LQ WKH JXUH EHORZ 1 Mac...

Page 45: ...shrink disc coupling Now extract the machine s shaft as de scribed in section 8 2 8 4 DECOMMISSIONING THE GEAR UNIT The gear unit must only be taken out of ser vice by operators trained in the observa...

Page 46: ...tact authorised workshop Bitte wenden Sie sich an eine autorisierte Vertragswerkstatt Cuscinetti difettosi o usurati Bearings defective or worn Besch digte oder verschlissene Lager 5LYROJHUVL DG XQ RI...

Page 47: ...ebe funktioniert gar nicht oder nur schwerlich 9LVFRVLWj GHOO ROLR WURSSR HOHYDWD Oil viscosity too high l Viskosit t zu hoch 6RVWLWXLUH ROLR YHGL WDEHOOD OXEUL FDQWL FRQVL gliati Replace oil see reco...

Page 48: ...RLO OHYHO UVW LGHQWLI WKH HOORZ OHYHO FDS Remove the plug and insert a bar of the ULJKW VL H LQ WKH KROH DQG RI WKH VKDSH VKRZQ LQ WKH JXUH If the level is more than 3 mm below the spill level top up...

Page 49: ...tion for lifting and handling gear units safely refer to the drawings and to the documentation provided with the gear unit Do not use the shaft end threads or external pipes as lifting points Take car...

Page 50: ...3 2 5 36x20x400A HDP130 170 h6 169 5 540 135 310 400 80 40 h9 179 3 2 5 40x22x400A HDP140 180 h6 179 5 540 135 310 400 80 45 h9 190 3 2 5 45x25x400A H Miscellaneous accessories e g FRQQHFWLQJ DQJHV H...

Page 51: ...33 M24 34 17 M30x90 HDP140 180x4 180 d9 150 110 33 M24 34 17 M30x90 A1 A2 A3 A4 B B1 B2 R S HDP60 72 h7 69 70 g6 328 59 194 2 5 2 5 HDP70 82 h7 79 80 g6 332 77 174 2 5 2 5 HDP80 97 h7 94 95 g6 398 95...

Page 52: ...oval in the area of the cylindrical guide opposite the shrink disc install a machine pivot to which a self lubri FDWLQJ F OLQGULFDO EXVKLQJ FDQ EH WWHG and or with a hole big enough to allow ap plicat...

Page 53: ...51...

Page 54: ...ietata la produzione anche parziale senza autorizzazione This publication supersedes and replaces any previous edition and revision We reserve the ULJKW WR LPSOHPHQW PRGL FDWLRQV ZLWKRXW QR tice This...

Page 55: ......

Page 56: ...INDUSTRY PROCESS AND AUTOMATION SOLUTIONS w w w b o n f i g l i o l i c o m HDP...

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