Section 03
ENGINE
Subsection 06
(MAGNETO SYSTEM)
03-06-4
VMR2004_010_03_06A.FM
Installation
For installation, reverse the removal procedure.
NOTE:
Apply engine oil on sprag clutch.
Install sprag clutch. The arrow should be visible.
TRIGGER COIL
Test
Refer to IGNITION SYSTEM for the proper proce-
dure.
Removal
Remove the ignition cover
no. 6
.
Unscrew taptite screws
no. 15
retaining trigger
coil
no. 4
to housing then remove trigger coil.
Installation
Coat rubber grommet
no. 8
of trigger coil with
sealing compound Dreibond (P/N 420 297 906)
and install in housing.
Secure trigger coil with taptite screws and fix
screws with Loctite 243.
Twist rotor
no. 2
until guide piece faces towards
trigger coil.
Use feeler gauge to measure gap between guide
piece and trigger coil.
1. Guide piece
2. Trigger coil
3. Feeler gauge
If necessary, correct gap by bending the retaining
plate.
Coat rubber grommet on trigger coil and line from
magneto in ignition cover beside sealing face with
sealing compound Dreibond (P/N 420 297 906).
Fit gasket.
ROTOR HUB
The rotor hub
no. 11
is located behind the rotor.
Removal
Remove:
– rotor
no. 2
– sprag clutch housing
no. 12
and sprag clutch
no. 3
– socket screws
no. 14
retaining rotor and rotor
hub assembly.
Separate rotor hub from rotor.
V02C0PA
GAP BETWEEN GUIDE PIECE
AND TRIGGER COIL
0.75 ± 0.25 mm
(.03 ± .01 in)
2
V02C0QA
1
3
Summary of Contents for DS 650
Page 1: ......
Page 2: ...Shop Manual 2004 DS 650TM DS 650TM BAJA DS 650TM BAJA X ...
