Section 02
MAINTENANCE
Subsection 04
(STORAGE/PRESEASON PREPARATION)
VMR2004_005_02_04A.FM
02-04-1
STORAGE/PRESEASON PREPARATION
0
STORAGE
If the ATV is to be stored for an extended period
of time more than 1 month, be sure to thoroughly
check the vehicle for needed repairs and have
them performed.
FUEL STABILIZER
A fuel stabilizer (P/N 413 408 600) can be added in
fuel tank to prevent fuel deterioration and avoid
draining fuel system for storage. Follow manufac-
turer’s instructions for proper use.
If above fuel stabilizer is not used, drain fuel sys-
tem including fuel tank and carburetor.
CAUTION:
Fuel stabilizer should be added prior
to engine lubrication to ensure carburetor pro-
tection against varnish deposit.
ENGINE LUBRICATION
Engine internal parts must be lubricated to protect
them from possible rust formation during the stor-
age period.
Proceed as follows:
Place the vehicle on blocks to raise all four tires off
the ground.
Start the engine and allow it to run at idle speed
until the engine reaches its operating tempera-
ture.
Stop the engine.
Change engine oil and filter. Refer to the section
MAINTENANCE/LUBRICATION.
Remove air box cover, air filter and foam to spray
storage oil (P/N 413 711 600) into carburetor bore.
Restart engine and run at idle speed.
Inject storage oil until the engine stalls or until a
sufficient quantity of oil has entered the engine
(approximately half a can).
Remove spark plugs and spray storage oil into cyl-
inder. Press start button, 1 or 2 seconds maxi-
mum, to lubricate cylinder.
Stop the engine and remove the battery. Store it
in dry and cool place out of the sun.
Turn the fuel valve to OFF and drain carburetor.
Reinstall the spark plugs, foam, air filter and air box
cover.
RAGS IN AIR INTAKE AND
EXHAUST SYSTEM
At storage preparation, block air intake inlets and
exhaust system outlets using clean rags.
The air intake tubes are located under fuel tank
cover.
NOTE:
Remove those rags at preseason prepara-
tion.
VEHICLE CLEANING AND
PROTECTION
Wash and dry the vehicle then remove any dirt or
rust.
CAUTION:
Never use a high pressure washer to
clean the vehicle. USE LOW PRESSURE ONLY
(like a garden hose). High pressure can cause
electrical or mechanical damages.
To clean the vinyl or plastic parts, use a flannel cloth
with Bombardier Vinyl & Plastic Cleaner (P/N 413
711 200).
CAUTION:
It is necessary to use flannel cloths on
plastic parts to avoid damaging surfaces. Never
clean plastic parts with strong detergent, de-
greasing agent, paint thinner, acetone, products
containing chlorine, etc.
To clean the entire vehicle, including metallic parts,
use Bombardier Cleaner (P/N 293 110 001 (400 g)
or 293 110 002 (4 L)) or an equivalent like Simple
Green
®
from Sunshine Markers Inc., available at
hardware stores or at automotive parts retailer.
CAUTION:
Do not use Bombardier Cleaner on
decals, plastic parts or vinyl.
Inspect the vehicle and repair any damage. Touch
up all metal spots where paint has been scratched
off. Spray all metal parts with BOMBARDIER
LUBE (P/N 293 600 016).
WARNING
This procedure must only be performed in a
well-ventilated area. Do not run engine dur-
ing storage period.
Summary of Contents for DS 650
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Page 2: ...Shop Manual 2004 DS 650TM DS 650TM BAJA DS 650TM BAJA X ...
