Section 02
MAINTENANCE
Subsection 02
(MAINTENANCE CHART)
VMR2004_004_02_02A.FM
02-02-3
N.A.: Not Available
The initial maintenance is very important and must not be neglected.
➀
Every 50 hours, check coolant strength.
NOTE:
Some riding conditions and hauling loads may result in requiring more frequent maintenance.
Some items are part of the pre-operation checks and must always be performed prior to operating the
vehicle.
STEERING/CONTROL SYSTEMS
Throttle/housing/cable
I
I
Steering/
Controls System
Handlebar fastener
I
I
Steering system
I
I
Tie rod ends
I
I
Front wheel alignment
I
I
Choke
I
I
Carburetor and Air
Intake Silencer
Tire wear and pressure
EVERY INSPECTION
Maintenance/
Lubrication
Front wheel hub
EVERY INSPECTION
Wheel nuts and studs
I
I
Wear and condition of tires
I
I
SUSPENSION
Swing arm
I
I
Front Suspension
and/or Rear
Suspension
Swing arm lubrification
EVERY INSPECTION
A-arm
I
I + L
Ball joint boot
I
I
Ball joint
I
I
Shock absorber
I
BRAKE
Brake fluid front/rear
I
I
L
Hydraulic Brakes
Brake system (discs, hoses, etc.)
I
Brake pads
I
Brake line fittings
I
EVERY INSPECTION
BODY/FRAME
Engine area
C
C
N.A.
Chassis fasteners
I
Skid plate and A-arm protectors
EVERY INSPECTION
Body and/or Frame
Seat latch
I
Frame
I
I:
Inspect, verify, clean, adjust, lubricate,
replace if necessary
C:
Clean
L:
Lubricate
R:
Replace
IN
IT
IAL 1
0
HO
U
R
S
O
R
4
00 K
M
(25
0
M
.)
EV
ER
Y
2
5
H
O
U
R
S
O
R
1
250
KM (8
00
M.)
EV
ER
Y
5
0
H
O
U
R
S
O
R
2
500
KM (1
600
M.)
E
V
E
RY 10
0 H
O
U
R
S
O
R
5
000
KM (3
100
M.)
OR ONCE
A YE
A
R
E
V
E
RY 20
0 H
O
U
R
S
O
R
1
000
0 KM
(620
0 M
.)
OR T
W
O
Y
E
ARS
RE
FER T
O
TH
E S
E
C
T
IO
N
Summary of Contents for DS 650
Page 1: ......
Page 2: ...Shop Manual 2004 DS 650TM DS 650TM BAJA DS 650TM BAJA X ...