Section 08
SUSPENSION
Subsection 03
(REAR SUSPENSION)
VMR2004_027_08_03A.FM
08-03-3
Disassembly
On
Baja models
and
Baja X
, remove the shock
absorber protector
no.13
.
Unscrew the adjusting nuts
nos. 7
and
8
.
Remove spring stopper
no. 9
and spring seat
no. 10
.
Remove spring
no. 11
.
Inspection
Secure the shock absorber body end in a vise with
its rod upward.
Check shock absorber body for leaks, dents, ab-
normal wear and piston rod dents or bend. Re-
place any defective part.
Fully compress piston rod. When released, it
should extend smoothly.
Pay attention to the following conditions that will
denote a defective shock absorber:
– a skip or a hang back when reversing stroke at
mid travel
– seizing or binding condition except at extreme
end of either stroke
– oil leakage
– a gurgling noise, after completing one full com-
pression stroke.
Rebuilt if any fault is present.
Assembly and Installation
For assembly and installation, reverse the disas-
sembly and removal procedures.
On
Baja
and
Baja X models
, reinstall the shock
absorber protector, make sure not to block venting
holes.
Adjustment
Gas Pressure
Refer to SHOCK ABSORBER REBUILDING be-
low.
Spring Preload
Spring preload may vary from rider to rider depend-
ing upon their weight. Preload can be changed by
setting the two adjusting nuts up or down to com-
press the spring to different lengths. Shortening or
lengthening the spring length will increase or de-
crease the preload.
WARNING
The shock absorber
contains high pressure ni-
trogen gas.
Do not attempt to disassemble
before removing the pressure
. Dispose of gas
as per your local environmental regulations.
V02J1KA
WARNING
The shock absorber
contains high pressure ni-
trogen gas.
Do not attempt to disassemble
before removing the pressure
. Dispose of gas
as per your local environmental regulations.
Summary of Contents for DS 650
Page 1: ......
Page 2: ...Shop Manual 2004 DS 650TM DS 650TM BAJA DS 650TM BAJA X ...
