Section 10
BODY/FRAME
Subsection 02
(BODY)
10-02-8
VMR2004_029_10_02A.FM
Inspection
Check nerf bar for cracks or bents and net strap
for wear. Change or repair as required.
Installation
Installation is essentially the reverse of removal
procedure but pay attention to the following:
After installing the net strap on the frame, make
sure to tight it properly.
LATCH BASE/LATCH LEVER/
SPRING
Removal
Latch Base
Remove bolts
no. 41
and separate latch base
no. 42
from latch lever
no. 1
and spring
no. 43
.
Latch Lever
Remove latch base.
Separate latch lever from spring.
Spring
Remove latch base.
Separate spring from latch base and latch lever.
SEAT ADJUSTMENT
For lock pin
no. 3
adjustment, unscrew the lock
pin nut
no. 44
and screw or unscrew the lock pin
to the best height. See the following illustration.
1. Lock pin
2. Lock pin nut (apply Loctite 271)
3. Adjustment nut (apply Loctite 271)
A. 14 ± 2 mm (9/16 ± 5/64 in)
Torque the lock pin nut.
SEAT COVER REPLACEMENT
Remove the old seat cover. Check the foam and
replace if necessary.
Install staples with an electric tacker such as Ar-
row tacker no. ETN-50 or with a manual tacker
such as Arrow tacker no. T-50.
NOTE:
For an easier installation, it’s highly recom-
mended to use an electric tacker.
Ensure that the seat rests firmly against a hard sur-
face such as a piece of wood. This is done to get
the staples completely pushed in place.
WARNING
Make sure the net is not too tight on nerf bar
tube. Check for clearance by standing up on
footpegs and moving feet in all directions.
Feet must not interfere with nerf bar net. Oth-
erwise, serious injuries may occur.
V02L0EB
A
3
1
2
Summary of Contents for DS 650
Page 1: ......
Page 2: ...Shop Manual 2004 DS 650TM DS 650TM BAJA DS 650TM BAJA X ...
