Section 02
MAINTENANCE
Subsection 03
(MAINTENANCE/LUBRICATION)
VMR2004_004_02_03A.FM
02-03-3
Lubrication and Cleaning
CAUTION:
Never wash the chain with a high pres-
sure washer or gasoline. Damage to the O-ring
will result, causing premature wear and drive
chain failure.
Clean the side surfaces of the chain with a dry cloth.
NOTE:
Do not brush chain.
Lubricate only with the approved O-ring chain lubri-
cant. Other commercial chain lubricants may con-
tain solvent which could damage the O-rings.
AIR FILTER CLEANING/DRAINING
Air Filter Box Draining
Periodically inspect air filter box drain plug for liquid
or deposits. Refer to the MAINTENANCE CHART.
1. Air filter box
2. Drain plug
3. Clamp
NOTE:
If vehicle is used in dusty area, inspect
more frequently than specified in MAINTENANCE
CHART.
If liquid/deposits are found, squeeze the clamp
and remove. Pull drain tube out.
CAUTION:
Do not start engine when a liquid is
found in the drain tube.
When liquid/deposits are found, air filter must be
inspected/dried/replaced depending on its condition.
Remove air filter as explained below.
Air Filter Removal
CAUTION
: Never remove or modify any compo-
nent in the air box. Always use genuine parts or
suitable equivalent when replacing air filter and
foam. The engine carburation is calibrated to op-
erate specifically with these components. Other-
wise, engine performance degradation or dam-
age can occur.
Remove seat.
Release latches and remove air filter box cover.
1. Latches
2. Air filter cover
Remove screw driver cap, push inside of air box.
Loosen screw on clamp and remove filter.
Remove foam.
1. Clamp
2. Air filter and foam
3. Screw driver cap
Pour cleaning solution (P/N 293 600 059 or an
equivalent) into a bucket. Put the filter in to soak.
While filter soaks, c
lean inside of air box.
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Summary of Contents for DS 650
Page 1: ......
Page 2: ...Shop Manual 2004 DS 650TM DS 650TM BAJA DS 650TM BAJA X ...
