Section 09
BRAKES
Subsection 02
(HYDRAULIC BRAKES)
09-02-6
VMR2004_028_09_02A.FM
Front Brakes
Place the master cylinder
no. 8
on the handlebar.
Position cylinder holding bracket with the UP mark
upward.
Install bolts and tighten loosely.
With the handlebar in straight ahead position, po-
sition cylinder reservoir parallel to the ground.
Tighten upper bolt in first then lower bolt.
TYPICAL
Connect brake hose
no. 11
to master cylinder
with Banjo bolt
no. 9
and new sealing washers.
Bleed front brake system.
Check for leaks and make sure the brakes operate
normally before driving.
Rear Brake
Install master cylinder to frame.
Install rear brake hose
no. 18
to master cylinder
using new sealing washers.
Connect flexible hose from master cylinder.
Fill up reservoir with clean brake fluid.
CAUTION:
Do not mix different types of brake
fluid. Use only DOT 4 brake fluid from a sealed
container. Do not use brake fluid taken from old
or already opened containers.
Bleed rear brake system.
Check for leaks and make sure the brakes operate
normally before driving.
CALIPER
Removal
Loosen wheel nuts.
Raise vehicle and support it securely.
Remove wheels.
RH FRONT BRAKE
1. Caliper
2. Brake hose
Drain brake fluid from brake system.
Remove Banjo bolt
no. 28
with sealing washers
no. 29
and detach brake hose
no. 18
or
no. 30
from
caliper.
Catch spilled fluid with a rag.
Unscrew bolts
no. 31
retaining caliper to knuckle
and remove caliper. Discard bolts.
TYPICAL
1. Remove Banjo bolt and washers
2. Unscrew bolts
3. Brake hose
V01K13A
V02K08A
2
1
V02K09A
2
1
3
2
Summary of Contents for DS 650
Page 1: ......
Page 2: ...Shop Manual 2004 DS 650TM DS 650TM BAJA DS 650TM BAJA X ...
